Technical Specification ITER catalogue for I&C products - Cubicles. I&C Cubicle Cataloguefor Plant System Instrumentation and Control of ITER

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1 IDM UID 35LXVZ VERSION CREATED ON / VERSION / STATUS 10 Oct 2013 / 3.2 / Approved EXTERNAL REFERENCE Technical Specification ITER catalogue for I&C products - Cubicles I&C Cubicle Cataloguefor Plant System Instrumentation and Control of ITER Approval Process Name Action Affiliation Author Journeaux J.- Y. 10-Oct-2013:signed IO/DG/DIP/CHD/CSD/PCI Co-Authors Reviewers Yonekawa I. 10-Oct-2013:recommended IO/DG/DIP/CHD/CSD/PCI Previous Versions Reviews (Fast Track) Wallander A. 21-Jan-2013:recommended v3.1 IO/DG/DIP/CHD/CSD Approver Thomas P. 16-Oct-2013:approved IO/DG/DIP/CHD Document Security: level 1 (IO unclassified) RO: Journeaux Jean-Yves Read Access LG: IO Cryogenic Section All, LG: Cryogenic Section line management, LG: IO DIRO, LG: IO DORO, LG: IO IRO, LG: IO I&C, LG: Cryogenic Management Documents, LG: KEPCO E&C, LG: Reviewers, LG: 344H_Core Team, LG: 344H_Review Panel, LG: 344H_Contractor, AD: ITER, AD: External Collaborators, AD: Division... PDF generated on 16-Oct-2013 DISCLAIMER : UNCONTROLLED WHEN PRINTED PLEASE CHECK THE STATUS OF THE DOCUMENT IN IDM

2 Title (Uid) ITER catalogue for I&C products - Cubicles (35LXVZ_v3_2) ITER catalogue for I&C products - Cubicles (35LXVZ_v3_1) ITER catalogue for I&C products - Cubicles (35LXVZ_v3_0) ITER catalogue for I&C products - Cubicles (35LXVZ_v2_4) ITER catalogue for I&C products - Cubicles (35LXVZ_v2_3) ITER catalogue for I&C products - Cubicles (35LXVZ_v2_2) ITER catalogue for I&C products - Cubicles (35LXVZ_v2_1) ITER catalogue for I&C products - Cubicles (35LXVZ_v2_0) ITER catalogue for I&C products - Cubicles (35LXVZ_v1_1) ITER catalogue for I&C products - Cubicles (35LXVZ_v1_0) Change Log Latest Status Issue Date Description of Change Versio n v3.2 Approved 10 Oct 2013 v3.1 Approved 11 Jan 2013 v3.0 Approved 23 Oct 2012 v2.4 Approved 12 Oct 2011 v2.3 Approved 09 Feb 2011 v2.2 Signed 03 Jan 2011 v2.1 Signed 05 Jul 2010 Minor corrections Yearly update regarding the cubicle product lifecycle and the new mounting configuration not requiring plinths anymore. An empty cubicle is also added. New version published in scope of the PCDH v7 New version in scope of PCDH v7 still under review from Sarel Cubicle monitoring update and add of an EMC loor standing configuration Version issued after external review of PCDH v6 new version for review in scope of PCDH v6. v2.0 Signed 02 Jul 2010 Update with last input from Sarel, first completed version v1.1 Signed 24 Jun 2010 v1.0 In Work 24 Jun 2010 Version to be updated with SAREL inputs PDF generated on 16-Oct-2013 DISCLAIMER : UNCONTROLLED WHEN PRINTED PLEASE CHECK THE STATUS OF THE DOCUMENT IN IDM

3 Document Revision History Version Status Date Changes 0.1 Draft 10/06/2010 Initial Version 1.1 Draft 24/06/2010 CODAC comments taken in account, SAREL inputs still missing. 2.0 Draft 01/07/2010 Additional inputs by Sarel : ITER references. 2.2 Draft 10/11/2010 Update by Sarel. 2.3 Final 14/01/2011 JP review + Web tool information plus contact person list added, version after PCDH v6 external review 2.4 Final 16/02/2011 Added references: NSYSFRSTVE, NSYASTCFS98, NSYASTSF8880, NSYASTAPU19F9 3.0 Draft 18/10/2012 Updating for PCDH v7: to cubicle internal configuration and monitoring system introduced, additional cubicle configuration added, air/water heat exchanger configuration added, configuration of the cubicle monitoring system updated. 3.1 Final 05/12/2012 Version reviewed by Sarel during the 03/12/2012 PRM and published in scope of PCDH v7 4.0 Final 10/10/2013 Yearly update regarding the cubicle product life-cycle and the new mounting configuration not requiring plinths anymore. s [RD1] [RD2] [RD3] [RD4] Plant Control Design Handbook (27LH2V) I&C cubicle internal configuration (4H5DW6) Functional specs of the I&C cubicle monitoring system (7A45LE) I&C cubicle monitoring system design document (7KK29M) Page 1 of 31

4 Table of Contents 1 Introduction Document purpose Acronyms Cubicle documentation E-ordering procedures and tools SAREL contact persons for each ITER partner I&C cubicle configuration type I&C cubicle form factors and HW configurations Floor standing Cubicle Type A with 473 m³/h fan Floor standing Cubicle Type A(B) with 718 m³/h fan Floor standing cubicle type A(E) with rear door fitted to air/water heat exchanger EMC floor standing Cubicle Type E with 460 m³/h fan EMC wall mounting cubicle type D EMC wall mounting cubicle type D(P) Empty cubicle Floor standing Cubicle Type A(P) with 19 swing rack & Telequick mounting plate 19 4 I&C cubicle monitoring Functional specifications of the monitoring system Cubicle monitoring design and integration specifications Catalogue of accessories Cubicle floor standing accessories accessories Cubicle wall mounting accessories Cooling system accessories Other accessories...30 Page 2 of 31

5 1 Introduction 1.1 Document purpose Plant Control Design Handbook (PCDH) document defines standards for all ITER plant system instrumentation and control (I&C). These standards are essential in order to achieve an integrated, maintainable and affordable control system to operate ITER. This satellite document of PCDH, gives a list of COTS products recommended by ITER Organization for I&C cubicles. See Figure 1. The purpose of this catalogue is to define the list of cubicle components recommended to be used by the different plant system I&C suppliers across all the domestic agencies and their subcontractors. This catalogue shall be used for every floor standing and wall mounted I&C cubicle included in the scope of the plant system I&C. See [RD1]. For each type of configuration, the component part number for ordering, the documentation and the version to be used are given. PCDH core and satellite documents: v7 INTERLOCK CONTROLS Guidelines PIS design (3PZ2D2) Guidelines for PIS integration & config. Management of local interlock functions PIS Operation and Maintenance PS CONTROL DESIGN Plant system I&C architecture (32GEBH) Methodology for PS I&C specifications (353AZY) CODAC Core System Overview (34SDZ5) I&C CONVENTIONS I&C Signal and variable naming (2UT8SH) ITER CODAC Glossary (34QECT) ITER CODAC Acronym list (2LT73V) OCCUPATIONAL SAFETY CONTROLS Guidelines for PSS design NUCLEAR PCDH (2YNEFU) CATALOGUES for PS CONTROL Slow controllers products (333J63) Fast controller products (345X28) Cubicle products (35LXVZ) Integration kit for PS I&C Core PCDH (27LH2V) Plant system control philosophy Plant system control Life Cycle Plant system control specifications CODAC interface specifications Interlock I&C specification Safety I&C specification PS CONTROL DEVELOPMENT I&C signal interface (3299VT) PLC software engineering handbook (3QPL4H) Guidelines for fast controllers (333K4C) CODAC software development environment (2NRS2K) Guidelines for I&C cubicle configurations (4H5DW6) CWS case study specifications (35W299) PS SELF DESCRIPTION DATA Self description schema documentation (34QXCP) PS CONTROL INTEGRATION The CODAC -PS Interface (34V362) PS I&C integration plan (3VVU9W) ITER alarm system management (3WCD7T) ITER operator user interface (3XLESZ) Guidelines for PON archiving PS Operating State management (AC2P4J) Guidelines for Diagnostic data structure (354SJ3) Legend This document Available and approved Expected (XXXXXX) IDM ref. Figure 1: PCDH documents for plant system I&C 1.2 Acronyms CODA C COTS DA I&C IO PCDH PS COntrol Data Access and Communications Commercial Off the Shelf Domestic Agency Instrumentation & Control ITER Organization Plant Control Design Handbook Plant System Page 3 of 31

6 1.3 Cubicle documentation The complete SAREL catalogue is available THERE. The ITER standards for ITER I&C cubicles are given in this document. These ITER configurations are the result of a selection of products suitable for ITER systems. They have to be ordered as ITER references see chapter 3, completed by accessories see chapter 5. Any spare part shall be ordered separately using SAREL catalogue references and through the SAREL contact person, see section 1.5 for contact person references. 1.4 E-ordering procedures and tools A web tool will be developed by SAREL to support cubicle e-configuration and e-ordering from IO, DAs and DA suppliers for the manufacture of plant. The web tool is available at: How to use the web tool for cubicle e-configuration: 1. Open the link 2. Register and select "Internal contact for Schneider Electric only" 3. Wait for the system to send you registration codes and keep them in a secure place for future connections. Help files for and overview: Online help at: Offline Help at: Page 4 of 31

7 1.5 SAREL contact persons for each ITER partner DA Contact CN Tong GUANGMING ( 童光明 ) Phone: ext Toll Free: Fax: Mobile: guangming-ethan.tong@schneider-electric.com Address: 20F CADRE Buillding, No.168 Tongsha Road, Nanshan District, Shenzhen, China EU IN JA Jean-Michel EGINARD Phone: +33 (0) Mobile: +33 (0) jean-michel.eginard@schneider-electric.com Adress: 450 avenue Galilée - Parc de la Duranne Aix en Provence Balasubramanian DEEPAKKUMAR Phone: ext. 012 Mobile: balasubramanian.deepakkumar@schneider-electric.com Address: 86-E-3, Industrial Estate, Ambattur, Chennai Akito HAYASHI Jacques Bollecker, jacques.bollecker@jp.schneider-electric.com, Schneider Electric Japan, Torigoe F Bldg, 4F, Torigoe Taito-Ku, Tokyo, JAPAN KO Yong Su PARK Jin Kook Kim, Jin-Kook.Kim@kr.schneider-electric.com, Schneider Electric Korea, Cheil Bldg Youngdeungpo-Dong 7-Ka, Youndeungpo-Ku, Seoul, KOREA SOUTH RF US Dmitrij BIBIK Phone: + 7 (495) ext Mobile: +7 (916) dmitrij.bibik@ru.schneider-electric.com Address: , Moscow, Eniseyskaya St. 37, bld.1 John DIERKES Fax: Mobile: john.dierkes@us.schneider-electric.com Address: 1010 Airpark Center Drive, Nashville, TN 37217, US Page 5 of 31

8 2 I&C cubicle configuration type The I&C cubicles are of two types, see [RD2]. Signal Conditioning Cubicles (SCC). SCCs house the I/O interface dedicated to signal conditioning. An SCC may include remote I/O, but there is no intelligence for controls in SCCs. Local Control Cubicles (LCC). LCCs house the plant system I&C controllers. An LCC may house signal conditioning to improve integration of I&C equipment. These two types are used in 4 configurations as detailed in [RD2] PSE1 1 A1 PSE2 SCC LCC Configuration1: The I/O interfaces (I/O cards) of the I&C controllers are connected to PSEs through signal conditioning interfaces housed in an SCC. The length of LCC SCC and SCC PSE cables have to be compliant with signal levels for EMI issues. PSE1 1 A1 PSE2 LCC + SCC Configuration2: This configuration is similar to configuration 1, but LCC and SCC are merged in order to optimise the space allocation. Lengths of LCC/SCC PSE cables have to be compliant with signal levels for EMI issues. PSE1 1 A1 PSE2 SCC + remote IO LCC Configuration3: In this configuration, the I&C controller of LCC is configured with a remote I/O rack installed in the SCC. The link between the LCC controller and the remote I/O rack may be fibre optic in the case of a long distance connection, strong EMI issues or any voltage isolation issue. PSE1 1 A1 Field bus Configuration4: In this configuration, the PSE are connected to the I&C controller by a plant system I&C fieldbus. The medium may be fibre optic. In this configuration, there is no need for signal conditioning at controller level. PSE2 LCC Figure 3: Configurations proposed for I&C cubicles Page 6 of 31

9 3 I&C cubicle form factors and HW configurations Following cubicle form factors are considered in this catalogue: Floor standing type A for standard environmental constraints. Floor standing type E for EMC protection. Wall mounted type D for EMC protection. Other specific configurations. A mapping table cubicle type against configurations is available on the cubicle configuration and ordering web-tool. 3.1 Floor standing Cubicle Type A with 473 m³/h fan Figure 4: floor standing cubicle type A with 473 m³/h fan, front and rear views (plinths are not included) Height U Height Width Depth 47U NSYSFRSTVA P&S FILE: F SSK Composition: Structure: Top and bottom frame, vertical uprights. 1 front Securit glazed door with 180 hinges (right) and locking system by key N 405E 1 rear plain door with 180 hinges (right) and locking system by key N 405E; Page 7 of 31

10 1 removable roof made of sheet steel of ALUZINC 150 mounted with specific cut-out and welded studs. 1 pair of standard side panels screwed on with captive screws. 1 inverted roof made of sheet steel of ALUZINC 150 with dismountable plate mounted on the bottom of rack; 1 set of 4 feet adjustable (not mounted); 1 set of 4 lifting eyes (not mounted); 1 earthing braid for claddings (mounted); 1 standard fan 473 m3/h mounted on the bottom of the rear door with plate for protection on top; 1 outlet grille mounted on the top of the rear door. Internal Equipment: 4 x 19 uprights mounted on reinforced brackets, front and rear chassis with marking units mounted; Side plates mounted on each side of the 19 uprights on front only. 1 x 3U 19 plate DIN rail ref NSYASTCRTM3UD & 1x DIN rail NSYASTR19DIN (mounted on the 19 upright) 2 ground bars: ref. NSYASTAEEC1UN and NSYASTAEECS mounted; 1 meter of ground bar mounted on the rear framework upright; 2 earthing points (front & rear) with marking; 1 cable support on the lateral framework NSYASTCFS98; 2 cable trays mounted at rear left and right; 1 metal document pocket mounted on rear door; 2 door contacts at the front and rear mounted; 1 main switch, 1 green and 1 red pilot lights (not mounted) 1 temperature probe & its support (mounted on rear door) 1 Telequick plate height 200 mm mounted on top right side for cable fixing. 1 set of 50 screws, washers and nuts. Technical characteristics: Conformity with standard IEC62208 Painted with epoxy-polyester resin, Afnor.2550 (blue) for decontamination; Degree of protection : IP54 according to IEC 60529; Resistance to mechanical impacts: IK10 according to IEC (IK08 for the transparent doors) Delivered on a phytosanitary wood palette; RoHs and reach compliance. Page 8 of 31

11 3.2 Floor standing Cubicle Type A(B) with 718 m³/h fan Figure 5: floor standing cubicle type A(B) with 718 m³/h fan, front and rear views (plinths are not included) Height U Height Width Depth 47U NSYSFRSTVAB P&S FILE: F SSK Composition: Structure: Top and bottom frame, vertical uprights. 1 front Securit glazed door with 180 hinges (right) and locking system by key N 405E 1 rear plain door with 180 hinges (right) and locking system by key N 405E; 1 removable roof made of sheet steel of ALUZINC 150 mounted with specific cut-out and welded studs. 1 pair of standard side panels screwed on with captive screws. 1 inverted roof made of sheet steel of ALUZINC 150 with dismountable plate mounted on the bottom of rack; 1 set of 4 feet adjustable (not mounted); 1 set of 4 lifting eyes (not mounted); 1 earthing braid for claddings (mounted); 1 standard fan 718 m3/h mounted on the bottom of the rear door with plate for protection on top; 1 outlet grille mounted on the top of the rear door. Page 9 of 31

12 Internal Equipment: 4 x 19 uprights mounted on reinforced brackets, front and rear chassis with marking units mounted; Side plates mounted on each side of the 19 uprights on front only. 1 x 3U 19 plate DIN rail ref NSYASTCRTM3UD & 1x DIN rail NSYASTR19DIN (mounted on the 19 upright) 2 ground bars: ref. NSYASTAEEC1UN and NSYASTAEECS mounted; 1 meter of ground bar mounted on the rear framework upright; 2 earthing points (front & rear) with marking; 1 cable support on the lateral framework NSYASTCFS98; 2 cable trays mounted at rear left and right; 1 metal document pocket mounted on rear door; 2 door contacts at the front and rear mounted; 1 main switch, 1 green and 1 red pilot lights (not mounted) 1 temperature probe & its support (mounted on rear door) 1 Telequick plate height 200 mm mounted on top right side for cable fixing. 1 set of 50 screws, washers and nuts. Technical characteristics: Conformity with standard IEC62208 Painted with epoxy-polyester resin, Afnor.2550 (blue) for decontamination; Degree of protection : IP54 according to IEC 60529; Resistance to mechanical impacts: IK10 according to IEC (IK08 for the transparent doors) Delivered on a phytosanitary wood palette; RoHs and reach compliance. Page 10 of 31

13 3.3 Floor standing cubicle type A(E) with rear door fitted to air/water heat exchanger Figure 6: floor standing cubicle type A(E) with rear door fitted to heat exchanger, front and rear views (plinths are not included) Height U Height Width Depth 47U NSYSFRSTVAE P&S FILE: F SSK Composition: Structure: Top and bottom frame, vertical uprights; 1 front Securit glazed door with 180 hinges (right) and locking system by key N 405E; 1 plain rear door with 120 hinges (key 405E) with machining prepared to mount water-air exchange; 1 removable roof made of sheet steel of ALUZINC 150 mounted with specific cut-out and welded studs. 1 pair of standard side panels screwed on with captive screws. 1 inverted roof made of sheet steel of ALUZINC 150 with dismountable plate mounted on the bottom of rack; 1 set of 4 feet adjustable (not mounted) 1 set of 4 lifting eyes (not mounted) 1 earthing braid for claddings (mounted) Page 11 of 31

14 Internal Equipment: 4 x 19 uprights mounted on reinforced brackets, front and rear chassis with marking units mounted; Side plates mounted on each side of the 19 uprights on front only. 1 x 3U 19 plate DIN rail ref NSYASTCRTM3UD & 1x DIN rail NSYASTR19DIN (mounted on the 19 upright) 2 ground bars: ref. NSYASTAEEC1UN and NSYASTAEECS mounted; 1 meter of ground bar mounted on the rear framework upright; 2 earthing points (front & rear) with marking; 1 cable support on the lateral framework NSYASTCFS98; 2 cable trays mounted at rear left and right; 2 door contacts at the front and rear mounted; 1 main switch, 1 green and 1 red pilot lights (not mounted) 1 temperature probe & its support (mounted on rear door) 1 Telequick plate height 200 mm mounted on top right side for cable fixing. 1 set of 50 screws, washers and nuts. The heat exchanger shall be ordered separately: not included in the cubicle standard configuration, see the section 5.4. Technical characteristics: Conformity with standard IEC62208 Painted with epoxy-polyester resin, Afnor.2550 (blue) for decontamination; Degree of protection : IP54 according to IEC 60529; Resistance to mechanical impacts: IK10 according to IEC (IK08 for the transparent doors) Delivered on a phytosanitary wood palette; RoHs and reach compliance. Page 12 of 31

15 3.4 EMC floor standing Cubicle Type E with 460 m³/h fan Figure 7: EMC floor standing cubicle type E with 460 m³/h fan, front and rear views (plinths are not included) Height U Height Width Depth 47U NSYSFHFRSTVE P&S FILE: F SSK Composition: Structure: Top and bottom frame, vertical uprights in galvanized-steel. 1 front plain door with 180 hinges (right) and locking system by key N 405E. 1 rear plain door with 180 hinges (right) and locking system by key N 405E. 1 removable roof made of sheet steel of ALUZINC 150 mounted with specific cut-out and welded studs. 1 pair of standard side panels screwed on with captive screws. 1 inverted roof made of sheet steel of ALUZINC 150 with dismountable plate mounted on the bottom of rack. 1 EMC fan 460 m3/h mounted on the bottom of the rear door. 1 EMC outlet grille mounted on the top of the rear door; 1 cable gland plate 1 part mounted on the bottom of rack; 1 set of 4 feet adjustable (not mounted) 1 set of 4 lifting eyes (not mounted) 1 earthing braid for claddings (mounted) Page 13 of 31

16 Internal Equipment: 4 x 19 uprights mounted on reinforced brackets, front and rear chassis with marking units mounted. Side plates mounted on each side of the 19 uprights on front only. 1 x 3U 19 plate DIN rail ref NSYASTCRTM3UD & 1x DIN rail NSYASTR19DIN (mounted on the 19 upright) 2 ground bars: ref. NSYASTAEEC1UN and NSYASTAEECS mounted; 1 meter of ground bar mounted on the rear framework upright; 2 earthing points (front & rear) with marking; 1 cable support on the lateral framework NSYASTCFS98; 2 cable trays mounted at rear left and right; 2 door contacts at the front and rear mounted; 1 main switch, 1 green and 1 red pilot lights (not mounted) 1 temperature probe & its support (mounted on rear door) 1 Telequick plate height 200 mm mounted on top right side for cable fixing. 1 set of 50 screws, washers and nuts. Technical characteristics: The claddings of enclosure are made from special sheets of ALUZINC 150. The presence of 55% aluminium on the surface of the sheet metal ensures good reflection of electromagnetic waves; Conformity with standard IEC62208 Painted with epoxy-polyester resin, Afnor.2550 (blue) for decontamination; Degree of protection : IP54 according to IEC 60529; Resistance to mechanical impacts: IK10 according to IEC Delivered on a phytosanitary wood palette; RoHs and reach compliance. Page 14 of 31

17 3.5 EMC wall mounting cubicle type D Height U Figure 8: wall mounting cubicle type D, front and rear views Height Width Depth 21U NSYS3HFRSTVD P&S FILE: W SSK Composition: Body Single-piece body, folded and welded; 6 holes to be equipped with EMC gland: 3 PG21 and 3 PG13; EMC gland not mounted: 6 EMC glands (3 PG PG13) 4 holes on the top to mount the lifting eyes; 4 Wall fixing lugs (not mounted) 1 set of 4 lifting eyes (not mounted) Door The special body-door gasket (IP + EMC) provides, in addition to water and dust tightness, electric continuity between the door and the body of the enclosure; 2 locks with key N 405E and earth continuity helps improve the general shielding; An earthing braid added to the enclosure between the body and the door guarantees a good earth connection and, consequently, good electromagnetic compatibility; 2 Holes to mount the lamps from the monitoring system; 1 EMC fan 130 m3/h mounted on the bottom lateral side (left) and 1 outlet grill mounted on the top of lateral side (right) Internal Equipment: Equipped with 19 fixed chassis 21U mounted at 80mm of the door; 2 ground bars: ref. NSYASTAEEC1UN and NSYASTAEECS; 2 DIN rail ref NSYASTCRTM3UD and NSYASTR19DIN mounted on the 19 upright) 1 contact door mounted; 1 green and 1 red pilot lights (not mounted) 1 set of 30 screws, washers and nuts. Page 15 of 31

18 Technical characteristics: Single-piece metal enclosures made from special sheets of ALUZINC 150; The presence of 55% aluminum on the surface of the sheet metal ensures good reflection of electromagnetic waves; Painted on the outside with epoxy-polyester resin, Afnor.2550 (blue) for decontamination. Protection degree: IP 55, according to IEC 60529; Resistance to external mechanical impacts: IK 10; 3.6 EMC wall mounting cubicle type D(P) Figure 9: wall mounting cubicle type D(P), front view and galvanized mounting plate Height Width Depth NSYS3HFRSTVDP P&S FILE: W SSK Composition: Body Single-piece body, folded and welded; 6 holes to be equipped with EMC gland: 3 PG21 and 3 PG13; EMC gland not mounted: 6 EMC glands (3 PG PG13) 4 holes on the top to mount the lifting eyes; 4 Wall fixing lugs (not mounted) 1 set of 4 lifting eyes (not mounted) Equipped with plain galvanized mounting plate; Door The special body-door gasket (IP + EMC) provides, in addition to water and dust tightness, electric continuity between the door and the body of the enclosure; 2 locks with key N 405E and earth continuity helps improve the general shielding; An earthing braid added to the enclosure between the body and the door guarantees a good earth connection and, consequently, good electromagnetic compatibility; 2 Holes to mount the lamps from the monitoring system; 1 EMC fan 130 m3/h mounted on the bottom lateral side (left) and 1 outlet grill mounted on the top of lateral side (right) Page 16 of 31

19 Internal Equipment: 2 ground bars: ref. NSYASTAEEC1UN and NSYASTAEECS; 1 contact door mounted; 1 green and 1 red pilot lights (not mounted) 1 set of 30 screws, washers and nuts. Technical characteristics: Single-piece metal enclosures made from special sheets of ALUZINC 150; The presence of 55% aluminum on the surface of the sheet metal ensures good reflection of electromagnetic waves; Painted on the outside with epoxy-polyester resin, Afnor.2550 (blue) for decontamination. Protection degree: IP 55, according to IEC 60529; Resistance to external mechanical impacts: IK 10; 3.7 Empty cubicle Figure 10: Empty cubicle, front and rear views (plinths are not included) Height U Height Width Depth 47U NSYSFRSTVAV P&S FILE: F SSK Page 17 of 31

20 Composition: Structure: Top and bottom frame, vertical uprights. 1 front Securit glazed door with 180 hinges (right) and locking system by key N 405E. 1 rear plain door with 180 hinges (right) and locking system by key N 405E. 1 removable roof made of sheet steel of ALUZINC 150 mounted with specific cut-out and welded studs. 1 pair of standard side panels screwed on with captive screws. 1 inverted roof made of sheet steel of ALUZINC 150 with dismountable plate mounted on the bottom of rack. Internal Equipment: 4 x 19 uprights mounted on reinforced brackets, front and rear chassis with marking units mounted. 2 vertical trim strips on the front 19 upright. Technical characteristics: Conformity with standard IEC62208 Painted with epoxy-polyester resin, Afnor.2550 (blue) for decontamination; Degree of protection : IP54 according to IEC 60529; Resistance to mechanical impacts: IK10 according to IEC (IK08 for the transparent doors) Delivered on a phytosanitary wood palette; RoHs and reach compliance. Page 18 of 31

21 3.8 Floor standing Cubicle Type A(P) with 19 swing rack & Telequick mounting plate Figure 10: floor standing cubicle type A(P) with 19 swing rack & Telequick mounting plate, front and rear views (plinths are not included) Height U Height Width Depth 45U NSYSFRSTVAP P&S FILE: F SSK Composition: Structure: Top and bottom frame, vertical uprights; 1 front Securit glazed door with 180 hinges (right) and locking system by key N 405E; 1 rear plain door with 180 hinges (right) and locking system by key N 405E; 1 removable roof made of sheet steel of ALUZINC 150 mounted with specific cut-out and welded studs. 1 pair of standard side panels screwed on with captive screws & plugs; 1 set of 4 feet adjustable (not mounted) 1 set of 4 lifting eyes (not mounted) 1 inverted roof made of sheet steel of ALUZINC 150 with dismountable plate mounted on the bottom of rack; 1 earthing braid for claddings (mounted); 1 standard fan 473 m3/h mounted on the bottom of the rear door; 1 outlet grille mounted on the top of the rear door; Page 19 of 31

22 Internal Equipment: 19 centred swing rack 45 U RAL 7035 with marking units and mechanical door stop; 2 DIN rail ref NSYASTCRTM3UD and NSYASTR19DIN mounted on the 19 upright; 2 ground bars: ref. NSYASTAEEC1UN and NSYASTAEECS mounted; 1 set of telequick mounting plate mounted on the rear on uprights with access from rear door. 1 meter of ground bar mounted on the rear framework upright; 2 earthing points (front & rear) with marking; 1 cable support on the lateral framework NSYASTCFS98; 2 cable trays mounted at rear left and right; 1 metal document pocket mounted on rear door; 2 door contacts at the front and rear mounted; 1 temperature probe & its support (mounted on rear door) 1 Telequick plate height 200 mm mounted on top right side for cable fixing. 1 set of 50 screws, washers and nuts. Technical characteristics: Conformity with standard IEC62208 Painted with epoxy-polyester resin, Afnor.2550 (blue) for decontamination; Degree of protection : IP54 according to IEC 60529; Resistance to mechanical impacts: IK10 according to IEC (IK08 for the transparent doors) Delivered on a phytosanitary wood palette; RoHs and reach compliance. Page 20 of 31

23 4 I&C cubicle monitoring Whatever the cubicle type and form factor; any I&C cubicle of ITER shall be monitored (PCDH rule R157). The cubicle sensors required to get the cubicle monitoring state signals are included in the cubicle standard configurations proposed in this catalogue. The monitoring system itself is out of scope of the catalogue: IO provides for free to the cubicle integrator the manufacture specifications for hardware, software and integration to the CODAC system. 4.1 Functional specifications of the monitoring system The cubicle state data to be monitored in I&C cubicles are: door position states, temperature value, high temperature alarm and cooling system state of operation. In addition, the cubicle monitoring system shall include a local display of the cubicle powering state and fault. The local monitoring of the temperature is optional. The functional specifications of the monitoring system are available in [RD3]. 4.2 Cubicle monitoring design and integration specifications Figure 11 gives a picture of the cubicle monitoring CODAC hardware configuration. The manufacture specifications for manufacturing the hardware are available in [RD4]. The detailed specifications for integrating the cubicle monitoring system into the cubicle are available in [RD2]. Figure 11: Picture of the cubicle monitoring system; connection to door switches and to the cooling system not shown Page 21 of 31

24 5 Catalogue of accessories 5.1 Cubicle floor standing accessories Eyebolts - Set of M12 lifting eyebolts, which screw directly into the structure of the floor standing enclosure, in the axis of the uprights. - Material: galvanised cast steel. - Maximum load: 340 kg per eyebolt. - Included in the standard configuration of the floor standing cubicles. s NSYASTSFEB Plinths - The front and rear of the plinth consists of 4 corners with 2 panels and 2 side panels. - Material: folded sheet steel, corner with a thickness of 2.5 mm. - Finish: Afnor.2550 (blue) for decontamination. - Degree of protection: IP30 of the complete plinth. - Resistance to external mechanical impacts: IK10. - Maximum load: 1300 kg. - To be ordered separately. Height Width Depth NSYASTSP Cable-guide cross-rails for framework - Support for direct mounting on the framework. - Angle support at 90 : for vertical cable fixing. - Material: zinc-coated steel. - Composition: 2 supports and fixing elements. - Included in the standard configuration of the floor standing cubicles. NSYASTCFS98 Page 22 of 31

25 5.1.4 Plain roof - Material: folded and welded sheet-steel. - Finish: Afnor.2550 (blue) for decontamination. - To be ordered separately Width Depth NSYASTSF Steel wired cable trays - Dimensions: depths 35 mm; width 200 mm and length 1845 mm. - Made from treated welded steel wire. - Lateral fixation on the frame uprights. - Delivered with fixing accessories. - Included in the standard configuration of the floor standing cubicles. Height Width Depth NSYASTBPC Metal guides - Delivered with the mounting elements (screw, nut). - Installation laterally on the 19" uprights inside the rack. - Batch of 10 pieces. - To be ordered separately Description s 100x100 mm guide NSYASTGC x100 mm guide NSYASTGC Plastic document pocket - Fixing by adhesive tape. - Format: A4. - Material: polystyrene (PS). - Supply: 1 plastic document pocket. - Included in the standard configuration of the floor standing cubicles. Dimension A4 s NSYASTDPA44 Page 23 of 31

26 5.1.8 Partial 19" fixed rack - 2 partial 19 fixed uprights 21 U. - Installation on the existing 19 uprights. - Adjustable depth with a pitch of 25 mm. - Maximum load: 2 kg/u. - Material: zinc-coated steel. - Supply: two uprights and fixing elements. - To be ordered separately. Height U Height 21U 1000 NSYASTRCKP Centred 19" swing racks 45U for 800 mm enclosures - Can be moved depth wise with a pitch of 25 mm. - Maximum load: 3 kg/u. - Maximum opening: 120 (possibility of opening to 180 using 180 hinges). - Reversible opening direction: left/right. - Handle opening system with ball lock. - Maximum equipment installation depth centred 19" swing rack: 120 = 390 mm. 180 = 345 mm. - Centred 19" swing rack: swing rack, 800-mm swing rack supports, side plates with ball-lock handle and fixing elements. - Included in cubicle type A(P) with swinging frame (TVAP version) s NSYRSWC Partial 19" swing rack 9U - Rack for coupling to enclosures with widths 800 mm. - Maximum load: 2 kg/u. - Maximum opening: Material: zinc-coated steel. - Reversible opening direction: left/right. - Locking system, top and bottom, with 5 mm double-bar key. s NSYRSWP9 Page 24 of 31

27 5.1.11Mechanical door stop - Door stop for installation on the swing racks. - Direct fixing to the rack support and the 19" rack. - Maximum opening: Supply: one mechanical door stop and fixing elements. - Included in cubicle type A(P) with swinging frame. s NSYRCDR accessories Earthing strip (Y) Two models available: Insulated: 10 x 5 mm brass bar with 40 connection points by screws for lugs (not installed). Non-insulated: copper bar with caged terminal blocks. - Fixing to the 19" rack. - Length: 480 mm. - Delivered with fixings. - Included in the standard configuration of the floor standing cubicles. Insulated Yes No s NSYASTAEECS NSYASTAEEC1UN NSYASTAEECS1 UN NSYASTAEECS Fixings for 19" rack - They allow 19" accessories to be mounted. - Bag with 50 pieces of screws M6x16, 50 plastic washes and 50 caged nuts. - To be ordered separately. NSYASTGFR95M65 Page 25 of 31

28 5.2.3 Fixed perforated 19" trays, 1 U - Fixing by attachment without tools between the front and rear 19" uprights. - Sheet steel, RAL 7035 grey paint. - Acceptable load: 100 kg. - To be ordered separately. Distance between the front and rear uprights 550 NSYASTBBF1U60P Telescopic perforated 19" trays, 1 U - Fixing by attachment without tools between the front and rear 19" uprights. - Fixing on the telescopic slides supplied. - Sheet steel, RAL 7035 grey paint. - Acceptable load: 45 kg. - To be ordered separately. Distance between the front and rear uprights 550 NSYASTBBT1U60P U fixed 19" tray - Fixing to the front or rear uprights of the 19" rack. - Heel of 5 mm. - Sheet steel, RAL 7035 grey paint. - Aceptable load: 20 kg. - To be ordered separately. Depth 380 NSYASTBF2U40P Page 26 of 31

29 5.2.6 Fixed 19" slides - Batch of 2 slides for the 19" hardware. - Material: treated steel. - Acceptable load: 60 kg. - Heel: 0 mm. - Fixing by attachment between the front and rear 19" uprights. - Supplied with 2 slides. - To be ordered separately. Distance between the front and rear uprights 550 NSYASTGF U partial fixed 19" slides - Batch of 2 slides. - Fixing by attachment on the front or rear 19" uprights. - Material: treated steel. - Acceptable load: 15 kg. - To be ordered separately. NSYASTGB Current-distribution accessories - Sockets positioned at 35, 2P + E, AC 250 V 16 A/3680 W with child protection. - UTE version according to NFC61314, IEC60884 and NBNC standards. - Anodized-aluminum rail with a height of 1 U. - Direct fixing to the 19" rack or framework uprights by stainless-steel brackets, supplied. - Material: fiberglass polyamide plastic with fire resistance to 850 C. - 3-m power cord (3 x 1.5 mm2) type H05 VVF, equipped with an overmoulded 2P + E, 250 V, 10/16 A plug according to VDE0620-1, IEC60884, UNE20315 and NBNC standards. - A: Rail of sockets without protection. - F: Differential protection 30 ma, 2 poles 25A NF type. - To be ordered separately. Type Sockets s quantities A 9 NSYASTAPU19F9 F 6 NSYASTAPU19F6F Page 27 of 31

30 " front plate for modular circuit-breakers - Front plates for mounting mm modules. - Fixing to the 19" rack. - Delivered with steel DIN rail. - Front panel made from sheet steel, 15/10 mm thick, RAL 7035 grey paint. - Included in the standard configuration of the floor standing cubicles. Height U 3U NSYASTCRTM3UD " DIN rail - DIN rail for fixing on the front surface of the 19" uprights. - Delivery by unit. - Included in the standard configuration of the floor standing cubicles. NSYASTR19DN U 19" front panels with metal guides - Channels the cables over the front panel of the cubicle. - Fixing to the 19" rack. - Sheet steel, RAL 7035 grey paint. - Panels equipped with 4 vertical metal guides. - Included in the standard configuration of the floor standing cubicles. NSYASTCRTM1U40B U 19" front panels with cable-gland and brush gasket - Fixing on the 19" uprights. - Sheet steel, RAL 7035 paint mm cable support. - To be ordered separately. NSYASTCRTM1U1P U 19" front panels with cable-gland and brush gasket - Fixing to the 19" rack. Page 28 of 31

31 - Front panel made from sheet steel, 15/10 mm thick. - Colour: RAL 7035 grey paint. - To be ordered separately. Height U 1U 2U 3U NSYASTCRTM1U NSYASTCRTM2U NSYASTCRTM3U 5.3 Cubicle wall mounting accessories Plain galvanized mounting plate - Suitable for NSYS3HFRSTVD reference only. - Can be moved depth wise with a pitch of 25 mm. - Dimensions : 955 x Maximum load: - To be mounted Centered on 19" supports. - To be ordered separately. s NSYRSMM105 P&S FILE:: F SSK/A0 5.4 Cooling system accessories Air-water exchanger door mounting models - Suitable for NSYSFRSTVAB reference only V AC 50/60/Hz - Cooling characteristics : Specific power L35 W10-500l/h- T inlet 10 C: 7000W Air volume : 4600 m³/h Operating pressure : 1bis 10 bar - System for evacuating condensation water to the outside. - To be mounted on cubicle with equipped with a rear panel with machining - Colour: Painted with epoxy-polyester resin, Afnor.2550 (blue) for decontamination. - To be ordered separately. NSYASTCEWRS7000W230VL P&S FILE: F SSK/A0 Model presented in RAL 7035 Page 29 of 31

32 5.4.2 Filters for fans and grilles G2 M1synthetic standard filters - Pack : 5 - External dimensions : 336x316 NSYASTCAF Other accessories Switch- disconnector - Switch-disconnector VBDN - 3 poles V 20A - pad lockable black handle - Range : TeSys VARIO - [Ue] rated operational voltage : 690 V AC 50/60 Hz - [Uimp] rated impulse withstand voltage 6 kv - [Ithe] conventional enclosed thermal current 16 A - Included in the standard configuration of the floor standing cubicles Pilot light Ø22 - Green complete pilot light Ø22 plain lens with integral LED 24V (XB5AVB3) - Red complete pilot light Ø22 plain lens with integral LED 24V (XB5AVB4) - Included in the standard configuration of the floor standing cubicles Temperature probe - For temperatures from C - IP20 - Class B - Dimensions : 96 x 82mm - PT100 - Included in the standard configuration of the floor standing cubicles U 19" front panel with digital thermostat - Direct fixing to the 19" rack. - Front panel made from RAL 7035 sheet. - Voltage input signal : 0V 10V - Current input signal : 4mA 20mA Page 30 of 31

33 - Max. input voltage : 30V DC - Max. input current : 50 ma - To be ordered separately U 19 PLC support - Fixing to the 19" uprights. NSYASTCRTM1UVTD - Sheet steel. RAL 7035 paint. - Plate adjustable in depth (200 mm with a step of 25 mm) - Screws for fixing to be purchased apart. - To be ordered separately. Height U 3U NSYASTPLC3UD cable support - Fixing to the 19" uprights. - Sheet steel. - Allow fixing of cable on the front of the 19 - Screws for fixing to be purchased apart. - To be ordered separately. NSYASTCRTM1UIT Page 31 of 31

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