Proportional Directional Control Cartridge Valves: PSV10-34 & PSV12-34

Transcription

1 Control Cartridge Valves: PSV10-34 & PSV12-34 SCHEMATIC PRESSURE* FLOW CAVITY COIL Page 2 PSV BAR 3600 PSI 22 LPM 6 GPM SDC10-4 M16-26W R16-20W Page 4 PSV BAR 3770 PSI 50 LPM 13 GPM CP12-4 M19-33W Page 6 PSV BAR 3600 PSI 22 LPM 6 GPM SDC10-4 M16-26W R16-20W Page 8 PSV BAR 3770 PSI 60 LPM 16 GPM CP12-4 M19-33W CETOP Adapter Blocks Order Code Material Number Page 10 D03 Adapter Block D03 SDC10-4-D D03 Adapter Block- Pressure Compensator SDC10-4-D03-PC D05 Adapter Block CP12-4-D Page 11 D05 Adapter Block- Pressure Compensator CP12-4-D05-PC Control Valves Rev AB August

2 OPERATION This is a proportional, non-compensated, 3 position 4 way, directional flow control solenoid valve, with closed-center spool. APPLICATIONS This is an electro-proportional directional control using a 3-Position, 4-Way design for directional control of hydraulic cylinders and motors. For load-independent flow control, apply with a pressure compensator, like CP700-4 (see Example Circuit). Port 1 should be used as the tank port, with a maximum back-pressure of 150 bar. The highest return flow coming from a cylinder should be connected to Port 2. PSV Shown with standard coils, DIN connectors SCHEMATIC Shown with Robust Coil Use the available Comatrol Adapter Block to help test and replace proportional CETOP D03 - available in compensated or non-compensated. Select the robust coil for those extreme environmental conditions - voltage extremes, high temperature, shock & vibration, chemicals, and/or water ingression. Note: For optimal performance install with the solenoid valve below the tank oil level in the horizontal position, reducing the chance for trapped air in the valve. SPECIFICATIONS Rated Pressure* Maximum Rated Flow at 7 bar [100 psi] Weight including coil Hysteresis Threshold current Maximum control current Cavity Standard Coil Robust Coil 250 bar [3600 psi] 22 l/min [6 US gal/min] 0.77 kg [1.7 lbs] 4% maximum 0.5 A (12 VDC coil) 0.25 A (24 VDC coil) 1.5 A (12 VDC coil) 0.8 A (24 VDC coil) SDC10-4 M16 26 Watt R16 20 Watt Robust Nut P/N (no coil O-rings needed) PERFORMANCE CURVES Operating curves with M16 coil and plastic nut * Rated Pressure based on NFPA fatigue test standards (at 1 Million Cycles). Operating curves with R16 coil and steel nut Control Valves Rev AB August

3 DIMENSIONS PSV S2 24mm 9-11 Nm [6-8 lbf*ft] KIT P/N mm Nm [33-37 lbf*ft] S1 7/8-14 UNF 2A A P B T Ø 26.5 [Ø 1.04] COILS NOT SHOWN FOR CLARITY INSTALL O-RINGS (4) PLCS AS SHOWN [5.01] 5 [0.2] 62 [2.44] P EXAMPLE CIRCUITS Compensated Bi-directional Proportional Flow Control Double Acting Cylinder with Proportional Speed Control, Unloading Valve and Circuit Relief ORDERING INFORMATION PSV D - DE B - 00 Proportional Solenoid Valve, Non-compensated Flow Control Cavity Size: 10 = Size 10 Housing and Ports: Housing P/N: 00 = No Housing No Housing L3B = AL 3/8 BSP SDC10-4-L-3B L4B = AL, 1/2 BSP SDC10-4-L-4B 6S = AL #6 SAE CP10-4-6S 8S = AL, #8 SAE CP10-4-8S Other housings available Type 34 = 3 Position, 4 Way Schematic: 02 = Closed Center Spool Coil Voltage: 00 = No Coil 12D = 12 VDC 24D = 24 VDC R12D = 12 VDC R-Coil R24D = 24 VDC R-Coil Coil Termination 00 = No coil, with Nut AJ = AMP Junior* AS = AMP SuperSeal 1.5 DE = Deutsch DN = DIN 46650* FL = Flying Leads *These terminations are not available on robust coil (R12D, R24D) Seals: Seal Kit B = Buna-N V = Viton Max Regulated Flow: 12 = 12 LPM (3 GPM) 22 = 22 LPM (6 GPM) Control Valves Rev AB August

4 APPLICATIONS PSV OPERATION This is a proportional, non-compensated, 3 position 4 way, directional flow control solenoid valve, with closed-center spool. This is an electro-proportional directional control using a 3-Position, 4-Way design for directional control of hydraulic cylinders and motors. For loadindependent flow control, apply with a pressure compensator, like CP701-4 (see Example Circuit). Port 1 should be used as the tank port, with a maximum back-pressure of 150 bar. The highest return flow coming from a cylinder should be connected to Port 2. Use the available Comatrol Adapter Block to help test and replace proportional CETOP D05 - available in compensated or non-compensated. Note: For optimal performance install with the solenoid valve below the tank oil level in the horizontal position, reducing the chance for trapped air in the valve. Shown with Deutsch connector Shown with DIN connector SPECIFICATIONS Rated Pressure* 260 bar [3770 psi] Rated Flow at 10 bar 50 l/min (145 psi) [13 US gal/min] Weight including coil 1.2 kg [2.64 lbs] Hysteresis <4% Threshold current 0.25 A (12 VDC coil) 0.50 A (24 VDC coil) Maximum control 1.8 A (12 VDC coil) current 0.9 A (24 VDC coil) Cavity CP12-4 Standard Coil M19 33 Watt SCHEMATIC * Rated Pressure based on NFPA fatigue test standards (at 1 Million Cycles). PERFORMANCE CURVES Control Valves Rev AB August

5 DIMENSIONS PSV EXAMPLE CIRCUITS Compensated Bi-directional Proportional Flow Control Double Acting Cylinder with Proportional Speed Control, Unloading Valve and Circuit Relief ORDERING INFORMATION PSV D - - DE - B - 00 Proportional Solenoid Valve, Non-compensated, Flow Control Cavity Size: 12 = Size 12 Type: 34 = 3 Position, 4 Way Schematic: 02 = Closed Center Spool Max Regulated Flow: 30 = 30 LPM (8 GPM) 50 = 50 LPM (13 GPM) Coil Voltage: 00 = No Coil 12D = 12 VDC 24D = 24 VDC Housing and Ports: 00 = No Housing 3B = AL, 3/8 BSP 4B = AL, 1/2 BSP 8S = AL, #8 SAE 10S = AL, #10 SAE *Other housings available Seals: Seal Kits: B = Buna-N V = Viton Coil Termination: 00 = No coil, with Nut AJ = AMP Junior AS = AMP SuperSeal 1.5 DE = Deutsch DN = DIN FL = Flying Leads Housing P/N: No Housing CP12-4-3B CP12-4-4B CP12-4-8S CP S Control Valves Rev AB August

6 OPERATION This is a proportional, non-compensated, 3 position 4 way, directional flow control solenoid valve, with float-center spool. APPLICATIONS This is an electro-proportional directional control using a 3-Position, 4-Way design for directional control of hydraulic cylinders and motors. For load-independent flow control, apply with a pressure compensator, like CP700-4 (see Example Circuit). Port 1 should be used as the tank port, with a maximum backpressure of 150 bar. The highest return flow coming from a cylinder should be connected to Port 2. Use the available Comatrol Adapter Block to help test and replace proportional CETOP D03 - available in compensated or non-compensated. Select the robust coil for those extreme environmental conditions - voltage extremes, high temperature, shock & vibration, chemicals, and/or water ingression. PSV Shown with DIN connector, standard coil SCHEMATIC Shown with Robust Coil Note: For optimal performance install with the solenoid valve below the tank oil level in the horizontal position, reducing the chance for trapped air in the valve. SPECIFICATIONS Rated Pressure* Maximum Rated Flow at 7 bar [100 psi] Weight including coil Hysteresis Threshold current Maximum control current Cavity Standard Coil Robust Coil 250 bar [3600 psi] 22 l/min [6 US gal/min] 0.77 kg [1.7 lbs] 4% maximum 0.5 A (12 VDC coil) 0.25 A (24 VDC coil) 1.5 A (12 VDC coil) 0.8 A (24 VDC coil) SDC10-4 M16 26 Watt R16 20 Watt Robust Nut P/N (no coil O-rings needed) PERFORMANCE CURVES Operating curves with M16 coil and plastic nut * Rated Pressure based on NFPA fatigue test standards (at 1 Million Cycles). Operating curves with R16 coil and steel nut Control Valves Rev AB August

7 DIMENSIONS PSV A P B T Ø 26.5 [Ø 1.04] [5.01] 5 [0.2] 62 [2.44] P EXAMPLE CIRCUITS Compensated Bi-directional Proportional Flow Control Double Acting Cylinder with Proportional Speed Control and Load Holding ORDERING INFORMATION PSV D - DE B - 00 Proportional Solenoid Valve, Non-compensated Flow Control Cavity Size: 10 = Size 10 Housing and Ports: Housing P/N: 00 = No Housing No Housing L3B = AL 3/8 BSP SDC10-4-L-3B L4B = AL, 1/2 BSP SDC10-4-L-4B 6S = AL #6 SAE CP10-4-6S 8S = AL, #8 SAE CP10-4-8S Other housings available Type 34 = 3 Position, 4 Way Schematic: 05 = Float Center Spool Coil Voltage: 00 = No Coil 12D = 12 VDC 24D = 24 VDC R12D = 12 VDC R-Coil R24D = 24 VDC R-Coil Coil Termination 00 = No coil, with Nut AJ = AMP Junior AS = AMP SuperSeal 1.5 DE = Deutsch DN = DIN FL = Flying Leads *These terminations are not available on robust coil (R12D, R24D) Seals: Max Regulated Flow: 3 = 3 LPM (0.8 GPM) 12 = 12 LPM (3 GPM) 22 = 22 LPM (6 GPM) Seal Kit B = Buna-N V = Viton Control Valves Rev AB August

8 OPERATION PSV This is a proportional, non-compensated, 3 position 4 way, directional flow control solenoid valve, with float-center spool. APPLICATIONS This is an electro-proportional directional control using a 3-Position, 4-Way design for directional control of hydraulic cylinders and motors. For load-independent flow control, apply with a pressure compensator, like CP701-4 (see Example Circuit). Port 1 should be used as the tank port, with a maximum back-pressure of 150 bar. The highest return flow coming from a cylinder should be connected to Port 2. Use the available Comatrol Adapter Block to help test and replace proportional CETOP D05 - available in compensated or non-compensated. Note: For optimal performance install with the solenoid valve below the tank oil level in the horizontal position, reducing the chance for trapped air in the valve. Shown with Deutsch connector Shown with DIN connector SPECIFICATIONS SCHEMATIC Rated Pressure* 260 bar [3770 psi] Maximum Rated Flow 60 l/min at 7 bar [100 psi] [16 US gal/min] Weight including coil 1.2 kg [2.64 lbs] Hysteresis 4% maximum Threshold current 0.5 A (12 VDC coil) 0.25 A (24 VDC coil) Maximum control 1.8 A (12 VDC coil) current 0.9 A (24 VDC coil) Cavity CP12-4 Standard Coil M19 33 Watt * Rated Pressure based on NFPA fatigue test standards (at 1 Million Cycles). PERFORMANCE CURVES Control Valves Rev AB August

9 DIMENSIONS PSV EXAMPLE CIRCUITS Compensated Bi-directional Proportional Flow Control Double Acting Cylinder with Proportional Speed Control and Load Holding ORDERING INFORMATION PSV D - - DE - B - 00 Proportional Solenoid Valve, Non-compensated Flow Control Cavity Size: 12 = Size 12 Type: 34 = 3 Position, 4 Way Schematic: 05 = Float Center Spool Max Regulated Flow: 30 = 30 LPM (8 GPM) 60 = 60 LPM (16 GPM) Coil Voltage: 00 = No Coil 12D = 12 VDC 24D = 24 VDC Housing and Ports: Seals: Seal Kits: B = Buna-N V = Viton Coil Termination: 00 = No coil, with Nut AJ = AMP Junior AS = AMP SuperSeal 1.5 DE = Deutsch DN = DIN FL = Flying Leads Housing P/N: 00 = No Housing No Housing 3B = AL, 3/8 BSP CP12-4-3B 4B = AL, 1/2 BSP CP12-4-4B 8S = AL, #8 SAE CP12-4-8S 10S = AL, #10 SAE CP S *Other housings available Control Valves Rev AB August

10 D03 ADAPTER BLOCK - NON-COMPENSATED - SDC10-4-D These blocks are designed to be installed onto a CETOP D03 interface for comparison testing. Valves and mounting kits are not included and will need to be ordered and assembled by the user. This block was designed to fit the following valve: PSV Schematic (valves not included in block): CETOP D03 Interface Mounting Kits Description Kit Material Number Buna-N Seal Kit Viton Seal Kit M5 x 50 mm Bolts (4) UNC x 3.6 Bolts (4) Recommended Torque = 9 Nm (80 lbf in) D03 ADAPTER BLOCK - COMPENSATED - SDC10-4-D03-PC These blocks are designed to be installed onto a CETOP D03 interface for comparison testing. Valves and Mounting Kits are not included and will need to be ordered and assembled by the user. This block was designed to fit the following valves: PSV10-34, CP700-4 and CP Schematic (valves not included in block): CETOP D03 Interface Mounting Kits Description Kit Material Number Buna-N Seal Kit Viton Seal Kit M5 x 90 mm Bolts (4) UNC x 3.6 Bolts (4) Recommended Torque = 9 Nm (80 lbf in) Control Valves Rev AB August

11 D05 ADAPTER BLOCK - NON-COMPENSATED - CP12-4-D These blocks are designed to be installed onto a CETOP D05 interface for comparison testing. Valves and Mounting Kits are not included and will need to be ordered and assembled by the user. This block was designed to fit the following valve: PSV Schematic (valves not included in block): B A CETOP D05 Interface D05 ADAPTER BLOCK - COMPENSATED - CP12-4-D These blocks are designed to be installed onto a CETOP D05 interface for comparison testing. Valves are not included and will need to be ordered and assembled by the user. This block was designed to fit the following valves: PSV12-34, CP701-4 and CP Mounting Kits Description Kit Material Number Buna-N Seal Kit Viton Seal Kit M6 x 40mm Bolts (4) /4-20 x 1-5/8 Bolts (4) Recommended Torque = 13.5 Nm (120 lbf in) Schematic (valves not included in block): B A CETOP D05 Interface Mounting Kits Description Kit Material Number Buna-N Seal Kit Viton Seal Kit M6 x 60mm Bolts (4) /4-20 x 2-1/2 Bolts (4) Recommended Torque = 13.5 Nm (120 lbf in) Control Valves Rev AB August