FAST-WAY LIMITED WARRANTY POLICY

Transcription

1 FAST-WAY LIMITED WARRANTY POLICY Ideal Manufacturing, Inc., hereinafter referred to as Manufacturer warrants FAST-WAY equipment to be free from defect in material and workmanship, under normal use and service, for a period of one () year from the date of original purchase. Manufacturer will, at its option, replace or repair at factory in Billings, MT, any part or parts which shall appear, to the satisfaction of the Manufacturer, upon inspection at its factory, to have been defective in material or workmanship. This warranty does not obligate the Manufacturer to bear any transportation charges in connection with replacement or repair of defective parts. This warranty excludes electrical components and damage due to Acts of God, unauthorized modifications, misuse, abuse or negligence to this product. In order to proceed with a warranty claim, Ideal Manufacturing must be notified of the problem. A new part will be shipped out prepaid (Ground UPS). If the customer requests that the part be expedited that shipping charge will be charged to the owner. The part that is being warranted must be returned to Ideal Manufacturing postage prepaid. When the new part is shipped out, it will go out with an invoice and a warranty part return number. The defective part must be returned to Ideal Manufacturing, Inc freight prepaid, with the warranty part return number. At that time the invoice will be considered paid in full. This warranty is exclusive and in lieu of all other obligation, liabilities or warranties. In no event shall Ideal Manufacturing be liable or responsible for incidental or consequential damage or for any other direct or indirect damage loss, cost, expense or fee. This warranty shall not apply to any products or parts that have been altered or repaired without written consent of Ideal Manufacturing. Labor to remove and reinstall defective product or parts will be paid from a labor rate and schedule only. Consult Ideal Manufacturing for that rate and schedule. For further information on returning your product or questions concerning Ideal Manufacturing warranty, please contact Ideal Manufacturing. Ideal Manufacturing Inc., 0 Harnish Blvd., Billing s, Montana 590, toll free, phone, fax

2 Si-Low-06 TABLE OF CONTENTS DESCRIPTION PAGE # Electrical Control Panel 0 volt 3 phase Electrical Control Panel 0 volt 3 phase 3 3 Electrical Control Panel 0 volt Single phase Main Component List 5 5 General Layout 6 6 Electrical Connector for Towing 7 7 Preparing Silo for Transport 8 8 Set Up Procedure 9 9 Safety Rules 0 0 Operating Procedure, Auger Speed Reducer & Electric Driven Motor 3, Auger Drive Assembly with Guard 5,6 3 Auger to Roller Gate to Silo 7,8 Upper Bearing Assembly 9 5 Optional Control System 0 6 Bag-house Assembly, 7 Maintenance of Bag-house 3 8 Adjustable Legs & Optional Load Cells 9 Silo Trailer Wheel Components 5 0 Vibrator & Aeration System 6 Vibrator & Optional Pulse Aeration Wiring 7 Man Hole 8 3 Optional Load Cells Transport Mounts 9 Volt DC Wiring 30

3 Si-Low 06

4 IDEAL MANUFACTURING INC.

5 IDEAL MANUFACTURING INC.

6 IDEAL MANUFACTURING INC.

7 Si-Low-06 MAIN COMPONENT LIST REF# DESCRIPTION Auger to Silo attachment components Speed Reducer and Electric Motor 3 Electrical Box Aeration System 5 Fill Pipe 6 Bag Type Dust Collector and Clean Out Hopper 7 Top-Wind Tongue Jack 8 Adjustable Leg Assembly 9 Auger Drive Assembly 0 Man Hole Upper Bearing Assembly Vent Hose 3 Red Side Marker Red Brake Light 5 Amber Side Marker 6 Tire and Axle Assembly 7 Cement Silo 00 Barrel capacity (30 tons) 8 Auger 9 Main Frame 5

8 IDEAL MFG INC Si-Low 06 GENERAL LAY OUT SL06-3 6

9 TOP INSIDE VIEW SEVEN POLE PLUG CONNECTOR DESCRIPTION TM Tail & Clearance Lights BROWN S Brake Ground WHITE RT LT GD A Right Signal Left Signal Ground for Lights Hot Wire for Brake GREEN YELLOW WHITE BLACK Si-Low-06 ELECTRICAL CONNECTOR FOR TOWING IDEAL MFG INC SL06-00

10 Si-Low-06 PREPARING SILO FOR TRANSPORT. Most important is to be positive that all cement has been removed from silo, auger and bag-house.. Using a rubber mallet, hit the sidewalls of hopper section of silo; listening for a hollow sound. Clean out remaining cement. A bag of floor dry will aid in cleaning out the auger by opening the manhole on top of the silo, pour the floor dry inside of the cement silo. Turn auger on, open discharge gate. Run auger until the floor dry no longer comes out of discharge end of auger. Turn auger off and close discharge gate. 3. Disconnect air supply.. Disconnect electrical supply. CAUTION! Only a qualified person should do this. 5. Using top-wind tongue jack, raise front of cement silo until all weight is off both front legs.. 6. Remove keepers from both front leg pins, slowly remover leg pins. CAUTION! Inner leg will fall to ground. STAY CLEAR WHEN REMOVING LEG PINS. 7. Using handle on leg pad, raise leg until pin can be installed in first hole. Install leg pin through hole, install keeper. Repeat on second leg at front of cement silo. 8. Using top-wind tongue jack, lower front of cement silo until all weight is on both rear legs. 9. Remove keepers from both leg pins; slowly remove leg pins. CAUTION! Inner leg will fall to ground. STAY CLEAR WHEN REMOVING LEG PINS! 0. Using handle on leg pad, raise leg until leg pin can be installed in first hole. Install leg pin through hole and install keeper. Repeat on second leg at rear of cement silo.. Using top-wind tongue jack, raise front of cement silo until tow vehicle can back under pintle hitch... Back tow vehicle under pintle hitch, using top-wind tongue jack, lower front of cement silo onto tow vehicle hitch, secure latch. Hook safety chains and break-away cable to tow vehicle. Plug in lights, check lights for proper operation. 3. Raise top-wind jack to full up position and put foot- pad in retaining hole. See drawing (Adjustable Legs) on page.. 8

11 Si-Low-06 SET UP PROCEDURE. Select a level site with solid footing for setting up and operating cement silo.. Block tires, to keep cement silo from moving, before unhooking tow vehicle.. 3. Unhook tow vehicle, move vehicle away from cement silo.. Remove keepers from both leg pins at rear of cement silo. Slowly remove leg pins. CAUTION! Inner leg will fall to ground; STAY CLEAR WHEN REMOVING LEG PINS! See page. 5. Using top-wind tongue jack, lower front end of silo until leg pins can be installed in second hole in rear legs. 6. Install leg pins through holes in both rear legs; install keepers. 7. Remove keepers from both leg pins, at front of silo. Slowly remove leg pins CAUTION! Inner leg will fall to ground. STAY CLEAR WHEN REMOVING LEG PINS! 8. Using top-wind tongue jack, raise front of cement silo until leg pins can be installed in second hole in front legs 9. Install leg pins through holes in both front legs; install keepers. 0. Using top-wind jack, lower front of cement silo until all weight is off jack.. Check cement silo for level and stability. Correct as needed... Connect electric power to disconnect box at rear of cement silo, using qualified person See Drawing #0 on page 0. Check for proper rotation of Auger. Correct as needed. 3. Connect air supply to valve. Silo fluidizer aerators require PSI with a 60 gallon tank. See drawing #0 on page 6. 9

12 SAFETY RULES Follow instructions. Don t take chances. If you don t know, ask. When setting up lowering or putting equipment into traveling position, follow all instructions in operator s manual. Correct or report unsafe conditions. If you are not sure of how to correct a hazard, report it and get help. Help keep everything clean and orderly. Trips or falls can cause serious injuries. Use the right tools and equipment for the job. Use them safely. Replace all machine guards after repairs. Report all injuries and get first aid or medical treatment promptly. Use, adjust and repair equipment only when authorized. Use prescribed protective equipment. Keep it in good condition. Wear your hard hat, safety climbing devices or belt. Wear safe clothing to protect you from material being handled, cold or hot. Wear dust mask when conditions require them. Gloves, safety glasses or eye protection, and ear plugs for noise. Don t horseplay; avoid distracting others. When lifting, bend your knees and get help for heavy loads. Don t repair or adjust equipment while in motion. Shut off power at source, gasoline engines or electric motors. Gasoline, L.P. gases fumes are highly explosive. 0

13 A. CHARGING SILO Si-Low-06 OPERATING PROCEDURE. Close silo discharge gate, (REF# ). Air pump cement through filler pipe, (REF# 5)) 3. You must shake upper section of bag-house to clean filter bags each time after filling silo. (REF #6).. Open cleanout gate, at bottom of bag-house hopper, remove over flow cement from hopper; close gate. (REF #6) B. AUGER OPERATION. Raise disconnect handle on electrical panel to ON position. (REF #3).. Open discharge gate. REF#) 3. Turn air supply on. (Supplied by customer). Open ball valve on aerator system for one minute. Close ball valve. If optional pulse system is purchased turn air valve control to ON position. (REF# 3). (Optional) 5. Push start button, (REF # 3). Auger will start. Turn vibrator on. Optional aerators will pulse on for three seconds, off for seven seconds, until stop button is pushed. NOTE: If slower delivery of cement is needed; close discharge gate to get desired amount. 6. Fill unit with cement. 7. When unit is filled push stop button, and turn vibrator off. (REF #3) 8. Close discharge gate. (REF # ). 9. Lower disconnect handle on electrical panel to OFF position. (REF #3). 0. NOTE: The auger should be emptied on last load of the shift.

14 IDEAL MFG INC Si-Low 06 OPERATING PROCEDURE SL06-3

15 Si-Low 06 AUGER SPEED REDUCER & ELECTRIC DRIVEN & GAS DRIVEN & DIESEL DRIVEN MOTORS WITH GUARDS SL06-0 REF NO. PART NO. DESCRIPTION REQ D SLO3 Auger Assembly N/A POO635 Electric Motor A POO507 Honda Gas Driven Engine B POO50 Lombardini Diesel Engine 3 POO63 Speed Reducer POO63 BK80H Sheave (Electric Driven) A POO57 Centrifugal Clutch (Gas & Diesel Driven) 5 POO3 H /8 Bushing 6 POO38 BK7H Sheaves (Electric Driven) 6A POO69 BK60H (Gas & Diesel Driven) 7 POO680 H 7/8 Bushing 8 SLO35 Drive Mounting Frame 9 SLO36 Silo Frame 0 NA /-3 x 0 All Thread NA /-3 Hex Nut NA / Lock washer 8 3 NA / USS Flat washer 8 NA /-3 x Hex Bolt 5 NA 3/8-6 x / Hex Bolt 6 NA 3/8 Lock Washer 7 NA 3/8-6 Hex Nut 8 NA 3/8 USS Flat Washer 9 NA 7/6- x 3/ Hex Bolt 0 NA 7/6 Lock Washer NA 7/6 Flat Washer NA 5/6 USS Flat Washer 3 NA 5/6 Lock Washer NA 5/6-8 x 3/ Hex Bolt 5 NA /-0 x 3/ Hex Bolt 5 6 NA / Lock Washer 5 7 NA /-0 Hex Nut 5 8 SLO37 Belt Guard Base (elec) 9 SLO38 Belt Guard Cover (elec) 8 SLO39 Belt Guard Base (gas & diesel) 9 SLO330 Belt Guard Cover (gas & diesel) 30 N/A 3/6 x 3/6 x 3/8 Key Stock 3 N/A / x / x Key Stock 3 POO69 B-05 V Belt 33 SLO33 Spacer 3 SLO33 Guard Bracket 3

16 Si-Low-06 AUGER SPEED REDUCER, ELECTRIC MOTOR, GAS ENGINE, DIESEL ENGINE W/ GUARD IDEAL MFG INC SL06-0

17 Si-Low-06 AUGER DRIVE ASSEMBLY WITH GUARD SL06- REF NO. PART NO. DESCRIPTION REQ D SLO3 Auger Assembly N/A POO633 Bushing Kit 3 POO63 Speed Reducer N/A / x 3/8 x / Key Stock 5 N/A / x / x 3/8 Key Stock 6 SLO333 Drive Shaft / 7 SLO33 Flight Assembly 8 POO3 Pillow Block Bearing 9 SLO335 Auger Flange Drive End 0 POO5 Felt Seal SLO336 Felt Seal Plate POO9A Flange Block Bearing 3 SLO337 Chain Guard Back SLO338 Chain Guard Cover 5 POO35 Drive Shaft Sprocket 6 POO8 Auger Flight Sprocket 7 POO7 Roller Chain 8 POO36 Master Link 9 N/A 3/8 x 3/8 x 3/8 Key Stock 0 N/A 3/8-6 x Hex Bolt 6 N/A 3/8 Lock Washer 6 N/A 3/8 Hex Nut 6 3 N/A / USS Flat Washer 6 N/A / Lock Washer 6 5 N/A /-3 Hex Nut 6 6 N/A /-0 x Hex Bolt 7 N/A / Lock Washer 8 N/A /-0 Hex Nut 9 N/A /-3 x Hex Bolt 5

18 IDEAL MFG INC Si-Low 06 AUGER DRIVE ASSEMBLY WITH GUARD SL06-6

19 Si-Low 06 AUGER TO ROLLER GATE TO SILO SL06-0 REF NO. PART NO. DESCRIPTION REQ D SLO38 Silo (flange) N/A POO78 Roller Gate 3 SLO3 Auger Assembly N/A 3/8-6 x / Hex Bolt 6 5 N/A 3/8 Lock Washer 6 6 N/A 3/8-6 Hex Nut 6 7 N/A 3/8-6 X Hex Bolt 6 8 N/A 3/8 Aluminum Lock Washer 6 7

20 IDEAL MFG INC Si-Low-06 AUGER TO ROLLER GATE TO SILO 8 SL06-0

21 Si-Low 06 AUGER UPPER BEARING ASSEMBLY REF NO IDEAL MFG INC PART NO. SLO3 SLO30 POO5 SLO336 POO N/A N/A N/A N/A N/A N/A SLO350 3 SLO35 DESCRIPTION Auger Assembly Upper Auger Flange Felt Seal Felt Seal Plate Flange Block Bearing /-3 Hex Nut / Lock Washer / USS Flat Washers 3/8-6 Hex Bolt 3/8 Lock Washers 3/8-6 Hex Nut Rain Cap Spacer SLO35 Throttle Cable Bracket 5 POO97 Throttle Cable REQ NO SL

22 IDEAL MANUFACTURING INC. REF NO Si-Low 06 OPTIONAL CONTROL SYSTEM PART NO. POO77 POO775 N/A N/A PEO36 POO908 Control Station Four Pin Mini Straight Female 0' Power Cord DG- Clamp 6/ Electrical Wire 0'-6" Junction Box PEO37 Junction Box Cover DESCRIPTION REQ NO PEO6 3- Cord Connector Electrical Box 0 three phase POO907 Electrical Box 0 three phase POO POO Discharge Boot Hose Clamp SL06-0 0

23 Si-Low-06 BAGHOUSE ASSEMBLY REF NO. PART NO. DESCRIPTION REQ D SLO30 Baghouse Hopper SIP37 Manifold Adapter (Factory Installed) 3 POO5 Gasket SIP38 Manifold 5 POO93 Hose Clamps 0 on Flex Hose 6 POO36 Filter Bag 8 7 POO365 Cover (Weatherproof) 8 SIP39 Filter Bag Support Hoop 9 SIP0 Support Hoop Post 0 NA 3/8 Nut Support Hoop Post Manifold to Adapter NA 3/8 Lock washer Support Hoop Post Manifold to Adapter NA 3/8 x / Hex Head Cap Screw 3 NA 3/8 x / Hex Head Cap Screw NA 3/8 x 3 / Hex Head Cap Screw 5 NA 3/8 Washer 8 6 POO96 Spring 7 NA 3/8 Lock Nut 8 SLO3 Cleanout Gate 9 POO69 Flex Hose 0 N/A 3/8 Hex Bolt x / Tack weld POO776 3/8-6 EZ Grip nuts N/A 3/8 flat washers

24 Si-Low-06 IDEAL MFG INC BAGHOUSE ASSEMBLY SL06-03

25 SILO BAGHOUSE SUBJECT: PURPOSE: Silo Baghouse (Air Filtering System) To prevent cement dust from entering the atmosphere during the filling process of the storage vessel. DESCRIPTION: Filters: Quantity - 8 Material - 0 oz polyester material - 5 cfm per square foot Filter Surface - (each) 78 sq. in. = 5. sq. ft Total square feet of filter material = 98 sq. ft. Total cfm at 5 cfm per square foot = 50 cfm MAINTENANCE: Spring loaded upper bag mount that facilitates bag shaking both by wind action as well as manual action to result in filter bag cleaning. Clean out Hopper. EFFICIENCY: 99.8% 3

26 REF NO. 3 IDEAL MFG INC PART NO. SLO3 SLO7 SLO8 POO70 Si-Low 06 ADJUSTABLE LEGS & OPTIONAL LOAD CELLS DESCRIPTION Silo Frame Adjustable Leg Leg Pin Hair Pin 5 POO90 Load Cell (set of ) REQ NO 6 SL00 Load Cell Base 7 NA 3/-0 X / Hex Head Bolt 6 8 NA 3/-0 x 3 Hex Head Bolt 6 9 NA 3/ Lock Washer and Nut 3 SL06-08

27 Si-Low 06 SILO TRAILER WHEEL COMPONENTS IDEAL MFG INC REF NO PART NO. POO83 POO83 POO833 POO83 POO835 POO836 POO837 POO838 DESCRIPTION Right Brake Assembly Left Brake Assembly Actuator Magnet Kit Inner Grease Seal Inner Bearing Inner Bearing Race Hub & Brake Drum Outer Bearing Race 8 POO839 Outer Bearing 9 POO80 Spindle Washer 0 POO8 Spindle Nut N/A 5/3 x /" Cotter Pin POO8 Dust Cap 3 POO83 Valve Stem Assembly 5 6 POO8 POO85 POO86 Tire Rim Tire Tire Rim Lug Bolts 5 REQ NO 3 SLO06-09

28 Si-Low 06 VIBRATOR & AERATION SYSTEM REF NO PART NO. SLO3 N/A N/A POO66 N/A POO77 POO76 POO768 DESCRIPTION Silo Hole in Silo Hopper Air Manifold /" Hose Barb 3/" Sch 0 Pipe x 8" Long 3/" 5 deg Elbow 3/" Close Nipple Solenoid Valve (option) POO665 3/" Ball Valve POO673 Aerator Assembly POO67 EZ in Kit 6 POO66 3/8" x 8" Hose shown on page POO66 3/8" x 53" Hose shown on page POO663 3/8" x " Hose shown on page POO530 Vibrator 0 Volt AC POO53 Vibrator Volt DC Vibator Air Piston POO78 3 SLO33 Vibrator Mount POO6 /" Ball Valve (for air piston vibator) 5 POO60 /" 5` Elbow (for air piston vibator) 6 POO639 /" Nipple X /" (for air piston vibator) 7 POO63 3/8" X 36" Hose REQ NO N/A N/A N/A N/A IDEAL MFG INC NOTE: Aerator Assembly can be replaced from outside of Silo NOTE: See page 7 for wiring for 0 volt AC vibrator. NOTE: See page 30 for wiring Volt DC Vibrator. SL06-0 6

29 REF NO Si-Low 06 VIBRATOR & OPTIONAL PULSE AERATION WIRING PART NO. POO769 POO769- PEO605 PEO605-A PEO6 PEO6 PEO63 PEO66 PEO60 PEO POO77 POO765 POO766 POO768 DESCRIPTION Timer FEF3TU3 (Set at 0 seconds) Timer FEA3TU3 (Set at Seconds) Relay Socket Relay Terminal Block (Black) Terminal Block (Grey) Jumper Block End Barrier End Anchor Din Track /" (not shown) Auxiliary Contact 595-AB Select Switch 800T-HD Name Plate On/Off Asco Air Valve 80G95 REQ NO 6 PEO KVA TRANSFORMER IDEAL MFG INC 7 SL06-

30 D 3 ITEM Parts List STOCK NUM DESCRIPTION SLO3 MAN HOLE LID NA RELIEF VALVES (FACTOR SET) NA RELIEF LID (WELDED TO MAN HOLE LID) NA Pin - Cotter / X 3 SLO3 MAN HOLE FLANGE (WELDED TO SILO ROOF) SLO3 HINGE PIN POO777 EZ GRIP NUT NA Pin - Cotter 3/6 X QTY 3 D 7 3 C C B 8 6 B 5 A DRAWN thenry 0/09/07 CHECKED IDEAL MFG., INC. A QA TITLE MFG SI-LOW-06 APPROVED 3 SIZE C SCALE DWG NO MAN HOLE ASSEMBLY SHEET OF REV 8

31 REF NO. 3 PART NO. SLO3 SLO POO5 POO53 Silo Frame Load Cell Transport Mount Pin DESCRIPTION Hair Pin Si-Low 06 OPTIONAL LOAD CELLS TRANSPORT MOUNT 5 POO90 Load Cell (set of ) REQ NO 6 SL00 Load Cell Base 7 POO690 3/8-6 X Square Head Set Screw 8 8 NA 3/8-6 Hex Nut 8 IDEAL MFG INC SL06-5 9

32 Si-Low 06 VOLT DC WIRING TO GROUND TO ENGINE REF NO. 3 IDEAL MFG INC PART NO. SLO3 SLO39 POO37A POO37 DESCRIPTION Silo Frame Battery Mount Plate Battery Box Battery 5 PEO36 Junction Box 30 REQ NO 6 PEO37 Cover Plate 7 PEO6DC Toggle Switch 8 BKO03 - Cable 0 9 POO797 0 POO68 3 NA NA NA Positive Battery Cable Ground Cable 3/8-6 X / Hex Head Bolt 3/ Lock Washer 3/8-6 Hex Nut PEO6 /" Strain Relief 5 POO69 Cable End NA SL06-6