GENERATORS-- QUICKSILVER PART NUMBER PIN GENERAC PART NUMBER.

Transcription

1 GENER GENERATORS-- QUCKSLVER PART NUMBER TO GENERAC PART NUMBER. PN 90245

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3 MARNE GENER TORS TTLE OF MANUAL PART NO. PRCE DESCRPTON nstallation Manual $5.00 nstallation requlr,ements for marine generators. Marine Generators Marine Generator.. Manual covers operational analysis, troubleshooting and Service Manual $5.00 repair of the AC generator. Also ncludes troubleshooting Gas Engine Models and repair of engine systems, and more. Marine Generators Covers operational analysis, troubleshooting and repair Service Manual $ the AC generator and the diesel engine systems. Diesel Engine Models Rotor and Stator Resistance Tables " $2.00 Lists nominal res'istance values for rotors and stators, Cross Referenc&- Cross reference listings of "Quicksilver" part numbers to Quicksilver to Generac $2.00 "Generac" part numbers. Part Numb2:-s ~ l Marine Generator Master Repair Manual Set Price: S35.00 Part No. MAS A complete sel of repair and reference manuals for marine applications. The set includes the following: n Manual 4694, 'Basic Electricity". U Manual 4696, "Controlling Electricity". D Manual 82032, "nstallation Manual- Marine Generators", D Manual 82033, Service Manual- GAS Marine Generator", D Manual Service Manual- DESEL Marine Generator". o Manual Rotor & Stator Resistance Tables", o Manual 90245, Cross Reference- Quicksilver Part Numbers to Generac Part Numbers'. o Bulletin Y-484, Warranty Policies, Procedures and Flat Rate (U.S., Canada)". Bulletin Y-496, 'Service Parts Policies Booklet". o Parts nformation Bulletins (PB's) Parts Update Bulletins (PUS's) Warranty nformation Sulletins (WS's) o Quick Reference Booklet The Reliable Ones GENERACOJRPORAlON.P.O. BOX 8 WAUKESYA, W /54448.FAX44j544485

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5 MARNE GASOLNE GENER TOR QS-4.0GQS-5~OG S-6.5G QS-8.0G -7.5G G SERAL NUMBERS United States and up

6 CROSSOVER.MANUAL QUC{SLVER TO GENERt\C P.A.RT '.UffiER QUCKSLVER A A 7587A GENERAC A 7098-B J-A DESCRPTON REMOTE PANEL, GAS REMOTE PANEL, DESEL OPTONAL GAUGE PACK~GE, DESEL COL, GNTON CONTACTOR, STARTER COOLANT RECVR TANK BLOCK ASS -CYLNDER BOLT-MAN BEARNG CAP BOLT-MAN BEARNG CAP BOLT-MAN BEARNG CAP PLUG, OL GALLERY GASKET VALVE-OL PRESSURE REGULATOR STUD-OL FLTER PULLER, REAR ERG, PULLER DECAL, QS-4.0G DECAL, QS-6.5G PLUG DOWEL PN PLUG CABLE SET-HGH TENSON DOWEL-BLOCK TO TRANSMSSON OL SEAL OL PAN DRAN PLUG WASHER-DRAN PLUG GASKET SET-OL PAN ELBOW SEAL-OL PAN, RE~q PPE PLUG BOLT-HEX BOLT-HEX BOLT-HEX BOLT-HEX NUT LOCK WASHER RETANER-CRANKSHAFT, RE~R SEAL OL, CR~NKSHAFT REAR GASKET-RETANER THERMOSTAT HOUSNG STUD STUD SEAL-ENGNE REAR PLATE BRACKET ENGNE, FRONT NUT-HEX WASHER GASKET-THE&~OSTAT HOUSNG COVER ASS -FRONT GROMMET-FRONT COVER GASKET-DUST COVER, LOWER GASKET-FRONT COVER

7 (, '.' S :;' BOLT-HEX COVER ASSY-DUST, UPPER GASKET-DUST COVER, UPPER GASKET-COVER GASKET-COVER COLLAR-FRONT COVER CYLNDER HEAD ASSY. PLUG PLUG PLUG PLUG STUD STUD STUD STUD SEAT, NTAKE VALVE SEAT, EXHAUST VALVE GGDE, NTAKE VALVE GUDE, EXHAUST VALVE BOLT-CYLNDER HEAD, LONG BOLT-CYLNDER HEAD, SHORT ELBOh BOLT-CYLNDER, SHORT WASHER GASKET-CYLNDER HEAD CAP-CONNECTOR CLAMP-HOSE COVER ASSY-VALVE ROCKER CAP-ROCKER COVER GASKET-ROCKER COVER NUT CAP, OL FLTER CAJSHAFT ASSY PLUG, CAMSHAFT KEY-CAM:SHAFT RETANER-ROCKER SHAFT SPROCKET-CAMSHAFT BOLT, CAMSHAFT SPROCKET LOCK WASHER TENSONER ASSY-CHAN SPRNG-TENSONER LOCK WASHER NUT TMNG BELT NTAKE VALVE EXHAUST VALVE SPRNG-VALVE, OUTER SEAT-VALVE SPRNG, OUTER RETANER-VALVE SPRNG KEY, VALVE SPF.NG OL SEAL VALVE ROCKER SHAFT PLUG ROCKER SPRNG 2

8 RETANER-ROCKER PVOT RETANER-ROCKER STUD, ROCKER SHAFT BRACKET-ROCKER SHAFT WASHER BOLT VALVE, ROCKER STUD, ROCKER SHAFT NUT, ROCKER PVOT CONNECTNG ROD COMPLETE BOLT-CONNECTNG ROD NUT-CONNECTNG ROD PSTON, WjPN PSTON, WjPN RNG SET-PSTON BE~~NG-CONNECTNG ROD CRANKSHAFT ASSY SPROCKET-CRANKSHAFT KEY, CRANKSHAFT PSTON RNG BOLT-FLYWHEEL TEE BEARNG-CRANKSHAFT BUSHNG-CRANKSHAFT GASKET BEARNG SET-CRANKSHAFT BEARNG-CRANKSHAFT BUSHNG-CRANKSHAFT THRUST WASHER, UPPER GASKET-NTAKE MANFOLD CRCUT BREAKER NUT GASKET-EXr~UST ~~NFOLD, A OL PUMP ASSY STUD BOLT WASHER OL STRANER GASKET, OL STRANER NUT SPNDLE ASSY-OL PUMP DRVE GEAR ASSY-DRVE SPRNG-OL REGULATOR DLER GEAR SHAFT-DLER GEAR BOLT SUPPORT-SPNDLE FLTER ASSY-OL GROMMET-FRONT COVER WRE GASKET-DUST COVER, LOWER FUSE, 4 AMP 3

9 CYLNDER BLOCK CO~PL EXPANSON PLUG EXPANSON PLUG EXPANSON PLUG PLUG PLUG BLANK PLUG DLE GEAR SHAFT COMPL BUSH BUSH:S.T.D. BUSH: U.S BUSH: U.S BEARNG EXPANSON PLUG BALL BEARNG DOWEL PN DOwEL PN DOWEL PN SPRNG PN STUD BOLT STUD BOLT STUD BOLT GASKET OL SEAL DRAN COCK CONNECTOR OL FLTER TAPPET PUSH ROD RELEF VALVE ASSY O-RNG SNAP RNG BACK PLATE BOLT STARTER MOTOR, DESEL BOLT WASHER LOCK WASHER NUT OL PAN BOLT BOLT WASHER DPSTCK TUBE O-RNG BOLT DPSTCK CYLNDER HEAD ASSY SKTHD M8-.25X60 EXPANSON PLUG EXPA..NSON PLUG NTA.KE VALVE EXHAUST VALVE VALVE GUDE SEAL:EX 4

10 VALVE GUDE SEAL: N SPRNG RETANER KEY CAP GASKET, CYL. HEAD.2 THCK GASKET, CYL. HEAD.3 THCK BOLT HEAD BOLT LFTNG EYE BOLT OL PPE BOLT OL PRESSURE SWTCH THERMO SWTCH GASKET SEAL WASHER ROCKER AR ASSY ROCKER A.PJ: N ROCKER ARM: EX STUD NUT ROCKER AR BRACKET ROCKER AR SHAFT SPRNG SPRNG PN NUT STUD GASKET, ROCKER COVER ] ]9 GASKET, ROCKER COVER 802] ROCKER COVER 802] ]9 OL STOPPER ] SCREEN NUT CAP a-rng PPE TUBE CLP CRANKSHAFT GEAR, CRANKSHAFT KEY DOWEL PN BEARNG HOLDER ASSY BOLT DOWEL PN BEARNG HOLDER ASSY BEARNG HOLDER ASSY BEARNG-STANDARD BEARNG 0.25 US BEARNG BEARNG STA}lDARD BEARNG US 5

11 BEARNG US THRUST WASHER BOLT BOLT PSTON RNG PSTON RNG PSTON RNG PSTON KT:STD PSTON KT: O.S. 0.5 PSTON KT: O.S..0 PSTON PN SNAP RNG CONNECTNG ROD ASSY BUSH CONNECTNG ROD BOLT NUT BE..A..RNG STANDARD BEARNG 0.25 US BEARNG US SPRNG PN FLYWHEEL ASSY RNG GEAR BOLT PULLEY, CRANKSHAFT NUT CAMSHAFT ASSY GEAR, CAM GEAR. SPACER BEARNG SLDER PU.TE TACHOMETER SHAFT BOLT BOLT GASKET NUT a-rng OL PPE SUCTON FLTER PULLEY PLATE BOLT DLE GEAR ASSY THRUST WASHER SPRNG ROTOR OL PUMP COVER SHM-O.O SHM 0.5 SHM 0.20 SHH~ 0.50 SHM:T=O.5 FUSE HOLDER 6

12 ] ]] ] ] SHM: T=O.20 BRACKET CARB. REPAR KT SPRNG COLLAR SNAP RNG FRONT PLATE GASKET BOLT WATER PUMP ASSY PLUG THERJ0STAT SPRNG GASKET SET PLATE BOLT GASKET BOLT BOLT NUT ADJUSTNG PLATE ALTERNATOR ASSY BOLT WASHER WASHER BOLT BOLT V-BELT BOLT HOUSNG, TMNG GEpR SPRNG PN GASKET OL SEAL GOVERNOR LEVER ASSY TENSON LEVERL COMPL SNAP RNG COTTER PN SPRNG ARM O-RNG GOVERNOR LEVER BOLT NUT SHAFT O-RNG SNAP RNG BRACKET BOLT ARM SNAP RNG O-RNG SPRNG WASHER NUT 7

13 ] ] ] ] ] ] ] ]7-709] ] ] ] STOP LEVER BOLT BOLT START SPRNG COVER GASKET NJECTON PUMP ASSY SHM:0.2 SHM:O.3 SHM:O.5 SHM:l.O BOLT GASKET NSERT CAP NJECTOR ASSY RETURN PPE COMPL NJECTON PPE COMPL NJECTON PPE COMPL NJECTON PPE COMPL CLAMP COMPL BOLT GLOW PLUG CONNECTOR GASKET COVER SENSOR SEAL WASHER NUT BOLT LOCK WRE SOLENOD WASHER WASHER FLYWHEEL COMPLETE, ALTERNATOR PLATE, ALTERNATOR PLATE, ALTERNATOR STATOR ASSY, ALTERNATOR BEARNG, ALTERNATOR CAP, ALTERNATOR NUT, ALTERNATOR COUPLER, ALTERNATOR CLAMP, ~~TERNATOR, ALTERNATOR, ALTERNATOR COLLAR, ALTERNATOR BUSHNG-CRP~KSP~FT LOCK WASHER CONNECTOR BELT GUARD CONNECTOR WASHER 8

14 VOLTAGE REGULATOR CONNECTOR HOUSNG SUB ASSY DELVERY VALVE HOLDER NUT FUEL SOLENOD DELVERY VALVE SPRNG BOLT GASKET DPSTCK VALVE SUB ASSY GROUND WRE C...AJP SLEEVE SUB ASSY SPACER JPPER SPRNG SEAT PLUNGER SPRNG NUT LOWER SPRNG SEAT GASKET ANT-SPHON VALVE R.A.CK SUB ASSY BANJO BOLT BR.A.CKET WASHER SCREVl FTTNG BOLT WASHER ]9 CONNECTOR ]9 COVER PLATE FTTNG, SPECAL FUEL CONNECTOR ]9 PN CONNECTOR PLATE:T= A HOSE PLATE:T= CU..MP PLATE:T= CONNECTOR PLATE:T= ] B HOSE PUTE:T= GASKET PUTE:T= ] O-RNG PLATE:T= RELAY 9

15 C B PLATE:T=2.20 PLATE:T==2.30 NUT PLATE:T-2.35 LNKAGE PLATE:T==2.40 NUT PLATE:T-2.45 BRACKET PLATE:T==2.50 WRE ASSY GROUND WRE ARMATURE ASSY THRUST WASHER KT PNCN STOPPER SET FELD COL ASSY SET BRUSH REAR COVER ASSY BUSHNG BRU~HHOLDER ASSY BRUSH BRUSH SPRNG PNON ASSY GEAR CASE ASSY BUSHNG SHFT LEVER KT SWTCH ASSY BOLT DUST COVER KT BOLT CENTER PLATE ELBOW CONNECTOR HOSE n D SAE20R3 TEMPERATURE SWTCH CHOKE CONTROL LEV POP RVET B-METAL W/WRE V BELT, DRVE KEY CHOKE SOLENOD HOSE 4-40X3/6 PAN HDMCSC D~~N COCK-/8NPT HOSE 5/8 D SAE 20RJ DASH POT RETANER-SPRK PLG W REAR BEARNG C~~ER CAP HEX j4npt 0

16 ] A A A C B A PLATE, REAR ERG CAP~ XBOLTS, STATOR CATALYST, TDPCOAT CU~ COUPLNG PLATE NTAKE ra'-anfold B)...LL JONT, CJo...RB LNK ENGNE, NSSAN (MAO) GASKET, ENG/NT MAN GASKET, ENG/EXH MAN O-RNG CLAMP, D 55 CLAMP FUEL PUMP ASSY, FUEL LNE HOSE GASKET, ADDAPT/NT ~~ PPE PLUG LNKAGE, CARB/GOV GASKET, CARE/AR BOX BASE, AR CHAMBER HOSE, C'CASE VENT PLUG, M2-.25X5 SRW COTTER PN BOLT, M2X40 ROTSHAFT ROTOR ASSY 8.0~~ GAS GASKET, R B C~R PLT ASSY, BRUSH HOLDER BRUSH HOLDER-UNV BRUSH ASSEMBLY SMS #6-32 X /4 LUG #0 6/4 -R LUG # T LUG # T LUG, #6 TERM STATOR ASSY 8.0KW CAP,.625 D RUBBER DATA PLATE LOCK WASHER ENGNE PLATE SCREEN, AR OUTLET CA.M, DASH POT BP~CKET, DASH POT DECAL SHEET, ~~NE DECAL! MERCURY UNT FTTNG, FUEL PUMP RAL, 6.5 & 8.0 KW GAS BRACKET r VBRATOR SOLATR CLAMP,.5 D OL DRN COVER, AR CHAMBER DECAL, ARBOX VBRATON SOLATOR RAL TE ASSY, SEA WTR PUMP MPELLER, SW PUMP

17 A, A 7955-B 7955-C 7955-D HOUSNG GASKET SHAFT BACK PLATE, SW PUMP PULLEY, SW PUMP ELBOW, 90 3j8NPTX5/8 OL SEAL a-rng.484 D WASHER C~~~, SEAWATER PUMP BALL BE..A.RNG BEARNG, SW PUMP NT RET RNG,.650D MOTOR, STARTER DRP TRAY PULLEY, ENGNE ASSY, EX MAN/HEAT EX RADLA~TOR CAP FTTNG, OUTLET HTEX ASSY, WATER FLL GASKET, FLL FLANGE, NOZ-EX MAN STUD, M6-.0, w~r FL M6-.0 HEX NUT 55 END PLATE, EX MAN EXHAUST FLANGE EXHAUST OUTLET GASKET, TUBE BUNjEPLT GASKET, FLNG NOZ EX GASKET, EPLT EX MAN GASKET, EX FLNG ELBOW a-rng, EX MAN CONNECTOR, EXHAUST TEMP SENSOR, EX MAN ZNC ANODE ASSY MANFOLD, EXH MACH ASSY, TUBE BUNDLE STUD, M6-.0 X 35 LG STUD, M6-.0 X 40 LG STUD, M6-.0 X 50 LG STUD, M6-.0 X 75 LG PPHMS, M4-0.7X5 LG TAPPET SUB AS5Y HOSE, EX MAN/ENG ASSY, SUCTON TUBE TUBE, SUCTON BRKT, SUCTON TUBE ARRSTR, FLAME R.B.C. XHARNESS WRNG KNOB, BELT GUARD MOUNT, VBRATON BRACKET, SW PUMP 2

18 B A WASHER, VE SO MOUNT, ENGNE SPACER, RAL CONNECTON BOX COVER COVER, ACCESS HEXHD M8-.25 X 8LG ADAPTER, STARTER GU~..RD, BELT LUG, LFTNG REAR BRACKET FLAME ARRESTOR DPSTCK & TUBE ASSY CARBuKETOR, FACET GASKET, CARB/ADAPTER CARB, ADAPT STAMPNG BRACKET CHOKE SOLENOD WASHER LOCKWASHER NUT COVER, AR CHAMBER LOCKWASHER STRAGHT CONNECTOR GROMMET RUBBER METER! HOBBS HOUR ENGNE CONTROLLER! GAS/DESEL DECAL, CONTROL PANEL REGULATOR, VOLTAGE D.C. CRCUT BREAKER SWTCH, ST~..RT/STOP GROMMET, SPOOL 3/40 BASE, PANEL SUPPORT, SDE PANEL, CONTROL BOX, CONTROL AUTOFUSE, 20A AUTOFUSE, 30A NUT SPACER PC BOARD HOLDER, FUSE ASSY, COMPLT REG PCB ASSY, CHOKE MODULE HH M8-.25X40 ASSY, CONN BOX LOCKWASHER #8-M4 3

19 ] ] D A C 7573-B TEF~NAL BLOCK 6 #6 SPRNG CLP AC TERM STRP BOX, CONNECTON STUD A55Y, F~~/RNG GEAR RNG GEAR FAN AS5Y, BLOWER HSG BLOWER HOUSNG SLEEVE, DOWEL BLHSG ELEMENT SUB ASSY FTTNG, OL DR~N XHARNESS WRNG SPACER SPACER 2.25 DAX.37TH CLAMP, /4-5/8 D 55 NUT NUT XASSY,ROTOR 4.QKW STATOR ASSY 6.5 KW ROTOR ASSY 6.5 KW ROTOR ASSY 8.0 KW XASSY, STATOR 4.0 KW EXPANSON PLUG GOVERNOR ASSY, COMPLETE GOVERNOR ASSY ROLL PN ROLL PN /8 X 5/8 LOCK WASHER, GOVER~OR SPACER PUL: EY, HALF JAM NUT D.C. ALTERNATOR CLAMP, CABLE STATOR ASSY LOCKWASHER SPRNG, TENSON GOVER.~OR LEVER SEA WATER PUMP ASSY-DESEL SHAFT, SWPUMP BOLT-ON STATOR ASSY, SW PUMP, BOLT ON RAL, BASE PLATED DPSTCK TUBE DPSTCK, VENTED NSSAN BRACKET, DPSTCK CAD GROMMET, 3/8 X " X 6GA CLAMP 4

20 CUM? BOLT-HEX WASH-PLAN BOLT-HEX M6Xl.O WTH BOLT-HEX M6 BOLT-HEX SCR-HEX HD, PP W/CON BOLT-HEX! M6 NUT, HEX SLNGER-ENG GASKET-CYL HEAD BOLT-CYL HEAD WASH-HEAD BOLT OUTLET-WATER GASKET-WATER OUTLET PAN ASSY-OL SEAL-OL, FR SEAL-OL, FR GASKET-OL SEAL RET, ROD ASSY-CONN ROD ASSY-CON BRG-lAN BRG-MAN ERG-MAN BRG-MAN ERG-MAN BRG-J".-AN BRG-MAN ERG-MAN BRG-HAN BRG-M.-AN ERG-MAN BOLT CRANK PULLEY RET-DST CPLG CAMSHAFT ASSY PLATE CRANK PULLEY BELT-TMNG PACK-ROCKER COVER ND-TMNG COVER ASSY-TMNG BE COVER ASSY-TMNG BE GASKET FXHMANFOLD GASKET EXH MANFOLD PUMP ASSY-OL GE)R ASSY-OL PUMP D SPACER FUEL PUMP GASKET-WATER PUMP SEAL O-RNG THER.tJOSTAT DSTRBUTOR WASH-PLAN HOSE FTTNG WASHER RR 5

21 ] ] ] B A LOCKWASHER STUD WASHER, MO-.25X20 SKTHD M8-.25X75 WASHER, LOCK M0 WASHER NUT WASHER, M0-.5X70 CONNECTOR HOSE FLTER, FUEL WASHER WASHER DSTRBUTOR ASSY SPARK PLUG SPARK PLUG HOUSNG ASSY-DSTRBUTOR SEAL-OL CLAMP SET-CAP SHAFT ASSY WEGHT GOVENOR SPRNG GOVENOR CPJ SET PLATE ASSY BREAKER CONDENSER ASSY WRE ASSY LEAD WRE ASSY GROUND TERMNAL ASSY CONTROL ASSY VACUUM TERMNAL-EARTH COUPLNG SET ROTOR-HEAD CAP ASSY-DSTRBUTOR PONT ASSY CARBON KT SEAL O-RNG CONTACT SET NUT HEX HARNESS ASSY DSTRBUTOR PANEL ASSY-DESEL SWTCH, PRE HEAT PANEL FASE - DESEL SWTCH-ST~~T/STOP LAMP-MNATURE CONTROL PANEL VOLT METER OL PRESSURE GAUGE TEMP GAUGE DECAL CONTROL PANEL 6

22 CAP ASSY OL FLLER COVER ASSY-VALVE ROC GEAR ASSY-DLER, OL PUMP ASSY-WATER HSG ASSY-THERNO BOLT-HEX, WjPS & SPW BLOCK ASSY-CYL PSTON SET-WjPN PSTON SET WjPN PSTON SET WjPN PSTON RNG SET PSTON RNG SET PUMP ASSY-WATER PAGE 7/5 PAGE 7/5 PAGE 7/5 PLUG-TAPER, OL GALLE STUD-OL FLTER STUD WASHER, DRAN PLUG GASKET SET, OL PAN BOLT-HEX CYLNDER BLOCK GASKET-ROCKER COVER STUD ROD COMPL-CONN OL SEAL WASHER-THRUST UP BOLT-SPROCKER.C/SHAF BOLT HEX GEAR-DLER RET ASSY-OL SEAL, ~~ GASKET NT ~~NFOLD GASKET NT ~~NFOLD BALL BEARNG NUT ARM COMPL NOZZLE GASKET GASKET COLLAR GASKET GROMMET SHM COVER SHM WATER PUMP SHM WELCH PLUG SHM CAMSH}4~FT 7

23 SHM SPROCKET SHM TENS loner SHM SHM NUT SHM TMNG BELT SHM NTAKE V}..LVE SHM SPRNG EXHA..UST VA.LVE SHM CYLNDER HEAD SHM GUDE SHM GUDE SHH BOLT SHM GASKET SHM DOWEL PN SHM CONNECTNG ROD SHM BOLT SHH PSTON STD NUT PSTON O.S SPRNG PSTON RNG STD PN PSTON RNG BODY SUB A.SSY CRJ..NK5HAFT DSTANS PECE SPROCKET RETANNG NUT THRUST WASHER BRUSH PLATE BRUSH SPNDLE BRUSH HOLDER ASSY SUPPORT FLYWHEEL COMPL ROTOR PLATE COMPL STATOR 8

24 C J D E STATOR COMPL BOLT CAP DECAL COUPLAR BOOT CLAMP HOSE PLATE HOSE BRUSH SPRNG TUBE THRUST WASHER KT BRACKET PNON STOPPER SET SPACER REAR COVER METAL PLUG GEAR CASE METAL POWERHEl~.D DUST COVER KT RAL BASE PLATED ARMl'l.TURE ASSY DUST COVER - USE DUST COVER ASSY MA2 FELD COL ASSY GASKET POLE CORE SET GASKET CENTER PLATE GASKET SHFT LEVER KT THROUGH BOLT BEARNG HOLDER GEAR CASE ASSY BOLT COVER ASSY, REAR CASE ASSY, GEAR PNON, COMPL COLLAR CABLE NO. CABLE NO. 2 CABLE NO. 3 CABLE NO. 4 CABLE - COL TO DSTRBUTOR PLATE, TOP CONTROL PANEL AR CH}...MBER BOX AR FLTER ACCESS COVER STARTER WRE ASSY GROUND WRE ASSY UNT DECA.L CONTROL PANEL 9

25 B077 B B A S-C C \ A VOLTAGE REGULATOR, DECAL / CONTROL P.A.NEL LOCK WASHER DECAL, C.S.A. CONTROL BOX TUBE ASSY, AR FLTER NSULATON NSULATON, BACK PANEL NSULATON r SDE PANEL LOCK WASHER RAL, BASE (4.0 KW GAS) RAL, BASE-DESEL TUBE BUNDLE CONNECTOR EXHAUST MANFOLD WASHER TEMP, SENSOR REMOTE P.A~EL ASSY/ GAS PLATE, REMOTE PANEL ~~P, REMOTE PANEL ENGNE, DESEL HOSE HOSE HOSE FUEL FLTER, DESEL BRACKET, FUEL FLTER FUEL LNE ADAPTER SWTCH, OL PRESSURE TEE OL PRESSURE SENDER ENGNE MOUNT BELT GUARD r BELT STAND OFF/ BELT GUARD BRACKET, SEA WATER PUMP BRACKET, Ole REGULATOR REGUUTOR, Die AR SCREEN, FAN BLOWER HOUSNG DOWEL PN FAN DRVE HUB COUPLNG PLATE FLYWrlEEL & RNG GE~R ASSY ENGNE PLATE 20

26 ] "' B A J: BALL JONT LEFT HAND NUT PLUG GROUND WRE WASHER STUD WRE ASSY, GN COL WRE ASSY, SOLENOD TO ST&~TER HOSE HOSE WRE H..~NESS HOSE LFTNG LUG CLMAP ELBOW NUT COVER PLATE CLAMP HOSE FUEL PUHP TEMP, SENDER WATER PUMP ASSY GASKET, WATER Pt~P, WATER PUMP THERMOSTAT WRNG HARNESS, DESEL WRNG HARNESS, DESEL CON PAN HOUSNG, WATER Pu~P GASKET, THERMOSTAT SEA WATER PUMP EXHAUST MANFOLD ASSY COMPLETE HGH AMBENT KT SER 2

27 .' _:;. -- MARN GEN ASOLJNE AlOR QS-4.0GQS-5~OG QS-6.5G as-7.5g QS-8.0G QS-0-0G SERAL NUMBERS United States and up \ REVSED NOVEMBER 989

28 NDEX: PAGE Camshaft and Valve Mechanism 6 Carburetor (4.0/5.0/6.Sn.S/8.0) 8 Carburetor (8.0/0.0 W/DASH POT) 20 Control Panel and Connection Box 30/32 Control Pane! and Remote Start (Optional) 4 Cylinder Block and OU Pan 24 Cylinder Head and Rocker Cover.. 8/0 Distributor Engine Governor 24/26 Heat Exchanger and Exhaust Manifold 28 Miscellaneous Parts 36/38/40/42 OiPump 5 Piston and Crankshaft 2/3 Rail Mounting 35 Rotor and Stator 22 Sea Water Pump 34 AR =,As Required Parts Manual Owners Guide ' PRNTED N U.S.A. REVSED NOVEMBER 989

29 REPlACEMENT PARTS WARNNG! Electrical, ignition and fuel system components on this equipment are designed and manufactured to comply with U. coast Guard Rules and Regulations to minimize the risks of fire or explosion. Use of replacement electrical, ignition or fuel system components, which do not comply to these rules and regulations, could result in a fire or explosion hazard and should be avoided. When servicing the electrical, ignition and fuel systems, it is extremely important that all components are properly installed and tightened. f not, any electrical or ignition component opening would permit sparks to ignite fuel vapors from fuel system leaks, if they existed. ENGNE ECHANCAL COMPONENTS Many the engine mechanical components are designed for marine generator applications. Unlike automotive engines, marine generator engines are subjected to extended periods of heavy load at a reduced, constant operating speed. Special marine generator engine parts have design and manufacturing specifications which are required to provide long life and dependable periormance. Marine generator engine parts also must be able to resist the corrosive action of salt or brackish water that will rust or corrode standard automotive parts within a short period of time. Failure to use recommended QUCKSLVER service replacement paris can result in poor engine performance and/or durability, rapid corrosion of pans subjected to salt water and possibly complete failure of the engine. Use of parts other than recommended service replacement parts will void the warranty on those parts which are damaged as a result at the use of other than recommended parts.. REVSED NOVEMBER 989 MARNE GAS GENERATOR PAGE

30 CYLNDER BLOCK AND OL PAN O(@ / " ~,,~ZJ '~ / is PAGE 2 MARNE GAS GENERATOR REVSED NOVEMBER 989

31 CYLNDER BLOCK AND OL PAN REF. PART NO. NO. DESCRPTiON QUAN CYLNDER BLOCK ; BOLT, main bearing cap BOLT, main bearing cap BOLT, main bearing cap POWERHEAD PLUG GASKET VALVE, oil pressure reg ulator STUD, oil filter. İ WELCH PLUG DOWEL PN WELCH PLUG OL SEAL, crankshaft (FRONT) OL PAN GASKET SET, oil pan SERAL BOLT 4 #C RETANER, oil seal (REAR) AND BELO'vV OL SE,A,L, crankshaft (REA.R) GASKET, retainer..! THERMOSTAT HOUSNG GASKET, thermostat housing STUD BOLT STUD BOLT BOLT WATER OUTLET THERMOSTAT GASKET. İ DUST COVER (UPPER) GASKET, cover GASKET, cover GASKET, cover COLLAR, front cove BOLT GROMMET, front cover COVER (FRONT) GASKET, dust cover (LOWER) GASKET, front cover " WATER PUMP ASSEMBLY " GASKET 0-85i 2 44, water pump 5 2 REVSED NOVEMBER 989 MARNE GAS GENERATOR PAGE 3

32 CYLNDER BLOCK AND OL PAN o~~" j \ Y '\ _.~ ~.,$ 27 ~-- -.,$ ~u~lp'~~~ ~ \jj."\'j \ 28 / PAGE4 MARNE GAS GENERATOR REVSED NOVEMBER 989

33 CYLNDER BLOC AND P,A.RT NO ) REF. NO. DESCRPTON QUAN CYLNDER BLOCK BOLl, main bearing cap BOLT, main bearing cap BOLT, main bearing POWERHEAD PLUG GASKET VALVE, oil pressure regulator STUD, oil niter WELCH PLUG DOWEL PN WELCH PLUG OL SEAL, crankshaft (FRONT) Oll~~~CH PLUG ~--S-E-R--A-L----' GASKET oil pan #C BOLT RETAN OL SEAL, crankshaft GASKET retainer, oil seal (REAR)..._A N_D_A_B O_V_E_ _ j "-' THERMOSTAT HOUSNG GASKET, thermostat housing STUD STUD 25 BOLT BOLT BOLT WATE R OUTLET THERMOSTAT i GASKET < j $ DUST COVER (UPPER) < GASKET, cover i GASKET, cover GASKET, cover COLLAR, front cover BOLT GROMMET, front cover * COVER (FRONT) GASKET dust cover (LOWER) GASKET, front cover WATER PUMP ASSEMBLY < GASKET , water pump <l 2 2 -i 4 3,.. 0 REVSED NOVEMBER 989 MARNE GAS GENERATOR PAGE 5

34 CAMS AN E ANJS PAGE 6 MARNE GAS GENERATOR REVSED NOVEMBER 989

35 CAMSHAFT AND VALVE ECHANSM REF. PART NO. NO. DESCRPTON QUAN CAMSHAFT ASSEMBLY PLUG, camshaft " KEY, camshaft DOWEL PN ,.. RETANER SPROCKET, camshaft SERAL BOLT, camshaft sprocket """'" #C TAB WASHER AND BELOW TENSONER, chain SPRNG, tensioner LOCK'NASHER NUT TMNG BELT NTAKE VALVE EXHAUST VALVE CAMSHAF ASSEMBLY ~ PLUG, camshaft KEY, camshaft DOWEL PN.d ~ RETANER SPROCKET, camshaft SERAL SOLT, camsr,aft sprocket - #C TAB WASHER AND ABOVE TENSONER, chain SPR NG. tensioner LOCKWASHER " NUT e TMNG BELT., NTAKE VALVE EXHAUST VALVE SPRNG, valve (OUTER) SEAT, valve spring (OUTER) RETANER, valve spring KEY, valve spring OL SEAL, valve ROCKER SHAFT PLUG ROCKER SPRNG RETANER, rocker RETANER, rocker STU0 rocker shaft BRACKET. rocker shaft WASHER BOLT ROCKER VALVE STUD, rocker shaft NUT rocker stud 8 REVSED NOVEMBER 989 MARNE GAS GENERATOR PAGE 7

36 CYLNDER HEAD AND ROCKER COVER \ 9 20 PAGE 8 MARNE GAS GENERATOR REVSED NOVEMBER 989

37 CYLNDER HEAD AND ROCKER COV ReF. "" PART NO. NO. DESCRPT0N QUAN CYLNDER HEAD ASSEMBLY PLUG PLUG OL SEAL SERAL PLUG,... #C STUD GUDE, exhaust valve A AND BELO..., GUDE, intake valve PLUG STUD STUD (M8-.25 x 20MM) SEAT, exhaust valve SEAT, intake valve 8 ;::: SOLT, cylinder head (LONG) '-' WASHER ~7 SOLT, cylinder head (SHORT) GASKET, cylinder head CAP connector CLAMP, hose ROCKER VALVE COVER GASKET, rocker cover CAP, oil filier CAP rocker cover NUT 2 REVSED NOVEMBER 989 MARNE GAS ENERATOR PAGE 9

38 CYLNDER HEAD AND ROCKER COVER e-23 r&() ~ \ \ 9 \ 20 0 MARNE GAS GENERATOR REVSED NOVEMBER

39 CYLNDER HEAD AND ROCKE REF. j" ~- PART NO. NO. DESCRPTON QUAN. e CYLNDER HEAD ASSEMBLY PLUG PLUG '" OL SEAL SER L PLUG #C STUD GUDE\ exhaust valve AND ABOVE GUDE\ intake valve PLUG STUD STUD 4 / (M8-.25 x 20MM) SEAT, exhausi valve SEAT, intake valve DOWEL PN SOLT, cylinder head (LONG) WASHER SOLT, cylinder head (SHORT) :::, "" CAP\ connector C~MP, hose ROCKER VALVE COVER 4) GASKET, rocker cover CAP oil filler CAP rocker cover NUT GASKET, cylinder head REVSED NOVEMBER 989 MARNE GAS GENERATOR PAGE

40 PSTON AND CRANKSHAFT 4 5 io 8 REF. PART NO. NO. DESCRPTON QUAN CONNECTNG ROD BOLT NUT PSTON, with pin (STANDARD) PSTON, with pin (O.2MM O.S.) AR PSTON RNG (STANDARD) PSTON RNG (O.2MM O.S.) SERAL AR BEARNG, connecting rod CRANKSHAFT #C SPROCKET AND BELOvV KEY, crankshaft BEARNG (UPPER-STANDARD) BEARNG (UPPER-.25MM U.S.) AR BUSHNG (LOWER-STANDARD) BUSHNG (LOWER-.25MM U.S.) AR THRUST WASHER (UPPER) 2 PAGE 2 MARNE GAS GENERATOR REVSED NOVEMBER 989

41 PSTON AN CRANKSHA REF. PART NO. NO. DESCRPTON QUAN CONNECTNG ROD BOLT ~ y NUT PSTON, with pin (STANDARD) PSTON, with pin (0.2 MM O.S.) AR PSTON RNG (STANDARD) 4 e PSTON RNG (O.2MM O.S.) SERAL AR BEARNG, connecting rod CRANKSHAFT #C SPROCKET " J AND ABOVE KEY crankshaft BEARNG (UPPER-STANDARD) BEARNG (UPPER-.25MM U.S.) AR BUSHNG (LOWER-STANDARD) BUSHNG (LOWER-.25MM U.S.) AR THRUST WASHER (UPPER) PLATE, sprocket REVSED NOVEMBER 989 MARNE GAS GENERATOR PAGE 3

42 CONTR L PANEL AND REM STA PTJ 9 ~\:;...'O::::::../)j., \"..i / 6 Pft.RT NO. NO. DESCRPTON OUA~J CONTROL PANEL ASSEMBLY CONTROL PANEL 79~ 5 4A 2 OL PRESSURE GAUGE 79-i509A 3 TEMPERATURE GAUGE 79~ 5 A 4 BATTERY METER WRNG HARNESS WATER TEMPERATURE SENDER OL PRESSURE SENDER 37~ DECAL REMOTE START PANEL PANEL FACE START/STOP SWTCH 8080 ON LAMP PAGE 4 MARNE GAS GENERATOR REVSED NOVEMBER 989

43 OL M '! REF. RT NO. NO. DESCRPTON OUAN.j 8029 OL PUMP ASSEMBLY! STUD...? BOLT WASHER 2 <4 8033! 5 OL STRANER GASKET, oil strainer. İ NUT LOCK'NASHER SPNDLE ASSEMBLY (SER. #C AND BELOW) e SPNDLE ASSEMBLY (SER. #C AND UP) 8038 SPRNG, oil regulator! DRVE GEAR DLER GEAR SHAFT, idler gear BOLT SUPPORT, spindle (SER. #C AND BELOW) SUPPORT, spindle (SER. #C AND UP) OL FLTER NOVEMBER 989 MARNE GAS GENERATOR E5

44 D 8 2 \ o PAGE 6 MARNE GAS GENERATOR REVSED NOVEMBER 989

45 o BUT R REF. PART NO. NO... DESCRPTON QUAN DSTRBUTOR ASSEMBLY HOUSNG, distributor OL SEAL GASKET SHAFT!'" WEGHT SPRNG f"'l ::: CAM SET "! PLA.TE CONDENSOR LEAD WRE GROUND WRE "" TERMNAL VACUUM CONTROL GROUND TERMNAL -i ROTOR.,,;! \ CAP 8090., 9 PONT KT O-RNG CONTACT SET NUT! CABLE high tension SPARK PLUG Ạ,. REVSED NOVEMBER 989 MARNE GAS GENERATOR PAGE 7

46 CARB RET x~ - 24 "'\ ( " ) \ ~ / \ ~_/ 2 PAGE 8 MARNE GAS GENERATOR REVSED NOVEMBER 989

47 CARBURETOR 4.0/5.0/6.57.5/8 REF. PART NO. NO. DESCRPTON QUAN BASE, air chamber COVER, air chamber STUD (0-32 X 2-3/4 lt ) FLA.ME ARRESTOR -l NUT HOSE, crankcase vent (0-32 X 2-3/8") , PPE PLUG GASKET, carburetor/air box STUD (M6-.00 X 4mm) GASKET, engine intake manifold '" i FUEL FiLTER CARBURETOR '7 " :;'\; FUEL -: ADAPTOR, carburetor CARBURETOR t"' 7, (/4"-20) REPAR KT c GASKET, adaptor/intake manifold NUT NTAKE M.A.NFOLD.; (M8-.25 X 40mm) LOCKWASHER PPE PLUG LEVE R, choke control (0-24 X 3/8")! COTTER PN GROUND WRE (4-40 X /4") BRACKET AND WRE ASSEMBLY CHOKE SOLENOD BRACKET, choke solenoid LOCKWASHER WASHER ELBOW TEMPERATURE SWTCH LOCKWASHER LOCKWASHER LOCKWASHER WASHER DECAL ("QUCKSLVER") WASHER NUT NUT GASKET, carburetor adaptor NUT REVSED NOVEMBER 989 MARNE GAS GENERATOR PAGE 9,... 0

48 CARBURET R 8mO/ OaO W/DASH POT 4 ~ MARNE GAS GENERATOR NOVErJiBE R

49 ARBURETOR 8.0/0.0 DASH _..- PART REF. NO. NO. DESCRPTiON GUAN oj BASE, air chamber COVER, air chamber STUD (0-32 X 2-3/4") FLAME ARRESTOR, j NUT HOSE, crankcase vent "' (0-32 X 2-38") PPE PLUG GASKET, carburetor/air box STUD (M6-l.DO X 4mm) D520 2 GASKET, engine intake manifold FUEL FLTER CARBURETOR FUEL SOLENOD ADAPTOR, carburetor ~}' ~:]- ~3 ~ , (/4"-20) GASKET, adaptor/intake manno dlfu2,i;;,3 CARBURETOR NUT NTAKE MANFOLD REPAR KT (M8-.25 X 45mm) i LOCKWASHER 740> PPE PLUG LEVER, choke conrol i (0-24 X 38") COTER PN -<\ GROUND WRE.. j (4-40 X /4") BRACKET CHOKE SOLENOD BRACKET, choke solenoid LOCKWASHER WASHER ELBOW TEMPERATURE SWTCH LOCKWASHER LOCKWASHER LOCKWASHER WASHER DECAL ("QUCKSLVER") WASHER NUT NUT (0-32- x 3/8") WASHER DASH POT BRACKET, dash pot, CAM, dash pot NUT GASKET, carburetor adaptor S2 NUT REVSED NOVEMBER 989 MARNE GAS GENERATOR PAGE 2

50 ND STAT R PAGE 22 MARNE GAS GENERATOR REVSED NOVEMBER 989

51 R TOR AND STAT R REF. -- PART NO. NO. DESCRPTON... QUAN ROTOR (4.0G) ROTOR (S.OG) 8i0707 ROTOR (6.5.0G) ROTOR (7.S/8.0. G) 4) ROTOR (0.0G) HOUSNG, blower SCREEN, air outlet i (M x 8MM) LOCKWASHER WASHER (MD-.50 x 70MM) (MiO-i.50 x 55MM) WASHER LOCKWASHER NUT SLEEVE MOUNT, vibration STATOR (4.0G) STATOR (5.0 G) STATOR (6.5G) STATOR (7.5/8.0G) fa STATOR ( O.OG) CARRER, rear bearing BRUSH HOLDER (M x 6MM) GASKET t rear bearing carrier FLAME ARRESTOR PLATE, rear bearing carrier SOLT, stator (4.0/5.0) BOLT, stator (S.57.5/8.0) BOLT, stator (0.0G) 4 j (MS-.00 x 6~M) LOCKWASHER REPAR PARTS WASHER DRVE KT FAN & RNG GEAR ( ) KEY DRVE PNON ( ) SPACER, rotor shaft END CAP ( ) COUPLNG PLATE ARMATURE ( ) ENGNE PLATE THRU BOLT ( ) i LT (M2 x 40MM) COMMUTATOR CAP () LOCKWASHER 8079 BRUSH/SPRNG KT ( ) (MS-.25 x 20MM) SOLT (Ml 0-.5 x 30MM) LOCKVJASHER NUT (M0-.25 x 20MM) SCRE'N (M8-.25 x 45MM) NUT WASHER STARTER MOTOR ADAPTOR, starter ~ (5/6" 8 x 3-/2") COVER PLATE REV 0 NOVEMBER 989 MARNE GAS GENERATOR PAGE 23

52 ENGNE GOVERNOR 3 \ PAGE 24 MARNE GAS GENERATOR REVSED NOVEMBER 989

53 ENGNE G VERNO REF. PART NO. NO. DESCRPTON QUAN GOVERNOR ASSEMBLY, COMPLETE GOVERNOR ASSEMBLY N.S.S. HOUSNG N.S.S. 2 O-RNG N.S.S. 3 BEARNG -l N.S.S. 4 BUSHNG, inner ring bearing N.S.S. 5 THRUST WASHER N.S.S. 6 THRUST BEARNG NEEDLE N.S.S. 7 THRUST WASHER N.S.S. 8 RETANlNGRNG oj N.S.S. 9 THRUST SLEEVE N.S.S. 0 WElGHT 2 N.S.S. DRVE SHAFT N.S.S. 2 DOWEL PN 2 N. S. 3 RETANNG RNG 4 N.S.S. 4 2 N.S.S... 5 BALL BEARNG l N.S.S. 6 RETANNG RNG N.S.S. 7 OL SEAL N.S.S. 8 FLA.NGE N.S.S. 9 BALL BEARNG N.S.S. 20 YOKE N.S.S. 2 ROCKER SHAFT N.S.S. 22 (M x 0MM) 2 N.S.S. 23 OL SEAL 2 N.S.S. 24 BALL BEARNG 2 N. S. 25 RETANNG PNG 2 N.S.S. 26 (M6-.00 x 25M~J) N.S.S. 2? NUT 2 N.S.S. 28 N.S.S. 29 WASHER N.S.S. 30 SPRNG N.S.S. 3 PiPE PLUG 2 N.S.S. 32 (M6-.00 x 6MM) N.S.S. 33 LOCKWASHER 5 N.S.S. 34 BUSHNG, tension bracket ~c; N.S.S....,;...,; TENSON BRACKET N.S.S 36 (M6-.00 x 20MM) 4 N.S.S. 37 RETANNG RNG N.S.S. 38 WASHER 2 N.S.S. 39 SPACER 2 N.S.S. 40 FiniNG! REVSED NOVEMBER 989 MARNE GAS GENERATOR PAGE

54 ENGNE GOVERNOR PAGE 26 MARNE GAS GENERATOR REVSED NOVEMBER 989

55 ENGNEG ER REF. -- PART NO. NO. DESCRPTON QUAN.! GOVERNOR ASSEMBLY, COMPLETE i t! PULLEY HALF WAVE WASHER ~ JAM NUT CLAMP (M4-0.70x8MM) ROLL PN LOCKWASHER (M4-0.70x25MM) GOVERNOR LEVER ( /4-20x2- /4") NUT TENSON SPR STATOR ASSEMBLY SPACER ROTOR ~ i UNKAGE NUT (RGHT HAND) ~ RG HAND LV BALL JONT (RGHT HAND) BALL JONT (LEFT HAND. İ BALL JONT (RGHT HAND) NUT (LEFT HAND) RGHT HANO NUT (RGHT HAN LEFT HAND LlNKAGE. İ REVl NOVEMBER 989 MARNE GAS GENERATOR PAGE 27

56 EAT EXCHANGER Af'JD EXHAU MANFOLD PAGE 28 MARNE GAS GENERA,TOR REVSED NOVEMBER 989

57 PART NO. EAT EXCHANGER AND EXHAUST MANi REF. - - NO... DESCRPTON QUAN.\ -- HEAT EXCHANGER ASSEMBLY , EXHAUST FLANGE STUD (M6-.00 x 35tvi~Jt) GASKET STUD (M6-.00 x 75Mf\t). İ TUBE BUNDLE ASSEMBLY GASKET, nozzle/exhaust manifold FLANGE, nozzle/exhaust manifold ELBOW LOCKWASHER NUT (M6-.00 x 20MM)! ":l ".; END PLATE GASKET CONNECTOR STUD (tv6-.00 X 40mm)! 5! EXHAUST MANFOLD LOCKWASHER RADATOR CAP..! GASKET exhaust flange O-RNG STUD (M6-.00 x 50MM) V 4 -i ZNC ANODE (Ser. #C & below) PPE PLUG (Ser. #C88000 & up) EXHAUST OUTLET TEMPERATURE SWTCH (M3-0.5 x 5MM) 2..; FTTNG exhaust PPE PLUG WATER FLL ASSEMBLY GASKET water fill GASKET CLAMP LOCKWASHER NUT BRACKET HOSE / /! REVSED NOVEMBER 989 MARNE GAS GENERATOR PAGE 29