AL4 Series Air Cylinder

Transcription

1 L Series ir ylinder atalog M097- February, 00 Up to 0 PSI Bore Sizes -/" through 8" NFP Interchangeable 7 Standard Mounting Styles

2 Series ylinders Up to 0 PSI Permanently lubricated BT & BTM Series ylinders Up to 0 PSI Series air cylinders are available in bore sizes from -/" through 0" and up to 0 PSI operating pressure. Standard NFP dimensions and proven Miller design features. Our BT & BTM Series air cylinders are available in bore sizes from /6" through ". Operating pressures up to 0 PSI. 8 available mounting styles. HV Series ylinders PSI H Series ylinders PSI Miller s value-designed heavy-duty cylinder line for most hydraulic applications. Bore sizes from -/" to 8". Heavy-duty construction. Miller s heavy-duty cylinder line for the most demanding hydraulic applications. Bore sizes from -/" to 0". Heavy-duty construction.! Warning FILURE OR IMPROPER SELETION OR IMPROPER USE OF THE PRODUTS ND/OR SSTEMS DESRIBED HEREIN OR RELTED ITEMS N USE DETH, PERSONL INJUR ND PROPERT DMGE. This document and other information from The ompany, its subsidiaries and authorized distributors provide product and/or system options for further investigation by users having technical expertise. It is important that you analyze all aspects of your application, including consequences of any failure and review the information concerning the product or system in the current product catalog. Due to the variety of operating conditions and applications for these products or systems, the user, through its own analysis and testing, is solely responsible for making the final selection of the products and systems and assuring that all performance, safety and warning requirements of the application are met. The product described herein, including without limitation, product features, specifications, designs, availability and pricing, are subject to change by The ompany and its subsidiaries at any time without notice. Offer of Sale The items described in this document are hereby offered for sale by The ompany, its subsidiaries or its authorized distributors. This offer and its acceptance are governed by provisions stated on a separate page of this catalog in the document entitled Offer of Sale.

3 Table of ontents Table of ontents: ylinder Dimensions and Information -/" - " Bore Sizes ylinder Features..., Mounting Styles Selection... Standard Specifications and Mounting Styles... Model 0, No Mount & Models 6 and 6 Flange Mounts... 6, 7 Models,, Tie Rod Mounts & Model Sleeve Nut Mount... 8, 9 Models 7, 7, 7 and 77 Side ngle, Side Tap & Lug Mounts... 0, Models 8, 86 & 96 levis and Eye Mounts..., Models 8, 8 & 89 Trunnion Mounts..., Double Rod End... 6 Bushing Dimensions and ylinder Weights... 7 " - 8" Bore Sizes ylinder Features...8 Standard Specifications and Mounting Styles... 9 Model 0, No Mount & Models 6 and 6 Flange Mounts... 0, Models 6 & 6 Head and ap Square Mounts - 8"..., Models,, Tie Rod Mounts and Model Sleeve Nut Mount..., Model 7, Side ngle Mount... 6, 7 Models 7 & 7 Side Lug and Side Tap Mounts... 8, 9 Models 8, 86 & 96 levis and Eye Mounts... 0, Models 8, 8 & 89 Trunnion Mounts..., Double Rod End... ylinder ccessories... Stop Tubing... 6 Piston Rod Selection... 7 Bumper Seal Options... 8, 9 Switches... 0 Linear Position Sensing Option...-7 Miller ylinder Selection Guide... 8 How To Order... 9 Parts List and Seal Kits... 0 Disassembly and Reassembly of ylinder & Mounting Kits... Model LT ir-oil Tanks...- Storage and Installation... 6 Safety Guidelines... 7 Offer Of Sale... 8

4 Lightweight, Non-Lube Pneumatic ylinder. Premium Quality and Economy in one. Lightweight construction and solid Non-Lube design with proven reliability make the L Series ylinder the high performance, long lasting, economical choice for your air cylinder applications. Extruded luminum ylinder Body Lightweight, unique design provides strength and eliminates areas of contamination. " through 8" bore have aluminum tube with steel tie rods. Heads and aps are precision, lightweight aluminum blocks that are anodized for maximum corrosion resistance. Rod Seal The Nitrile rod seal is pressure energized, wear compensating and resists abrasion to ensure long life. Rod Wiper The Urethane wiper seal wipes away dirt that may have accumulated on the rod, reducing bushing wear. Rod Bushing Externally removable, high-density iron, plated rod bushing protects against side loads. The outboard placement of the rod seal ensures lubrication over the full bearing length. heck Seal ushions* For Increased Productivity and Maximum Performance The check seal cushion is new and different from ordinary cushion designs. It combines the sealing capabilities of a lipseal for efficient capture of air for effective cushioning with check valve action for quick stroke reversal. The design also provides floating cushions to assure cushion repeatability and long life. t the start of the stroke in each direction, the check valve design allows full flow to piston face with a minimum pressure drop for maximum power stroke. dditional benefits of the new check seal cushions are increased productivity and top performance for faster cycle time, minimum wear, easy adjustment and low pressure drop. The basic cushion design is optional and available on either the head end, cap end or both ends without change in envelope or mounting dimensions. captive cushion adjusting needle is supplied for easy, precise adjustment on all bore sizes.

5 Piston luminum piston with nylon wear band increases cylinder life, eliminates metal-to-metal contact. Optional magnet* piston for use with reed or solid state switches. naerobic adhesive is used to permanently lock and seal the piston to the rod. *Magnet option must be specified when placing order or piston will be equipped with wear band and seals only. Ports N.P.T.F. ports are standard. heck Seal ushion* ushion Needle Valves make precise adjustment quick and easy. aptive cushion design allows for safe cushion adjusting while cylinder is under pressure. Brass material to resist corrosion. Rounded lip piston seals glide on lubricant film to maximize life. Piston-Rod Hard chrome-plated and polished piston rod of 00,000 psi yield, high tensile strength steel, case hardened to 0- Rc for reliable performance and long rod seal life, less friction. Miller Fluid Power provides the ultimate in design flexibility by offering two styles of impact dampening bumpers for the L cylinder line in bore sizes ranging from -/" - ". onventional bumpers can be provided on one or both sides of the piston with a /" stroke loss per bumper. This style of bumper is ideal for applications subjected to high speeds where cycle time may discourage the use of cushions. Impact dampening bumper seals can be combined with cushions to provide the ideal solution for applications that experience high speed cycling and heavier loads. The bumper seal option combines the features of a low friction, round lip seal and impact resistant bumpers to provide smooth end of stroke deceleration. With system pressures above 80 PSI, the bumper seal option offers minimal stroke loss. For additional information regarding the bumper seal option, refer to Bumper Seal Options page. For instructions on how to order these options, refer to How To Order page. BUMPER OPTION BUMPER SEL OPTION / / LOSS OF STROKE LOSS OF STROKE

6 Mounting Styles Mounting Styles That Fit our Installation Requirement Miller L Series air cylinders operate at internal pressures up to 0 PSI, and incorporate proven Miller design characteristics to provide safe, reliable power for many heavy-duty industrial applications. vailable in 7 standard mounting configurations to provide centerline, foot or pivot installations as explained below. enterline Mounting The preferred cylinder installation method, centerline mounting places the mounting bolts in simple shear or simple tension so that the mounting mechanism is protected from compound forces. enterline mounting is a rigid mounting style and this requires accurate cylinder alignment to prevent damage to the cylinder working parts. Miller L mounting configurations that provide centerline support include: tie rod mounts (,, ), and flange mounts with rectangular flanges affixed to the head or cap end of the cylinder (6 and 6). Foot Mounting Foot mounting allows the cylinder to be mounted and secured along its side, on both the head and cap end. When considering this style of mount, it should be noted that the mounting surface plane is not truly centered with the line of force plane. Therefore, the mounting bolts may be subjected to a significant amount of shear stress. Foot mounts are rigid in nature. ccurate cylinder alignment must be practiced when selecting this type of mount. Miller L Series mounting configurations that provide foot mountings are: side end angle (7), side lug (7), and side tap (7). Side tap mounting incorporates flush, tapped mounting holes on the head and cap of the cylinder providing an alternative to side lugs and foot brackets. Pivot Mounting Pivot mounting is used when the cylinder must pivot during piston motion. levis and trunnion mounts are the two methods used to allow this motion. The clevis end design locates the pivot point at the cap end of the cylinder (8, 86, 96). Trunnion mounting allows pivoting of the cylinder via the head or cap (8, 8), or intermediate location (89). Both clevis and trunnion mount configurations allow the cylinder to pivot in one plane only. enterline mounting is preferable since it prevents compound forces from acting on the mounting bolts (flange model shown). Foot mounting secures the cylinder on its side, but can subject the mounting bolts to compound stress (cylinder side lugs shown). Pivot mounting allows the cylinder to pivot during piston motion (clevis method shown).

7 Standard Specifications & Mounting Styles Standard Specifications N.F.P.. Interchangeable Bore sizes -/", ", -/", -/" and " Rod Diameters /8", ", and -/8" Rod Ends three standard, specials to order. ushions optional at either end or both ends of stroke Strokes available in any practical stroke length. 0 P.S.I. ir Service/Optional 0 P.S.I., Hydraulic Service (non-cushioned only). vailable Mounting Styles Tie Rods Extended Both Ends Tie Rods Extended ap End Tie Rods Extended Head End Head Rectangular Flange Model / -" Model / -" Standard Fluid Filtered ir Standard Temperature -0 F to +6 F Fluorocarbon Seals for high temperature service -0 F to +0 F (optional) Single rod end or double rod end Mounting styles 7 standard Optional noise damping bumpers Non-Lube Model / -" Model 6* / -" (NFP MX) (NFP MX) (NFP MX) (NFP MF) ap Rectangular Flange No Mount Side End ngle Side Lug Model 6* / -" Model 0 / -" Model 7* / -" Model 7 / -" (NFP MF) (NFP MX0) (NFP MS) (NFP MS) Side Tap Head Trunnion ap Trunnion Intermediate Trunnion Model 7 / -" Model 8 / -" Model 8 / -" Model 89 / -" (NFP MS) (NFP MT) (NFP MT) (NFP MT) ap Fixed levis ap Detachable levis ap Detachable Eye Model 8* / -" Model 86* / -" Model 96* / -" Side End Lug Model 77 / -" (NFP MP) (NFP MP) (NFP MP) (NFP MS7) Sleeve Nut Model / -" Rod End # Double Rod End Model DL Shown / -" Tie Rod Design (NFP MX) (NFP MDX0) Rod End # *Indicates Bolt on Mounting Design / -" Bores

8 No Mount Basic Model 0 (NFP MX0) No Mount (Basic) Head Rectangular Flange Mount ap Rectangular Flange Mount -/" to " Bore Sizes ZJ + STROKE LF + STROKE E SQ. R SQ. K G J Head Rectangular Flange Model 6 (NFP MF) ZJ + STROKE W LB + STROKE UF R E E TF FB HOLES F G J K ap Rectangular Flange Model 6 (NFP MF) ZF + STROKE LB + STROKE UF R E K G J ZJ + STROKE F E TF FB HOLES 6

9 Rod End Dimensions Basic ylinder D WRENH FLTS FRONT FLNGE Thread Style (NFP Style SM) Small Male KK LF L W N B F Thread Style (NFP Style IM) Intermediate Male N D WRENH FLTS FRONT FLNGE IM LF L W F B D WRENH FLTS Thread Style (NFP Style SF) Short Female N FRONT FLNGE KK L W No Mount (Basic) Head Rectangular Flange Mount ap Rectangular Flange Mount -/" to " Bore Sizes F B Special Thread Style X Special thread, extension, rod eye, blank, etc., are also available. To order specify Style X and give desired dimensions for KK, and W or. If otherwise special, furnish dimensioned sketch. Table Envelope and Mounting Dimensions Bore E (NPTF) F FB G J K R R TF UF DD STROKE LB LF P /.0 / 8 / 8 / 6 7 / 6 / 6 / 8.. / / 8 / 8 / 6.6 / /8 /8 /8 7 /6 /6 /.8.8 /8 /8 /8 /6 /. / 8 / 8 / 8 / 6 / 6 /.9.9 / 8 / 8 / 8 / / 8 /.9 / / / 8 7/ 6 / 6 / 6 / / 6 / 7 / 8 / / 8.7 / / /8 7/6 /6 /6 /6.. 7 /6 6 / 7 /8 / /8 Table Rod Dimensions Rod / 8 / -0 / * 7/8- / 8 / -0 7/ 8- / 8 / -0 / 7/ 8-7/ 8- / /8 /- 7/ 8- /8 / - *ushion not available head end. Thread Style Style Bore Dia & -.00 Size IM KK B D L N W 7/ 6-0 / -6 7/ 6-0 / -6 7/6-0 / -6 / -6 - / -6 - / / 8 / / 8 / / 8 / 8 / 8 / 8 / / 8 / / 8 / /8 / / / 8 / / 8 / 7/ 8 / 7/ 8 / 7/ 8 7/ 8 / 8 7/ 8 / 8 / 8 / 8 / 8 / 8 /8 / 8 7 / 8 / 8 7 / 8 / 8 9/ 6 / 6 9/ 6 / 6 9/6 / 6 / 6 / 6 / 6 / 6 / 8 7/ 8 / 8 7/ 8 /8 7/ 8 7/ 8 7/ 8 / 8 / 8 /8 / / / 8 / 8 / 8 / 8 / 8 / 8 / 8 7 / 8 / 7 / 8 / /6 / 6 7 / 6 / 6 7 / 6 / 6 Table Envelope and Mounting Dimensions DD STROKE ZF / 8 / 8 /8 / 6 / 6 / 6 / 6 / ZJ / 8 / 8 / / 8 / 8 7 / 8 / 8 7 / 8 7

10 Tie Rods Extended Head End Mount Tie Rods Extended ap End Mount Tie Rods Extended Both Ends Mount Sleeve Nut Mount -/" to " Bore Sizes Tie Rods Extended Head End Mount Model (NFP MX) DD ZJ + STROKE LF + STROKE E SQ. R SQ. K BB G J K Tie Rods Extended ap End Mount Model (NFP MX) ZJ + STROKE LF + STROKE DD E SQ. R SQ. K K G J BB Tie Rods Extended Both Ends Mount Model (NFP MX) DD ZJ + STROKE LF + STROKE DD E SQ. R SQ. K K BB G J BB Sleeve Nut Mount Model (NFP MX) ZJ + STROKE LF + STROKE DD E SQ. R SQ. BG G J BG 8

11 Rod End Dimensions Basic ylinder D WRENH FLTS Thread Style (NFP Style SM) Small Male KK LF N B D WRENH FLTS Thread Style (NFP Style IM) Intermediate Male IM LF N B D WRENH FLTS Thread Style (NFP Style SF) Short Female KK Tie Rods Extended Head End Mount Tie Rods Extended ap End Mount Tie Rods Extended Both Ends Mount Sleeve Nut Mount -/" to " Bore Sizes N B Special Thread Style X Special thread, extension, rod eye, blank, etc., are also available. To order specify Style X and give desired dimensions for KK, and W or. If otherwise special, furnish dimensioned sketch. Table Envelope and Mounting Dimensions Bore BB BG DD E /.0.6. / -8 /8.8 /6- / (NPTF) / 8 / 8 G J K K R 7 /6 7 / 6 / 6 / / 8. / 6 / 6 /.8 DD STROKE LF / 8 / 8 P /6 / 6 /. / 8.8 / 6- / 8 7 / 6 / 6 / 6 /.9 / / 8 /.9 / 8.0 / 8- / / /6 / 6 / 8 / 6.76 / / 8.7 /8.0 /8- / / / 6 / 6 / 8 / 6. / / 8 Table Rod Dimensions Table Envelope and Mounting Dimensions Rod Thread DD Style Style STROKE Bore Dia & -.00 Size IM KK B D LF N W ZJ / / / / 8 / -0 7 / 6-0 /. / 8 / / 9/ 6 / 8 / 8 7 / 8 / 8 * 7/ 8- / -6 / 8.99 / 7/ 8 / / 6 7/ 8 / 8 / / 8 / -0 7 / 6-0 /. / 8 / / 9/ 6 / 8 / 8 7 / 8 / 8 7/ 8- / -6 / 8.99 / 7/ 8 / / 6 7/ 8 / 8 / / 8 / -0 7 / 6-0 /. / 8 / / 9/ 6 / 8 / 8 / 6 / 7/ 8- / -6 / 8.99 / 7/ 8 / / 6 7/ 8 / 8 / 6 / 8 7/ 8- / -6 / 8.99 / 7/ 8 / / 6 7/ 8 / / 8 7 / 6 / 8 / 8 / - - / / 8 / 8 / / 6 / 8 / 6 7 / 8 7/ 8- / -6 / 8.99 / 7/ 8 / / 6 7/ 8 / / 8 7 / 6 / 8 / 8 / - - / / 8 / 8 / / 6 / 8 / 6 7 / 8 *ushion not available head end. 9

12 Side End ngle Mount Side End Lug Mount Side Lug Mount Side Tap Mount -/" to " Bore Sizes Side End ngle Mount Model 7* (NFP MS) E K Z + STROKE X + STROKE LF + STROKE B 6 HOLES E S.. *Maximum recommended pressure of 0 PSI H O L F E G J S + STROKE L O ZE + STROKE Side End Lug Mount XE + STROKE Model 77 (NFP MS7) LF + STROKE K E SQ. ET GH EB HOLES ET R ET G J EO EM EL EO SE + STROKE Side Lug Mount Model 7 (NFP MS) E ZJ + STROKE LF + STROKE K SB HOLES E ST LH SW SW TS SW SW G J US SW SW XS SS + STROKE Side Tap Mount* Model 7 (NFP MS) ZJ + STROKE LF + STROKE K E SQ. TH *Not available in -/" bore, " rod. TN NT THRED, ND DP TPPED MTG. HOLES G J XT SN + STROKE 0

13 Rod End Dimensions Basic ylinder D WRENH FLTS Thread Style (NFP Style SM) Small Male KK LF N B D WRENH FLTS Thread Style (NFP Style IM) Intermediate Male IM LF N B D WRENH FLTS Thread Style (NFP Style SF) Short Female KK N B Side End ngle Mount Side End Lug Mount Side Lug Mount Side Tap Mount -/" to " Bore Sizes Special Thread Style X Special thread, extension, rod eye, blank, etc., are also available. To order specify Style X and give desired dimensions for or KK, and W or. If otherwise special, furnish dimensioned sketch. Table Envelope and Mounting Dimensions DD STROKE Bore B E H L L O E EB EL EM EO ET F G GH J K LH NT S ST SW TH TN TS US (NPTF) ±.00 ±.00 ±.00 LF P S SE SN SS / 7/ 6 / 8 / 6 / 8 / 8 9/ / / 8 / 9/ 6 / 8 7 / 6.99 / 6 / 8.99 / -0 / / / 8.99 / 8 / / / 8 / 6 6 / / 7 / 8 7/ 6 / 8 7 / 6 / 8 / / 8 / / 6 / 6 / 6 / 6 / 8 7 / 6. / 6 /. / 6-8 / / / 8. 7 / 8 / / 8 / / 8 / 7 / 8 / 7/ 6 / 8 / 8 / 8 / 8 / / 6 7 / 6 / 6 / 6 / 8 7 / 6.9 / 6 /.9 / 8-6 / / / 8.9 / / / / / 8 6 / 8 6 / / 8 / 9/ 6 7 / 8 / 6 / / / / / / 7/ 8 / / 8 / 8 / / 6 / / - / / /.868 / / / / / 8 7 / 8 6 / 8 / 8 / 9/6 / 7 /8 / / / / / /8 /8 /6 /6. /6 /6. /- / / /. /6 / 6 / / /8 7 /8 6 7 /8 /8 / Table Rod Dimensions Table Envelope and Mounting Dimensions Rod Thread DD STROKE Style Style Bore Dia & -.00 Size IM KK B D LF N W ND XS XT X XE Z ZE ZJ / / / / 8 / -0 7 / 6-0 /. / 8 / / 9/ 6 / 8 / 8 7 / 8 / 8 / 8 / 6 / 8 / 8 6 / 8 / 8 * 7/ 8- / -6 / 8.99 / 7/ 8 / / 6 7/ 8 / 8 / / 6 6 / 8 / 8 / -0 7 / 6-0 /. / 8 / / 9/ 6 / 8 / 8 7 / 8 7/ 6 / 8 / 6 / 8 9 / / 8 / 8 7/ 8- / -6 / 8.99 / 7/ 8 / / 6 7/ 8 / 8 / 7/ 6 / / 6 6 / 6 6 / 8 6 / /8 /-0 7 /6-0 /. /8 / / 9/6 /8 /8 /6 /8 /8 /6 / /6 6 /8 6 /8 / 7/ 8- / -6 / 8.99 / 7/ 8 / / 6 7/ 8 / 8 / 6 / 8 / / 6 6 / 8 6 / 6 6 / 6 / / 8 7/ 8- / -6 / 8.99 / 7/ 8 / / 6 7/ 8 / / 8 7 / 6 / 7 / 8 7 / / 8 6 / 7 / / 8 / 8 / 8 / - - / / 8 / 8 / / 6 / 8 / 6 / / 8 / 6 7 / 8 6 / 7 / 8 7 / 8 7 / 8 7/ 8- / -6 / 8.99 / 7/ 8 / / 6 7/ 8 / / 8 7 / 6 / 7 / 8 7 / / 8 6 / 8 7 / 8 7 / 8 / 8 / - - / / 8 / 8 / / 6 / 8 / 6 / / 8 / 6 7 / / 8 7 / 8 7 / 7 / 8 *ushion not available head end.

14 ap Fixed levis Mount ap Detachable levis Mount ap Detachable Eye Mount -/" to " Bore Sizes ap Fixed levis Mount Model 8 (NFP MP) Z + STROKE LB + STROKE K E SQ. D MR LR G J F L W B W X + STROKE For maximum swivel angle with rear mounting plate for 8 mounting see L Series cylinder accessories. ap Detachable levis Mount Model 86 (NFP MP) ZD + STROKE LB + STROKE D E SQ. MR K G J F L W B W XD + STROKE ap Detachable Eye Mount Model 96 (NFP MP) ZD + STROKE LB + STROKE K D E SQ. MR K G J F L B XD + STROKE

15 Rod End Dimensions Basic ylinder D WRENH FLTS Thread Style (NFP Style SM) Small Male KK LF N B D WRENH FLTS Thread Style (NFP Style IM) Intermediate Male IM LF N B D WRENH FLTS Thread Style (NFP Style SF) Short Female KK N B ap Fixed levis Mount ap Detachable levis Mount ap Detachable Eye Mount -/" to " Bore Sizes Special Thread Style X Special thread, extension, rod eye, blank, etc., are also available. To order specify Style X and give desired dimensions for KK, and W or. If otherwise special, furnish dimensioned sketch. Table Envelope and Mounting Dimensions Bore B D D W E F G J K L L LR MR MR MR (NPTF) DD STROKE LB P / /.0.00 / /8 /8 7 /6 /6 /8 /8 / / /8 / /8 /6 /.0.00 / / / 8 / 8 7 / 6 / 6 / / 8 / / / 8 / / 8 / 6 / /.0.00 / / 8 / 8 7 / 6 / 6 / / 8 / / / 8 / / 6 / 8 / 8 / /.7.70 /8 / / /8 /6 /6 /6 /8 / /6 / 7/8 7 /8 /8 /.7.70 / 8 / / / 8 / 6 / 6 / 6 / 8 / / 6 / 7/ 8 7 / 8 / 8 Table Rod Dimensions Table Envelope and Mounting Dimensions Rod Thread DD STROKE Style Style Bore Dia & -.00 Size IM KK B D LF N W X XD Z ZD ZD / / / / 8 / -0 7 / 6-0 /. / 8 / / 9/ 6 / 8 / 8 7 / 8 / 8 / 6 6 / 6 / 8 * 7/ 8- / -6 / 8.99 / 7/ 8 / / 6 7/ 8 / 8 / / 6 / 8 6 / 8 6 / 8 6 / / 8 / -0 7 / 6-0 /. / 8 / / 9/ 6 / 8 / 8 7 / 8 / 8 / 6 6 / 6 / 8 7/ 8- / -6 / 8.99 / 7/ 8 / / 6 7/ 8 / 8 / / 6 / 8 6 / 8 6 / 8 6 / / 8 / -0 7 / 6-0 /. / 8 / / 9/ 6 / 8 / 8 / 6 / 7 / 8 6 / 8 6 / / 6 7/ 8- / -6 / 8.99 / 7/ 8 / / 6 7/ 8 / 8 / 6 7 / 8 6 / 6 / 6 / 6 / 6 7/ 8- / -6 / 8.99 / 7/ 8 / / 6 7/ 8 / / 8 7 / / 8 7 / 7 / 6 8 / 8 / 8 / 8 / - - / / 8 / 8 / / 6 / 8 / 6 7 / 8 7 / 8 / 6 8 / 8 / 8 7/ 8- / -6 / 8.99 / 7/ 8 / / 6 7/ 8 / / 8 7 / / 8 7 / 7 / 6 8 / 8 / 8 / 8 / - - / / 8 / 8 / / 6 / 8 / 6 7 / 8 7 / 8 / 6 8 / 8 / 8 *ushion not available head end.

16 Head Trunnion Mount* Model 8 (NFP MT) Head Trunnion Mount ap Trunnion Mount Intermediate Trunnion Mount -/" to " Bore Sizes ZJ + STROKE LF + STROKE UT E TD TL E TL G J K XG *Not available in -/" bore, " rod. ap Trunnion Mount Model 8 (NFP MT) ZJ + STROKE LF + STROKE K UT E TD TL E TL G J XJ + STROKE Intermediate Trunnion Mount Model 89 (NFP MT) ZJ + STROKE UM LF + STROKE BD UV TD E SQ. G J K TL TM TL XI Dimension Xl to be specified by customer.

17 Rod End Dimensions Basic ylinder D WRENH FLTS Thread Style (NFP Style SM) Small Male KK LF N B D WRENH FLTS Thread Style (NFP Style IM) Intermediate Male IM LF N B D WRENH FLTS Thread Style (NFP Style SF) Short Female KK N B Head Trunnion Mount ap Trunnion Mount Intermediate Trunnion Mount -/" to " Bore Sizes Special Thread Style X Special thread, extension, rod eye, blank, etc., are also available. To order specify Style X and give desired dimensions for KK, and W or. If otherwise special, furnish dimensioned sketch. Table Envelope and Mounting Dimensions DD STROKE Bore BD E G J K K TD TL TM UM UT UV (NPTF) -.00 LF P Style MT Minimum Stroke / / /8 7 /6 /6 / /8.000 / / / /8 /6 0 / / / 8 7 / 6 / 6 / 6 /.000 / / 8 / 6 / / / / 8 7 / 6 / 6 / 6 /.000 / / / / / 8 / 8 / / / /6 /6 /8 /6.000 / 6 / / / / /8 /8 / / / 6 / 6 / 8 / / 7 / 6 / / / 8 / 8 Table Rod Dimensions Table Envelope and Mounting Dimensions Rod Thread DD STROKE Bore Dia Style Style & Min. Size IM KK B D LF N W XG XI XJ ZJ / / 8 / -0 7 / 6-0 /. / 8 / / 9/ 6 / 8 / 8 7 / 8 / / 6 / 8 / 8 * 7/ 8- / -6 / 8.99 / 7/ 8 / / 6 7/ 8 / 8 / / 6 / / / / 8 / -0 7 / 6-0 /. / 8 / / 9/ 6 / 8 / 8 7 / 8 / / 6 / 8 / 8 7/ 8- / -6 / 8.99 / 7/ 8 / / 6 7/ 8 / 8 / / 8 / 6 / / 8 / -0 7 / 6-0 /. / 8 / / 9/ 6 / 8 / 8 / 6 / / 6 / / 7/ 8- / -6 / 8.99 / 7/ 8 / / 6 7/ 8 / 8 / 6 / 8 / 6 / 8 / 8 7/ 8- / -6 / 8.99 / 7/ 8 / / 6 7/ 8 / / 8 7 / 6 / / 6 / 8 / 8 / - - / / 8 / 8 / / 6 / 8 / 6 / 7 / 6 / 7 / 8 7/ 8- / -6 / 8.99 / 7/ 8 / / 6 7/ 8 / / 8 7 / 6 / / 6 / 8 / 8 / - - / / 8 / 8 / / 6 / 8 / 6 / 7 / 6 / 7 / 8 *ushion not available head end. Dimension Xl to be specified by customer.

18 Double Rod Models -/" to " Bore Sizes How to Use Double Rod ylinder Dimensioned Drawings To determine dimensions for a double rod cylinder, first refer to the desired single rod mounting style cylinder shown on preceding pages of this catalog. fter selecting necessary dimensions from that drawing, return to this page and supplement the single rod dimensions with those shown on the drawing and dimension table below. Note that double rod cylinders have a head (Dim. G) at both ends and that dimension LG replaces LF and PK replaces P, etc. The double rod dimensions differ from, or are in addition to those for single rod cylinders shown on preceding pages and provide the information needed to completely dimension a double rod cylinder. On a double rod cylinder where the two rod ends are different, be sure to clearly state which rod end is to be assembled at which end. ZM + X STROKE PK + STROKE LG + STROKE K ROD END # ROD END # G G ll dimensions are in inches and apply to standard rod sizes only. For alternate rod sizes, determine all envelope dimensions (within LD dim.) as described above and then use appropriate rod end dimensions for proper rod size from single rod cylinder. Rod dd Dia. DD STROKE x Bore Stroke LG PK SK XK SSK SNK SEK XEK ZM / / 8 / 8 / 8 6 / 8 6 / 8 / 8 / 6 / 8 6 / 6 / 8 / 8 / 8 / 8 6/ 8 6/ 8 / 8 / 6/ 67/ 6 6/ 8 / /8 / /8 6 / 6 / / /8 7 /8 6 /6 6 / / / / 8 7 / 7 / 8 / / 8 7 / 7 / 8 7 / / / 8 7/ 7/ 8 / / 8 8 7/ 7/ REPLES DIMENSION LF P S X SS SN SE XE ON SINGLE ROD MOUNTING STLES LL MTG STLES LL MTG STLES 6

19 Rod End Dimensions Basic ylinder D WRENH FLTS Thread Style (NFP Style SM) Small Male KK LF N B D WRENH FLTS Thread Style (NFP Style IM) Intermediate Male IM LF N B D WRENH FLTS Thread Style (NFP Style SF) Short Female KK N B Bushing Dimensions ylinder Weight hart Special Thread Style X Special thread, extension, rod eye, blank, etc., are also available. To order specify Style X and give desired dimensions for KK, and W or. If otherwise special, furnish dimensioned sketch. Table Rod Dimensions Rod / 8 / -0 / * 7/8- / 8 / -0 7/ 8- / 8 / -0 / 7/ 8-7/ 8- / / 8 / - 7/8- / 8 / - *ushion not available head end. Thread Style Style Bore Dia & -.00 Size IM KK B D L N W 7/ 6-0 / -6 7/ 6-0 / -6 7/6-0 / -6 / -6 - / -6 - / / 8 / / 8 / / 8 / 8 / 8 / 8 / / 8 / / 8 / /8 / / / 8 / / 8 / 7/ 8 / 7/ 8 / 7/ 8 7/ 8 / 8 7/ 8 / 8 / 8 / 8 / 8 / 8 /8 / 8 7 / 8 / 8 7 / 8 / 8 9/ 6 / 6 9/ 6 / 6 9/6 / 6 / 6 / 6 / 6 / 6 / 8 7/ 8 / 8 7/ 8 /8 7/ 8 7/ 8 7/ 8 / 8 / 8 /8 / / / 8 / 8 / 8 / 8 / 8 / 8 / 8 7 / 8 / 7 / 8 / /6 / 6 7 / 6 / 6 7 / 6 / 6 ylinder Weights L, LH ylinders No Mount Single Rod No Mount Double Rod Bore Rod Base Per Inch Base Per Inch In. In. Lbs. Lbs. Lbs. Lbs Mounting Weight dders by Model Number Bore 6, 6 8, 8 8 7, In. Lbs. Lbs. Lbs. Lbs. Lbs. Lbs. Lbs. Lbs N/ N/ N/ N/

20 - " through 8" Bore Lightweight, Non-Lube Pneumatic ylinder. Premium Quality and Economy in one. Lightweight construction and solid Non-Lube design with proven reliability make the L Series ylinder the high performance, long lasting, economical choice for your air cylinder applications. Heads and aps are precision, lightweight aluminum blocks that are anodized for maximum corrosion resistance. Extruded luminum Lightweight cylinder body: aluminum tube with steel tie rods. Piston luminum piston with nylon wear band increases cylinder life, eliminates metal-to-metal contact. Optional magnet* piston for use with reed or solid state switches. naerobic adhesive is used to permanently lock and seal the piston to the rod. * Magnet option must be specified when placing order or piston will be equipped with wear band and seals only. Rod Seal The Nitrile rod seal is pressue energized, wear compensating and resists abrasion to ensure long life. Ports N.P.T.F. ports are standard. heck Seal ushion Rod Wiper The Urethane wiper seal wipes away dirt that may have accumulated on the rod, reducing bushing wear. Rounded lip piston seals glide on lubricant film to maximize life. Rod Bushing Externally removable, high-density iron, plated rod bushing protects against side loads. The outboard placement of the rod seal ensures lubrication over the full bearing length. ushion Needle Valves make precise adjustment quick and easy. aptive cushion design allows for safe cushion adjusting while cylinder is under pressure. Brass material to resist corrosion. Piston-Rod - Hard chrome plated and polished piston rod of 00,000 psi yield, high tensile strength steel, case hardened to 0- Rc for reliable performance and long rod seal life, less friction. 8

21 Standard Specifications N.F.P.. Interchangeable Bore sizes ", 6" and 8" Rod Diameters ", -/8", and -/" Rod Ends three standard, specials to order. ushions optional at either end or both ends of stroke. Strokes available in any practical stroke length. 0 P.S.I. ir Service 0 P.S.I. Hydraulic Service (non-cushioned only) Standard Specifications and Mounting Styles Standard Fluid Filtered ir Standard Temperature -0 F to +6 F Fluorocarbon Seals for high temperature service -0 F to +0 F (optional) Single rod end or double rod end Mounting styles 7 standard Non-Lube Service vailable Mounting Styles Tie Rods Extended Both Ends Tie Rods Extended ap End Tie Rods Extended Head End Head Rectangular Flange Model "-8" Model "-8" Model "-8" Model 6 "-6" (NFP MX) (NFP MX) (NFP MX) (NFP MF) ap Rectangular Flange No Mount Side End ngle Side Lug Model 6 "-6" Model 0 "-8" Model 7 "-8" Model 7 "-8" (NFP MF) (NFP MX0) (NFP MS) (NFP MS) Side Tap Head Trunnion ap Trunnion Intermediate Trunnion Model 7 "-8" Model 8 "-8" Model 8 "-8" Model 89 "-8" (NFP MS) (NFP MT) (NFP MT) (NFP MT) ap Fixed levis ap Detachable levis Head Square Model 8 "-8" Model 86 "-8" Model 6 8" ap Square Model 6 8" (NFP MP) (NFP MP) (NFP ME) (NFP ME) Sleeve Nut Model "-8" Rod End # Double Rod End Model DL Shown "-8" ap Detachable Eye Model 96 "-6" (NFP MX) (NFP MDX0) Rod End # (NFP MP) 9

22 No Mount Basic Model 0 (NFP MX0) No Mount (Basic) Head Rectangular Flange Mount ap Rectangular Flange Mount " to 8" Bore Sizes ZJ + STROKE LF + STROKE E SQ. R SQ. K G J Head Rectangular Flange Mount (" and 6" bore sizes) Model 6 (NFP MF) ZJ + STROKE W LB + STROKE UF R E E TF FB HOLES F G J K ap Rectangular Flange Mount (" and 6" bore sizes) Model 6 (NFP MF) ZF + STROKE LB + STROKE UF R E K G J ZJ + STROKE F E TF FB HOLES 0

23 Rod End Dimensions Basic ylinder D WRENH FLTS FRONT FLNGE Thread Style (NFP Style SM) Small Male KK LF L W N B F D WRENH FLTS FRONT FLNGE Thread Style (NFP Style IM) Intermediate Male N IM LF L W F B D WRENH FLTS FRONT FLNGE Thread Style (NFP Style SF) Short Female N KK L W No Mount (Basic) Head Rectangular Flange Mount ap Rectangular Flange Mount " to 8" Bore Sizes F B Special Thread Style X Special thread, extension, rod eye, blank, etc., are also available. To order specify Style X and give desired dimensions for KK, and W or. If otherwise special, furnish dimensioned sketch. Table Envelope and Mounting Dimensions Bore E.8 / (NPTF) / F FB G J K R TF UF / 8 9/ / / 8 7 /8 DD STROKE LB LF P /8 / 7 / / / / 9/6.9. 7/ / 8 8 / 8 / / / / /.8. 9/ 6 7 / 8 / 8 / Table Rod Dimensions Rod Thread Style Style Bore Dia & -.00 Size IM KK B D L N W 6 8 Table Envelope and Mounting Dimensions DD STROKE ZF ZJ 7/ 8- / -6 / 8.99 / 7/ 8 7 / 8 / 6 7/ 8 / / 8 7 / 6 6 / 7 / 8 / 8 / - - / / 8 / 8 / 8 / 6 / 8 / 6 6 / 6 / 8 / 8 / - - / / 8 / 8 / / 6 7/ 8 / 8 / 6 7 / 8 6 / 8 / / - / -.7 / / / 8 / 6 / 8 / 8 7 / 8 / 6 7 / / 8 / 8 / - - / / 8 / 8 / / 6 7/ 8 / 8 / 6 / / / - / -.7 / / / 8 / 6 / 8 / 8 7 / 8 7

24 Head Square Mount ap Square Mount 8" Bore Size Head Square Mount Model 6 (NFP ME) ZJ + STROKE LF + STROKE E SQ. TE TE EB HOLES G J K ap Square Mount Model 6 (NFP ME) ZJ + STROKE LF + STROKE E SQ. TE K G J TE EB HOLES XK + STROKE

25 Rod End Dimensions Basic ylinder D WRENH FLTS Thread Style (NFP Style SM) Small Male KK LF N B D WRENH FLTS Thread Style (NFP Style IM) Intermediate Male IM LF N B D WRENH FLTS Thread Style (NFP Style SF) Short Female KK N B Head Square Mount ap Square Mount 8" Bore Size Special Thread Style X Special thread, extension, rod eye, blank, etc., are also available. To order specify Style X and give desired dimensions for KK, and W or. If otherwise special, furnish dimensioned sketch. Table Envelope and Mounting Dimensions Bore E EB DD STROKE G J K TE (NPTF) LF P 8 8 / /6 /.8. 9/6 7.7 /8 / Table Rod Dimensions Rod Thread Style Style Bore Dia & -.00 Size IM KK B D LF N W 8 Table Envelope and Mounting Dimensions DD STROKE XK ZJ / 8 / - - / / 8 / 8 / / 6 7/ 8 / 8 / / 6 6 / / / - / -.7 / / 7 / 8 / 6 / 8 / 8 7 / 8 9 / 6 7

26 Tie Rods Extended Head End Mount Model (NFP MX) DD Tie Rods Extended Head End Mount Tie Rods Extended ap End Mount Tie Rods Extended Both Ends Mount Sleeve Nut Mount " to 8" Bore Sizes ZJ + STROKE LF + STROKE E SQ. R SQ. K BB G J Tie Rods Extended ap End Mount Model (NFP MX) ZJ + STROKE LF + STROKE DD E SQ. R SQ. K G J BB Tie Rods Extended Both Ends Mount Model (NFP MX) DD ZJ + STROKE LF + STROKE DD E SQ. R SQ. K K BB G J BB Sleeve Nut Mount Model (NFP MX) ZJ + STROKE LF + STROKE E SQ. R SQ. BG BG G J

27 Rod End Dimensions Basic ylinder D WRENH FLTS Thread Style (NFP Style SM) Small Male KK LF N B D WRENH FLTS Thread Style (NFP Style IM) Intermediate Male IM LF N B D WRENH FLTS Thread Style (NFP Style SF) Short Female KK Tie Rods Extended Head End Mount Tie Rods Extended ap End Mount Tie Rods Extended Both Ends Mount Sleeve Nut Mount " to 8" Bore Sizes N B Special Thread Style X Special thread, extension, rod eye, blank, etc., are also available. To order specify Style X and give desired dimensions for KK, and W or. If otherwise special, furnish dimensioned sketch. Table Envelope and Mounting Dimensions Bore BB BG DD E DD STROKE G J K R (NPTF) LF P.8 / 6.0 / -0 / /.66. 7/ 6.0 / 7 / / 6.0 / -0 6 / /.9. 7/ 6.88 / / 6.6 / / /.8. 9/ 6 6. / 8 / Table Rod Dimensions Rod Thread DD Style Style STROKE Bore Dia & -.00 Size IM KK B D LF N W ZJ 6 8 7/ 8- / -6 / 8.99 / 7/ 8 / / 6 7/ 8 / / 8 7 / 6 7 / 8 / 8 / - - / / 8 / 8 / / 6 / 8 / 6 6 / 8 / 8 / - - / / 8 / 8 / / 6 7/ 8 / 8 / 6 6 / 8 / / - / -.7 / / 7 / 8 / 6 / 8 / 8 7 / 8 / / 8 / 8 / - - / / 8 / 8 / / 6 7/ 8 / 8 / 6 / / / - / -.7 / / 7 / 8 / 6 / 8 / 8 7 / 8 7 Table Envelope and Mounting Dimensions

28 Side End ngle Mount " to 8" Bore Sizes Side End ngle Mount Model 7* (NFP MS) Z + STROKE X + STROKE E LF + STROKE B 6 HOLES E S T H T O L F G J L K O *Maximum recommended pressure of 0 PSI E S + STROKE 6

29 Rod End Dimensions Basic ylinder D WRENH FLTS Thread Style (NFP Style SM) Small Male KK LF N B D WRENH FLTS Thread Style (NFP Style IM) Intermediate Male IM LF N B D WRENH FLTS Thread Style (NFP Style SF) Short Female KK N B Side End ngle Mount " to 8" Bore Sizes Special Thread Style X Special thread, extension, rod eye, blank, etc., are also available. To order specify Style X and give desired dimensions for KK, and W or. If otherwise special, furnish dimensioned sketch. Table Envelope and Mounting Dimensions DD STROKE Bore B E H L O T E (NPTF) F G J K R S LF P S / 6 / / 8 / 8 / 6 / / / / 6.0 / / 7 / / 8 6 / 6 / 8 / / 8 / 8 / 6 6 / / /.9. 7/ 6.88 / / 8 8 / 8 / 6 / 6 / / 6 / 6 / 8 / /.8. 9/ / 8 / 8 / 8 / Table Rod Dimensions Table Envelope and Mounting Dimensions Rod Thread DD STROKE Style Style Bore Dia & -.00 Size IM KK B D LF N W X Z 6 8 7/ 8- / -6 / 8.99 / 7/ 8 / / 6 7/ 8 / / 8 7 / 6 7 / 7 7 / 8 / 8 / - - / / 8 / 8 / / 6 / 8 / 6 7 / 8 / 8 / 8 / - - / / 8 / 8 / / 6 7/ 8 / 8 / / 8 / / - / -.7 / / 7 / 8 / 6 / 8 / 8 7 / 8 / 6 8 / 8 7 / 8 / 8 / - - / / 8 / 8 / / 6 7/ 8 / 8 / 8 9 / 6 9 / / / - / -.7 / / 7 / 8 / 6 / 8 / 8 7 / 8 8 / 6 9 / 7

30 Side Lug Mount Model 7 (NFP MS) ZJ + STROKE Side Lug Mount Side Tap Mount " to 8" Bore Sizes LF + STROKE E B HOLES E ST LH SW SW K SW TS SW G J US SW SW XS SS + STROKE Side Tap Mount Model 7 (NFP MS) ZJ + STROKE LF + STROKE K E SQ. TH TN NT THRED, ND DP TPPED MTG. HOLES G J XT SN + STROKE 8

31 Rod End Dimensions Basic ylinder D WRENH FLTS Thread Style (NFP Style SM) Small Male KK LF N B D WRENH FLTS Thread Style (NFP Style IM) Intermediate Male IM LF N B D WRENH FLTS Thread Style (NFP Style SF) Short Female KK N B Side Lug Mount Side Tap Mount " to 8" Bore Sizes Special Thread Style X Special thread, extension, rod eye, blank, etc., are also available. To order specify Style X and give desired dimensions for KK, and W or. If otherwise special, furnish dimensioned sketch. Table Envelope and Mounting Dimensions Bore B E LH TH DD STROKE G J K NT ST SW TN TS US (NPTF) ±.00 ±.00 LF P SN SS / 6 / /.66. 7/ 6.7 / 8- / 6.7 / / 8 8 / / 7 / 8 7 / 8 / 8 6 / 6 6 / /.9. 7/ 6. / -0 / 6. / 7 7 / 8 9 / / 8 / 8 / 8 8 / 6 8 / /.8. 9/ 6. / -0 / 6. / 9 7 / 8 / / 8 / / / Table Rod Dimensions Table Envelope and Mounting Dimensions Rod Thread DD STROKE Style Style Bore Dia & -.00 Size IM KK B D LF N W ND XS XT ZJ 6 8 7/ 8- / -6 / 8.99 / 7/ 8 / / 6 7/ 8 / / 8 7 / 6 / 6 / 6 7 / 6 7 / 8 / 8 / - - / / 8 / 8 / / 6 / 8 / 6 / 6 / 6 / 6 6 / 8 / 8 / - - / / 8 / 8 / / 6 7/ 8 / 8 / 6 / 8 / 6 / 6 6 / 8 / / - / -.7 / / 7 / 8 / 6 / 8 / 8 7 / 8 / 6 / 8 9 / 6 / / 8 / 8 / - - / / 8 / 8 / / 6 7/ 8 / 8 / / 8 / 6 / 6 6 / / / - / -.7 / / 7 / 8 / 6 / 8 / 8 7 / 8 / 8 9 / 6 / 6 7 9

32 ap Fixed levis Mount ap Detachable levis Mount ap Detachable Eye Mount " to 8" Bore Sizes ap Fixed levis Model 8 (NFP MP) Z + STROKE LB + STROKE D LR MR E SQ. K G J F L W B W X + STROKE For maximum swivel angle with rear mounting plate for Model 8 mounting see Series L cylinder accessories. ap Detachable levis Model 86 (NFP MP) ZD + STROKE LB + STROKE D MR E SQ. K G J F L W B W XD + STROKE ap Detachable Eye Mount (" and 6" bore sizes) Model 96 (NFP MP) ZD + STROKE LB + STROKE D MR E SQ. F L K G J B XD + STROKE 0

33 Rod End Dimensions Basic ylinder D WRENH FLTS Thread Style (NFP Style SM) Small Male KK LF N B D WRENH FLTS Thread Style (NFP Style IM) Intermediate Male IM LF N B D WRENH FLTS Thread Style (NFP Style SF) Short Female KK N B ap Fixed levis Mount ap Detachable levis Mount ap Detachable Eye Mount " to 8" Bore Sizes Special Thread Style X Special thread, extension, rod eye, blank, etc., are also available. To order specify Style X and give desired dimensions for KK, and W or. If otherwise special, furnish dimensioned sketch. Table Envelope and Mounting Dimensions Bore B DD STROKE D D W E F G J K L L LR M MR MR (NPTF) LB P /.7.70 / 8 / / / / 6 / 8 / / 6 / 7/ 8 / 8 7 / 8 6 / / 6 / / /.9. 7/ 6 / / / / 8 / 8 / / 8 8 /.00 / 8 / / /.8. 9/ 6 / / / / 8 7 / 8 / Dimension D is pin diameter. Table Rod Dimensions Rod Thread DD STROKE Style Style Bore Dia & -.00 Size IM KK B D LF N W X XD Z ZD ZD 6 8 Table Envelope and Mounting Dimensions 7/ 8- / -6 / 8.99 / 7/ 8 / / 6 7/ 8 / / 8 7 / 6 7 / 8 7 / 8 / 6 8 / 8 / 8 / 8 / - - / / 8 / 8 / / 6 / 8 / 6 7 / / 6 8 / / 8 / - - / / 8 / 8 / / 6 7/ 8 / 8 / 6 8 / / 8 9 / 9 7 / 8 0 / / - / -.7 / / 7 / 8 / 6 / 8 / 8 7 / 8 / 6 8 / 8 9 / 8 9 / 0 / 8 / 8 / - - / / 8 / 8 / / 6 7/ 8 / 8 / 8 / 9 9 / 8 0 / / - / -.7 / / 7 / 8 / 6 / 8 / 8 7 / 8 8 / 9 / 9 / 8 0 /

34 Head Trunnion Mount Model 8 (NFP MT) Head Trunnion Mount ap Trunnion Mount Intermediate Trunnion Mount " to 8" Bore Sizes ZJ + STROKE LF + STROKE UT E TD TL E TL G J K XG ap Trunnion Mount Model 8 (NFP MT) ZJ + STROKE LF + STROKE K UT E TD TL E TL G J XJ + STROKE Intermediate Trunnion Mount Model 89 (NFP MT) ZJ + STROKE UM LF + STROKE BD UV TD E SQ. G J K TL TM TL XI Dimension XI to be specified by customer.

35 Rod End Dimensions Basic ylinder D WRENH FLTS Thread Style (NFP Style SM) Small Male KK LF N B D WRENH FLTS Thread Style (NFP Style IM) Intermediate Male IM LF N B D WRENH FLTS Thread Style (NFP Style SF) Short Female KK N B Head Trunnion Mount ap Trunnion Mount Intermediate Trunnion Mount " to 8" Bore Sizes Special Thread Style X Special thread, extension, rod eye, blank, etc., are also available. To order specify Style X and give desired dimensions for KK, and W or. If otherwise special, furnish dimensioned sketch. Table Envelope and Mounting Dimensions DD STROKE Model 89 Bore BD E G J K TD TL TM UM UT UV (NPTF) Minimum -.00 LF P Stroke / /.66. 7/ / 8 / 7 / 6 / 7 /8 /8 6 / 6 / /.9. 7/6.7 /8 7 /8 0 /8 9 / 7 /8 7/8 8 / 8 / /.8. 9/ 6.7 / 8 9 / / / 9 / / 8 / / 8 Table Rod Dimensions Rod Thread DD STROKE Style Style Bore Dia & -.00 Min. Size IM KK B D LF N W XG XI XJ ZJ 6 8 Table Envelope and Mounting Dimensions 7/ 8- / -6 / 8.99 / 7/ 8 / / 6 7/ 8 / / 8 7 / 6 / / 6 / 7 / 8 / 8 / - - / / 8 / 8 / / 6 / 8 / 6 / 7 / 6 / 6 / 8 / 8 / - - / / 8 / 8 / / 6 7/ 8 / 8 / 6 / 8 / 6 7 / 8 6 / 8 / / - / -.7 / / 7 / 8 / 6 / 8 / 8 7 / 8 / 6 7 / 8 / 6 6 / / 8 / 8 / - - / / 8 / 8 / / 6 7/ 8 / 8 / / 8 / / / / - / -.7 / / 7 / 8 / 6 / 8 / 8 7 / 8 7 / 8 / 6 6 / 7 Dimension XI to be specified by customer.

36 Double Rod Models " to 8" Bore Sizes How to Use Double Rod ylinder Dimensioned Drawings To determine dimensions for a double rod cylinder, first refer to the desired single rod mounting style cylinder shown on preceding pages of this catalog. fter selecting necessary dimensions from that drawing, return to this page and supplement the single rod dimensions with those shown on the drawing and dimension table below. Note that double rod cylinders have a head (Dim. G) at both ends and that dimension LG replaces LF and PK replaces P, etc. The double rod dimensions differ from, or are in addition to those for single rod cylinders shown on preceding pages and provide the information needed to completely dimension a double rod cylinder. On a double rod cylinder where the two rod ends are different, be sure to clearly state which rod end is to be assembled at which end. ZM + X STROKE PK + STROKE LG + STROKE K ROD END # ROD END # G G Bore Rod dd Dia. DD STROKE X Stroke LG PK SK XK SSK SNK ZM / 6 / 6 7 / 6 7 / 6 9 / 6 / 6 7 / 6 6 / 8 / / 8 8 / 8 / / 8 / 8 8 / 8 /8 / / 9 /8 8 /6 /8 /8 8 / REPLES DIMENSION LF P S X SS SN ON SINGLE ROD LL MTG LL MTG MOUNTING STLES STLES STLES ll dimensions are in inches and apply to standard rod sizes only. For alternate rod sizes, determine all envelope dimensions (within LD dim.) as described above and then use appropriate rod end dimensions for proper rod size from single rod cylinder.

37 ylinder ccessories Rod end accessories can be selected by cylinder rod end thread size from Table & B below. Mating parts for rod end accessories are listed just to the right of the rod eye or clevis selected. Eye brackets and clevis brackets for models 8 and 96 cylinder mounts are selected by bore size from Table. TBLE TBLE B TBLE Rod Mating Parts Mating Parts Mounting Plate End For For Thread Rod Eye Pivot Rod levis Pivot Bore Model 8 Model 96 Size levis Bracket Pin Eye Bracket Pin Size ylinder ylinder 7 / R00-07-EB00-07-PP RE00-70-MB86-07-PP EB00-70-MB86- / EB00-70-MB EB00-70-MB86- / /-6 07-R00-07-EB00-07-PP RE00-70-MB86-07-PP EB00-70-MB86- / EB00-70-MB R00-07-EB00-07-PP RE00-70-MB86-07-PP EB EB00- /- 07-R00-07-EB00-07-PP RE00-70-MB86-07-PP EB00-00 ylinder ccessories Bore / / / 6 8 ngle Pivot Pin Symbol 07-PP PP PP PP006-8 D / / /8 L 7 /8 /8 /8 / Shear ap Lbs. Note: Pivot Pin must be ordered separately for single lug pivot mounting. L D M R W B W M R B D D E Symbol 07-R R R R00-- / /8 /8 B / / / / /8 D / E / / /6 / W / M / Rod levis /8 KK THD / / /8 KK 7 /6-0 /-6 - /- Load apacity Lbs. Rod Eye Symbol 07-RE RE RE RE00-- / /8 /8 / /6 /6 7 /6 B / / / / /8 D / M / KK / /8 KK 7 /6-0 /-6 - /- Load apacity Lbs. F FL E SQ. W B W FE FM E SQ. B M R D M R D DE THD. R DB BOLT DI. R levis Bracket Symbol 70-MB MB MB MB B / / / / /8 D / W / /8 / DE /8- /-0 /8-8 /8-8 E / / / F /8 /8 FL /8 7 /8 / M / / /8 R Load apacity Lbs. / 7 /8 Eye Bracket Symbol 07-EB EB EB EB00-8 B / / / / /8 D / DB /8 / E / / / FE /8 /8 FM /8 7 /8 / M / / /8 R Load apacity Lbs. /8 / /8 7 /8

38 Stop Tubing Long stroke cylinders, fixed or pivot mounted, tend to jackknife or buckle on push load applications, resulting in high bearing loading at the rod bushing or piston. Use of a stop tube to lengthen the distance between the bushing and piston when cylinder rod is fully extended is recommended to reduce these bearing loads. The drawing below shows stop tube construction for fluid power cylinders. Refer to chart on next page to determine stop tube length. When specifying cylinders with long stroke and stop tube, be sure to call out the net stroke and the length of the stop tube. Machine design can be continued without delay by laying in a cylinder equivalent in length to the NET STROKE PLUS STOP TUBE LENGTH, which is referred to as GROSS STROKE. Refer to the next page to determine stop tube length. (HED END) USHION SLVE UNTHREDED PISTON SPER PISTON (P END) Stop Tubing Mounting lasses Mounting lasses Standard mountings for fluid power cylinders fall into three basic groups. The groups can be summarized as follows: Group Straight Line Force Transfer with fixed mounts which absorb force on cylinder centerline. Group Pivot Force Transfer. Pivot mountings permit a cylinder to change its alignment in one plane. Group Straight Line Force Transfer with fixed mounts which do not absorb force on cylinder centerline. Because a cylinder s mounting directly affects the maximum pressure at which the cylinder can be used, the charts below should be helpful in the selection of the proper mounting combination for your application. Stroke length, piston rod connection to load, extra piston rod length over standard, etc. should be considered for thrust loads. lloy steel mounting bolts are recommended for all mounting styles, and thrust keys are recommended for Group. GROUP FIXED MOUNTS which absorb force on cylinder centerline. NET STROKE TOTL STOP TUBE LENGTH GROSS STROKE LF + GROSS STROKE Double piston design is supplied on air cylinders with cushion head end or both ends. HEV-DUT SERVIE For Thrust Loads For Tension Loads MEDIUM-DUT SERVIE For Thrust Loads For Tension Loads LIGHT-DUT SERVIE For Thrust Loads For Tension Loads Mtg. Model Mtg. Model Mtg. Model 6, 6 Mtg. Model 6, 6 Mtg. Model 6, 6 Mtg. Model 6, 6 GROUP PIVOT MOUNTS which absorb force on cylinder centerline. (HED END) STOP TUBE NET STROKE GROSS STROKE LF + GROSS STROKE This design is supplied on cushioned cap or non-cushioned cylinders. PISTON (P END) STOP TUBE LENGTH ushion Selection ushions are required when cylinder piston rod speed exceeds " per second. HEV-DUT SERVIE For Thrust Loads For Tension Loads MEDIUM-DUT SERVIE For Thrust Loads For Tension Loads HEV-DUT SERVIE For Thrust Loads For Tension Loads MEDIUM-DUT SERVIE For Thrust Loads For Tension Loads LIGHT-DUT SERVIE For Thrust Loads For Tension Loads Mtg. Models 89, 8 Mtg. Models 8, 86, 89, 8, 8 Mtg. Models 8, 86, 96 Mtg. Models 8, 86, 96 GROUP FIXED MOUNTS which do not absorb force on the centerline. Mtg. Model 7 Mtg. Model 7 Mtg. Model 7 Mtg. Model 7 Mtg. Model 7* Mtg. Model 7* *Mounting model 7 recommended for maximum pressure of 0 p.s.i. 6

39 Piston Rod Selection hart and Data Piston Rod Selection hart and Data ROD DIMETER BSI LENGTH INHES /8 /8 / / INHES OF 7 STOP TUBEONSULT FTOR ,000 How To Use The hart THRUST POUNDS The selection of a piston rod for thrust (push) conditions requires the following steps:. Determine the type of cylinder mounting style and rod end connection to be used. Then consult the chart below and find the stroke factor that corresponds to the conditions used.. Using this stroke factor, determine the basic length from the equation: a) The correct piston rod size is read from the diagonally curved line labeled Rod Diameter next above the point of intersection. b) The required length of stop tube is read from the right of the graph by following the shaded band in which the point of intersection lies. c) If required length of stop tube is in the region labeled consult factory, submit the following information for an individual analysis. Basic = ctual x Stroke ) ylinder mounting style. Length Stroke Factor ) Rod end connection and method of guiding load. The graph is prepared for standard rod extensions beyond the face of the bushing retainer. For rod extensions greater than standard, add the increase to the stroke in arriving at the basic length.. Find the load imposed for the thrust application by multiplying the full bore area of the cylinder by the system pressure.. Enter the graph along the values of basic length and thrust as found above and note the point of intersection: ) Bore, required stroke, length of rod extension (Dim. L ) if greater than standard, and series of cylinder used. ) Mounting position of cylinder. (Note: if at an angle or vertical, specify direction of piston rod.) ) Operating pressure of cylinder if limited to less than standard pressure for cylinder selected. Recommended Mounting Styles for Maximum Stroke and Thrust Loads Groups or Long stroke cylinders for thrust loads should be mounted using a heavy-duty mounting style at one end, firmly fixed and aligned to take the principal force. dditional mounting should be specified at the opposite end, which should be used for alignment and support. n intermediate support may also be desirable for long stroke cylinders mounted horizontally. Group Model 8 - Trunnion on Head Model 89 - Intermediate Trunnion Model 8 - Trunnion on ap or Model 8 - levis on ap Rod End onnection FIXED ND RIGIDL GUIDED PIVOTED ND RIGIDL GUIDED SUPPORTED BUT NOT RIGIDL GUIDED PIVOTED ND RIGIDL GUIDED PIVOTED ND RIGIDL GUIDED PIVOTED ND RIGIDL GUIDED I II III IV V VI ase Stroke Factor

40 Bumper Seal Option Bumper Seal Piston Option Impact dampening Bumper Seals are now optional on all Miller L air cylinders from -/" to " bore. The Bumper Seal piston combines the features of lowfriction, round lipseals and impact-dampening bumpers to provide reduced noise and smoother end-of-stroke deceleration. t pressures greater than 80 psi, the compressible Buna Nitrile Bumper Seal has a minimal effect on stroke loss. When specified, Bumper Seals will be supplied on both ends of the piston, eliminating the need to specify head end or cap end only. Specifying the Bumper Seal piston feature on Miller L cylinders provides many benefits, such as: dvantage Benefit Reduced noise upon piston impact Quieter operating environment Minimal loss of stroke (or added piston thickness) Space-efficient design for applying cylinders in tight spaces Smoother end-of-stroke deceleration when used in combination with cushions Efficient cushioning increases cylinder and machine life Rounded sealing lip is rated for non-lube service Long seal life without the need for external lubrication 8

41 Bumper Seal Option Summary of ccelerometer Test Results Bore Size.0".00".0" Piston ushioning Efficiency ushioning Time Type (Maximum G s of deceleration (Ms) force created) Standard Piston. Bumper Seal Piston. Standard Piston.6 Bumper Seal Piston Standard Piston. 6 Bumper Seal Piston. Bumper Seals Reduce Noise The special profile of the Bumper Seal prevents the piston from banging into the end cap at the end of stroke. Independent testing shows that the Bumper Seal, when combined with cushions, will absorb the final piston inertia and reduce the stroke noise by as much as 0 db. The Sound Level omparison graph illustrates the noise-reducing effects of the Bumper Seal piston when combined with cushions. Impact noise was recorded at a distance of feet from the front of the cylinder, inside a semi-anechoic chamber. ylinders were operating at 9 psi. Sound Level db Sound Level omparison No Bumpers or ushions With Bumper Seals and ushions 60.0 Bore.00 Bore. Bore Bumper Seals Have Minimum Effect on Stroke Length The accompanying chart depicts typical amounts of overall stroke loss incurred at various system pressures. The amount of stroke loss may vary slightly due to design tolerances of seal size, variance in seal durometer, and compression set associated with cylinder wear. To determine the total stroke loss at either end of the cylinder, divide the values by two. Typical Overall Stroke Loss by Bore Size (in.) Pressure (psi) ".".9"."." 0.".".".8".8" 0.0".08".09"."." 60.08".07".07".09".09" 80.06".0".0".06".06" 00.0".0".0".0".0" 9

42 Brown Blue Load Reed Switch ssembly D or Switch Specifications Solid State Switch ssembly Switching Logic Normally Open, SPST NPN or PNP Supply Voltage Range to V /D TO 0 VD Max. Switching Power 0 Watts (Resistive) Watts (Inductive) 6 Watts Max. Switching urrent 00 m (Resistive) 0 m (Inductive) 00 m at VD ircuit urrent onsumption Max m at VD Short ircuit Interruption urrent 70 m Leakage urrent 0 µ Maximum Residual Voltage Maximum V. V Maximum "On" State Voltage Drop.7V Maximum See Below Response 000 Hz Maximum 000 Hz Maximum Shock Resistance 0G Non-Repeated Shock 0G Non-Repeated Shock Degree Of Protection IE IP 67 IE IP 67 ircuits Reed Switch L Part No.... L NOTE: Polarity must be observed for D operation only. NPN Sinking Output L Part No.... L olor of able... Black On State Voltage Drop V Maximum Brown Black Blue LOD Switch Specifications Reed Switch ssembly Solid State Switch ssembly Operating Temperature to 0 F (-0 to 60 ) to 8 F (-0 to 70 ) Storage Temperature - to 8 F (-0 to 70 ) - to 76 F (-0 to 80 ) LED Indicator Red, Target Present When On Red, Target Present When On Minimum urrent To Light LED 8 m m Lead Wire Lengths 9 Inches, Meter 9 Inches, Meter Polarity is restricted to D operation: (+) to Brown (-) to Blue If these connections are reversed the contacts will close, but the LED will not light. Note: For switches with connectors and cordsets, see catalog. For -/" to " bore intermediate trunnion mounts, tandem and duplex cylinders, see Bulletin M080-M for applicable switch part number. (+) to 0 VD () PNP Sourcing Output L Part No.... L olor of able... Gray On State Voltage Drop... 0.V Maximum Brown Black Blue LOD (+) to 0 VD () ircuit for Switching ontact Protection (Inductive Loads) (Required for proper operation V D) Put Diode parallel to loads following polarity as shown below. Put a resistor and capacitor in parallel with the load. Select the resistor and capacitor according to the load. Brown Blue Load D D: Diode: select a Diode with the breakdown voltage and current rating according to the load. Typical Example 00 Volt, mp Diode Load: Relay coil (under 0.W coil rating) (Recommended for longer life V) D Typical Example: Brown Load: Relay coil (under W coil rating) Load R: Resistor KΩ - KΩ, / W : apacitor 0. µf, 600 V R Blue Switch Mounting Data /"-" Bores.00 "-8" Bores B B.00 0 Note: For switches with connectors and cordsets, see omplementary Products Section. Piston Travel at Minimum ctivation Distance Bore Solid State Switch ssembly Midstroke (Inches) from End of Stroke (Inches) Size Reed Switch ssembly NPN Sinking PNP Sourcing B (Switch On) (±.0) Head ap / L L L L L L / L L L / L L L L L L L L L L L L L L L ! aution urrent capabilities are relative to operational temperatures. Use an ampmeter to test reed switch current. Testing devices such as incandescent light Use relay coils for reed switch contact protection. bulbs may subject the reed switch to high in-rush loads. The operation of some 0 V PL's (especially some older llen-bradley PL's) can NOTE: When checking an unpowered reed switch for continuity with a digital ohmmeter the overload the reed switch. The switch may fail to release after the piston magnet has resistance reading will change from infinity to a very large resistance ( M ohm) when the passed. This problem may be corrected by the placement of a 700 to K OHM resistor switch is activated. This is due to the presence of a diode in the reed switch. between the switch and the PL input terminal. onsult the manufacturer of the PL for nti-magnetic shielding is recommended for reed switches exposed to high external RF or appropriate circuit. magnetic fields. Switches with long wire leads (greater than feet) can cause capacitance build-up and The magnetic field strength of the piston magnet is designed to operate with our switches. sticking will result. ttach a resistor in series with the reed switch (the resistor should be Other manufacturers switches or sensors may not operate correctly in conjunction with installed as close as possible to the switch). The resistor should be selected such that R these magnets. (ohms) >E/0.. NOTE: On "-8" bores switch will not lay flush with cylinder body.

43 Linear Position Sensor Option Linear Position Sensor Option for L Series ylinder Precise Position Feedback Non-ontact Sensing nalog or Digital Outputs Bore Sizes " - 8" vailable in Eleven Mounting Styles pplications Pneumatic ylinders Tooling and Tool Handling Presses Foundries asting and Rolling Mills Injection Molding Leveling Machines Transport Systems Lift ontrols Level Monitoring Tunnel Boring Equipment Die asting Portal Robots Wood Working Machinery Flight Simulators onveying utting/slitting Machinery Windmills Elevators Packaging Machines X- Tables -nywhere linear motion must be monitored -

44 Linear Position Sensor Option Generation of the ultrasonic torsion pulse in a metallic conductor based on the principle of magnetostriction. Electromagnetic field Damping Mechanical wave Mechanical wave Waveguide Initial pulse Position marker with magnets opper conductor Signal converter coil (patented process) Receiver Principles of Operation The measuring element ("waveguide"), consists of a special nickel-alloy tube. copper conductor is introduced through the length of this tube. The start of measurement is initiated by a short current pulse. This current generates a circular magnetic field which rotates around the waveguide. permanent magnet at the point of measurement is used as the marker element, whose lines of field run at right angles to the electromagnetic field. In the area on the waveguide where the two fields intersect, a magneto-strictive effect causes an elastic deformation of the waveguide, which propagates along the wave guide in both directions in the form of a mechanical wave. The propagation velocity of this wave in the waveguide is 80 m/s, and is nearly insensitive to environmental effects (e.g., temperature, shock, contamination). The component of the wave which reaches the far end of the waveguide is damped there, whereas the component which arrives at the signal converter is changed into an electrical signal by reversing the magnetostrictive effect. The wave travel time from its point of origin to the signal converter is directly proportional to the distance between the permanent magnet and the signal converter. time measurement then allows the distance to be determined with extremely high accuracy. Design The transducers are made to the same safety and reliability standards for use in the harshest conditions: The electronics unit is compactly designed using SMD technology. The boards are protected in a space-saving, rugged aluminum extruded housing. The waveguide is protected in the extruded aluminum housing. Quality Each and every transducer undergoes a specially designed, computer-controlled testing procedure which includes 00% checking of all specified data.

45 Linear Position Sensor Option The drawings below show that the Linear Position Sensor is longer than the cylinder of the same stroke length. The sensor overhang on the head end of the cylinder, as indicated by dimension, may be eliminated by adding stop tubing, which effectively increases the gross stroke of the cylinder. The recommended stop tube lengths are provided in the table below for each bore size. The WITH STOP TUBE.7 (DMPING ZONE) 0.0 ELETRIL STROKE "XXX" examples show that the electrical stroke of the sensor will always match the net stroke of the cylinder. s a result of the limited sensing range of the sensor, it will overhang at the cap end of the cylinder by the amount of dimension B. For rear clevis and eye mounts, rotation is limited due to sensor interference (NULL ZONE) 0. STOP TUBE INLUDED B NO STOP TUBE.7 (DMPING ZONE) ELETRIL STROKE "XXX" (NULL ZONE) B.0 Example B: To eliminate sensor overhang on the head end of a.0" bore cylinder, add.0" of recommended stop tube length. The cylinder gross stroke becomes " and the net stroke remains ". Specify a sensor with an electrical stroke of ". Note that the electrical stroke equals cylinder net stroke length. Example : To eliminate sensor overhang on the head end of a.0" bore cylinder, add.6" of recommended stop tube length. The cylinder gross stroke becomes.6" and the net stroke remains ". Specify a sensor with an electrical stroke of ". Note that the electrical stroke equals cylinder net stroke length. No Stop Tube With Stop Tube Bore Rod Diameter B Stop Tube Length B / / / / / / / /8 / /8 /

46 Output signal Transducer interface Input interface analog analog Linear Position Sensor Option analog E analog Ordering code Output voltage Output current Load current max. ripple. Load resistance System resolution BTL--M -R-S V max. 0 m mv 0. mv BTL-E_-M -R-S...0 m or 0...m 00 Ohm 0. µ Hysteresis Repeatability Output update rate max. non-linearity Temperature coefficient Voltage output urrent output Shock loading Vibration Traverse velocity of magnet Operating voltage urrent draw Polarity reversal protected Overvoltage protection Dielectric constant Operating temperature Storage temperature - µm 6 µm (hysteresis + resolution) STNDRD = ms 00 mm ±00 µm to 00 mm stroke ±0.0 % mm stroke [0 µv/ + ( ppm/ xpxu/l)]xdt [0.6 µ/ + (0 ppm/ xpxi/l)]x DT 00 g/ ms per IE g, Hz per IE any V D ± 0% 0 m yes Transzorb protection diodes 00 V (Ground to housing) F ( ) 0... F ( ) S Pin assignments Pin olor Output signals E G PK GN Supply voltage 6 BU 7 BN 8 WH onnect shield to housing. BTL-... not used signal GND V V GND + V D (GND) BTL-E...BTL-E m 0... m 0 V output 0- m -0 m GND + V D (GND) Specifications subject to change. Please enter code for output signal and nominal stroke in ordering code. Ordering Sample: BTL--M -R-SU 0-S BTL transducers with analog outputs are available in the ranges of 0...0V,...0m with rising or falling signal. Output signal increasing and decreasing (for ) 0 increasing 7 decreasing (for E) Standard stroke lengths (mm)

47 Linear Position Sensor Option M Interface Differential STRT/STOP control-specific interface. P Interface ompatible with BT processors and various OEM controls. Reliable signal transmission, even over cable lengths up to 00 m (60 ft.) between BT and BTL, is assured by the especially noise-immune RS8 differential drivers and receivers. Noise signals are effectively suppressed. Series Transducer interface User interface BTL Low Profile pulse M pulse M BTL Low Profile pulse P pulse P Ordering code BTL-M-M -R-S BTL-P-M -R-S System resolution Repeatability Resolution Hysteresis Standard sampling rate max. non-linearity Temperature coefficient of overall system Traverse velocity of magnet Operating voltage urrent draw Operating temperature Storage temperature Process-dependent/control dependent Hysteresis + Resolution µm µm fstndrd = khz 00 mm ±00 µm to 00 mm nominal stroke ±0.0 % mm nominal stroke (6 µm + ppm x L)/ any V D ±0 % or ±V D ±% (optional) 00 m F ( ) 0... F ( ) S Pin assignments Pin olor Input/output signals Input E Output G Input PK Output GN Supply voltage 6 BU 7 BN 8 WH Shield connected to housing BTL-M-M... INIT STRT/STOP INIT STRT/STOP GND + V D (GND) BTL-P-M... INIT STRT/STOP INIT STRT/STOP GND + V D (GND) Specifications subject to change. Please enter code for nominal stroke in ordering code. Ordering Sample: BTL-P-M -R-SU 0-S Output signal Standard stroke lengths (mm)

48 Linear Position Sensor Option Ordering ode Transducer - Linear Generation Output Signal = 0...0V E =...0 m M = differential Start/Stop - leading edge active P = differential Start/Stop - trailing edge active Supply Voltage = V ±0% Output Signal Used for analog only. Leave position #9 blank for digital. If in position 7 = Vmin or Vmax at connector end, i.e. user selectable rising or falling If E in position 7 0 = Imin at connector end (rising towards opposite end) 7 = Imax at connector end (falling towards opposite end) Nominal stroke in mm 0 0 = 0 mm active electrical stroke. See chart below for std. stroke length. Note: Electrical stroke = Net ylinder Stroke Housing geometry R = Low Profile extrusion onnection type S K 0 = 8 pin quick disconnect metal connector = integral axial cable (with m cable; specify length) able Required = BKS M - 0 (straight connector), meter cable length BKS M - 0 (right angle, 90 connector), meter cable length Standard Lengths Electrical Stroke inches mm inches mm inches mm

49 Transducer Information Transducer Information Special Sensor Modification When specifying the Linear Position Option, the Series letter S (example - LS) must be used and the cylinder part number must include a magnet, along with the number 9 in the modified identification. Please include the following information in the Special Modifications:. Sensor part number from the previous page.. Sensor position.. Port position (not position ).. Length of stop tubing, gross stroke and net stroke (if required). Ordering Example: LS 7 B N N M 9 Table ylinder Mounting Styles without Stop Tube Option Mounting Mounting Style N.F.P.. Mounting Description Style N.F.P.. Mounting Description ode Style ode Style 8 MT Head Trunnion 0 MX0 No Mount (Basic) 8 MT ap Trunnion 96**** MP Detachable Pivot Eye 7 MS Side Lug 8**** MP ap Fixed levis 7 MS Single End ngle 86**** MP ap Detachable levis 7 MS Side Tapped 77 MS7 End Lug Mount 6 MF ap Rectangular Flange (6" only) **** Mounting styles with asterisks (****) can be ordered assembled to the cylinder or as a basic no-mount cylinder with a bolt on mounting kit as a separate item (-/" to " only). For rear clevis mounts, 8, 86 and 96, rotation is limited due to sensor interference. Table B ylinder Mounting Styles with Stop Tube Option Mounting Mounting Style N.F.P.. Mounting Description Style N.F.P.. Mounting Description ode Style ode Style 0 MX0 No Mount (Basic) 6**** MF Head Rectangular Flange ("-6") 6**** MF ap Rectangular Flange (6"-8" only) MX Tie Rods Extended Head End 8 MT Head Trunnion 8 MT ap Trunnion MX Sleeve Nut Mount 96**** MP Detachable Pivot Eye 7 MS Side Lug 8**** MP ap Fixed levis 7**** MS Side End ngle 86**** MP ap Detachable levis 7 MS Side Tapped 6 ME Head Square (8") 77 MS7 End Lug Mount **** Mounting styles with asterisks (****) can be ordered assembled to the cylinder or as a basic no-mount cylinder with a bolt on mounting kit as a separate item (-/" to " only). For rear clevis mounts, 8, 86 and 96, rotation is limited due to sensor interference. Transducer Warranty The ompany s products are guaranteed to be free from defect in material and workmanship for the period defined below: The ompany offers a standard -year warranty from the date of shipment for magnetostrictive transducers. The ompany will repair or replace, without charge, any unit, which fails because of defective workmanship or material, during this guarantee period and which is returned to The ompany, transportation prepaid. The guarantee will not apply if, in the judgement of The ompany, damage or failure has resulted from accident, alteration, misuse, abuse, or operation on an incorrect power supply. The guarantee expressly does not include any other costs such as the cost of removal of the defective part, installation, labor or consequential damages of any kind. The ompany assumes no responsibility for selection and installation of its products. The foregoing is in lieu of all other guarantees expressed, implied or statutory and The ompany neither assumes nor authorizes any person to assume for it any other obligation or liability in connection with said products. 7

50 How to Select a Miller ylinder How to Select a Miller ylinder Miller cylinders are available based on air or hydraulic operating pressure. The many styles, sizes and optional features available assure that your application requirements are met precisely. To select a Miller cylinder, follow these simple steps: Step - Determine the correct cylinder bore size necessary to achieve required force using the available operating pressure. Step - Determine the series cylinder to use, based on operating pressure. Step - Turn to the appropriate cylinder selection section. Select the mounting style (Model No.) which fits your installation needs. Determine the bore and rod sizes available for the model you select. Then complete model selection. - hoose a rod end style and the desired rod end accessories. - Size the cylinder to meet your application requirements. Step - onsider the following conditions which may require further modifications to the cylinder you have selected. See Table of ontents for location of additional information on each subject. pplication ondition Quick Starts or Stops Long Push Stroke High olumn Loading - Long Push Stroke Long Horizontal Stroke High Operating Temperatures heck the Following onfirm that determined thrust is sufficient to accelerate or decelerate cylinder and load within prescribed distance. Optional cushions should be used to reduce shock during deceleration, check that peak pressures will be within tolerable limits. heck whether stop tube is required to prevent excessive bearing loads and wear. Determine if standard size piston rod is strong enough to accommodate intended load. Determine if standard size piston rod is strong enough to accommodate intended load. For temperatures between 6 F and 0 F use L cylinder with high temperature seals. For 0 F to 0 F use Series cylinder with high temperature seals. Options and - djustable ushions Modifications - Piston Bumper Seals (-/" through ") - djustable Switches - Linear Position Sensing - Piston Bumpers (-/" through 8") - Port and ushion djust Relocation - Stop Tube - Mixed Mountings - Rod End Modifications - Double Rod End - Multiple Ports Mounting Styles Model 0 No Mount Model 6* Head Square Model 8 ap Trunnion Model Tie Rods Extended Both Ends Model 6* ap Square Model 8 ap Fixed levis Model Tie Rods Extended ap End Model 7 Side End ngle Model 86 ap Detachable levis Model Tie Rods Extended Head End Model 7 Side Lug Model 89 Intermediate Trunnion Model Sleeve Nut Model 7 Side Tap Model 96 ap Detachable Eye Model 6 Head Rectangular Flange Model 77 Side End Lug Model DL Double Rod End Model 6 ap Rectangular Flange Model 8 Head Trunnion *8" bore only 8

51 How to Order How to Order L DL (D = Dbl. Rod End) LH DLH (H = Hyd. Service) LS DLS (S = Pos. Sensing) Example: L-7BN N-0 L 7 B N N 0* Mounting Rod End Bore Rod Port Port Magnet and/or Switch Series Style Bushing Style ushions Dia. Stroke Dia. Type Location Switch Type Quantity Modified B Externally Removable Bushing (Standard) x (special) R = Rod End ushioned = ap End ushioned B = Both Ends ushioned N = Non- ushioned N = NPTF R = BSPP Head End ap End (Std.) = PSR B = PSP = PSN M = Magnet Only N = No Magnet 0 = Standard 9 = Modified *Switch Descriptions ode Description PSR Reed Switch ssembly PSP Solid State (PNP Sourcing) ssy. PSN Solid State (NPN Sinking) ssy. 9* The number 9 refers to special options or modifications that deviate from the standard product offering. Non-standard modifications and options not identified in the cylinder model number should be added in the notes when placing an order. Modifications which can be placed under the designator 9 are as follows: Fluorocarbon Seals for applications which experience operating temperatures up to and including 0 F Standard Bumpers placed on either the head end, cap end, or both ends** Bumper Seals For stroke loss, see bumper seal section of this catalog. ushion Location Multiple Ports Special Port Threads Stop Tubing Special Mounts ** = Standard bumpers are available in -/" - " bore sizes only. Use of standard bumpers will result in a /" stroke loss per bumper, per end. For example, a 6" stroke cylinder with standard bumpers at both ends has an effective stroke length of -/". When specifying standard bumpers, please indicate: Head End, ap End, or Both Ends. = Reed and or solid state switches are available with standard Nitrile seals only. For cylinders with unassembled mounting kits, see minimum stroke lengths. Note: The standard # port location is at the top of the cylinder, and the standard cushion adjustment screw is in position # when facing the rod end of the cylinder. If multiple ports are required, the last number of the part number should be 9, indicating modified and the location of ports desired. 9

52 Parts List - Seal Kits for L ylinder /" to " Bore Sizes " to 8" Bore Sizes Symbol Number Description Head 7 ap Bushing Tube 7 Piston 8 ushion Sleeve 9 Tie Rod Tie Rod Nut Piston Rod 0 Rod Wiper Rod Seal Lip Seal - Piston Symbol Number Description O-Ring - Head to Bushing 7 O-Ring - End Seal 69* O-Ring - Needle Valve 70* Needle Valve 0* ushion heck Seal - Head 06* ushion heck Seal - ap Wear Band 9 Magnetic Ring 60 Fastener - Tie Bolt 6* Needle Valve - Retainer 6 Bumper Seal - Piston *For ushion Kits see following page. Rod Bushing Kit Rod Seal Kit Bushing to Head Torque Rod onsisting of: ea. Symbol #, 0,, onsisting of: ea. Symbol #0,, Units Dia. Standard Seals Fluorocarbon Seals Standard Seals Fluorocarbon Seals U.S.. Metric Part No. Part No. Part No. Part No. Ft. Lbs. N m /8" L-KR00-6 L-KR00-6 L-KR00-6 L-KR " L-KR00-00 L-KR00-00 L-KR00-00 L-KR /8" L-KR00-8 L-KR00-8 L-KR00-8 L-KR /" L-KR00-7 L-KR00-7 L-KR00-7 L-KR Piston Seal Kit Bumper Seal Kit SMBOL #9 onsisting of: ea. Symbol # & 7 plus Bumper Seal Type Bore each Symbol #. NOTE: (Order-Magnetic onsisting of: Magnetic Ring ylinder Body End Seal Kit Fastener Bolt / Tie Rod Dia. Ring Symbol #9 - separately if required) ea. Symbol #6 (If required) onsisting of: ea. Symbol #7 Torque Units Standard Seals Fluorocarbon Seals Standard Seals Only Standard Seals Only Standard Seals Fluorocarbon Seals U.S.. Metric Part No. Part No. Part No. Part No. Part No. Part No. -/" L-KB00-0 L-KB00-0 L-PS00-0 L-FM00-0 L-ES00-0 L-ES in. lbs nm " L-KB00-00 L-KB00-00 L-PS00-00 L-FM00-00 L-ES00-00 L-ES in. lbs. 8 + nm -/" L-KB00-0 L-KB00-0 L-PS00-0 L-FM00-0 L-ES00-0 L-ES in. lbs. 8 + nm -/" L-KB00- L-KB00- L-PS00- L-FM00- L-ES00- L-ES in. lbs. +. nm " L-KB00-00 L-KB00-00 L-PS00-00 L-FM00-00 L-ES00-00 L-ES in. lbs. +. nm " L-KB00-00 L-KB00-00 L-FM00-00 L-ES00-00 L-ES ft. lbs. + nm 6" L-KB L-KB L-FM L-ES L-ES ft. lbs. 8 + nm 8" L-KB L-KB L-FM L-ES L-ES ft. lbs nm 0

53 Perform the following steps when Dis-assembling, installing mounting kits and reassembling L Series cylinders ( /"- " Bores). Dis-assembly of ylinder to add Mounting Kit* Un-torque cylinder mounting fasteners using corner to corner sequence until finger tight then remove all four fasteners. lean mating parts to remove oil, grease and dirt. Mounting fasteners should be clean, dry, and burr-free. Brush mounting fastener threads thoroughly with anti-seize lubricant. Follow the appropriate procedure for the desired mounting. hoose the appropriate mounting kit instructions Rear Pivot Mount Kits Models 8, 86 and 96 Place pivot mount kit over end cap, lining up the four fastener holes in the end cap with the pivot mount plate. Note that the pivot mount can be rotated to the cylinder allowing for different port locations. Secure mounting to cap (finger tight) using the four fasteners. Torque the bolts to specifications below. End ngle Mount Kits Model 7 The end angles bolt to the front and rear of the end caps of the cylinder. The spacer plate provided is to be assembled at rod end under the angle plate. Line up the two holes of the spacer and angle plate with the two fastener holes of the head. Secure (finger tight) using the fasteners. Repeat this assembly at the end opposite the rod (less spacer). Place the assembly with the end angles down on a flat surface and torque the four fasteners to specification below. Mounting Kit ssembly Use for Single and Double Rod End Styles Flange Mount Kits Models 6 and 6 Place rectangular flange plate over appropriate end cap. Line up the four holes in the plate with the four fastener holes in the end cap. Note that the rectangular plate can be Dis-assembly, Reassembly of ylinder Mounting Kits, ushion Kits -/" - 8" Bores rotated to allow for different port locations. Secure the rectangular plate to the end cap (finger tight) using the four fasteners. Then torque the four fasteners to specification. Re-ssembly and Torquing of ylinder Mounting Kits fter Maintenance The following procedure is recommended to ensure the correct re-assembly of the mounting kits. Tighten mounting fasteners in opposite corner sequence to approximately / of final tightening torque. Using a calibrated torque wrench, tighten mounting fasteners to the final torque listed repeating the opposite corner sequence procedure. Note: Spacer plate not used for " bore or double rod assemblies * Note: Mounting Kits on cylinders with strokes shorter than those listed on minimum stroke chart must be added by factory to ensure proper fastener thread engagement. Bore Size Fastener Torque Fastener Torque /" + inch lbs. / + / nm " inch lbs. 8 + nm /" inch lbs. 8 + nm /" 6 + inch lbs. + / nm " 6 + inch lbs. + / nm Bore Size Rod Dia. L Series Mounting Kits Minimum 6 (MF) 6 (MF) 8 (MP) 96 (MP) 7 (MS) 86 (MP) 77 (MS7) Stroke Head ap ap ap Side End ap For Side End Rectangular Rectangular levis Pivot ngles Detachable customer Lug assembled Flange Flange levis mounting Part No. Part No. Part No. Part No. Part No. Part No. Part No. kits only! /" /8" L-MK6-0 L-MK6-0 L-MK8-0 L-MK96-0 L-MK7-0 L-MK86-0 L-MK77-0 " " /8" " L-MK6-00 L-MK6-00 L-MK8-00 L-MK96-00 L-MK7-00 L-MK86-00 L-MK77-00 " /" /8" " L-MK6-0 L-MK6-0 L-MK8-0 L-MK96-0 L-MK7-0 L-MK86-0 L-MK /8" /" " L-MK6- L-MK6- L-MK8- L-MK96- L-MK7- L-MK86- L-MK77- /8" /8" " " L-MK6-00 L-MK6-00 L-MK8-00 L-MK96-00 L-MK7-00 L-MK86-00 L-MK77-00 /8" /8" Head (Rod End) ushion Kit ap End ushion Kit onsisting of: Ea. Sym. # 69, 70, 0 & 6 onsisting of: Ea. Sym. # 69, 70, 06 & 6 Bore Rod Size Dia. Nitrile Seals Fluorocarbon Seals Nitrile Seals Fluorocarbon Seals /" /8" L-UKH-0-6 L-UKH-0-6 L-UK-0 L-UK-0 " /8" L-UKH-00-6 L-UKH-00-6 " L-UKH L-UKH L-UK-00 L-UK-00 /" /8" L-UKH-0-6 L-UKH-0-6 " L-UKH-0-00 L-UKH-0-00 L-UK-0 L-UK-0 /" " L-UKH--00 L-UKH--00 /8" L-UKH--8 L-UKH--8 L-UK- L-UK- " " L-UKH L-UKH /8" L-UKH-00-8 L-UKH-00-8 L-UK-00 L-UK-00 " " L-UKH L-UKH /8" L-UKH-00-8 L-UKH-00-8 L-UK-00 L-UK-00 6" /8" L-UKH L-UKH /" L-UKH L-UKH L-UK-600 L-UK-600 8" /8" L-UKH L-UKH /" L-UKH L-UKH L-UK-800 L-UK-800

54 Notes NOTES

55 Miller LT Series ir-oil Tank ir-oil Tanks Series LT 6 Standard Bore Sizes /"-8" Bores Operating Pressure: Up to 0 psi Operating Temperature: 6 F Max. Lightweight luminum/fiberglass Design Premium Quality and Economy Larger Bore Sizes vailable