Electronic Stroke Positioning Cylinders Series ES Series EM Series EP

Size: px

Start display at page:

Download "Electronic Stroke Positioning Cylinders Series ES Series EM Series EP"

Sherman Flynn
5 years ago
Views:

1 Electronic Stroke Positioning Cylinders Series ES Series EM Series EP Catalog ESP00 November, 00

Atlas Cylinders Tri-Lip Seal Designed To Eliminate Rod Seal Leakage Atlas Cylinders Series ES, EM, EP Hydraulic Cylinders with the Tri-Lip seal offers positive protection against cylinder rod leakage

Atlas Cylinders Tri-Lip seal can handle the heat The Tri-Lip seal is the product of countless hours of research, development and extensive field-testing and is only available on Atlas Cylinders.

2 Atlas Cylinders Tri-Lip Seal Designed To Eliminate Rod Seal Leakage Atlas Cylinders Series ES, EM, EP Hydraulic Cylinders with the Tri-Lip seal offers positive protection against cylinder rod leakage under the most demanding applications. Atlas Cylinders Tri-Lip seal can handle the heat The Tri-Lip seal is the product of countless hours of research, development and extensive field-testing and is only available on Atlas Cylinders. Based on a proven BS seal profile, the Atlas Cylinders Tri-Lip seal incorporates the pressure-compensated, uni-directional characteristics of a U-cup with the multiple edge sealing effectiveness of compression-type stacked-packing. The goal for Atlas Cylinders was to design a rod seal suitable for all types of applications, regardless of pressure profile. It had to be composed of a material that would not react chemically with hydraulic fluids, and it had to produce better and more reliable dry rod performance than the standard lip-seal designs in a broad range of applications. The result is the Atlas Cylinders Tri-Lip rod seal, designed specifically to eliminate rod seal leakage in the most demanding applications. It features a special polyurethane material that will not react chemically with petroleum based hydraulic fluid, is extremely resistant to abrasion and extrusion, and provides exceptional service life. It has more sealing edges than other seals on the market, which in turn produces dry rod performance. The seal geometry was refined for maximum stability in the groove and has excellent performance characteristics throughout a broad range of pressures and piston rod velocities.

3 Atlas Cylinders Heavy Duty Electrohydraulic Cylinders Series ES Series EM Series EP Standard Bore Sizes " through 8" Heavy Duty Service Industrial Tie-Rod Construction Nominal Pressure Ratings to 000 PSI Piston Rod Diameters " through -/" Wide Selection of Electronic Feedback Options

Low friction rod seals and gland drain options available. Many electrical connections and output options available.

Meets standard NFPA envelope dimensions on -/ inch bore and larger sizes. Smaller bores, add inch to the overall length.

4 Series ES See pages through One piece, integral manifold block as cap end. Manifold Block hard plumbed to rod end retract port. Full stroke position sensing Accepts MTS or Balluff brand transducers. Manifold block valve footprint patterns for specified valves. Available with transducer covers, or false stage (extension) to protect transducer or to add a cap end mount. Low friction rod seals and gland drain options available. Many electrical connections and output options available. (See electronic condition option and accessories page) Transducer optional Series EM See pages 6 through Embedded transducer configuration External, side mounted electronics conditioning module. Meets standard NFPA envelope dimensions on -/ inch bore and larger sizes. Smaller bores, add inch to the overall length. Offers shorter overall length than Series ES while still using a magnetostrictive type transducer. Can be provided with sub-plate mounted manifolds for mounting valves directly to the cylinder. (See manifold accessories page) Low friction rod seals and gland drain options available. Many electrical connections and output options available. (See electronic condition option and accessories page) Transducer included Series EP See pages 6 through 6 Embedded transducer (VRVT) configuration. Side mounted electrical connector. Allows for remote electronic conditioning module. Meets standard NFPA envelope dimension for all bore sizes. Can be provided with sub-plate mounted manifolds for mounting valves directly to the cylinder. (See manifold accessories page) Low friction rod seals and gland drain options available. Many electrical connections and output options available. (See electronic condition option and accessories page) Transducer included

5 Atlas Series ES, EM, EP Index Cylinders & Electronics SERIES ES Page Page How to Order Cylinders... 6 Non-Servo Cylinders... How to Order Balluff Probe Covers... How to Order MTS... 0 Servo Valve Mounting... Mounting Styles... SERIES EM Electronic Module Dimensions... How to Order EM Electronics... Electronic Specifications... 0 Mounting Styles... How to Order Cylinders Protective Cover... SERIES EP.0" Bore Dimensions... How to Order Cylinders Electronic Specifications... 0 Mounting Styles... ACCESSORIES & MODIFICATIONS Index Service Policy On cylinders returned to the factory for repairs, it is standard policy for the Atlas Cylinders to make such part replacements as will put the cylinder in as good as new condition. Should the condition of the returned cylinder be such that expenses for repair would exceed the costs of a new one, you will be notified. Warning FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE. This document and other information from The Company, its subsidiaries and authorized distributors provide product and/or system options for further investigation by users having technical expertise. It is important that you analyze all aspects of your application, including consequences of any failure and review the information concerning the product or system in the current product catalog. Due to the variety of operating conditions and applications for these products or systems, the user, through its own analysis and testing, is solely responsible for making the final selection of the products and systems and assuring that all performance, safety and warning requirements of the application are met. The product described herein, including without limitation, product features, specifications, designs, availability and pricing, are subject to change by The Company and its subsidiaries at any time without notice. Offer of Sale The items described in this document are hereby offered for sale by The Company, its subsidiaries or its authorized distributors. This offer and its acceptance are governed by provisions stated on a separate page of this catalog in the document entitled Offer of Sale.

ATLAS SERIES ES The ES Series provides the same heavy duty performance and reliability you have come to expect from us, now with improved rod bearing retention.

6 ATLAS SERIES ES The ES Series provides the same heavy duty performance and reliability you have come to expect from us, now with improved rod bearing retention. SERIES ES S E R I E S E S Chrome-plated induction hardened piston rods Tie rods have rolled threads Standard SAE O-ring ports or integral servo heads Non-contact transducer no parts to wear out Every cylinder is individually tested before it leaves the plant Designed to accept all major brands of magnetostrictive transducers Low friction piston seals

7 MOUNTING STYLES SERIES ES ES-PB- NFPA STYLE MP PIVOT EYE ES-PB- NFPA STYLE MP FIXED CLEVIS ES-SA NFPA STYLE MPU SELF ALIGNING EYE PAGE, ES-NM- NFPA STYLE MX TIE ROD EXTENDED ROD END PAGE, SERIES ES PAGE, PAGE 6, ES-REF- NFPA STYLE MF ROD END FLANGE SQUARE ES-REF- NFPA STYLE MF ROD END FLANGE RECTANGULAR PAGE 8, 9 PAGE 8, 9 ES-ME- NFPA STYLE ME FLANGE HEAD ES-IH- FLANGE HEAD PAGE 8, 9 PAGE 8, 9 ES-SL NFPA STYLE MS SIDE LUG ES-FS NFPA STYLE MS SIDE TAPPED PAGE 0, PAGE 0, ES-TM- NFPA STYLE MT ROD END TRUNNION ES-TM- NFPA STYLE MT INTERMEDIATE TRUNNION PAGE, PAGE,

8 How to Order Series ES Cylinders Data Required on All Cylinder Orders When ordering series ES cylinder, be sure to specify each of the following requirements: 6SERIES ES. Series Designation (ES). Bore. Mounting Style Specify your choice of mounting as shown and dimensioned in this catalog.. Piston Rod Diameter Specify rod diameter. Standard (smallest) rod diameter will be furnished if not specified, unless stroke length makes the application questionable.. Piston Rod End Style Specify the rod end style or specify dimensions if non-standard. Rod end style will be furnished if not specified. 6. Cushions Cushions are not standard, but will be furnished if required. Consult factory.. Ports SAE straight thread ports are standard on series ES hydraulic cylinders. Servo cylinders use SAE connections for the port tube run and on either side of the head for pressure and tank connections. The port size used for the pressure and tank port connections (EE in the dimension charts) may be a different size than the hard-plumbed rod end ports. 8. Seals A low friction PTFE piston seal with Buna-N expander, the Atlas Tri-Lip enhanced Polyurethane rod seal, Buna-N static seals, and a Polyurethane wiper are all standard, for use with mineral oil based hydraulic fluids. Fluorocarbon, EPR, Nitroxile and other compounds may be specified, but depend on application temperature range and fluid used. Low friction PTFE rod seals may be specified in the special options section. 9. Stroke Specify length required. 0. Special Options Specify. Consult factory with questions. Note: Duplicate cylinders can be ordered by giving the serial number from the rod end head of the original cylinder. Factory records will supply a quick and positive identification. Certified Dimensions Atlas Cylinders guarantees that all cylinders ordered from this catalog will be built to dimensions shown. All dimensions are certified to be correct, and thus it is not necessary to request certified drawings.

9 Series ES Ordering Guide () () () () () (6) () (8) (9) (0) SERIES BORE MOUNT ROD ROD END CUSHIONS PORTS SEALS STROKE OPTIONS ES 0 (.0") REF 000 (.00") (KK MALE) NC (NONE)++ S (SAE)** P (POLY) XXX.XX S 00 (.00") REF 0 (.8") (CC MALE) N (NPTF) V (FLUOROCARBON) (SPECIFY (SEE 0 (.0") IH 0 (.") (KK FEMALE) I (ISO 69) E (EPR) GROSS BELOW) 0 (.") ME 000 (.00") (SPECIAL+) F (FLANGE) B (NITROXILE) STROKE 00 (.00") SL 00 (.0") (SPLIT COUPLER) X (OTHER) M (STD. POLY IF STOP 00 (.00") FS 000 (.00") 6 (STUB END) (SPECIFY) W/ BRASS TUBE IS 060 (6.00") NM 00 (.0") SCRAPER) REQUIRED) 00 (.00") PB * 000 (.00") X (SPECIAL) 080 (8.00") PB * 00 (.0") (SPECIFY) SA * 000 (.00") TM 00 (.0") **SAE IS STANDARD WITH SERVO HEADS TM (specify dimension XI) ++ CONSULT FACTORY IF CUSHIONS ARE REQUIRED + MUST SPECIFY WF (ROD EXTENSION), A (THREAD LENGTH), AND KK OR CC (THREAD SIZE AND PITCH) SERIES ES * Requires false stage see options below (.0" bore requires.00" size) NOTE: Items in italics are standard and will be supplied unless otherwise specified OPTIONS Prepare for wand Probe cover Machine for valve Stop tube Stainless piston rod Low friction rod seals Rod gland drain Specify brand and stroke length of transducer probe Specify light duty, heavy duty, or false stage, if required Specify valve group from page (or indicate if no valve & specify port type) Specify stop tube length and net stroke Specify if desired Specify if desired Specify if desired Sample Model Code () () () () () (6) () (8) (9) (0) SPECIAL ES 0 TM 0 NC S P.00 OPTIONS Series Specify Bore Size Stroke Mounting Rod Diameter Rod End Cushions Ports Seals NOTE: If replacing existing cylinder or ordering parts, include the old serial number.

10 Balluff Order your Atlas Cylinders ES Series with Balluff Micropulse sensor. The Micropulse sensor uses EMT (enhanced magnetostrictive technology). 8SERIES ES The CE-Marking confirms that our products meet the requirements of the EC Directive 89/6/EWG (EMC Directive) and the EMC Law. Additional product information available on the Balluff web site at or call Connector Dimensions BKS-S-M BKS-S-M Ordering Code BKS-S-M- * BKS-S-M- * Solder Connection max. 0. mm max 0. mm Housing Material CuZn, nickel plated ZnAlCu, nickel plated Contact Surface 0.8 um Au 0.8 um Au Cable Opening PG 9 cord seal 68 mm PG 9 cord seal 68 mm Cable X 0. mm X 0. mm * Please indicate cable length in ordering code. Code 00 for connector only. Code 0, 0,,, 0 m for finished assembled cable.

11 How to Order SERIES ES Output Signal Analog A,B,C,E,G Digital M,N,P,R A Dimension.9 ( mm). ( mm) 9

12 MTS Temposonics L Series Order your Atlas Cylinders ES Series with MTS Temposonics L Series sensor. The L Series sensor uses non-contacting magnetostrictive technology. SERIES ES Connector Dimensions Additional product information available on the MTS web site at or call

13 How to Order SERIES ES

14 Servo Valve Mount Chart Group A Group B SERIES ES Group C Group D Group E Group F Group G (D0) Group H (D0) NOTE: B PORT TO ROD END UNLESS OTHERWISE SPECIFIED X AND Y PORTS NOT SUPPLIED UNLESS SPECIFIED

15 Servo Valve Mounting Interchange Chart (all valves in each group use the same mounting) Group A Group B Group C Atchley A-XXX Atchley 8-XXX Atchley 08A-XXX Moog 6 Series Pegasus A Atchley 09-XXX Moog Series Pegasus 6A Pegasus A Moog 60 Series Pegasus 6R Parker BD- Pegasus 6M Parker ST-0 Vickers SM--X-X-0 Parker ST- Vickers SM-0-X-X-0 Vickers SM-0-X-X-0 Group D Group E Group F Atchley 0-XXX Atchley Atchley 6-XX Moog 8 Series Atchley -XXX Moog Series Parker BD-0 Vickers SM-0-X-X-0 Pegasus 8A Parker ST-0 Pegasus 80L Pegasus 80R Vickers SM-0-X-X-0 SERIES ES Cylinders without Servo Heads ES series cylinders ordered without servo valve mounting will be shipped with standard ports the same size as the equivalent bore H series hydraulic cylinder (see EE on chart below for SAE and NPTF port sizes). The base end head will have a standard E dimension, which is the same as the rod head. For cylinders up to and including inch bore the base end will be.8 inches thick, to accommodate a standard transducer wand. Larger sizes use a standard thickness H series head. These dimensions can also be found in this catalog under column J for PB and PB mountings. Dimension LB is unchanged whether a servo is used or not. ES series cylinders can also be ordered with the aluminum valve blocks shown on page 6, although not all the valve patterns shown here are available. EE Bore SAE NPTF /,, / #8 /,, # 6 #6 #0 8 # /

16 Notes for Servo Cylinders Because of interference between the port tube fittings, there are minimum strokes for cylinders with servo heads. Mid-trunnion mounting increases the minimum stroke because of additional interference between the trunnion and the fittings. The table below lists the minimums for both. Shorter strokes can be accomplished with an alternate fitting design. Consult factory for further information. SERIES ES Minimum XI as shown in the table for TM mounts will keep the trunnion clear of the fitting on the rod head. If shorter XI is required an alternate method of connecting the tubing can be used. Consult factory. MINIMUM XI BORE MIN. XI MAX. XI + STROKE NON-SERVO SERVO NON-SERVO SERVO MINIMUM STROKE BORE MIN. STROKE TM MIN. STROKE GR. A,B,C,G GR. D,E,F,H GR. A,B,C,G GR. D,E,F,H

17 Light Duty Cover Series ES Protective Transducer Covers SERIES ES Billet aluminum construction Provides protection against dust and dirt Offers protection against minor impacts Easy access to electronics Heavy Duty Cover Offers maximum protection from the elements Water-tight protection available upon request Exceptional resistance to impacts and abuse

18 SERIES ES ES-NM-." thru 6" Bore NFPA STYLE MX TIE RODS EXTENDED ROD END ES-NM- " thru 8" Bore NFPA STYLE MX TIE RODS EXTENDED ROD END ROD END DIMENSIONS STYLE Standard Male Thread STYLE Oversize Male Thread STYLE Female Thread If rod end is not specified Style will be supplied. A THREAD DEPTH STYLE SPECIALS THREAD STYLE STYLE Split Coupler STYLE 6 Stub End Special thread, extension, rod eye, blank, etc., are also available. To order, specify Style and give desired dimensions for CC or KK, A and WF. If otherwise special, supply dimensioned sketch. See Page for dimensional data. AM MM /6 R /" rod and larger have spanner wrench holes in place of wrench flats. NOTE: Style rod thread will be shorter than the A dimension shown for rods " diameter and greater. Consult factory. 6

19 Envelope and Mounting Dimensions EE Bore AA BB DD E SAE F G /. - / #.9 /6 / - 0 # /.6 /6 / - 0 / #.6 /6-8 / #. /6-8 #.0 /6-6 / # / # / # / - 9 / #6 - Add SJ SJ Stroke Bore H A,B,C,G D,E,F,H K R X LB / - / / / / SERIES ES Dimensions Affected by Rod Size MM Thread Add Rod Style & Style Stroke Bore Size KK C C A B BF C D VA VF VH WF ZB / / / / /6 / /6 - / -. / / / / /6 8 - / -. / / / /6 8 / /6 / 8 / - / -. / / / /6 8 / / /6 / 8 / - -. /6 8 / /6 / 8 / - -. / /.9 /6 /6 /6-9 / / - - /.9 /6 /6 /6-9 6 / - -. / /.9 /6 /6 /6-9 / / - - /.9 /6 /6 / /6 /6 / /.9 /6 /6 /6-0 / / - - /.9 /6 /6 / /6 /6 /6-0 / - - /.9 6 /6 - /6 /6-0 / /6 - /6 /6-0 8 / / - - /.9 /6 /6 /6-0 / /6 /6 /6-0 / / - - /.9 6 /6 - /6 /6-0 / / /6 - /6 /6-0 / / - - / 6.9 /6 - /6 /6-0 /

20 SERIES ES ES-ME-." thru 8" Bore NFPA STYLE ME FULL RECTANGULAR ROD HEAD FLANGE ES-REF-." thru 8" Bore NFPA STYLE MF RECTANGULAR ROD END FLANGE ES-IH-." thru 8" Bore FULL SQUARE ROD END FLANGE ES-REF-." thru 8" Bore NFPA STYLE MF SQUARE ROD END FLANGE ROD END DIMENSIONS STYLE Standard Male Thread STYLE Oversize Male Thread STYLE Female Thread If rod end is not specified Style will be supplied. A THREAD DEPTH STYLE SPECIALS THREAD STYLE STYLE Split Coupler STYLE 6 Stub End Special thread, extension, rod eye, blank, etc., are also available. To order, specify Style and give desired dimensions for CC or KK, A and WF. If otherwise special, supply dimensioned sketch. See Page for dimensional data. AM MM /6 R /" rod and larger have spanner wrench holes in place of wrench flats. NOTE: Style rod thread will be shorter than the A dimension shown for rods " diameter and greater. Consult factory. 8

21 Envelope and Mounting Dimensions EE Bore E SAE F FB G H K / / # /6 / # 9/6 / / # 9/6 / # /6 6 # /6 6 / # /6 8 6 / #6 /6 9 8 / #6 /6 8 9 / #6 /6 / Add SJ SJ Stroke Bore R A,B,C,G D,E,F,H TF UF X LB /.6 - / / / / / / SERIES ES Dimensions Affected by Rod Size MM Thread Add Rod Style & Style Stroke Bore Size KK C C A B BF C D VA VF VH WF ZB / / / / /6 / / /6 - / -. / / / / /6 8 - / -. / / / /6 8 / /6 / 8 / - / -. / / / /6 8 / / /6 / 8 / - -. /6 8 / /6 / 8 / - -. / /.9 /6 /6 /6-9 / / - - /.9 /6 /6 /6-9 6 / - -. / /.9 /6 /6 /6-9 / / - - /.9 /6 /6 / /6 /6 / /.9 /6 /6 /6-0 / / - - /.9 /6 /6 / /6 /6 /6-0 / - - /.9 6 /6 - /6 /6-0 / /6 - /6 /6-0 8 / / - - /.9 /6 /6 /6-0 / /6 /6 /6-0 / / - - /.9 6 /6 - /6 /6-0 / / /6 - /6 /6-0 / / - - / 6.9 /6 - /6 /6-0 / 9

22 SERIES ES ES-SL." thru 8" Bore NFPA STYLE MS SIDE LUG ES-FS." thru 8" Bore NFPA STYLE MT SIDE TAPPED ROD END DIMENSIONS STYLE Standard Male Thread STYLE Oversize Male Thread STYLE Female Thread If rod end is not specified Style will be supplied. A THREAD DEPTH STYLE SPECIALS THREAD STYLE STYLE Split Coupler STYLE 6 Stub End Special thread, extension, rod eye, blank, etc., are also available. To order, specify Style and give desired dimensions for CC or KK, A and WF. If otherwise special, supply dimensioned sketch. See Page for dimensional data. AM MM /6 R /" rod and larger have spanner wrench holes in place of wrench flats. NOTE: Style rod thread will be shorter than the A dimension shown for rods " diameter and greater. Consult factory. 0

23 Envelope and Mounting Dimensions EE SJ SJ Bore E SAE G H K ND NT SB S C A,B,C,G D,E,F,H / / # / - 6 /6 - # /6 / - 9/6 - / / # / - /6 /6 / # 6 /6-0 /6 /6 # /6-8 /6 6 / # 8-8 /6 6 / #6 9 - /6 8 / #6 / - 6 9/6 8 9 / #6 / / / - 6 9/6 Add Stroke Bore ST SU SW TN TS US X LB SN SN SN S S / / /6 / /6 /6 /6 / /6 / /6 /6 /6 / 9/6 /6 /6 6 6 /6 /6 9/6 /6 / 6 / /6 /6 /6 /6 6 8 / 6 / / / 6 / / /6 9 /6 /6 /6 / /6 /6 /6 6 SERIES ES Dimensions Affected by Rod Size MM Thread Add Rod Style & Style Stroke Bore Size KK C C A B BF C D VA VF VH WF ND X S XT ZB / / / /6 / /6 /6 9/6 / / /6 / /6 9/6 - / -. / / / /6 / 9/6 / /6 /6 /6 9/6 8 - / -. / / / /6 /6 9/6 /6 8 / /6 / /6 /6 /6 8 / - / -. / / / /6 /6 /6 8 / / /6 / /6 /6 8 / - -. /6 /6 /6 8 / /6 / 8 / - -. / /.9 /6 /6 /6-9 / / - - /.9 /6 /6 /6-9 6 / - -. /6 / /.9 /6 /6 /6 - /6 9 / / - - /.9 /6 /6 /6 - / /6 /6 /6 - / /.9 /6 /6 /6 - /6 0 / / - - /.9 /6 /6 /6 - / /6 /6 /6 - /6 0 / - - /.9 6 /6 - /6 /6 - /6 0 / /6 - /6 /6 - /6 0 8 / / - - /.9 /6 /6 /6 - / /6 0 / /6 /6 /6 - / /6 0 / / - - /.9 6 /6 - /6 /6 - / /6 0 / / /6 - /6 /6 - / /6 0 / / - - / 6.9 /6 - /6 /6 - / /6 0 /

24 SERIES ES ES-PB-." thru 8" Bore NFPA STYLE MP FIXED CLEVIS ES-PB-." thru 8" Bore NFPA STYLE MP PIVOT EYE ES-SA." thru 6" Bore NFPA STYLE MPU SELF ALIGNING EYE ROD END DIMENSIONS Max. Op. Bore PSI / 0 00 / See Table on pg. for recommended maximum swivel angles. STYLE Standard Male Thread STYLE Oversize Male Thread STYLE Female Thread If rod end is not specified Style will be supplied. A THREAD DEPTH STYLE SPECIALS THREAD STYLE STYLE Split Coupler STYLE 6 Stub End Special thread, extension, rod eye, blank, etc., are also available. To order, specify Style and give desired dimensions for CC or KK, A and WF. If otherwise special, supply dimensioned sketch. See Page for dimensional data. AM MM /6 R /" rod and larger have spanner wrench holes in place of wrench flats. NOTE: Style rod thread will be shorter than the A dimension shown for rods " diameter and greater. Consult factory.

25 Envelope and Mounting Dimensions EE SJ SJ Bore CB CD CK CW E SAE F G H J A,B,C,G D,E,F,H / 0.0 /6 / / # / - 0. / # / - / 0. / / # / /.00 / # 6.6 /6 # /. / 6 / # 8 6 /.00 / # / 8 / # / 9 / #6 Add Stroke Bore K L LE LJ LR M MA MR SL X LB / / 6 9/6 /.0 6 /6.0 / 6 /6 /6. 6 / 6 / / /6 /.6 6 / / 6 /.88 6 /6 6 / / / /6 /6 /.00 - / / / SERIES ES Dimensions Affected by Rod Size MM Thread Add Stroke Rod Style & Style Bore Size KK C C A B BF C D VA VF VH WF XK XL ZK ZL / / / /6 / /6 6 / /6 6 - / -. / / / / / / -. / / / /6 6 6 / /6 / 6 / 6 / / 8 - / -. / / / /6 8 / 8 / /6 / 8 9 / - -. /6 / / 8 9 / /6 / / / 9 9 / - -. /6 9 / /.9 /6 /6 /6-9 / 0 / / - - /.9 /6 /6 /6-9 / 0 6 / - -. / /.9 /6 /6 /6-9 9 / / - - /.9 /6 /6 / /6 /6 / /.9 /6 /6 /6-0 / - - / / - - /.9 /6 /6 /6-0 / /6 /6 /6-0 / - - / - - /.9 6 /6 - /6 /6-0 / - - / /6 - /6 /6-0 / / / - - /.9 /6 /6 /6 - / /6 /6 /6 - / - - / - - /.9 6 /6 - /6 /6 - / - - / /6 - /6 /6 - / - - / - - / 6.9 /6 - /6 /6 - / - -

26 SERIES ES ES-TM-." thru 8" Bore NFPA STYLE MT HEAD TRUNNION MOUNT ES-TM-." thru 8" Bore NFPA STYLE MT MID TRUNNION MOUNT *CONSULT FACTORY FOR 6" - 8" BORES NOTE: If using bolt on manifold plates, see pg. 69 for information on min./max. XI dimension. ROD END DIMENSIONS STYLE Standard Male Thread STYLE Oversize Male Thread STYLE Female Thread If rod end is not specified Style will be supplied. A THREAD DEPTH STYLE SPECIALS THREAD STYLE STYLE Split Coupler STYLE 6 Stub End Special thread, extension, rod eye, blank, etc., are also available. To order, specify Style and give desired dimensions for CC or KK, A and WF. If otherwise special, supply dimensioned sketch. See Page for dimensional data. AM MM /6 R /" rod and larger have spanner wrench holes in place of wrench flats. NOTE: Style rod thread will be shorter than the A dimension shown for rods " diameter and greater. Consult factory.

27 Envelope and Mounting Dimension EE SJ SJ Bore BD E SAE G H K A,B,C,G D,E,F,H / / # / - / # - / / / # / # 6 # 6 / # 8 6 / #6 9 8 / #6 8 / 9 / #6 / Add Stroke Bore TD TL TM UM UT UW X LB /.000 /.0. / 6.0 / / 8 /6.6 6 /.0 / 9 8 / / / / / / 9 / / / 6. 8 SERIES ES Dimensions Affected by Rod Size MM Thread Add Rod Style & Style Stroke Bore Size KK C C A B BF C D VA VF VH WF XG XI MIN.* ZB / / / /6 / /6 / /6 / / /6 / /6 - / -. / / / /6 / /6 /6 8 - / -. / / / /6 /6 8 / /6 / /6 8 / - / -. / / / /6 /6 8 / / /6 / /6 8 / - -. /6 /6 8 / /6 / /6 8 / - -. /6 / /.9 /6 /6 /6 - /6 9 / / - - /.9 /6 /6 /6 - /6 9 6 / - -. /6 6 / /.9 /6 /6 /6-6 /6 9 / / - - /.9 /6 /6 /6-6 / /6 /6 /6-6 / /.9 /6 /6 /6-6 9/6 0 / / - - /.9 /6 /6 /6-6 9/ /6 /6 /6-6 9/6 0 / - - /.9 6 /6 - /6 /6-6 9/6 0 / /6 - /6 /6-6 9/6 0 8 / / - - /.9 /6 /6 /6 - /6 0 / /6 /6 /6 - /6 0 / / - - /.9 6 /6 - /6 /6 - /6 0 / / /6 - /6 /6 - /6 0 / / - - / 6.9 /6 - /6 /6 - /6 0 / *XI MINIMUM IS FOR CYLINDERS WITHOUT SERVOHEAD. SEE PAGE 69 FOR COMPLETE INFORMATION.

THE NEW SERIES EM FROM ATLAS From the innovators of the first ESP (Electronic Stroke Positioning) cylinder comes the next generation in feedback cylinders the Series EM.

28 THE NEW SERIES EM FROM ATLAS From the innovators of the first ESP (Electronic Stroke Positioning) cylinder comes the next generation in feedback cylinders the Series EM. Now finite control is available in a smaller, more serviceable, and more cost-effective package. This revolutionary new design makes electronic sensing practical for any cylinder operation with NFPA standard mounts. SERIES EM S E R I E Self-contained cylinder package, complete with transducer and electronics Compact magnetostrictive cylinder assembly Externally mounted electronics provide hassle-free service Pivot mounts available without adding a false stage Auto-tuning electronics allow plug and play adaptation to existing systems Replacement costs are low. If there s a problem with the electronics, replace only the electronics, not the entire wand S E M 6

29 EM-PB- NFPA STYLE MP PIVOT EYE MOUNTING STYLES SERIES EM EM-PB- NFPA STYLE MP FIXED CLEVIS PAGE, PAGE, EM-SA NFPA STYLE MPU SELF ALIGNING EYE EM-NM NFPA STYLE MX TIE ROD EXTENDED MOUNTS PAGE, PAGE, EM-REF- NFPA STYLE MF ROD END FLANGE SQUARE EM-ME- NFPA STYLE ME FLANGE HEAD PAGE 6, EM-REF- NFPA STYLE MF ROD END FLANGE RECTANGULAR EM-IH- FLANGE HEAD PAGE 6, SERIES EM PAGE 8, 9 PAGE 8, 9 EM-IH- FLANGE HEAD EM-FS NFPA STYLE MS SIDE TAPPED PAGE 8, 9 PAGE 0, EM-TM- NFPA STYLE MT ROD END TRUNNION EM-TM- NFPA STYLE MT INTERMEDIATE TRUNNION PAGE, PAGE, EM-BEF- NFPA STYLE MF6 CAP END FLANGE SQUARE EM-BEF- NFPA STYLE MF CAP END FLANGE RECTANGULAR PAGE 6, PAGE 6, EM-ME-6 NFPA STYLE ME6 FLANGE HEAD EM-MP- NFPA STYLE MP DETACHABLE CLEVIS PAGE 8, 9 PAGE,

30 How to Order Series EM Cylinders Data Required on All Cylinder Orders When ordering series EM cylinder, be sure to specify each of the following requirements: SERIES EM. Series Designation (ES). Bore. Mounting Style Specify your choice of mounting as shown and dimensioned in this catalog.. Piston Rod Diameter Specify rod diameter. Standard (smallest) rod diameter will be furnished if not specified, unless stroke length makes the application questionable.. Piston Rod End Style Specify the rod end style or specify dimensions if non-standard. Rod end style will be furnished if not specified. 6. Cushions Cushions are not standard, but will be furnished if required. Consult factory.. Ports SAE straight thread ports are standard on series EM hydraulic cylinders. Cylinders with servo manifolds use SAE connections for the port tube run and on either side of the manifold plate for pressure and tank connection. EE is the size of the port on the head without a manifold; ports on the manifold plates are listed on page Seals A low friction PTFE piston seal with Buna-N expander, the Atlas Tri-Lip enhanced Polyurethane rod seal, Buna-N static seals, and a Polyurethane wiper are all standard, for use with mineral oil based hydraulic fluids. Fluorocarbon, EPR, Nitroxile and other compounds may be specified, but depend on application temperature range and fluid used. Low friction PTFE rod seals may be specified in the special options section. 9. Stroke Specify length required. 0. Special Options Specify. Consult factory with questions. Note: Duplicate cylinders can be ordered by giving the serial number from the rod end head of the original cylinder. Factory records will supply a quick and positive identification. Certified Dimensions Atlas Cylinders guarantees that all cylinders ordered from this catalog will be built to dimensions shown. All dimensions are certified to be correct, and thus it is not necessary to request certified drawings. 8

31 Series EM Ordering Guide () () () () () (6) () (8) (9) (0) SERIES BORE MOUNT ROD ROD END CUSHIONS PORTS SEALS STROKE OPTIONS EM 0 (.0") BEF 000 (.00") (KK MALE) NC (NONE)** S (SAE) P (POLY) XXX.XX S 00 (.00") BEF 0 (.8") (CC MALE) N (NPTF) V (FLUOROCARBON) (SPECIFY (SEE 0 (.0") FS 0 (.") (KK FEMALE) I (ISO 69) E (EPR) GROSS BELOW) 0 (.") IH 000 (.00") (SPECIAL+) F (FLANGE) B (NITROXILE) STROKE 00 (.00") IH 00 (.0") (SPLIT COUPLER) X (OTHER) M (STD. POLY IF STOP 00 (.00") ME 000 (.00") 6 (STUB END) (SPECIFY) W/ BRASS TUBE IS 060 (6.00") ME6 00 (.0") SCRAPER) REQUIRED) 00 (.00") MP 000 (.00") X (SPECIAL) 080 (8.00") NM 00 (.0") (SPECIFY) NM 000 (.00") NM 00 (.0") PB PB **CONSULT FACTORY IF CUSHIONS ARE REQUIRED REF REF + MUST SPECIFY WF (ROD EXTENSION), A (THREAD LENGTH), SA AND KK OR CC (THREAD SIZE AND PITCH) TM TM (specify dimension XI) NOTE: Items in italics are standard and will be supplied unless otherwise specified OPTIONS SERIES EM Add valve subplate Stop tube Stainless piston rod Low friction rod seals Rod gland drain Electronic cover Specify valve group from page Specify stop tube length and net stroke Specify if desired Specify if desired Specify if desired Specify if desired Sample Model Code () () () () () (6) () (8) (9) (0) SPECIAL EM 0 TM 0 NC S P.00 OPTIONS Series Specify Bore Size Stroke Mounting Rod Diameter Rod End Cushions Ports Seals NOTE: If replacing existing cylinder or ordering parts, include the old serial number. 9

32 Atlas Cylinders Micropulse Embedded Sensor Order your Atlas Cylinders EM Series with the Atlas Cylinders Micropulse embedded sensor. The Micropulse sensor uses EMT (enhanced magnetostrictive technology). Connector Dimensions SERIES EM BKS-S-M BKS-S-M Ordering Code BKS-S-M- * BKS-S-M- * Solder Connection max. 0. mm max 0. mm Housing Material CuZn, nickel plated ZnAlCu, nickel plated Contact Surface 0.8 um Au 0.8 um Au Cable Opening PG 9 cord seal 68 mm PG 9 cord seal 68 mm Cable X 0. mm X 0. mm * Please indicate cable length in ordering code. Code 00 for connector only. Code 0, 0,,, 0 m for finished assembled cable. The CE-Marking confirms that our products meet the requirements of the EC Directive 89/6/EWG (EMC Directive) and the EMC Law. Micropulse is a registered trademark of Balluff, Inc. 0

33 Analog Interface 00% Null and endpoint calibration Null and endpoint of the analog signal can be buttonset to the desired position. Depending on the application, teach-in or adjust mode is used, selectable by pressing a button combination. Button inactive Calibration device (Included with cylinder) Sequence for teach-in, rising output signal before after Button active Teach-in Adjust Nullpoint Endpoint Nullpoint Endpoint. Move cylinder to new null position. Store new null value. SERIES EM Cal mode selection Teach-in You wish to replace the factory set null and endpoint with new values. First move the cylinder to the new null, then to the new end position and store their associated value by pressing the button.. Move cylinder to new end position. Store new null value. Adjust Here you can adjust to a new start and/or end value. This may be required when you cannot physically move the cylinder to the standard null and/or endpoint. Alternately move the cylinder to the new start and end position, and adjust the displayed value by pressing the button until the desired output values are reached. Micropulse ATL-A/C/E/G...B features 00% adjustment of analog signal calibration modes: Teach-in and Adjust for null and endpoint Electronics head can be replaced if damaged Short housing. New working range Error signal: Output signals above or below the preset values can be interpreted and reported with an error signal. Example: no magnet in measuring range or start program mode. Included with cylinder: Transducer Calibration device User s manual

34 Digital Pulse Interface P-Interface M-Interface SERIES EM Compatible with BTA processors and various OEM controls, e. g., Siemens, Schleicher, B & R, Mitsubishi, Schiele, Parker, Esitron, Philips, Fanuc and others. Reliable signal transmission, even over cable lengths up to 00 m between BTA and ATL, is assured by the especially noise-immune RS8 differential drivers and receivers. Noise signals are effectively suppressed. The M-interface is a control-specific interface variation. How To Order Electronics Block diagram for P-Interface Controller or processing electronics P pulse output ATL E-A - - Atlas Cylinders Transducer Linear Generation Output Signal A = 0 0V B = - +V C = 0.0 ma E =.0 ma G = -0 +0V M = differential Start/Stop leading edge active N = single ended Start/Stop leading edge active P = differential Start/Stop - trailing edge active R = differential pulse width recirculated Supply Voltage = V ±0% = ± V ±% Output Signal (analog only) If A, B, or G Output Signal = Vmin or Vmax at cylinder cap end, i.e. user selectable rising or falling. If C or E Output Signal 0 = lmin at cylinder cap end (rising towards rod end) = lmax at cylinder cap end (falling towards rod end) Sensor geometry Connection type S = 8 pin quick disconnect metal connector KA0 = integral axial cable (with m cable; specify length in meters) Interrogation (R output only) I = Internal Interrogation E = External Interrogation Recirculation (R output only) = circulations = circulations = circulations 8 = 8 circulations 6 = 6 circulations

35 Series EM Protective Electronics Cover Heavy gauge aluminum Offers resistance to impact for electronics and connector Easy electronics access SERIES EM Electronics Module and Mounting Block Allows easy replacement or conversion between analog, digital, or pulse Can be reversed to clear mountings, if necessary

36 SERIES EM EM-NM-." thru 8" Bore NFPA STYLE MX TIE RODS EXTENDED BOTH ENDS EM-NM-." thru 8" Bore NFPA STYLE MX TIE RODS EXTENDED CAP END EM-NM-." thru 8" Bore NFPA STYLE MX TIE RODS EXTENDED ROD END ROD END DIMENSIONS STYLE Standard Male Thread STYLE Oversize Male Thread STYLE Female Thread If rod end is not specified Style will be supplied. A THREAD DEPTH STYLE SPECIALS THREAD STYLE STYLE Split Coupler STYLE 6 Stub End Special thread, extension, rod eye, blank, etc., are also available. To order, specify Style and give desired dimensions for CC or KK, A and WF. If otherwise special, supply dimensioned sketch. See Page for dimensional data. AM MM /6 R /" rod and larger have spanner wrench holes in place of wrench flats. NOTE: Style rod thread will be shorter than the A dimension shown for rods " diameter and greater. Consult factory.

37 Envelope and Mounting Dimensions EE Add Stroke Bore AA BB DD E SAE F G J K R LB P /. - / #8 / /.6.9 /6 / - 0 #8 /.0 /.6 /6 / - 0 / #8 /..6 /6-8 / #. / /. /6-8 #.8.0 /6-6 / # / # / # / / / - 9 / # - /.0 9 / 6 Dimensions Affected by Rod Size MM Thread Add Rod Style & Style Stroke Bore Size KK C C A B BF C D KA VA VF VH WF Y ZB ZJ / / /6 / /6 / / /6 / / /6 /6 / / /6 / / /6 /6 6 - / -. / / /6 / / / /6 - / -. / / / / /6 8 / /6 / / 8 / - / -. / / / / /6 8 / /6 / / 8 / / - -. /6 / 8 8 / /6 / / 9 8 / - -. /6 / 9 / 8 / - - /.9 /6 / /6 /6-9 / 8 / / / - - /.9 /6 / /6 /6-9 / 8 / 6 / - -. /6 /6 / /.9 /6 /6 /6 /6 - / 0 9 / / - - /.9 /6 /6 /6 /6 - / /6 /6 /6 /6 - / /.9 /6 /6 /6 /6-0 / / - - /.9 /6 /6 /6 / /6 /6 /6 /6-0 / - - /.9 6 /6 - /6 /6 /6-0 / /6 - /6 /6 /6-0 8 / / - - /.9 /6 / /6 / /6 / /6 /6 - / - - /.9 6 /6 - / /6 /6 - / /6 - / /6 /6 - / - - / 6.9 /6 - / /6 /6 - SERIES EM

38 SERIES EM EM-BEF-." thru 8" Bore NFPA STYLE MF6 CAP END FLANGE SQUARE EM-BEF-." thru 8" Bore NFPA STYLE MF CAP END FLANGE RECTANGULAR *.0",.00",.0" BORES ELECTRONICS MODULE WILL COVER OF THE 8 MOUNTING HOLES EM-REF-." thru 8" Bore NFPA STYLE MF ROD END FLANGE SQUARE EM-REF-." thru 8" Bore NFPA STYLE MF ROD END FLANGE RECTANGULAR ROD END DIMENSIONS STYLE Standard Male Thread STYLE Oversize Male Thread STYLE Female Thread If rod end is not specified Style will be supplied. A THREAD DEPTH STYLE SPECIALS THREAD STYLE STYLE Split Coupler STYLE 6 Stub End Special thread, extension, rod eye, blank, etc., are also available. To order, specify Style and give desired dimensions for CC or KK, A and WF. If otherwise special, supply dimensioned sketch. See Page for dimensional data. AM MM /6 R /" rod and larger have spanner wrench holes in place of wrench flats. NOTE: Style rod thread will be shorter than the A dimension shown for rods " diameter and greater. Consult factory. 6

39 Envelope and Mounting Dimensions EE Add Stroke Bore E SAE F FB G J K R TF UF LB P / / #8 /6 / /.6 /6 #8 9/6 /.0 / / #8 9/6 /. / # /6. / / # / / # /6.9 8 / / #6 /6. 9 /6 8 / #0 / / / 8 9 / # /6 /.0 /6 9 / 6 Dimensions Affected by Rod Size MM Thread Add Rod Style & Style Stroke Bore Size KK C C A B BF C D V VA VF VH W WF WG Y ZB ZF / / / / /6 / / / / /6 / / / /6 / /6 - / -. / / / / / /6 - / -. / / / /6 8 8 / /6 / / -. / / / /6 8 8 / / /6 / 8 / 8 / - -. /6 8 8 / /6 / 9 9 / - -. /6 9 / /.9 /6 /6 /6-9 / 9 / / - - /.9 /6 /6 /6-9 / 9 6 / - -. /6 / /.9 /6 /6 /6 - / 0 0 / / - - /.9 /6 /6 /6 - / /6 /6 /6 - / /.9 /6 /6 /6 - / / - - /.9 /6 /6 / /6 /6 /6 - / - - /.9 6 /6 - /6 /6 - / /6 - /6 /6-8 / / - - /.9 /6 /6 / /6 /6 /6 - / - - /.9 6 /6 - /6 /6 - / /6 - /6 /6 - / - - / 6.9 /6 - /6 /6 - SERIES EM For REF- & REF- Mount Max. PSI Push Rod Size Bore For BEF- & BEF- Mount Max. PSI Pull Rod Size Bore

40 SERIES EM EM-IH-." thru 8" Bore ROD HEAD FLANGE EM-IH." thru 8" Bore CAP HEAD FLANGE EM-ME-." thru 8" Bore NFPA STYLE ME ROD HEAD FLANGE EM-ME-6." thru 8" Bore NFPA STYLE ME6 CAP HEAD FLANGE ROD END DIMENSIONS STYLE Standard Male Thread STYLE Oversize Male Thread STYLE Female Thread If rod end is not specified Style will be supplied. A THREAD DEPTH STYLE SPECIALS THREAD STYLE STYLE Split Coupler STYLE 6 Stub End Special thread, extension, rod eye, blank, etc., are also available. To order, specify Style and give desired dimensions for CC or KK, A and WF. If otherwise special, supply dimensioned sketch. See Page for dimensional data. AM MM /6 R /" rod and larger have spanner wrench holes in place of wrench flats. NOTE: Style rod thread will be shorter than the A dimension shown for rods " diameter and greater. Consult factory. 8

41 Envelope and Mounting Dimensions EE Add Stroke Bore E SAE F FB G J K R TF UF LB P / / #8 /6 / /.6 /6 #8 9/6 /.0 / / #8 9/6 /. / # /6. / / # / / # /6.9 8 / / #6 /6. 9 /6 8 / #0 / / / 8 9 / # /6 /.0 /6 9 / 6 Dimensions Affected by Rod Size MM Thread Add Rod Style & Style Stroke Bore Size KK C C A B BF C D VA VF VH WF WG Y XF ZB / / / / / / /6 6 / /6 / / / /6 / /6 6 - / -. / / / / /6 - / -. / / / /6 8 / /6 /. / 8 - / -. / / / /6 8 / /6 / 8 / / - -. /6 8 8 / /6 / 8 9 / - -. /6 8 / 9 / - - /.9 /6 /6 /6-8 / 9 / / / - - /.9 /6 /6 /6-8 / 9 / 6 / - -. /6 / /.9 /6 /6 /6 - / 9 0 / / - - /.9 /6 /6 /6 - / /6 /6 /6 - / /.9 /6 /6 /6-0 / / - - /.9 /6 /6 / /6 /6 /6-0 / - - /.9 6 /6 - /6 /6-0 / /6 - /6 /6-0 8 / / - - /.9 /6 /6 / /6 /6 /6 - / - - /.9 6 /6 - /6 /6 - / /6 - /6 /6 - / - - / 6.9 /6 - /6 /6 - SERIES EM 9

42 SERIES EM EM-FS." thru 8" Bore NFPA STYLE MS SIDE TAPPED ROD END DIMENSIONS STYLE Standard Male Thread STYLE Oversize Male Thread STYLE Female Thread If rod end is not specified Style will be supplied. A THREAD DEPTH STYLE SPECIALS THREAD STYLE STYLE Split Coupler STYLE 6 Stub End Special thread, extension, rod eye, blank, etc., are also available. To order, specify Style and give desired dimensions for CC or KK, A and WF. If otherwise special, supply dimensioned sketch. See Page for dimensional data. AM MM /6 R /" rod and larger have spanner wrench holes in place of wrench flats. NOTE: Style rod thread will be shorter than the A dimension shown for rods " diameter and greater. Consult factory. 0

43 Envelope and Mounting Dimensions EE Add Stroke Bore E SAE G J K NT TN LB P SN / / #8 / / - 6 #8 / / - /6 / / #8 / - /6 / # - 0 / / / / # - 8 /6 6 / # - 8 /6 6 6 / #6 - /6 8 / #0 / / / 8 9 / # / / / 6 6 Dimensions Affected by Rod Size MM Thread Add Rod Style & Style Stroke Bore Size KK C C A B BF C D V VA VF VH WF WG ND XT Y ZB / / / / /6 /6 / / / /6 /6 / /6 /6 9/6 / / / /6 / / / /6 / 9/6 - / -. / / / / /6 / / /6 /6 9/6 - / -. / / / /6 /6 /6 8 / /6 /. /6 /6 8 - / -. / / / /6 /6 /6 8 / /6 / /6 /6 8 / / - -. /6 /6 /6 8 / /6 / 9 / - -. /6 9 / - - /.9 /6 /6 /6-9 / / / - - /.9 /6 /6 /6-9 / 6 / - -. /6 /6 / /.9 /6 /6 /6 - /6 / 0 / / - - /.9 /6 /6 /6 - /6 / /6 /6 /6 - /6 / /.9 /6 /6 /6 - /6 / / - - /.9 /6 /6 /6 - / /6 /6 /6 - /6 / - - /.9 6 /6 - /6 /6 - /6 / /6 - /6 /6 - /6 8 / / - - /.9 /6 /6 /6 - / / /6 /6 /6 - / /6 / - - /.9 6 /6 - /6 /6 - / /6 / /6 - /6 /6 - / /6 / - - / 6.9 /6 - /6 /6 - / /6 SERIES EM

44 SERIES EM EM-PB-." thru 8" Bore NFPA STYLE MP PIVOT EYE EM-PB-." thru 8" Bore NFPA STYLE MP FIXED CLEVIS EM-MP-." thru 8" Bore NFPA STYLE MP DETACHABLE CLEVIS EM-SA." thru 6" Bore NFPA STYLE MPU SELF ALIGNING EYE See Table on pg. for recommended maximum swivel angles. Max. Op. Bore PSI / 0 00 / ROD END DIMENSIONS STYLE Standard Male Thread STYLE Oversize Male Thread STYLE Female Thread If rod end is not specified Style will be supplied. A THREAD DEPTH STYLE SPECIALS THREAD STYLE STYLE Split Coupler STYLE 6 Stub End Special thread, extension, rod eye, blank, etc., are also available. To order, specify Style and give desired dimensions for CC or KK, A and WF. If otherwise special, supply dimensioned sketch. See Page for dimensional data. AM MM /6 R /" rod and larger have spanner wrench holes in place of wrench flats. NOTE: Style rod thread will be shorter than the A dimension shown for rods " diameter and greater. Consult factory.

45 Envelope and Mounting Dimensions EE Add Stroke Bore CB CD CK CW E SAE F G J K L LE LR M MA MR SL LB P / 0.0 /6 / / #8 / / 9/6 / 0. / #8 / /6 / 0. / / #8 / /6 /6 /.00 / # / / /6 / / /.6 /6 # / /. / 6 / # /6 /6 6 6 /.00 / #6 / /6 /6 /.0 - / 8 / #0 - / / / / 9 / # / / 6 Dimensions Affected by Rod Size MM Thread Add Stroke Rod Style & Style Bore Size KK C C A B BF C D VA VF VH WF WG Y X C XD XH Z C ZD ZH / / / / / / / / /6 8 / 9 8 / / / / / /6 / / / -. / / / /6 8 / / / -. / / / / / /6 / / -. / / / / / /6 / / - -. /6 0 0 / / /6 / 0 / 0 / / - -. /6 0 0 / - - /.9 /6 /6 /6-0 0 / / / - - /.9 /6 /6 /6-0 0 / 6 / - -. /6 / - - /.9 /6 /6 /6 - / / / - - /.9 /6 /6 /6 - / /6 /6 /6 - / - - /.9 /6 /6 / / / - - /.9 /6 /6 / /6 /6 / / - - /.9 6 /6 - /6 / / /6 - /6 / / / - - /.9 /6 /6 / /6 /6 / / - - /.9 6 /6 - /6 / / /6 - /6 / / - - / 6.9 /6 - /6 / SERIES EM

46 EM-TM-." thru 8" Bore NFPA STYLE MT ROD END TRUNNION SERIES EM EM-TM-." thru 8" Bore NFPA STYLE MT INTERMEDIATE TRUNNION NOTE: If using bolt on manifold plates, see pg. 69 for information on min./max. XI dimension. ROD END DIMENSIONS STYLE Standard Male Thread STYLE Oversize Male Thread STYLE Female Thread If rod end is not specified Style will be supplied. A THREAD DEPTH STYLE SPECIALS THREAD STYLE STYLE Split Coupler STYLE 6 Stub End Special thread, extension, rod eye, blank, etc., are also available. To order, specify Style and give desired dimensions for CC or KK, A and WF. If otherwise special, supply dimensioned sketch. See Page for dimensional data. AM MM /6 R /" rod and larger have spanner wrench holes in place of wrench flats. NOTE: Style rod thread will be shorter than the A dimension shown for rods " diameter and greater. Consult factory.

47 Envelope and Mounting Dimensions EE Add Stroke Bore BD E SAE G J K TD TL TM UM UT UW LB P / / #8 / /.000 / / #8 /. / 6 / / / #8 /. 6 6 / #.0 8 / 8 /6 / / #.0 / 9 8 / 6 6 / #.0 0 / / # / / / 0 8 / #0.00 / 9 / / 8 / / 8 / 9 / # /.000 / 9 / 6 Dimensions Affected by Rod Size MM Thread Add Rod Style & Style Stroke Bore Size KK C C A B BF C D VA VF VH WF WG XG XI MIN. Y ZB / / / /6 /6 / / / /6 / /6 / /6 / / / /6 / / /6 / /6 - / -. / / / /6 / /6 /6 - / -. / / / /6 /6 8 / /6 /. /6 8 - / -. / / / /6 /6 8 / /6 / /6 8 / / - -. /6 /6 8 / /6 / /6 9 / - -. /6 /6 9 / - - /.9 /6 /6 /6 - /6 9 / / / - - /.9 /6 /6 /6 - /6 9 / 6 / - -. /6 6 /6 / /.9 /6 /6 /6-6 /6 / 0 / / - - /.9 /6 /6 /6-6 /6 / /6 /6 /6-6 /6 / /.9 /6 /6 /6-6 9/6 / / - - /.9 /6 /6 /6-6 9/ /6 /6 /6-6 9/6 / - - /.9 6 /6 - /6 /6-6 9/6 / /6 - /6 /6-6 9/6 8 / / - - /.9 /6 /6 /6 - / /6 /6 /6 - /6 / - - /.9 6 /6 - /6 /6 - /6 / /6 - /6 /6 - /6 / - - / 6.9 /6 - /6 /6 - /6 SERIES EM

48 THE NEW SERIES EP FROM ATLAS The EP Series design makes electronic sensing practical for any cylinder operation with NFPA standard mounts. Our most cost effective feedback package also the most compact, as electronics are mounted away from the cylinder. SERIES EP S E R I E Self-contained cylinder package, complete with transducer and electronics Provides lower cost electronics Simple electrical connection on cylinder Remote location of electronics Compatible with all NFPA mounting dimensions Makes possible conversion of conventional hydraulic systems to electro-hydraulic control Replacement costs are low S E P 6

49 EP-PB- NFPA STYLE MP PIVOT EYE MOUNTING STYLES SERIES EP EP-PB- NFPA STYLE MP FIXED CLEVIS PAGE 6, 6 PAGE 6, 6 EP-MP- NFPA STYLE MP DETACHABLE CLEVIS EP-SA NFPA STYLE MPU SELF ALIGNING EYE PAGE 6, 6 PAGE 6, 6 EP-ME- NFPA STYLE ME FLANGE HEAD EP-IH- FLANGE HEAD PAGE 8, 9 PAGE 8, 9 EP-ME-6 NFPA STYLE ME6 FLANGE HEAD EP-IH- FLANGE HEAD EP-REF- NFPA STYLE MF ROD END FLANGE SQUARE EP-BEF- NFPA STYLE MF6 CAP END FLANGE SQUARE PAGE 8, 9 PAGE 8, 9 EP-REF- NFPA STYLE MF ROD END FLANGE RECTANGULAR PAGE 6, PAGE 6, EP-BEF- NFPA STYLE MF CAP END FLANGE RECTANGULAR SERIES EP EP-NM NFPA STYLE MX TIE ROD EXTENDED MOUNTS PAGE 6, PAGE 6, EP-TM- NFPA STYLE MT ROD END TRUNNION EP-TM- NFPA STYLE MT INTERMEDIATE TRUNNION PAGE, PAGE 6, 6 EP-FS NFPA STYLE MS SIDE TAPPED PAGE 6, 6 PAGE 60, 6 EM-SL NFPA STYLE MS SIDE LUG PAGE 60, 6

50 How to Order Series EP Cylinders Data Required on All Cylinder Orders When ordering series EP cylinder, be sure to specify each of the following requirements:. Series Designation (EP). Bore. Electronics Module Specify module type,, or.. Mounting Style Specify your choice of mounting as shown and dimensioned in this catalog.. Piston Rod Diameter Specify rod diameter. Standard (smallest) rod diameter will be furnished if not specified, unless stroke length makes the application questionable. 6. Piston Rod End Style Specify the rod end style or specify dimensions if non-standard. Rod end style will be furnished if not specified.. Cushions Cushions are not standard, but will be furnished if required. Consult factory. 8. Ports SAE straight thread ports are standard on series EP hydraulic cylinders. Cylinders with servo manifolds use SAE connections for the port tube run and on either side of the manifold plate for pressure and tank connection. EE is the size of the port on the head without a manifold; ports on the manifold plates are listed on page Seals A low friction PTFE piston seal with Buna-N expander, the Atlas Tri-Lip enhanced Polyurethane rod seal, Buna-N static seals, and a Polyurethane wiper are all standard, for use with mineral oil based hydraulic fluids. Fluorocarbon, EPR, Nitroxile and other compounds may be specified, but depend on application temperature range and fluid used. Low friction PTFE rod seals may be specified in the special options section. 0. Stroke Specify length required. SERIES EP. Special Options Specify. Consult factory with questions. Note: Duplicate cylinders can be ordered by giving the serial number from the rod end head of the original cylinder. Factory records will supply a quick and positive identification. Certified Dimensions Atlas Cylinders guarantees that all cylinders ordered from this catalog will be built to dimensions shown. All dimensions are certified to be correct, and thus it is not necessary to request certified drawings. 8

51 Series EP Ordering Guide () () () () () (6) () (8) (9) (0) () SERIES BORE ELEC. MOUNT ROD ROD END CUSHIONS PORTS SEALS STROKE OPTIONS EP 00 (.00") BEF 006 (.6") (KK MALE) NC (NONE)** S (SAE) P (POLY) XXX.XX S 0 (.0") BEF 000 (.00") (CC MALE) N (NPTF) V (FLUOROCARBON) (SPECIFY (SEE 00 (.00") FS 0 (.8") (KK FEMALE) I (ISO 69) E (EPR) GROSS BELOW) 0 (.0") IH 0 (.") (SPECIAL+) F (FLANGE) B (NITROXILE) STROKE 0 (.") IH 000 (.00") (SPLIT COUPLER) X (OTHER) M (STD. POLY IF STOP 00 (.00") ME 00 (.0") 6 (STUB END) (SPECIFY) W/ BRASS TUBE IS 00 (.00") ME6 000 (.00") SCRAPER) REQUIRED) 060 (6.00") MP 00 (.0") X (SPECIAL) 00 (.00") NM 000 (.00") (SPECIFY) 080 (8.00") NM 00 (.0") NM 000 (.00") PB 00 (.0") PB **CONSULT FACTORY IF CUSHIONS ARE REQUIRED REF REF + MUST SPECIFY WF (ROD EXTENSION), A (THREAD LENGTH), SA AND KK OR CC (THREAD SIZE AND PITCH) SL TM TM (specify dimension XI) NOTE: Items in italics are standard and will be supplied unless otherwise specified OPTIONS Add valve subplate Stop tube Stainless piston rod Low friction rod seals Rod gland drain Specify valve group from page Specify stop tube length and net stroke Specify if desired Specify if desired Specify if desired Sample Model Code SERIES EP () () () () () (6) () (8) (9) (0) () SPECIAL EP 0 PB 0 NC S P.00 OPTIONS Series Specify Bore Size Stroke Electronics Module Mounting Rod Diameter Rod End Cushions Ports Seals NOTE: If replacing existing cylinder or ordering parts, include the old serial number. 9

52 SERIES EP ELECTRONICS The Atlas Cylinders EP Series Cylinders VRVT (Variable Resistive Vector Transducer) technology, developed by Penny & Giles, offers a highly reliable feedback in a compact package. EP Series cylinders can be mounted in the same locations as NFPA standard hydraulic cylinders and require only room for the electrical cable to the electronic module. The electronic module can be mounted up to 98 feet (0 meters) from the cylinder. The feedback transducer is constructed of a copper alloy coil wound around the outside of an insulated 6/0 stainless steel pressure tube. This tube has the capability of working in pressures up to 00 psi (0 bar). The coil is then encased in a metal screen and a non-metallic sheath for electrical magnetic interference and vibration resistance. This type of construction allows for operation in applications where the forces can exceed 0 G s. The outer tube is also manufactured from 6/0 stainless steel and is hermetically sealed. The pressure flanges and end caps are manufactured from 0S stainless steel. This type of construction allows the cylinder to work in most hydraulic fluids including 9/ and water glycol without concern for the electronics. PERFORMANCE SPECIFICATIONS SERIES EP Resolution: Infinite Independent Linearity: " to.0" bores * Strokes 0.98 to.9" = < ±% of stroke Strokes above.9" = < ±0.% of stroke." bores and up < ±0.% of stroke constant temperature: Outputs: ±0.0% of full stroke (Typically ±0.0% of full stroke Voltages: 0 to 0Vdc; 0 to Vdc; - to +Vdc 0.. Vdc (Mobile) Currents: to ma: 0 to 0mA; to 0 ma Measuring Range: " to.0" bores (")." to 8" bores (") Operating Voltage: Operating Temperature: ±Vdc or +8 to 0Vdc, 9-8 Vdc (Mobile) -0 o F (-0 o C) to o F (00 o C) Sensor only Temperature Performance: Less than 6 ppm/deg. F (68 F to 0 F) (> 0 mm strokes) Less than ppm/deg. F (-0 F to F) Operating Force: 0gf maximum (horizontal plane) Insulation Resistance: 0 00Vdc *If the cylinder is to be used in a Mobile application the dimensional size of the cylinder is subject to change. For longer strokes consult factory Included with cylinder: Transducer Electronic module User s manual 0

53 EP- Electronic Module PERFORMANCE Supply Voltage Supply Current Line Regulation Power on Settlement SPECIFICATION ± Vdc ±0% Regulated <00 ma maximum <0.% per Volt <0% Span within seconds <0.% Span within minutes ±0% Span, 00% Zero Offset < mv RMS Output Adjustment Output Ripple Output Load K Minimum (Resistive to 0V Line) EP- Electronic Module PERFORMANCE Supply Voltage Supply Current Line Regulation Power on Settlement Output Adjustment Output Ripple Output Load SPECIFICATION ±8-0 Vdc (Regulated) <00 ma maximum <0.% per Volt <0% Span within seconds <0.% Span within minutes ±0% Span, 00% Zero Offset < mv RMS 00 8 Vdc supply 00 Vdc supply Vdc supply OUTPUT VOLTAGE OPTIONS SHAFT SHAFT RETRACTED EXTENDED -0 V +0 V +0 V -0 V 0 V +0 V +0 V 0 V -0 V 0 V 0 V -0 V - V + V + V - V 0 V + V + V 0 V - V 0 V 0 V - V OUTPUT CURRENT OPTIONS SHAFT SHAFT RETRACTED EXTENDED ma 0 ma 0 ma ma SERIES EP EP- Electronic Module PERFORMANCE Supply Voltage Supply Current Line Regulation Power on Settlement SPECIFICATION ±8 0 Vdc (Regulated) <00 ma maximum <0.% per Volt <0% Span within seconds <0.% Span within minutes ±0% Span, 00% Zero Offset < mv RMS Output Adjustment Output Ripple Output Load K Minimum (Resistive to 0V Line) OUTPUT VOLTAGE OPTIONS SHAFT SHAFT RETRACTED EXTENDED 0 V +0 V +0 V 0 V - V + V + V - V 0 V + V + V 0 V - V 0 V 0 V - V

54 SERIES EP CYLINDERS.0" BORE " Rod constant -piece solid piston rod construction 8 mounting configurations Non-contact internal feedback device accurate to.0% of stroke No external electronics on cylinder mounted remotely up to 0 meters away Can be used as a slave cylinder Strokes to.00" SERIES EP END DIMENSIONS.00" BORE/.6 ROD EP-TM.00" BORE/.6 ROD EP-PB (DETACHABLE).00" BORE/.6 ROD NOTE: ADD STROKE TO DIMENSIONS IN PARENTHESES

55 EP-FS.00" BORE/.6 ROD EP-NM.00" BORE/.6 ROD EP-REF.00" BORE/.6 ROD EP-NM.00" BORE/.6 ROD SERIES EP EP-BEF.00" BORE/.6 ROD EP-NM.00" BORE/.6 ROD NOTE: ADD STROKE TO DIMENSIONS IN PARENTHESES

56 SERIES EP EP-NM-." thru 8" Bore NFPA STYLE MX TIE RODS EXTENDED BOTH ENDS EP-NM-." thru 8" Bore NFPA STYLE MX TIE RODS EXTENDED CAP END EP-NM-." thru 8" Bore NFPA STYLE MX TIE RODS EXTENDED ROD END ROD END DIMENSIONS STYLE Standard Male Thread STYLE Oversize Male Thread STYLE Female Thread If rod end is not specified Style will be supplied. A THREAD DEPTH STYLE SPECIALS THREAD STYLE STYLE Split Coupler STYLE 6 Stub End Special thread, extension, rod eye, blank, etc., are also available. To order, specify Style and give desired dimensions for CC or KK, A and WF. If otherwise special, supply dimensioned sketch. See Page for dimensional data. AM MM /6 R /" rod and larger have spanner wrench holes in place of wrench flats. NOTE: Style rod thread will be shorter than the A dimension shown for rods " diameter and greater. Consult factory.

57 Envelope and Mounting Dimensions EE Add Stroke Bore AA BB DD E SAE F G J K R LB P /. - / #8 / /.6.9 /6 / - 0 #8 /.0 /.6 /6 / - 0 / #8 /..6 /6-8 / #. / /. /6-8 #.8.0 /6-6 / # / # / # / / / - 9 / # - /.0 9 / 6 Dimensions Affected by Rod Size MM Thread Add Rod Style & Style Stroke Bore Size KK C C A B BF C D KA VA VF VH WF Y ZB ZJ / /6-0 / - 0. /6 / /6 / / /6 / /6 6 / / /6 / / /6 /6 6 6 / / /6 / / /6 /6 6 - / -. / / /6 / / / /6 - / -. / / / / /6 8 / /6 / / 8 / - / -. / / / / /6 8 / /6 / / 8 / / - -. /6 / 8 8 / /6 / / 9 8 / - -. /6 / 9 / 8 / - - /.9 /6 / /6 /6-9 / 8 / / / - - /.9 /6 / /6 /6-9 / 8 / 6 / - -. /6 /6 / /.9 /6 /6 /6 /6 - / 0 9 / / - - /.9 /6 /6 /6 /6 - / /6 /6 /6 /6 - / /.9 /6 /6 /6 /6-0 / / - - /.9 /6 /6 /6 / /6 /6 /6 /6-0 / - - /.9 6 /6 - /6 /6 /6-0 / /6 - /6 /6 /6-0 8 / / - - /.9 /6 / /6 / /6 / /6 /6 - / - - /.9 6 /6 - / /6 /6 - / /6 - / /6 /6 - / - - / 6.9 /6 - / /6 /6 - SERIES EP

58 SERIES EP EP-REF-." thru 8" Bore NFPA STYLE MF ROD END FLANGE RECTAGULAR EP-REF-." thru 8" Bore NFPA STYLE MF ROD END FLANGE SQUARE EP-BEF-." thru 8" Bore NFPA STYLE MF CAP END FLANGE RECTAGULAR EP-BEF-." thru 8" Bore NFPA STYLE MF6 CAP END FLANGE SQUARE ROD END DIMENSIONS STYLE Standard Male Thread STYLE Oversize Male Thread STYLE Female Thread If rod end is not specified Style will be supplied. A THREAD DEPTH STYLE SPECIALS THREAD STYLE STYLE Split Coupler STYLE 6 Stub End Special thread, extension, rod eye, blank, etc., are also available. To order, specify Style and give desired dimensions for CC or KK, A and WF. If otherwise special, supply dimensioned sketch. See Page for dimensional data. AM MM /6 R /" rod and larger have spanner wrench holes in place of wrench flats. NOTE: Style rod thread will be shorter than the A dimension shown for rods " diameter and greater. Consult factory. 6

59 Envelope and Mounting Dimensions EE Add Stroke Bore E SAE F FB G J K R TF UF LB P / / #8 /6 / /.6 /6 #8 9/6 /.0 / / #8 9/6 /. / # /6. / / # / / # /6.9 8 / / #6 /6. 9 /6 8 / #0 / / / 8 9 / # /6 /.0 /6 9 / 6 Dimensions Affected by Rod Size MM Thread Add Rod Style & Style Stroke Bore Size KK C C A B BF C D V VA VF VH W WF Y ZB ZF / /6-0 / - 0. /6 / / / / / /6 6 / / / / /6 6 6 / / / / /6 - / -. / / / / / /6 - / -. / / / /6 8 8 / /6 / / -. / / / /6 8 8 / / /6 / 8 / 8 / - -. /6 8 8 / /6 / 9 9 / - -. /6 9 / /.9 /6 /6 /6-9 / 9 / / - - /.9 /6 /6 /6-9 / 9 6 / - -. /6 / /.9 /6 /6 /6 - / 0 0 / / - - /.9 /6 /6 /6 - / /6 /6 /6 - / /.9 /6 /6 /6 - / / - - /.9 /6 /6 / /6 /6 /6 - / - - /.9 6 /6 - /6 /6 - / /6 - /6 /6-8 / / - - /.9 /6 /6 / /6 /6 /6 - / - - /.9 6 /6 - /6 /6 - / /6 - /6 /6 - / - - / 6.9 /6 - /6 /6 - SERIES EP For REF- & REF- Mount Max. PSI Push Rod Size Bore For BEF- & BEF- Mount Max. PSI Pull Rod Size Bore

60 SERIES EP EP-ME-." thru 8" Bore NFPA STYLE ME ROD HEAD FLANGE EP-ME-6." thru 8" Bore NFPA STYLE ME6 CAP HEAD FLANGE EP-IH-." thru 8" Bore ROD HEAD FLANGE EP-IH-." thru 8" Bore CAP HEAD FLANGE ROD END DIMENSIONS STYLE Standard Male Thread STYLE Oversize Male Thread STYLE Female Thread If rod end is not specified Style will be supplied. A THREAD DEPTH STYLE SPECIALS THREAD STYLE STYLE Split Coupler STYLE 6 Stub End Special thread, extension, rod eye, blank, etc., are also available. To order, specify Style and give desired dimensions for CC or KK, A and WF. If otherwise special, supply dimensioned sketch. See Page for dimensional data. AM MM /6 R /" rod and larger have spanner wrench holes in place of wrench flats. NOTE: Style rod thread will be shorter than the A dimension shown for rods " diameter and greater. Consult factory. 8

61 Envelope and Mounting Dimensions EE Add Stroke Bore E SAE F FB G J K R TF UF LB P / / #8 /6 / /.6 /6 #8 9/6 /.0 / / #8 9/6 /. / # /6. / / # / / # /6.9 8 / / #6 /6. 9 /6 8 / #0 / / / 8 9 / # /6 /.0 /6 9 / 6 Dimensions Affected by Rod Size MM Thread Add Rod Style & Style Stroke Bore Size KK C C A B BF C D VA VF VH WF Y XF ZB / /6-0 / - 0. /6 / / / / /6 6 6 / / / / /6 6 6 / / / / /6 6 - / -. / / / / /6 - / -. / / / /6 8 / /6 / / 8 - / -. / / / /6 8 / /6 / 8 / / - -. /6 8 8 / /6 / 8 9 / - -. /6 8 / 9 / - - /.9 /6 /6 /6-8 / 9 / / / - - /.9 /6 /6 /6-8 / 9 / 6 / - -. /6 / /.9 /6 /6 /6 - / 9 0 / / - - /.9 /6 /6 /6 - / /6 /6 /6 - / /.9 /6 /6 /6-0 / / - - /.9 /6 /6 / /6 /6 /6-0 / - - /.9 6 /6 - /6 /6-0 / /6 - /6 /6-0 8 / / - - /.9 /6 /6 / /6 /6 /6 - / - - /.9 6 /6 - /6 /6 - / /6 - /6 /6 - / - - / 6.9 /6 - /6 /6 - SERIES EP 9

62 SERIES EP EP-SL." thru 8" Bore NFPA STYLE MS SIDE LUG EP-FS." thru 8" Bore NFPA STYLE MS SIDE TAPPED ROD END DIMENSIONS STYLE Standard Male Thread STYLE Oversize Male Thread STYLE Female Thread If rod end is not specified Style will be supplied. A THREAD DEPTH STYLE SPECIALS THREAD STYLE STYLE Split Coupler STYLE 6 Stub End Special thread, extension, rod eye, blank, etc., are also available. To order, specify Style and give desired dimensions for CC or KK, A and WF. If otherwise special, supply dimensioned sketch. See Page for dimensional data. AM MM /6 R /" rod and larger have spanner wrench holes in place of wrench flats. NOTE: Style rod thread will be shorter than the A dimension shown for rods " diameter and greater. Consult factory. 60

63 Envelope and Mounting Dimension EE Bore E SAE G J K ND NT SB ST / / #8 / / - 6 /6 / #8 / /6 / - 9/6 / / #8 / / - /6 / # /6-0 /6 # /6-8 /6 6 / # - 8 /6 6 / #6 - /6 / 8 / #0 / - 6 9/6 8 9 / # / / / - 6 9/6 Add Stroke Bore SU SW TN TS US LB P SN S S / /6 / /6 / 9/6 /6 /6 6 9/6 /6 / / / / /6 6 8 / / / 6 / /6 9 8 / / 8 9 / Dimensions Affected by Rod Size MM Thread Add Rod Style & Style Stroke Bore Size KK C C A B BF C D V VA VF VH WF X S XT Y ZB / /6-0 / - 0. /6 / /6 / / / / /6 /6 6 / / / /6 / /6 9/6 6 / / / /6 /6 / /6 /6 9/6 - / -. / / / / /6 9/6 / /6 /6 9/6 - / -. / / / /6 9/6 /6 8 / /6 / /6 /6 8 - / -. / / / /6.8 /6 8 / /6 / /6 8 / / - -. /6. /6 8 / /6 / 9 / - -. /6 9 / - - /.9 /6 /6 /6-9 / / / - - /.9 /6 /6 /6-9 / 6 / - -. /6 /6 / /.9 /6 /6 /6 - /6 / 0 / / - - /.9 /6 /6 /6 - /6 / /6 /6 /6 - /6 / /.9 /6 /6 /6 - /6 / / - - /.9 /6 /6 /6 - / /6 /6 /6 - /6 / - - /.9 6 /6 - /6 /6 - /6 / /6 - /6 /6 - /6 8 / / - - /.9 /6 /6 /6 - / /6 /6 /6 - /6 / - - /.9 6 /6 - /6 /6 - /6 / /6 - /6 /6 - /6 / - - / 6.9 /6 - /6 /6 - /6 SERIES EP 6

64 EP-PB-." thru 8" Bore NFPA STYLE MP FIXED CLEVIS EP-PB-." thru 8" Bore NFPA STYLE MP PIVOT EYE EP-MP-." thru 8" Bore NFPA STYLE MP DETACHABLE CLEVIS EP-SA." thru 6" Bore NFPA STYLE MPU SELF ALIGNING EYE SERIES EP See Table on pg. for recommended maximum swivel angles. Max. Op. Bore PSI / 0 00 / ROD END DIMENSIONS STYLE Standard Male Thread STYLE Oversize Male Thread STYLE Female Thread If rod end is not specified Style will be supplied. A THREAD DEPTH STYLE SPECIALS THREAD STYLE STYLE Split Coupler STYLE 6 Stub End Special thread, extension, rod eye, blank, etc., are also available. To order, specify Style and give desired dimensions for CC or KK, A and WF. If otherwise special, supply dimensioned sketch. See Page for dimensional data. AM MM /6 R /" rod and larger have spanner wrench holes in place of wrench flats. NOTE: Style rod thread will be shorter than the A dimension shown for rods " diameter and greater. Consult factory. 6

65 Envelope and Mounting Dimensions EE Bore CB CD CK CW E SAE F G J / 0.0 /6 / / #8 / 0. / #8 / / 0. / / #8 / /.00 / #.6 /6 # /. / 6 / # 6 /.00 / #6.0 - / 8 / # / 9 / # Add Stroke Bore K L LE LR M MA MR SL LB P / / 9/6 / /6 / /6 /6 / / /6 / / / / /6 /6 6 6 / /6 /6 / - / / / 8 / / 6 Dimensions Affected by Rod Size MM Thread Add Stroke Rod Style & Style Bore Size KK C C A B BF C D VA VF VH WF Y X C XD XH Z C ZD ZH / /6-0 / - 0. /6 / / / / /6 6 6 / / / / /6 / 8 / / / / / / / / -. / / / /6 8 / / / -. / / / / / /6 / / -. / / / / / /6 / / - -. /6 0 0 / / /6 / 0 / 0 / / - -. /6 0 0 / - - /.9 /6 /6 /6-0 0 / / / - - /.9 /6 /6 /6-0 0 / 6 / - -. /6 / - - /.9 /6 /6 /6 - / / / - - /.9 /6 /6 /6 - / /6 /6 /6 - / - - /.9 /6 /6 / / / - - /.9 /6 /6 / /6 /6 / / - - /.9 6 /6 - /6 / / /6 - /6 / / / - - /.9 /6 /6 / /6 /6 / / - - /.9 6 /6 - /6 / / /6 - /6 / / - - / 6.9 /6 - /6 / SERIES EP 6

66 EP-TM-." thru 8" Bore NFPA STYLE MT ROD END TRUNNION EP-TM-." thru 8" Bore NFPA STYLE MT INTERMEDIATE TRUNNION SERIES EP NOTE: If using bolt on manifold plates, see pg. 69 for information on min./max. XI dimension. ROD END DIMENSIONS STYLE Standard Male Thread STYLE Oversize Male Thread STYLE Female Thread If rod end is not specified Style will be supplied. A THREAD DEPTH STYLE SPECIALS THREAD STYLE STYLE Split Coupler STYLE 6 Stub End Special thread, extension, rod eye, blank, etc., are also available. To order, specify Style and give desired dimensions for CC or KK, A and WF. If otherwise special, supply dimensioned sketch. See Page for dimensional data. AM MM /6 R /" rod and larger have spanner wrench holes in place of wrench flats. NOTE: Style rod thread will be shorter than the A dimension shown for rods " diameter and greater. Consult factory. 6

67 Envelope and Mounting Dimensions EE Add Stroke Bore BD E SAE G J K TD TL TM UM UT UW LB P / / #8 / /.000 / / #8 /. / 6 / / / #8 /. 6 6 / #.0 8 / 8 /6 / / #.0 / 9 8 / 6 6 / #.0 0 / / # / / / 0 8 / #0.00 / 9 / / 8 / / 8 / 9 / # /.000 / 9 / 6 Dimensions Affected by Rod Siz MM Thread Add Rod Style & Style Stroke Bore Size KK C C A B BF C D VA VF VH WF XG XI MIN. Y XJ ZB / /6-0 / - 0. /6 / /6 / / / /6 /6 6 / / / /6 / /6 / /6 / 6 / / / /6 / /6 / /6 - / -. / / / /6 / /6 /6 6 - / -. / / / /6 /6 6 / 8 / /6 / / / -. / / / /6 /6 6 8 / /6 / /6 6 8 / / - -. /6 /6 8 / /6 / /6 9 / - -. /6 /6 9 / - - /.9 /6 /6 /6 - /6 9 / / / - - /.9 /6 /6 /6 - /6 9 / 6 / - -. /6 6 /6 / /.9 /6 /6 /6-6 /6 / 8 0 / / - - /.9 /6 /6 /6-6 /6 / /6 /6 /6-6 /6 / /.9 /6 /6 /6-6 9/6 9 / / - - /.9 /6 /6 /6-6 9/ /6 /6 /6-6 9/6 9 / - - /.9 6 /6 - /6 /6-6 9/6 9 / /6 - /6 /6-6 9/6 9 8 / / - - /.9 /6 /6 /6 - / /6 /6 /6 - /6 0 / - - /.9 6 /6 - /6 /6 - /6 0 / /6 - /6 /6 - /6 0 / - - / 6.9 /6 - /6 /6 - /6 0 SERIES EP 6

68 Atlas Series ES, EM, EP Index Accessories & Modifications Page Air Bleed... Alignment Coupler... 0 Bolt-on Manifold Patterns... 6 Clevis Bracket... Cylinder Speeds... 6 Cylinder Weights... 8 Eye Bracket... Female Rod Clevis... Gland Drain... Manifold Mounting Data Metallic Rod Wiper... Pivot Pin... Pressure Table Repair Parts... 8 Rod Cartridge Retainer... ACCESSORIES & MODIFICATIONS Rod End Boot... Rod Eye... Safety Coupler... 0 Safety Coupler Rod End Dimensions... Selecting Proper Cylinder Size Spherical Rod Eye... Stop Tube... 9 Storage, Installation, Troubleshooting... 8 Thrust Key Retainer Plate... Torque Values

69 Available Bolt-on Manifold Valve Patterns Group A Servo Group D Servo Servo Valve Mount Interchange Chart Group A Group D Atchley A-XXX Moog 6 Series Moog Series Moog 60 Series Parker BD- Parker ST-0 Parker ST- Vickers SM-0-X-X-0 Vickers SM-0-X-X-0 Atchley 0-XXX Moog 8 Series Parker BD-0 Parker ST-0 Pegasus 80L Pegasus 80R Vickers SM-0-X-X-0 Group J NFPA D06 6"-8" Bore Group G NFPA D0 Group K NFPA D0 Group H NFPA D0 Group M NFPA D08 6"-8" Bore NOTE: B PORT TO ROD END UNLESS OTHERWISE SPECIFIED ACCESSORIES & MODIFICATIONS 6"-8" Bore 6

70 BOLT-ON MANIFOLD DIMENSIONS GROUP A B WIDTH PORT GR-A # SAE GR-D # SAE GR-G #8 SAE GR-H # SAE GR-J # SAE GR-K #6 SAE GR-M #0 SAE BOLT-ON MANIFOLD MINIMUM STROKE GROUP A GROUP D MIN. STROKE OVERHANG MIN. STROKE OVERHANG BORE FRONT REAR HO CO FRONT REAR HO CO N/A N/A N/A N/A N/A N/A N/A N/A N/A ACCESSORIES & MODIFICATIONS GROUP G GROUP H MIN. STROKE OVERHANG MIN. STROKE OVERHANG BORE FRONT REAR HO CO FRONT REAR HO CO N/A GROUP J GROUP K MIN. STROKE OVERHANG MIN. STROKE OVERHANG BORE FRONT REAR HO CO FRONT REAR HO CO N/A N/A N/A N/A N/A N/A N/A N/A. N/A N/A N/A N/A N/A N/A N/A N/A. N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A GROUP M MIN. STROKE OVERHANG BORE FRONT REAR HO CO N/A N/A N/A N/A. N/A N/A N/A N/A. N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

71 CAP END MOUNTED BOLT-ON MANIFOLD MINIMUM AND MAXIMUM XI LOCATION FOR TM- MOUNT BORE MN MX GR-A GR-D GR-G GR-H GR-J GR-K GR-M N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 6 8 CONSULT FACTORY CONSULT FACTORY CONSULT FACTORY FORMULA MINIMUM XI = WF + MN MAXIMUM XI = WF + MX + STROKE HEAD END MOUNTED BOLT-ON MANIFOLD MINIMUM AND MAXIMUM XI LOCATION FOR TM- MOUNT BORE MX MN GR-A GR-D GR-G GR-H GR-J GR-K GR-M..98 N/A.9.09 N/A N/A N/A N/A.9.09 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 6 8 CONSULT FACTORY CONSULT FACTORY CONSULT FACTORY FORMULA MINIMUM XI = WF + MN MAXIMUM XI = WF + MX + STROKE SUB-PLATE SCREW TORQUE VALUES GROUP A D G H J K M SIZE /6-8 /6-8 # / - TORQUE 6 in. lbs. 6 in. lbs. in. lbs. in. lbs. ft. lbs. ft. lbs. 60 ft. lbs. +/- 6 in. lbs. +/- 6 in. lbs. +/- 0 in. lbs. +/- 8 in. lbs. +/- ft. lbs. +/- ft. lbs. +/- 0 ft. lbs. ACCESSORIES & MODIFICATIONS 69

72 ROD END MOUNTING ACCESSORY DIMENSIONS Ø E C D F BOLTS Ø A Ø B STYLE ROD END SPLIT COUPLER WARNING: Piston rod separation from the machine member can result in severe personal injury or even death to nearby personnel. The cylinder user must make sure the weld holding the weld plate to the machine is of sufficient quality and size to hold the intended load. The cylinder user must also make sure the bolts holding split coupler to the weld plate are of sufficient strength to hold the intended load and installed in such a way that they will not become loose during the machine's operation. WELD PLATE ROD DIA A B C D Note: Screws are not included with safety coupler or weld plate. E F BOLT SIZE #0- x.9 LG.0-0 x. LG.-8 x." LG.-8 x. LG.-6 x. LG.-6 x.0 LG.00- x. LG.6- x.0 LG.6- x.0 LG.6- x.00 LG.6- x.00 LG.0-0 x.00 LG SPLIT COUPLER PART NO. SC-06 SC-00 SC-8 SC- SC-00 SC-0 SC-00 SC-0 SC-00 SC-0 SC-00 SC-0 WELD PLATE PART NO. WP-06 WP-00 WP-8 WP- WP-00 WP-0 WP-00 WP-0 WP-00 WP-0 WP-00 WP-0 ACCESSORIES & MODIFICATIONS Atlas Part No PART NO. RC-- RC--6 RC-- RC--8 RC--0 RC-- RC-- RC--6 RC--0 RC-- RC--8 RC--0 RC-- RC--6 RC--0 RC-- RC--8 RC-- RC--68 A /6 - - /6-0 / / / - / B / C /6 /6 /6 /6 / / 6 / 6 / 8 / D /6 /6 / 8 / E / / / / / / / / / / F / / / 8 /6 /6 /6 /6 / / / G / / / / / /6 /6 / 8 H / 8 /6 /6 / 6 /6 / 8 / J / 8 /6 /6 / 8 / 8 / K /6 /6 / / / 9 / 9 / / / / / 8 / 8 M MAX. PULL LOAD (LBS.) APPROX. WT. (LBS.)

73 ROD END AND MOUNTING ACCESSORY DIMENSIONS PART NUMBERS FOR CLEVIS BRACKET INCLUDE PINS AND KEEPERS CLEVIS BRACKET PART PART NO. CB* CD CW DD E F FL LR M MR R CB / / / / / / /. CB / 9 /.8 CB / / 6 /.9 CB / / /. CB / 9 / 9 / / -.0 CB / / /6-9.0 CB / / /6 / / CB / /6 6 / CB- 009 / / /6 6 / CB / /6 / /6 6 /6 / / -.00 CB / /6 / /6 /6 -. CB /6 / /6 /6 -. LOAD RATING LBS *Acceptable Tang Thickness PART PART NO. CB CD DD E F FL LR M MR R LOAD RATING LBS. EB / / / / 9 /6.6 EB / /. EB / / / /. EYE BRACKET AND MOUNTING PLATE EB / -.8 EB / 8 / 6 / -.9 EB / /6 / / / -. EB / /6 8 / / EB /6 9 / -.0 EB / /6 /6 /6 / EB / /6 /6 6 /6 / ACCESSORIES & MODIFICATIONS

74 PART NUMBERS FOR FEMALE ROD CLEVIS INCLUDE PINS AND KEEPERS PART PART NO. A CB CD CE CW ER KK LOAD RATING LBS. FEMALE ROD CLEVIS JIC-0 JIC- JIC-A JIC- JIC-A JIC- JIC-A JIC- JIC-A JIC- JIC-6 JIC- JIC-8 JIC-9 JIC-0 JIC- JIC-A JIC- JIC-A JIC- JIC-A JIC / / / / / / / / / / / / /6 /6 / / / / / / / / / / / / 6 / / / 6 / 6 / / / 8 / / / /6-0 / / / / / / / 8 /6 9 /6 8 /6 / / / FEMALE ROD EYE PART PART NO. A CA CB CD ER KK LOAD RATING LBS. REE / / /6 / REE-90 REE / / /6 /6 REE-9 REE /6 / / / REE /6-0 REE / / / - 9 REE / /6-000 REE / /6-000 REE / /6 / REE / 6 / REE / / REE / / / REE / / / REE / 9 / REE / 9 / ACCESSORIES & MODIFICATIONS PART PART NO. A CB CD L KK LOAD RATING LBS. PART PART NO. CD CL LOAD RATING LBS. MRE-89 MRE / / MRE-9 MRE / /6-0 9 / PP-68A PP-69A PP-0A / MRE / - 00 PP-A 00 0 MRE PP-A 00 /6 0 MRE / / - 00 MALE ROD END EYE PP-A 00 /6 90 MRE / - 0 PIVOT PIN MRE / - 00 PP-A 006 /6 90 MRE / / PP-A 00 / 6 /6 0 MRE / / - 00 PP-A MRE / / PP-6A MRE / PP-A 0080 / MRE / / PIVOT PINS ARE FURNISHED WITH () RETAINER RINGS MRE / / PP-6A MRE / / PP-A

75 Spherical Bearing Mounting Accessories SPHERICAL ROD EYE Order to fit Piston Rod Thread Size PART PART NO. CD A CE EX ER LE JK JL LOAD CAPACITY LBS SB /6 /6 /6-0 6 SB / /6-6 /6 9 SB / /6 - / 6860 SB /6 /6-86 SB / / /6 / - 00 SB / - 09 PIVOT PIN Pivot Pins are furnished with () Retainer Rings PART PART NO. CD CL SHEAR CAPACITY LBS PP / PP / 900 PP / 00 PP / PP / 000 PP /6 00 CLEVIS BRACKET Order to Fit Mounting Plate or Rod Eye *Part numbers for clevis bracket include pins and keepers HEAD END MOUNTING CAP END MOUNTING PART PART NO. CD CF CW DD E F FL LR M MR R LOAD CAPACITY LBS SAB- 009 / /6 / / / / /6 /.0 0 SAB- 009 / /.6 90 SAB- 009 / / / /6 / SAB- 009 /6 / 6 / / /6.9 0 SAB / 9 / 8 / / / MOUNTING INFORMATION Recommended maximum swivel angle on each side of the cylinder centerline. TABLE NOTE: BORE / / 6 HEAD END MTD. ANGLE a / / / TAN. OF a CAP END MTD. ANGLE a / / SAB / 9 / 0 / /6.9 0 TAN. OF a Dimension X is the maximum off center mounting of the cylinder. To determine dimension X for various stroke lengths multiply the distance between pivot pin holes by tangent of angle a. For extended position use X = XL times X stroke. ACCESSORIES & MODIFICATIONS

76 SPLIT COUPLER ROD END DIMENSIONS STYLE Safety Coupler Mating Couplers and Weld Plates on page 0 AM MM /6 R BORE MM ROD DIA AC AD AE AF AL AM B BF VA VH VF ACCESSORIES & MODIFICATIONS / / 6 8 / / / / / / / / / / / 8 / / / 8 / / / 6 / 8 /6 /6 / 6 /6 /6 / 6 /6 /6 / 6 /6 /6 / 6 /6 /6 /6 /6 /6 /6 /6 /6 /6 /6 /6 /6 /6 /6 /6 /6 /6 /6 / / / / / / / / 8 /6 /6 / 8 /6 / 8 / 8 / / / / / / / / / / / 8 / / / / / / 8 / / / / 8 / 6 / 6 6 / 6 / / 6 / 8 / / / / / / 6 /6 /6 6 /6 /6 /6 6 /6 6 /6 /6 /6 6 / 6 6 /6 /6 / 6 / 8 / 8 / 8 / 8 / 8 /6 /6 /6 /6 /6 /6 /6 /6 /6 /6 /6 /6 /6 /6 /6 / / / 6 /6 / 6 /6 /6 / 6 /6 /6 /6 / / / / 8 / / / / / / / 8 / /6 /6 /6 /6 /6 /6 /6 /6 /6 /6 /6 /6 /6 /6 /6

77 Metallic Rod Wiper When specified metallic rod wipers can be supplied instead of the standard synthetic rubber wiperseal. Recommended in applications where contaminants tend to cling to the extended piston rod and would damage the synthetic rubber wiperseal. Installation of metallic rod wiper does not affect cylinder dimensions. It is available at extra cost. Gland Drain Hydraulic fluids tend to adhere to the piston rods during the extend stroke and an accumulation of fluid can collect in the cavity behind the wiperseal on long stroke cylinders. An SAE # gland drain port can be provided in the gland retainer. A passage in the gland between the wiperseal and Tri-Lip seal is provided to drain off any accumulation of fluid between the seals. See drawing below. It is recommended that the gland drain port be piped back to the fluid reservoir and that the reservoir be located below the level of the head of the cylinder. Air Bleeds In most hydraulic circuits, cylinders are considered selfbleeding when cycled full stroke. If air bleeds are required and specified, " NPTF Air Bleed Ports for venting air can be provided at both ends of the cylinder body, or on the head or cap. To order, specify Bleed Port, and indicate position desired. Rod End Boots Cylinders have a hardened bearing surface on the piston rod to resist external damage, and are equipped with the high efficiency Wiperseal to remove external dust and dirt. Exposed piston rods that are subjected to contaminants with air hardening properties, such as paint, should be protected. In such applications, the use of a collapsing cover should be considered. This is commonly referred to as a boot. Calculate the longer rod end required to accommodate the collapsed length of the boot from the following data. LF. OD RD / /.0.0 /.0 6 To determine extra length of piston rod required to accommodate boot, calculate BL = Stroke x LF + / 8" BL + VA + C = WF for piston rod with rod boot. NOTE: Check all Boot O.D s against std. E dimension from catalog. This may be critical on footmounted cylinders..0.0 / / THRUST-KEY RETAINER PLATE OPTION BORE E FA+.000 PA PD ROD CARTRIDGE RETAINERS Cylinder mountings with these bore and rod diameters use a full plate rod cartridge retainer as a standard component. /" NFPA MX/NM- & MX/NM- with " rods. /" All mountings with " rod. " NFPA MX/NM- & MX/NM- with " rods. " All mountings with " rod. /" NFPA MX/NM- & MX/NM- with " rods. " NFPA MX/NM- & MX/NM- with /" rods. NOTE: A full Retainer plate can be included as an option instead of the packing cap on bore sizes /" thru 6" ACCESSORIES & MODIFICATIONS

78 HYDRAULIC CYLINDER SPEEDS Figures in the body of this chart are cylinder rod travel speeds in inches per minute. Lines with rod diameter as NONE are extension speeds, using the full piston area. Lines with rod diameters are retraction speeds, using net ACCESSORIES & MODIFICATIONS CYL ROD BORE DIA GPM GPM GPM GPM GPM GPM GPM GPM GPM GPM GPM GPM / / 6 8 NONE NONE NONE NONE NONE / NONE / / NONE / / NONE / / NONE / / /

79 Stop Tubing Stop Tubing Long stroke cylinders tend to jackknife or buckle on push Mounting Classes Long load applications, stroke cylinders resulting tend in high to jackknife bearing loads on push at the load rod Standard mountings fall into three basic groups, which are applications, bearing or piston. resulting Use of in a high stop tube bearing to lengthen loads the at the summarized as follows: rod distance bearing between or piston. the gland Use and of piston a stop when tube the to rod lengthen is the fully distance extended between is recommended. the gland Drawing and piston A belowwhen the Group Straight line force transfer with fixed mounting rod shows is fully stop extended tube construction is recommended. for a cushioned Dual cylinder. piston which absorbs forces on the cylinder centerline. stop Non-cushioned tubes can cylinders also be use utilized the same to add construction, additional but Heavy duty service bearing the cushion when sleeves the stop are eliminated. tube length Dual is significant. piston stop tubes thrust BEF, NM, MN, CL, IH, IH, ME6 ME6 Refer can also to be the utilized chart to add determine additional recommended bearing when the stop stop tension REF, NM, MN, CL, IH, IH, ME ME tube length. is significant. Refer to the chart to determine Medium duty service recommended stop tube length. thrust BEF, REF tension REF, BEF When specifying stop stop tubes, tubes, use use the gross the gross stroke stroke in the in Light duty service stroke field of the model code, and indicate 'S' the thrust the stroke field of the model code, and indicate 'S' in REF special field at the end of the code. Then specify the stop tension BEF the special field at the end of the code. Then specify tube length and the desired net stroke. the stop tube length and the desired net stroke. Group Pivot force transfer with mounting which permits alignment to change in a single plane along Stop Tube Information: Max. Stroke per Mount cylinder centerline. Stroke length will influence service rating. Case, Case Case,, 6 Heavy duty service Rigid Rigid thrust TM, TM Mounts Mounts tension PB, PB, TM, TM, TM with rod without Pivot Medium duty service Bore support Support Mounts thrust PB, PB, MP tension MP / & " 8 in. 0 in. in. Group Straight line force transfer with fixed mounting / to " 8 in. 8 in. 0 in. which does not absorb force on the centerline. Heavy duty service to " 8 in. 0 in. 6 in. thrust SL tension SL Medium duty service Extra rod extension is added into stroke thrust FS " of stop tube for every 0" over maximum tension FS Drawing A ACCESSORIES & MODIFICATIONS

80 Stroke Factor Recommended Mounting Styles for Maximum Stroke and Thrust Loads ROD END CONNECTION CASE STROKE FACTOR GROUP OR Long stroke cylinders for thrust loads should be mounted using a heavyduty mounting style at one end, firmly fixed and aligned to take the principal force. Additional mounting should be specified at the opposite end, which should be used for alignment and support. An intermediate support may also be desirable for long stroke cylinders mounted horizontally. Consult factory for a guide. Machine mounting pads can be adjustable for support mountings to achieve proper alignment. Fixed and Rigidly Guided Pivoted and Rigidly Guided.0.0 Supported but not Rigidly Guided.00 GROUP Trunnion on Head Pivoted and Rigidly Guided.00 Intermediate Trunnion Pivoted and Rigidly Guided.0 Trunnion on Cap or Clevis on Cap Pivoted and Rigidly Guided 6.00 HOW TO USE CHARTS ACCESSORIES & MODIFICATIONS The selection of a piston rod for thrust (push) conditions requires the following steps:.determine the type of cylinder mounting style and rod end connection to be used. Then consult the chart above and find the stroke factor that corresponds to the conditions used..using this stroke factor, determine the basic length from the equation: Basic Length = Actual Stroke X Stroke Factor The graph is prepared for standard rod extensions beyond the face of the gland retainers. For rod extensions greater than standard, add the increase to the stroke in arriving at the basic length..find the load imposed for the thrust application by multiplying the full bore area of the cylinder by the system pressure.. Enter the graph along the values of basic length and thrust as found above and note the point of intersection: a) The correct piston rod size is read from the diagonally curved line labeled Rod Diameter next above the point of intersection b) The required length of stop tube is read from the right of the graph by following the shaded band in which the point of intersection lies c) If required length of stop tube is in the region labeled consult factory submit the following information for an individual analysis: ) Cylinder mounting style. ) Rod end connection and method of guiding load. ) Bore, required stroke length of rod extension (Dim. WF ) if greater than standard and series of cylinder used. ) Mounting position of cylinder. (Note: if at an angle or vertical, specify direction of piston rod.) ) Operating pressure of cylinder limited to less than standard pressure for cylinder selected. WARNING! Piston rods are not normally designed to absorb bending moments or cads which are perpendicular to the axis of piston rod motion. These additional loads can cause the piston rod end to fail. If these types of additional loads are expected to be imposed on the piston rods, their magnitude should be made known to our Engineering Department so they may be properly addressed. Additionally, cylinder users should always make sure that the piston rod is securely attached to the machine member. 8

81 ACCESSORIES & MODIFICATIONS Piston Rod Stroke selection Chart 9

82 DETERMINE THE FORCE REQUIRED To select a cylinder for an application, first determine the maximum push and/or pull force required to do the job. Then use the pressure table to select the cylinder that gives the necessary force for your application. It should be noted that the force requirements derived by formula are only theoretically correct. Other factors must be provided for. SELECTING THE PROPER SIZE CYLINDER Pressure drop which means that working pressure at the cylinder port will be somewhat less than system pressure should be allowed for in such calculations. A margin for overcoming friction in the cylinder likewise must be added. After selecting the proper size cylinder for the job use the envelope and mounting dimension charts to determine cylinder dimensions. PRESSURE TABLE PRESSURE RATINGS CYL. BORE DIA. HEAVY DUTY SERVICE : SAFETY FACTOR PISTON ROD DIA. CYL. WORK ACTION WORK AREA (SQ. IN.) 0 HYDRAULIC WORKING PRESSURE PSI FLUID REQUIRED PER IN. OF STROKE GAL. CU. FT. ACCESSORIES & MODIFICATIONS / / / / / / / / / / Push Pull Push Pull Pull Push Pull Pull Push Pull Pull Pull Push Pull Pull Pull Push Pull Pull Pull Push Pull Pull Pull Pull Push Pull Pull Pull Pull Push Pull Pull Pull Pull Pull Push Pull Pull Pull Pull Pull : SAFETY FACTOR BASED ON BURST PRESSURE ONLY

83 RECOMMENDED TIE ROD TORQUE VALUES BORE TIE ROD THREAD TORQUE FT. LBS. / / / 6 8 # / - 0 / RECOMMENDED RETAINER SCREW TORQUE VALUES Screw Size #0- UNC -0 UNC -6 UNC Torque in. lb. 0 in. lb. 0 in. lb. APPROXIMATE NET WEIGHTS OF ELECTROHYDRAULIC CYLINDERS BASED ON STANDARD ROD DIAMETERS (All weights expressed in lbs.) SINGLE ROD CYLINDERS BASIC WEIGHT AT ZERO STROKE BORE ROD FS, BEF, REF, REF PB, PB, SL, TM, TM ADD PER INCH SIZE DIA. NM, NM, NM TM, ME, ME6 OF STROKE / / / / / WEIGHT ADDERS WEIGHT ADDER ADD TO THE WEIGHT IF YOU HAVE: SUB-PLATE BORE SMALL VALVE LARGE VALVE GROUP WEIGHT A,B,C,G D,E,F,H FALSE STAGE A D G H J K M ACCESSORIES & MODIFICATIONS 8

Series EP ACCESSORIES & MODIFICATIONS 0.

D. Seal Wear Ring Piston Rod Rod Wiper Rod Cartridge 8 0 9 6... 6.. 8. 9. 0..... Rod Seal Cartridge O.D. Seal Barrel Seal (A

Module Mount Plumbing Assembly Cylinder Repair Kit Contents Cartridge Kit Series EM 0 9 6 Items,,, Rod Seal Kit Series ES

84 Series EP ACCESSORIES & MODIFICATIONS Tie Rod Nut Tie Rod Cartridge Retainer Rod Head Cap Head Cylinder Barrel Piston Piston O.D. Seal Wear Ring Piston Rod Rod Wiper Rod Cartridge Rod Seal Cartridge O.D. Seal Barrel Seal (A Cap Barrel Seal) Transducer Lock Screw Plug Lock Screw Magnet Retainer Magnet Magnet Spacer Electronic Module Electronic Module Mount Plumbing Assembly Cylinder Repair Kit Contents Cartridge Kit Series EM Items,,, Rod Seal Kit Series ES Items,, Piston Seal Kit Items 8, 9,, A To speed the handling of orders for parts or Repair kits, please specify:. Cylinder serial number. Cylinder bore diameter. Stroke. Piston rod diameter. Operating medium A 0 9

HYDRAULIC HEAVY DUTY

Catalog #HHD-16 12/16 HYDRAULIC HEAVY DUTY Series HHD 3000 PSI RATED 10-25-16 WARNING IMPROPER SELECTION, IMPROPER USE OR FAILURE OF THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN CAN CAUSE PROPERTY DAMAGE,