Common Rail System Tester CRS-5000

Size: px

Start display at page:

Download "Common Rail System Tester CRS-5000"

Myra Copeland
5 years ago
Views:

1 Common Rail System Tester CRS-5000 Catalog Injectronix Co., Ltd. 1/13

2 CRS-5000 is able to test the following common rail pumps and injectors Pumps Injectors Bosch CP1 Bosch CP2 BOSCH Truck BOSCH Automotive Bosch CP3 Delphi CRSP DENSO DENSO DENSO DELPHI Denso HP0 Denso HP3 Denso HP4 Siemens DCP SIEMENS Piezo BOSCH Piezo 2/13

Components of CRS-5000 P/N Name Photo Description

Simulator with 8 flat panel touch screen Industrial

common rail injectors and pumps 940200 CRS-FL Digital

measure fuel flow quantity, for injection and return.

3 Components of CRS-5000 P/N Name Photo Description CRS-5000 Controller The Main Electronics Simulator with 8 flat panel touch screen Industrial PC, Build-in database Capable of testing all kinds of common rail injectors and pumps CRS-FL Digital fuel flow meter Communicates with CRS-5000, to measure fuel flow quantity, for injection and return. It is a must to perform test automation. German flow gear sensor Keyboard Mouse Stylus Touching pen User s operational manual For CRS /13

4 Main For Rail Pressure Sensor Extension For Bosch Pressure Sensor Extension For Denso Pressure Sensor Extension For Delphi Pressure Sensor Main For Pressure Regulation Valve of Bosch,Delphi, Denso HP3/HP4 Pump Extension Extension with Plug-Head Terminals For Bosch Pump Regulation Valve For Denso HP3/HP4,Delphi CRSP Pump 4/13

5 Main To Drive 3 DRVs And for the 2 nd Regulator Valve on Siemens Pump To Control the Shut-Off Valve on Bosch CP1 Pump Piezo injector Main For Driving 4 Piezo Injectors Main For Denso HP0 Pump Timing Signal For Connecting Timing Sensor on Denso HP0 Pump. With Two Connectors for either a 2-pin Magnetic Sensor or a 3-pin Hall-Effect Sensor 5/13

6 Extension For Delphi CR Injector Extension For Bosch CR Injector Main For Driving 6 Solenoid Injectors Extension Extension AC Power Cord With clamp terminal for CR injector For Denso CR Injector European CEE 7/ AC Power Cord Chinese AC Power Cord American NEMA /13

BS 1363 711007 Ground Wire Connect to CRS-4000

To protect pump drive channel #1#1 (5A) 716012

7 AC Power Cord Australian AS/NZS 3112: AC Power Cord United Kingdom BS Ground Wire Connect to CRS-4000 controller case and safety ground Fuse To protect pump drive channel #1#1 (5A) Fuse FOR AC power (15A) Fuse FOR AC power (10A) 7/13

Spare parts for Φ9mm Nozzle 900861 O-Ring adapter assembly (P/N 940308) 900846 Fitting For Bosch automotive CR injector fuel return port 710005 Nylon tube OD Φ6mm, 6m long 710017 High pressure fuel

8 Spare parts for Φ9mm Nozzle O-Ring adapter assembly (P/N ) Fitting For Bosch automotive CR injector fuel return port Nylon tube OD Φ6mm, 6m long High pressure fuel line M nuts on both ends, OD 6mm, ID 2mm, 500mm long. Matching for Fuel rail assembly (P/N710010) High pressure fuel line M nut on one end, M on the other end, OD 6mm, ID 2mm, 500mm long. Matching for Fuel rail assembly (P/N710010) 8/13

Recommend Optional Accessories P/N Name Photo Description 940164 DRV with Adapter Assembly SD-1000 RA-2000

The assembly shall be mounted on a fuel rail with M14X1.5 port.

( Recommendable) Diagnose various solenoid problems on engine or off engine.

Find a failed solenoid early to avoid waste time. Build-in database, easy for user to add new parts in database.

Useful tool to diagnose engine fuel system faults. 710080 Fuel return pipe Fuel return pipe (OD Φ6mm, 1.5.

9 Recommend Optional Accessories P/N Name Photo Description DRV with Adapter Assembly SD-1000 RA-2000 Solenoid Diagnoser Rail Pressure Diagnoser Genuine Bosch DRV with a matching adapter. The assembly shall be mounted on a fuel rail with M14X1.5 port. The assembly has been tested under 1600bar rail pressure. Need 2 sets for testing CR Pumps.( Recommendable) Diagnose various solenoid problems on engine or off engine. Capable to find solenoid problems, which will not be detected by a multimeter. Find a failed solenoid early to avoid waste time. Build-in database, easy for user to add new parts in database. Measure fuel rail pressure for Bosch, Delphi, Denso pressure sensors. Useful tool to diagnose engine fuel system faults Fuel return pipe Fuel return pipe (OD Φ6mm, 1.5.m long for each DRV adapter assembly) Fuel rail assembly Genuine Bosch Part, for CP2 system, including 8 M ports, 1 rail pressure sensor, 1 pressure relief valve (Recommendable) Solid plug For blocking M high pressure port on fuel rail. Matching for fuel rail assembly (P/N710010) P/N Name Photo Description 9/13

Mounting fuel rail assembly and CR Injectors

test bench (Option) 710048 Flange For Bosch

3 pump, matching for Pump mounting frame

Bosch CP2 pump, matching for Pump mounting

Installation adaptor For Bosch Denso heavy

10 Mounting Stand for Fuel Rail and Injectors Pump mounting frame Mounting fuel rail assembly and CR Injectors on the test bench Mounting CR pump on the test bench (Option) Flange For Bosch CP1/CP3.3 pump, matching for Pump mounting frame (P/N ) (Option) Flange For Bosch CP2 pump, matching for Pump mounting frame (P/N ) (Option) Installation adaptor For Bosch Denso heavy duty CR injector (Option) CR Tools II (Simple package) Simply package for CR injectors and CR pumps (Option) 10/13

11 CR Tools III (Full package) Full package for CR injectors and CR pumps, Includes, , , (Option) Assembly fixture For Assembly CR injector and Disassembly CR injector (Option) CR Injector Tools (35pcs/set) (Option) 11/13

12 CR Pump Tools (Option) 12/13

Common Rail System Tester CRS-4000

Common Rail System Tester CRS-4000 A Typical Package Injectronix Co., Ltd. 1/13 CRS-4000 is able to test the following common rail pumps and injectors Pumps Injectors Bosch CP1 Bosch CP2 BOSCH Truck BOSCH