World Leaders in Diesel Fuel Injection Test Equipment HK900. All Makes Common Rail Injector Test Kit (AVM2) Operating Manual
|
|
- Paulina Warren
- 5 years ago
- Views:
Transcription
1 World Leaders in Diesel Fuel Injection Test Equipment HK900 All Makes Common Rail Injector Test Kit (AVM2) HL030(EN), Issue 1, June 2005
2
3 CONTENTS FOREWORD INTRODUCTION SPECIFICATION RELATED DOCUMENTS DEFINITION OF TERMS AND ABBREVIATIONS INSTALLATION FIXTURE INSTALLATION AND HYDRAULIC CONNECTIONS UPGRADE TO AE31 PUMP CONTROL UNIT INJECTOR CONTROL UNIT Fitting/Installation ACCESSORY STORAGE INTRODUCTION TO CR INJECTORS CR INJECTOR OPERATION INJECTOR VALVE TYPES Solenoid Valves Piezo Valves RECOMMENDED TEST SEQUENCE OPERATION GUIDELINES FOR SAFE WORKING PRACTICE SOFTWARE OVERVIEW TEST SETUP AND METHOD Fit the Surrogate Pump Load a Testplan Measure Injector Coil Resistance Install Injectors in the Fixture Run the Test Steps End of Test INTERPRETATION OF RESULTS Response Time Delivery Backleakage (with HK901) Summary CREATING/EDITING/SAVING TESTPLANS VIEWING AND PRINTING SAVED RESULTS MAINTENANCE REGULAR MAINTENANCE TROUBLESHOOTING Status Indicator Light Other Faults SPARES HL030(EN), Issue 1, June
4 This page left deliberately blank 2 HL030(EN), Issue 1, June 2005
5 Foreword Copyright Hartridge Ltd. reserves the copyright of all information and illustrations in this publication which is supplied in confidence and which may not be used for any other purpose other than that for which it was originally supplied. The publication may not be reproduced in part or in whole without the consent in writing of this company. Hartridge Ltd. Safety Information Warnings, Cautions and Notes The precautionary notes in this publication, indicated by the words WARNING, CAUTION, or NOTE provide information about potential hazards to personnel or equipment. Ignoring these notes may lead to serious injury to personnel and/or damage to equipment. These notes appear as follows: WARNING! INDICATES THAT A SITUATION MAY BE HAZARDOUS TO PERSONNEL. INSTRUCTIONS ARE PROVIDED FOR AVOIDING PERSONAL INJURY. CAUTION! Indicates that conditions exist that could result in damage to equipment. Instructions are provided to prevent equipment damage. NOTE Indicates additional information for clarification where there may be confusion. Operational Warnings WARNING! HIGH PRESSURE FLUID SPRAYS CAN CAUSE SERIOUS INJURY OR DEATH. COMMON RAIL SYSTEMS OPERATE AT EXTREMELY HIGH PRESSURES. IF USED AS INSTRUCTED THE TEST KIT WILL RELIEVE ANY HIGH PRESSURE WHENEVER THE GUARD DOORS ARE OPENED. DO NOT ATTEMPT TO BYPASS THE PRESSURE DUMP VALVE OR THE SAFETY INTERLOCK. Safety glasses must be worn when working on this equipment for the following reasons: 1. The test equipment is capable of producing high pressure fluid jets or sprays which can cause severe eye injury in the event of a malfunction. 2. The test stand uses calibration fluid which is harmful to the eyes. Always start the system running at a low pressure and visually check for any leaks before setting higher pressures. This particularly applies having just mounted a system, or having just replaced a component. Do not open the guard while the system is running. Wait for the test bench drive to stop and for the pressure to decay to a lower level before opening the guard. HL030(EN), Issue 1, June
6 Impervious gloves and overalls should be worn if regular contact with ISO4113 test fluid is likely. The pump, high pressure control valve, and delivery lines to the metering unit will become very hot after running. Wear protective gloves if handling immediately after use. Refer to the Health & Safety Data Sheets. General Warnings Make sure there is adequate ventilation. Oil vapour may be released from hot fixtures or high pressure leaks. The specific directions in Health & Safety Data Sheets must be adhered to. Keep hands and the body away from fluid sprays, especially injectors, leaking high pressure pipes and seals. High pressure injection through the skin can result in fatal injury. In the event of injection into the skin, seek urgent medical attention. Refer to the Health & Safety Data Sheets. Burns will occur to the hands if certain parts of the test stand or equipment under test are touched. Keep hands away from the calibration fluid heater element and injector or high pressure pipes after periods of extended running. Safety footwear must be worn in the test area at all times. Injury to the feet may be sustained in the event that equipment under test (during loading or unloading) or test stand covers are dropped. Severe injury can be caused by slipping on spilt oils or fluids. All spillages of fluids in the test area must be dealt with immediately. These can be mopped up and mineral absorbent material spread over the affected area. Use calibration fluid and lube oil of the correct specification only. Obtain the manufacturers Health & Safety Data Sheets and follow the advice given therein. Prolonged and repeated contact with oil products, ingestion or excessive and prolonged inhalation of oil mists can be detrimental to health. Use an appropriate barrier cream. Ensure that the servicing requirements and intervals as set out in the Maintenance section are adhered to. Operate and service this equipment only if competent to do so. Carry out regular inspections to make sure all high pressure connections are tight and safe. 4 HL030(EN), Issue 1, June 2005
7 Remove any tools, cleaning rags or other debris from the test stand before starting up. Make sure the inching bar is not fitted to the test stand before starting up. There must be no naked flames. Potentially flammable vapours are present in the test stand and ignition is possible although unlikely. Smoking whilst operating the equipment is strictly forbidden. Accidents can occur to unauthorised personnel during testing. Untrained person(s) must not be present in the test area when the equipment is operating. Only qualified personnel are to operate this equipment. Ensure good levels of lighting for safe, efficient equipment operation. HL030(EN), Issue 1, June
8 This page left deliberately blank 6 HL030(EN), Issue 1, June 2005
9 1. Introduction The HK900 Common Rail Injector Test Kit is designed to be fitted to the AVM2-PC Test Stand to enable testing of Common Rail injectors. Additional mounting parts are available for testing specific injector types. NOTE: 1.1 Specification The AVM2-PC must be fitted with the following items in order to use the HK900 (all available separately): - HB378 Common Rail Base Kit - HF1130 Common Rail Pump Test Kit - Version 33 (or later) Magmah PC software Refer to packing list for kit contents. The AE32 Injector Control Unit specification is as follows: Power Supply Control Features Measurements Miscellaneous 120/240V AC 50/60Hz Single Phase 4-channel injector drive circuit, suitable for current Bosch, Delphi and Denso solenoid injectors, and Siemens piezo injectors. Single channel solenoid resistance measurement. 4-channel response time measurement (via response time unit). Auxiliary voltage measurement channel. Status reporting. Interface to HK901 for 4-line backleak flow and temperature measurement. 1.2 Related Documents This manual describes the general operation of the HK900 kit for testing Common Rail injectors. Bulletin TIB195/11 (also provided in this kit) outlines the accessories available and which injector applications they cover. Please contact Hartridge, or visit for the latest availability of accessories and bulletins. Users should also be familiar with the HB378 CR Base Kit manual (ref HL024), and HF1130 All Makes CR Pump Kit manual (ref HL025). 1.3 Definition of Terms and Abbreviations CR FIE PCV IMV FCV VCV 3rd CYL PWM Common Rail Fuel Injection Equipment Pressure Control Valve Inlet Metering Valve Flow Control Valve Volume Control Valve Pump 3 rd Cylinder Solenoid (Bosch CP1 pumps) Pulse Width Modulation HL030(EN), Issue 1, June
10 This page left deliberately blank 8 HL030(EN), Issue 1, June 2005
11 2. Installation SWITCH OFF POWER SUPPLIES BEFORE STARTING THE INSTALLATION PROCEDURE. 2.1 Fixture Installation and Hydraulic Connections 1. A threaded hole is required in the guard clamping blocks in order to fix the injector fixture (HB378 kits supplied after Jan 2005 will have this hole pre-drilled). If required, remove the two clamping blocks from the guard and add the M12 x 1.75 threaded hole as shown. 2. Fit the fixture bracket NTA5001 into the guard and secure with two M12 bolts into the threaded holes produced above. 3. Before fitting the main fixture assembly, ensure that the guard is clamped securely to the machine bedplate. 4. When you first receive the fixture assembly, remove the two screws from either side of the top block (to be used in step 5). HL030(EN), Issue 1, June
12 WARNING! THE MAIN FIXTURE ASSEMBLY NTA5000 WEIGHS 27KGS AND SHOULD NOT BE LIFTED BY ONE PERSON ALONE; USE 2 PEOPLE WHEN LIFTING ON OR OFF THE MACHINE. 5. Lift the fixture assembly onto the mounting bracket support post and slide into position. Secure with four screws through the side brackets (two each side). 6. Route the four delivery line hoses (numbered 1 to 4) through the guard and connect to the injector fixture lines and to four of the metering unit lines. We will use the convention of numbering the injector positions 1 to 4 from left to right as shown. 7. Connect the high pressure hose A079B112 from the guard dump valve to the rail entry port. The fixture is now ready to accept the required injector-specific fitting accessories (see TIB195/11) Upgrade to AE31 Pump Control Unit The AE31 CR Pump Test Box (from the HF1130 kit) requires a software update to work with the injector test box. Refer to the separate instructions in kit HS239 (supplied). 2.3 Injector Control Unit Fitting/Installation The AE32 injector test box is designed to be fixed onto the AE31 pump test box. 1. Unscrew the three bottom feet from the AE Offer up the AE32 and re-fit the feet (using the three longer M4 screws supplied) screwing through the holes in the extended rear panel. AE31 10 HL030(EN), Issue 1, June 2005
13 AE31 AE32 3. On the front of the units, secure them together using the two link brackets supplied. HL030(EN), Issue 1, June
14 2.3.2 Connections The features on the left hand side of the box are as follows: 1. Power/status indicator light (see section 5.2.1). 2. Power switch. 3. Connection for Injector cable. 4. Connection for Resistance measurement cable. 5. Connection for HK901 Backleak Unit, and two status indicator lights (these indicate the backleak unit status and will be explained in the HK901 manual). 6. Auxiliary 5V output and measurement channel (spare for future use). 7. Flying lead for connection to the response time box (on fixture NTA5000). Figure 2.2: Box Features (Left) The features on the right hand side of the box are as follows: 8. Flying lead for connection to AE Connection for communications loom A089E956 (to avoid confusion with the AE31 this loom has a RED D connector) 10. Push button for HK901 Backleak Unit diagnostics. 11. Single Phase power socket with 5A fuse, and voltage selector switch. Figure 2.3: Box Features (Right) 12 HL030(EN), Issue 1, June 2005
15 Once the AE31 and AE32 boxes have been fitted together, hang on the right hand side of the test bench and connect as follows (the numbers in brackets refer to Figures 2.2 and 2.3 above): CAUTION! The voltage selector switch must be set to the correct setting for your local single phase voltage (120/240V). 1. Set the voltage selector switch (11) to the correct value then plug in the single phase power lead. 2. Connect flying lead (8) to the spare socket on the right hand side of the AE31 unit. 3. Connect the red D plug on loom A089E956 to socket (9) on the AE32. Plug the other end of this loom into EXT2 on the rear of the AVM2. Plug the AE31 comms loom A086E913 into the spare flying socket on this new loom. 4. Connect the flying lead (7) to the response time unit on the fixture. You are now ready to connect the main injector drive lead to socket (3) and the resistance cable to socket (4). These cables will depend on the injector type you are testing; see TIB195/11. HL030(EN), Issue 1, June
16 2.4 Accessory Storage The kit includes an accessory panel that can be wall mounted to help store and organise the various accessory kits. The application/accessory bulletin TIB195/11 can be attached to the board for ease of reference (using the magnets supplied). Accessory kits will be supplied with the appropriate storage bins or clips to fit the panel. Figure 2.4: Accessory Storage Panel Further panels are available, part number NTA HL030(EN), Issue 1, June 2005
17 mm 3 /s tk 3. Introduction to CR Injectors 3.1 CR Injector Operation One of the main differences between Common Rail injectors and traditional mechanical injectors is the introduction of electrical control; with Common Rail injectors the timing and duration of injection are controlled using an electrically-operated valve. There are currently two types of valve, described in section 3.2 below. In terms of the hydraulic operation, high pressure fuel is supplied to the nozzle body and to a chamber on top of the control needle. The electrical valve opens/closes a leak off path from this chamber into the return circuit. When the valve is closed, the high pressure acting on top of the control needle keeps the injector firmly closed. Opening the valve relieves the high pressure from the top of the needle, opening the nozzle and starting the injection. Closing the valve re-establishes the high pressure on top of the control needle, quickly shutting off the injection. The volume of fuel delivered is proportional to both the duration of the pulse (pulse width), and the applied pressure, as shown by the graph in Figure 3.1. Typical pulse widths are in the range of 200 to 2000 s. There is a minimum pressure below which the injector will not open; this is typically around 200 bars. b a r Figure 3.1: Effect of Pressure and Pulse Width on Delivery s 3.2 Injector Valve Types Solenoid Valves These are electromagnetic coil valves; Figure 3.2 gives a schematic of the drive signal (showing current against time). There is a higher pull-in current (I p ) to initially open the valve, followed by a lower hold current (I h ) to keep the valve open. The overall pulse width (T) is the combined width of the pull-in and hold phases. There is a maximum limit on the pull-in current to protect the solenoid. Injectors with solenoid valves are currently manufactured by Bosch, Delphi, and Denso. Each of these manufacturers uses a different specification for operating voltage and current levels. HL030(EN), Issue 1, June
18 I p I h T Piezo Valves Figure 3.2: Solenoid Injector Drive Signal These use the inherent properties of piezo crystals (that they deflect with applied voltage) to activate the valve. There is a positive current pulse (I) to switch the valve on, and a negative current pulse to switch the valve off. The overall pulse width (T) is the time between the positive and negative current pulses. I T Figure 3.3: Piezo Injector Drive Signal Siemens were the first manufacturer to introduce piezo injectors, the main advantage over solenoid valves being that piezo valves have a much faster response time. 3.3 Recommended Test Sequence The recommended test sequence for Common Rail injectors is as follows: 1. Initial Check Use a Testmaster (HH701) and Signal Unit (HK85x) to check the basic operation of the injector and the nozzle spray pattern. 2. Cleaning and Repair If required, clean the nozzle in an ultrasonic tank, or dismantle the injector and replace faulty components. Any dismantling and reassembly should be done in a clean environment. 3. Re-do initial Check Re-check the injector on a Testmaster after cleaning/repair. 4. Final Test Carry out a full delivery, backleak, and response time test on the injectors using the HK900 and HK901kits. 16 HL030(EN), Issue 1, June 2005
19 4. Operation WARNING! HIGH PRESSURE FLUID SPRAYS CAN CAUSE SERIOUS INJURY OR DEATH. COMMON RAIL SYSTEMS OPERATE AT EXTREMELY HIGH PRESSURES. IF USED AS INSTRUCTED THE TEST KIT WILL RELIEVE ANY HIGH PRESSURE WHENEVER THE GUARD DOORS ARE OPENED. DO NOT ATTEMPT TO BYPASS THE PRESSURE DUMP VALVE OR THE SAFETY INTERLOCK. WARNING! THE CONTROLS IN THE HK900 KIT HAVE BEEN DESIGNED TO WORK WITH ONE OF THE FOLLOWING CR PUMPS: BOSCH CP1 (WITH PCV) OR SIEMENS DO NOT ATTEMPT TO USE ANY OTHER TYPE OF PUMP WITH THE KIT. 4.1 Guidelines for Safe Working Practice Always start the system running at a low pressure and visually check for any leaks before setting higher pressures. This particularly applies having just mounted a system, or having just replaced a component. Do not open the guard while the system is running. Wait for the test bench drive to stop and for the pressure to decay to a lower level before opening the guard. The pump, injectors, and delivery lines to the metering unit will become very hot after running. Wear protective gloves if handling immediately after use. 4.2 Software Overview The HK900 kit is controlled through the AVM2 PC software; Magmah version 33 or later is required (a software upgrade kit must be ordered separately if your AVM2 does not have version 33). HL030(EN), Issue 1, June
20 The software automatically detects when the kit is fitted, and enables the Common Rail injector control features. Pressing F2 [Metering] from the Main Menu takes you to the new CR Injector Test screen. This is shown below and explanation of the key areas follows: Figure 4.1: CR Injector Control Screen 1. Results File Information Shows results file information in results view. 2. Injector Characteristics Shows the injector type loaded and the basic electrical characteristics: Supply Voltage; Pull-in Current; Hold Current; and Maximum Pulse Width. 3. Testplan Section Drop-down list of up to 10 test steps. Each step has associated settings for: Pressure Demand, Speed, Pulse Width, Backleak Pressure, and can include limits values for Backleak flow, Delivery, and Pressure. 4. Injector Selection Click on the numbered button to turn on metering. Tick the box and press [Apply Step] to switch on the injector. 5. Resistance Results Injector resistance measurements in Ohms. 6. Response Time Injector response time measurements in microseconds. 7. Metering Line Selection Enter the number in the box for the metering line you are using for that injector. 8. Delivery Results Bar graph showing delivery metering results. 9. Backleak Results (Only if HK901 fitted). Backleak temperature reading in deg. C. Bar graph showing backleak flow results. NOTE: the inner grey bar is an instantaneous reading for indication only; the outer bar and the numerical value give the accurate result. 10. Speed Readings Pump and Engine Speeds. 11. Rail Pressure Actual rail pressure feedback (from Dump Valve pressure transducer). 18 HL030(EN), Issue 1, June 2005
21 12. Channel B Current Used to apply an open loop current demand to the second channel of the pump control box (only required when using a Siemens pump as the surrogate see Section 4.3.1, otherwise set to 0 A). The function key actions are as follows: F1 Main Menu F2 Testplan Menu F3 Returns to the Main Menu Opens the Testplan Menu. From here you can Save changes to the current testplan, create a New testplan, load a different testplan, and edit the Testplan/Injector details. See Section 4.5. Not used. F4 Start Test Start a test (with possibility to save results). See Section F5 View Results F6 T40 1:1 Opens a dialog where you can select previously saved results to view. See Section 4.7. Metering mode temperature compensation (function key not enabled, this parameter is set in the testplan). F7 Print Print (only enabled in Results View see Section 4.6) F8 Limits/Units F9 Metering Mode F10 Metering Limits Opens the standard Limits/Units screen. Toggles the metering mode between Overcheck and Calibrate. Calibrate is the more accurate mode and should be used for taking results. Opens the standard Metering Limits dialog. 4.3 Test Setup and Method The basic parameters that will establish the condition of a CR injector are: Spray Pattern (checked on Testmaster) Delivery vs. pressure vs. pulse width Backleak flow (dynamic and static) Response Time Example testplans are provided for each manufacturer. These contain the basic electrical characteristics for that manufacturer s injector and typical demand settings for various conditions. They do not contain expected results values as these will be specific to each injector part number. These example testplans can be used as a basis for creating dedicated testplans for specific injectors. The following instructions assume that the basic kit has been installed (see Section 2) Fit the Surrogate Pump Mount the surrogate pump (either a Bosch CP1 with PCV or a Siemens Pump), and connect to the Pump Control Unit (refer to HF1130 manual and associated bulletins). NOTE Load a Testplan If using a Siemens pump connect the cable the opposite way around to normal i.e. fit the connector labelled FCV to the pressure control valve, and fit the connector labelled PCV to the flow control valve. Additionally, set the Channel B Current to 2A (this applies 2A to the FCV so that it will deliver maximum flow). When you first enter the CR Injector Test screen it will be mainly blank (as in Figure 4.1); you must load a testplan to start testing. To load the example testplan for the relevant injector manufacturer, first press F2 to access the Testplan Menu (shown below), then select the Manufacturer and Part Number required, then click [Load Testplan], then [OK]. HL030(EN), Issue 1, June
22 4.3.3 Measure Injector Coil Resistance Figure 4.2: Testplan Menu If you wish to measure the injector solenoid resistance this should be done before installing the injectors in the fixture. Connect the resistance measurement cable to the AE32, then press the [ ] button and follow the on-screen instructions (a series of dialogs will appear asking you to connect one injector at a time to the resistance cable). When you press [OK] to go on to the next injector, the resistance value will be transferred to the main screen. NOTE Resistance measurement is only valid for solenoid coil injectors, not for piezo injectors Install Injectors in the Fixture A A D Figure 4.4 shows a general schematic of the injector installation. The exact parts required will depend on the injector type - full details are given in Technical Bulletin 195/11. Select the right parts for the injector you have and mount as shown. NOTE: Remove any sealing washers from the injector nozzle and use the seals supplied in the relevant Nosepiece Adaptor Kit. The clamp block screws A should be tightened to a torque of 25Nm. Tighten the main drawbar nut (24mm socket) to bring the lower section of the fixture up to clamp the injector. Tighten until you reach a dead stop (i.e. when the stop tube and spacer are clamped between the upper and lower blocks) no torque setting is required. NOTE: The clamping load is set by the distance D between the upper and lower blocks. For the majority of injectors a 9kN clamp load is recommended, therefore the 9kN Spacer NTA5002 should be fitted unless advised otherwise. NTA5002 Figure 4.4: Clamping Arrangement NOTE: Now connect the high pressure pipes from the rail to the injectors, the backleak piping, and the electrical cable. The height of the test rail is adjustable via the two screws in the central pillar. For the majority of injectors the rail should be left in its lowermost position. For Delphi injectors 20 HL030(EN), Issue 1, June 2005
23 (where one pipe is used for the different injector lengths) the rail height should be adjusted as required. NOTE: Backleak pipe assembly NTA5003 is supplied which links all the outlets together for connection to the tank return connection on the AVM2 bulkhead. If you have kit HK901, then additional pipes and instructions will be supplied. You are now ready to run the injectors Run the Test Steps If you want to save the test results you must put the software into testing mode. To do this press F4 [Start Test]. This opens the dialog below where you can enter your name, a customer reference, and the injector serial numbers. NOTE: You can leave these fields blank and enter this information at the end of the test if more convenient (see 4.3.6). Figure 4.5: Start Test Dialog Pressing [OK] then puts the software into testing mode; on the main screen F4 changes to [Stop Test] and F5 to [Save Results]. Then during the test, press F5 whenever you want to save results. NOTE: Only one set of results is saved per test step (the last set if F5 has been pressed more than once during a step). The example testplans will typically follow the following format: 1 Leak Check A startup condition at low speed and low pressure so that you can visually check for leaks before going on to higher pressures. 2 Purge A higher speed and higher pressure condition; run for a couple of minutes to purge any air from the system (wait for stable deliveries to register before continuing), and while waiting for the system to reach temperature. 3 Idle Speed Sets the injector demands at typical idle speed settings. 4 Mid Load Sets the injector demands at typical mid load settings. 5 Full Load Sets the injector demands at typical full load settings. 6 Static Backleak Sets high pressure and switches the injectors off to measure the inherent backleak through the injectors. HL030(EN), Issue 1, June
24 Go through the test steps in the order shown (steps 1 and 2 are for preparation and warm up, steps 3 to 6 are the main tests). After changing the test conditions, allow a minute or so for the system to stabilise before taking results. NOTE: End of Test For the most accurate metering results, use Calibrate mode. If you have been saving results, then at the end of the test press F4 [Stop Test]. This opens the dialog below (the same as the Start Test dialog with additional fields for the filename and comments). Complete the information required and select either [Save] or [Save and Print] (to get a printout at the same time). Figure 4.6: Stop Test Dialog 4.4 Interpretation of Results The best way to use the HK900 kit is as a comparator against new injectors. The demand settings in the example testplans supplied should give delivery results for the majority of injectors however there may be some test conditions that do not (particularly the idle speed step). We recommend that these testplans are used as a base to create specific testplans for individual injector part numbers (see Section 4.5). With experience you will build up knowledge of injector operation and possible faults. The following general guidelines apply if you are testing a set of 4 unknown injectors: Response Time The faster the response time the better. Any injector whose response time is more than 100 s longer than the others is likely to cause engine problems. NOTE: During the metering cycle the backpressure in the delivery line will fluctuate slightly causing the response time results to fluctuate by up to 10 s. To view results under the most stable conditions, switch off delivery metering. 22 HL030(EN), Issue 1, June 2005
25 4.4.2 Delivery On vehicle, engine management systems can compensate for small variations in injector delivery by trimming the pulse width to individual injectors. Therefore on the test bench you may well see slight differences between injectors at a given test point (depending on the delivery volume). The suggested maximum spread is 2mm 3 for deliveries up to 20mm 3 /stk, and thereafter 10% of delivery Backleakage (with HK901) Common Rail injectors have inherently higher backleak than traditional injectors as a volume of fuel is expelled every time the injector valve operates (see Section 3). Typically for a good injector this dynamic backleak volume is of the same order of magnitude as the delivered volume. The Static Backleak test focuses purely on the inherent tightness of the injector in a static condition and so gives an indication of the condition of the injector valve seats and clearances. This is similar to testing backleak on a traditional injector and is measured over time (mm 3 /sec). For both the dynamic and static backleak tests, any injector with a significantly higher flow (and temperature) compared to the others should be regarded as suspect Summary In general when testing a set of 4 injectors the faulty injector(s) will have: higher response time lower delivery higher backleakage 4.5 Creating/Editing/Saving Testplans In the Testplan Menu (Figure 4.2), pressing [New] creates a copy of the currently loaded testplan. You will be prompted for a new testplan name (we suggest that you use the injector part number as the testplan name), and then the following dialog box will appear with the general testplan/injector parameters. Figure 4.7: Injector Parameters Dialog Max Speed, Max Pulse Width, and Max Pressure are all safety limits which you can set at the maximum for the injector concerned (if then while running the testplan you type in a higher value the software will not allow it). You can set the speed ratio between engine and pump, and also select whether you want to set the speed in terms of Pump RPM or Engine RPM. T40 or T0 is the standard bench metering temperature compensation. In this dialog you can also set the limits for resistance and response time. When you are happy with the changes, press [OK] to go back to the Testplan Menu (you will be asked for confirmation to overwrite the testplan), then [OK] to return to the main screen. NOTE: You can only edit testplan parameters for the testplan that is loaded (the [Edit Parameters] button will be greyed out otherwise). HL030(EN), Issue 1, June
26 To edit a testplan, load it into the main screen then simply change the required demand values or limits (by clicking in the appropriate box). Step names can also be changed using the [Edit Name] button. NOTE: We advise you NOT to change the example testplans supplied as this will maintain a consistent base to refer back to if needed. Rather, create a copy of the example plan using the [New] button as described above, and then make the required changes to this new testplan. To save the changes, open the Testplan Menu then click [Save Testplan]. NOTE: You are not able to create, edit, or delete Manufacturer information as this is restricted access. 4.6 Viewing and Printing Saved Results To view or print previously saved results press F5 [View Results]. This opens a dialog with a dropdown list of previously saved results files. Select the required results file and press [OK]; the software will load it into the main screen. The appearance of the results viewing screen is slightly different from the live data screen; most of the functions/areas are disabled (greyed out) as shown below. The results file information in the top left of the screen shows the date and time saved, the results filename and any comments saved with the results. You can use the drop-down test step list to view the results from each test step (it also shows the demands and limits for that test step). You can print the results using F7, or return to the live data screen by pressing F5 [View Live]. Figure 4.8: Injector Screen in Results View 24 HL030(EN), Issue 1, June 2005
27 5. Maintenance 5.1 Regular Maintenance The All Makes Injector Test Unit AE32 does not require any regular maintenance procedures. 5.2 Troubleshooting THE AE32 CONTAINS HIGH VOLTAGES. SWITCH OFF AND REMOVE POWER CABLE BEFORE OPENING THE UNIT. ONLY QUALIFED SERVICE PERSONNEL SHOULD ATTEMPT DIAGNOSTICS WITH POWER APPLIED Status Indicator Light The AE32 power status light gives the following indications: Condition Off Mainly on, but flashing off every 5 seconds Status No power. Normal (healthy) status Flashing on/off every second The internal electrical protection has tripped see below. Fully on. Not normal operation; power is present but there is a fault. The Trip Condition Two conditions could cause the unit to trip: high current (meaning that the current delivered is not controlled at the demand value), or extended pulse (meaning that the pulse has not turned off at the required width). To reset the unit switch off, wait a few seconds, and then switch back on. If the unit is still tripped, switch off and disconnect the injector cable, then switch back on. The trip could be caused by a faulty injector coil or piezo, or by a fault within the AE32. Try the injectors one at a time to establish if one is faulty. If you suspect a problem with the AE32 unit, contact your local Hartridge distributor (see below) Other Faults The only other intervention that we advise is to check the 5A fuse in the single phase power connection unit. For any more complex problems contact your national Hartridge distributor; we would recommend that the unit is returned to Hartridge for investigation and repair. Please give as much information as possible on the conditions when the fault occurred, e.g. the injector type under test the test speed the solenoid current(s) applied the pulse width applied HL030(EN), Issue 1, June
28 6. Spares Part Numbers for the items in the kit are as follows: Part No. Description AE32 HS239 NTA5000 NTA5001 NTA5002 NTA5003 CR Injector Test Control Box AE31 Software Update Kit Base Fixturing Assembly Fixturing Mount Bracket Assembly Stop Tube Spacer 9kN 4-Line Backleak Pipe Assembly NTA5004 Delivery Pipe Set Lines 1-4 NTA5050 A069B261 A079B112 A089E956 Individual delivery pipes (without numbered idents) are available as part number ALP339. Accessory Panel Blanking Plug (M14) HP Hose Dump Valve To Rail Comms/Interface Loom Storage Bin Size 0 Blue Storage Bin Size 1 Blue Multi Bin Holder Single Vertical Hook 75mm Disc Magnets Dia.14 x 5 (Bag of 10) For accessory kit spares, refer to the relevant packing list. 26 HL030(EN), Issue 1, June 2005
29
30 Hartridge Limited, 2005 World Leaders in Diesel Fuel Injection Test Equipment. The Hartridge Building, Network 421, Radclive Road, Buckingham, MK18 4FD United Kingdom Tel: +44 (0) Fax: + 44 (0) support@hartridge.com
World Leaders in Diesel Fuel Injection Test Equipment. IFT-c. Injector Function Tester Controller. Operating and Servicing Manual
World Leaders in Diesel Fuel Injection Test Equipment. IFT-c Injector Function Tester Controller Operating and Servicing Manual HL048 (EN) Issue 4, H1852, August 2011 HARTRIDGE LIMITED IFT-c Operating
More informationWorld Leaders in Diesel Fuel Injection Test Equipment. CRi-PC. Common Rail Injector Test Stand. 1 line. Operating and Servicing Manual
World Leaders in Diesel Fuel Injection Test Equipment. CRi-PC Common Rail Injector Test Stand line Operating and Servicing Manual Hartridge CRi-PC This page intentionally left blank 2 CONTENTS FOREWORD...5.
More informationCRp-PC. Common Rail Pump Test bench. Operating and Servicing Manual
CRp-PC Common Rail Pump Test bench Operating and Servicing Manual Hartridge CRp-PC This page intentionally left blank 2 CONTENTS FOREWORD... 9. INTRODUCTION... 3..2.3 2. SPECIFICATION... 3 RELATED DOCUMENTS...
More informationWorld Leaders in Diesel Fuel Injection Test Equipment. HM1000. Microdiesel Clean Cabinet. Installation and Operation Manual
World Leaders in Diesel Fuel Injection Test Equipment. HM1000 Microdiesel Clean Cabinet Installation and Operation Manual Ref. No. HL022 (EN), Issue 1 HARTRIDGE LIMITED HM1000 MICRODIESEL CLEAN CABINET
More informationWorld Leaders in Diesel Fuel Injection Test Equipment. IFR-50. All Makes CR Injector Flushing Rig. Operating and Servicing Manual
World Leaders in Diesel Fuel Injection Test Equipment. IFR-50 All Makes CR Injector Flushing Rig Operating and Servicing Manual IFR-50 CR Injector Flushing Rig This page intentionally left blank CONTENTS
More informationWorld Leaders in Diesel Fuel Injection Test Equipment IFT-200. Common Rail Injector Function Test Stand. Operating and Servicing Manual
World Leaders in Diesel Fuel Injection Test Equipment IFT-200 Common Rail Injector Function Test Stand Operating and Servicing Manual Hartridge IFT-200 3 This page intentionally left blank 4 CONTENTS
More informationCOMMON RAIL INJECTOR TESTER STARDEX 0601
COMMON RAIL INJECTOR TESTER STARDEX 0601 1. Security information Read this operating manual carefully before using Stardex 0601 ( Device or Test bench ). The device must be connected only to the three-phase
More informationVS403 INSTRUCTIONS FOR: VACUUM AND PRESSURE TEST / BRAKE BLEEDING UNIT MODEL: SAFETY INSTRUCTIONS INTRODUCTION & CONTENTS. fig.1
INSTRUCTIONS FOR: VACUUM AND PRESSURE TEST / BRAKE BLEEDING UNIT MODEL: VS403 Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions
More informationCOMMON RAIL PUMP AND INJECTOR TESTER STARDEX 0305
COMMON RAIL PUMP AND INJECTOR TESTER STARDEX 0305 Safety rules for working with STARDEX 0305 device. Before using the device STARDEX 0305 (further the device ) read this manual carefully. The device should
More informationHELSINKI, FINLAND, 2015 COMMON RAIL INJECTORS TESTER STARDEX 0304
HELSINKI, FINLAND, 2015 COMMON RAIL INJECTORS TESTER STARDEX 0304 Safety rules for working with STARDEX 0304 device. Before using the device STARDEX 0304 (further the device ) read this manual carefully.
More informationSTARDEX 0303, 0304, 0305, 0306, 0402, STARDEX Master Ultima. STARDEX Dimas. STARDEX Dimas Ultima
New software STARDEX SISU user manual STARDEX 0303, 0304, 0305, 0306, 0402, 0403 STARDEX Master Ultima STARDEX Dimas STARDEX Dimas Ultima 2017 STARDEX GUI NEW FEATURES ENG Foreword For more than 15 years,
More informationMODEL 520 REMOTE START ENGINE MANAGEMENT SYSTEM
MODEL 520 REMOTE START ENGINE MANAGEMENT SYSTEM DSE 520 ISSUE 4 4/4/02 MR 1 TABLE OF CONTENTS Section Page INTRODUCTION... 4 CLARIFICATION OF NOTATION USED WITHIN THIS PUBLICATION.... 4 1. OPERATION...
More informationDEEP SEA ELECTRONICS PLC DSE3210 Configuration Suite Software Manual
DEEP SEA ELECTRONICS PLC DSE3210 Configuration Suite Software Manual Document Number 057-152 Author : Paul Gibbons DSE3210 Configuration Suite Software Manual Issue 1 DSE3210 Configuration Suite Software
More informationINSTRUCTIONS FOR: VACUUM TESTER AND BRAKE BLEEDING KIT
INSTRUCTIONS FOR: VACUUM TESTER AND BRAKE BLEEDING KIT MODEL: VS402 Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions
More informationOverview of operation modes
Overview of operation modes There are three main operation modes available. Any of the modes can be selected at any time. The three main modes are: manual, automatic and mappable modes 1 to 4. The MapDCCD
More informationOriginal Language Version VS4021 Issue: 1-08/06/12
1. safety instructions Keep this product in good working order and condition, take immediate action to repair or replace damaged parts. Use approved parts only. Unapproved parts will invalidate the warranty.
More informationDIGITAL BATTERY TORQUE WRENCH (BC-RAD SELECT) USER GUIDE
DIGITAL BATTERY TORQUE WRENCH (BC-RAD SELECT) USER GUIDE W.CHRISTIE (INDUSTRIAL) LTD CHRISTIE HOUSE, MEADOWBANK ROAD, ROTHERHAM, SOUTH YORKSHIRE, S61 2NF, UK T: +44(0)1709 550088 F: +44(0)1709 550030 E:
More informationB-RAD Select USER MANUAL TABLE OF CONTENTS
TABLE OF CONTENTS TABLE OF CONTENTS... 1 MANUAL REVISION HISTORY... 2 IMPORTANT SAFETY NOTICE... 3 1.0 General Information... 5 1.1 System Components... 5 1.2 Specifications... 5 1.2.1 Torque Ranges...
More informationV 2.0. Version 9 PC. Setup Guide. Revised:
V 2.0 Version 9 PC Setup Guide Revised: 06-12-00 Digital 328 v2 and Cakewalk Version 9 PC Contents 1 Introduction 2 2 Configuring Cakewalk 4 3 328 Instrument Definition 6 4 328 Automation Setup 8 5 Automation
More informationEXCELSIOR-HENDERSON MOTORCYCLE MANUFACTURING COMPANY 805 HANLON DRIVE BELLE PLAINE, MINNESOTA TELE: /FAX:
All text, photographs, and illustrations in this handbook are based on the most current product information available at the time of publication. Product improvements or other changes may result in differences
More informationYDT-35. CR Injector Function Tester. Operating and Servicing Manual
YDT-35 CR Injector Function Tester Operating and Servicing Manual DELPHI YDT-35 This page intentionally left blank CONTENTS FOREWORD... 8 INTRODUCTION & SPECIFICATION... 2..2.3 GENERAL... 2 SPECIFICATION
More informationCU2 Closed Loop Module
INNOVATION IN MAGNETICS OM-3999/2 Operation Manual for CU2 Closed Loop Module www.bartington.com Table of Contents 1. About this Manual 3 1.1. Symbols Glossary 3 2. Safe Use 4 3. Introduction 4 4. General
More informationProdigy HDLV Pump. Customer Product Manual Part A02
Prodigy HDLV Pump Customer Product Manual Issued 1/07 For parts and technical support, call the Industrial Coating Systems Customer Support Center at (800) 433-9319 or contact your local Nordson representative.
More informationOperating and Installation Instructions
Model Number 40401-c (-sp) Electronic Fuel Pump Operating and Installation Instructions This Product is Patent Pending. Application available upon request CAUTION! This product is to be installed only
More informationAOYUE INT. Advanced Repairing System NT 701A++ INSTRUCTION MANUAL
AOYUE NT 701A++ INT Advanced Repairing System INSTRUCTION MANUAL Thank you for purchasing Aoyue Int701A++ Repairing System. It is important to read the manual before using the equipment. Please keep manual
More informationTroubleshooting. This section outlines procedures for troubleshooting problems with the operation of the system:
Troubleshooting This section outlines procedures for troubleshooting problems with the operation of the system: 4.1 System Error Messages... 4-2 4.2 Prep Station Troubleshooting... 4-6 4.2.1 Adapter Not
More informationITCEMS950 Idle Timer Controller - Engine Monitor Shutdown Isuzu NPR 6.0L Gasoline Engine
Introduction An ISO 9001:2008 Registered Company ITCEMS950 Idle Timer Controller - Engine Monitor Shutdown 2014-2016 Isuzu NPR 6.0L Gasoline Engine Contact InterMotive for additional vehicle applications
More informationEngine Performance Troubleshooting Tree - Signature and ISX CM870
File: 70-t02-1001 Page 1 of 64 Engine Performance Troubleshooting Tree - Signature and ISX CM870 This troubleshooting procedure should be followed for the following symptoms: Engine Acceleration or Response
More informationV1.0. Showven Technologies Co.,Ltd.
V1.0 Showven Technologies Co.,Ltd. SONICBOOM TM SMOKEJET USER MANUAL Foreword Thanks for choosing SHOWVEN SONICBOOM TM SMOKEJET. Please read following manual carefully and completely before operating this
More informationSystem Background and Operation
Pty Limited 1/48 Racecourse Road RUTHERFORD NSW 2320 Telephone: (02) 4932 0111 Facsimile: (02) 4932 0222 E-mail:hyden@hydeneng.com.au ABN: 17 129 010 902 ENVIROSPRAY Manual Manual Number: 06500976A Manual
More informationCannondale Diagnostic Tool Manual
Cannondale Diagnostic Tool Manual For vehicles (ATV & Motorcycles) equipped with the MC1000 Engine Management System Software CD P/N 971-5001983 Data Cable P/N 971-5001984 POTENTIAL HAZARD Running the
More informationCFM-20/40/100/200/300
Capture For MultiSystem Operation Guide CFM-20/40/100/200/300 European Office: Twickenham Avenue Brandon Suffolk IP27 OPD United Kingdom Tel. +44 (0)842 814814 Fax. +44 (0)842 813802 North American Office:
More informationRental Industry Safety Tester Safe Check 5s
Rental Industry Safety Tester Safe Check 5s Feb 2006 2006 Clare Instruments Inc. Issue 2.0 Firmware Version : 1.2a Limited Warranty & Limitation of Liability Clare Instruments Inc, guarantees this product
More informationPro Booster 802Li. Please read and fully understand the instructions in this manual before operation. Keep this manual safe for future reference.
Please dispose of packaging for the product in a responsible manner. It is suitable for recycling. Help to protect the environment, take the packaging to the local amenity tip and place into the appropriate
More informationLDG6000SA DIESEL GENERATOR OWNERS MANUAL
LDG6000SA DIESEL GENERATOR OWNERS MANUAL BEFORE OPERATING THIS EQUIPMENT PLEASE READ THESE INSTRUCTIONS CAREFULLY Preface Thank-you for purchasing this generator. This operation manual contains information
More informationXS400 Load Bank. Read all instructions before using the load bank. Contents
Read all instructions before using the load bank Contents 1) Components... 3 Total Assembly... 3 2) Specifications... 4 3) Receiving... 4 4) Safety... 5 a) Grounding cam... 6 b) Power connections... 6
More informationSentryGOLD Compact. for Bennett Electronic Dispenser INSTALLATION MANUAL. Fuel Management System
Fuel Management System SentryGOLD Compact for Bennett Electronic Dispenser INSTALLATION MANUAL 2901 Crescent Drive Tallahassee, FL 32301 (850) 878-4585 office (850) 656-8265 fax www.trakeng.com support@trakeng.com
More informationHydraulic Immediate Need Power Pack
Safety, Operation, and Maintenance Manual WARNING Improper use of this tool can result in serious bodily injury This manual contains important information about product function and safety. Please read
More informationSprayer Control. Manual for SprayLink Cable Installations. Tank. Jet Agitator. Agitator Valve. Diaphragm Pump. Pressure Transducer.
Sprayer Control Plumbing & Installation Manual for SprayLink Cable Installations Tank Jet Tank Shut-Off Diaphragm Pump Electric Ball s Transducer Strainer Relief Regulating Copyrights 2012 TeeJet Technologies.
More informationProduct manual Oil Streak Sensor INTRODUCTION CONSTRUCTION. Master Sensor
Product manual Oil Streak Sensor INTRODUCTION Oil streak sensors are designed to detect traces of oil travelling through air tubes, down to flows as low as 5mm 3 /min. The product utilizes a master and
More informationInlet Controller TC5-ITA USER'S MANUAL. M rev. 02 K rev. 00
Inlet Controller TC5-ITA USER'S MANUAL M 890-00047 rev. 02 K 895-00458 rev. 00 TABLE OF CONTENTS PRECAUTIONS... 3 FEATURES... 4 LOCATION OF THE CONTROLS... 5 Status Leds...5 Internal Switches...6 INSTALLATION
More informationINSTRUCTION MANUAL_1219_ENGLISH SUPER ELF X3. Operating Instructions for DORNIER looms. Robustness Reliability Quality Productivity Versatility
INSTRUCTION MANUAL_1219_ENGLISH SUPER ELF X3 Operating Instructions for DORNIER looms Robustness Reliability Quality Productivity Versatility WARNING! - Condensation could form on the Weft Feeder when
More informationIntelli-Feed Controller User s Manual Intelli-Feed Digital Tachometer and Hourmeter
Intelli-Feed Controller User s Manual Intelli-Feed Digital Tachometer and Hourmeter Part #: 9047 Table of Contents: Table of Contents 2 Intelli-Feed TM User Interface 3 Equipment Diagnostic Indicators
More informationInstallation Manual. AutoSteer. Gleaner Combine. AutoGuide 2 Steer Ready. Supported Models A66 A76 R66 R76 S67 S77 PN: A
Installation Manual AutoSteer Gleaner Combine AutoGuide 2 Steer Ready Supported Models A66 A76 R66 R76 S67 S77 PN: 602-0312-01-A LEGAL DISCLAIMER Note: Read and follow ALL Instructions in this manual carefully
More informationDocument Library TS Data Sheet Universal Fuel System Cleaner. Data Sheet. Public
Document Library TS Data Sheet 08955 Public Rev:1 Effective: 11/03/2000 Status: Active Universal Fuel System Cleaner Data Sheet 3M Part No.(s) 3M Part Descriptor(s) 08955 Professional Formula Universal
More information12v / 24v Diesel Transfer Pump Kit
Please dispose of packaging for the product in a responsible manner. It is suitable for recycling. Help to protect the environment, take the packaging to the local amenity tip and place into the appropriate
More informationM-9424-M50B 2012 Boss 302 Intake Manifold INSTALLATION INSTRUCTIONS
!!! PLEASE READ ALL OF THE FOLLOWING INSTRUCTIONS CAREFULLY PRIOR TO INSTALLATION. WARNING: CUSTOM CALIBRATION REQUIRED! CALIBRATION NOT INCLUDED! KIT CONTENTS: 1) Intake Manifold Assembly 2) Assembly
More informationWorld Leaders in Diesel Fuel Injection Test Equipment. Series AVM2-PC. Diesel Pump Test Stand. Installation & Start Up Operating & Maintenance
World Leaders in Diesel Fuel Injection Test Equipment Series AVM2-PC Diesel Pump Test Stand Installation & Start Up Operating & Maintenance RefNoHL032 (EN) Issue 9, AT2329 Installation & Start-Up INSTALLATION
More informationIssue 2.0 December EPAS Midi User Manual EPAS35
Issue 2.0 December 2017 EPAS Midi EPAS35 CONTENTS 1 Introduction 4 1.1 What is EPAS Desktop Pro? 4 1.2 About This Manual 4 1.3 Typographical Conventions 5 1.4 Getting Technical Support 5 2 Getting Started
More informationGENERAL MOTORS SERVICE PARTS OPERATION 6200 Grand Pointe Drive, Grand Blanc, MI 48439
LS IGNITION CONTROLLER 19355418 Ignition Control for Carbureted LS Series Engines (24x Crankshaft Index/1x Camshaft Index, 58x Crankshaft Index/4x Camshaft Index) Parts Included Quantity Ignition Controller
More informationOperation manual. ABS 911 GT3 Cup Gen.II MTH Version _V1_2018/02
Operation manual ABS MTH355200 Version _V1_2018/02 Contact Manthey-Racing GmbH Technical Support Rudolf-Diesel-Str. 11-13 53520 Meuspath Germany Phone: +49 (0) 2691 9338 807 E-Mail: techsupport@manthey-racing.de
More informationProp-Tech Vacuum Analyzer
Electronic Carburettor / Injector Balancing Tool 1. WARNING THIS PRODUCT IS A PROFESSIONAL TOOL WHICH SHOULD ONLY BE OPERATED BY A COMPETENT TRAINED TECHNICIAN AND ONLY FOR THE PURPOSE WHICH IT WAS DESIGNED
More informationInstallation and Instruction Manual. Cold Weather Starting Aid Part No A. Jet-Ex 4 Diesel Generator Sets
TO-211 121890 Installation and Instruction Manual for Cold Weather Starting Aid Part No. 489782A For Use With Jet-Ex 4 Diesel Generator Sets HOBART BROTHERS COMPANY Ground Power Division Troy, Ohio 45373
More informationAeroVironment Universal Solar Pump Controllers
AeroVironment Universal Solar Pump Controllers (Installer s business information to be affixed here.) User Manual Models: USPC-2000 (AV Part Number 03747-001 Rev. D) USPC-5000 (AV Part Number 03747-002
More informationSENTRY ISOBUS Tip Flow Monitor. Software Version 1.00
SENTRY 6141 U S E R M A N U A L ISOBUS Tip Flow Monitor Software Version 1.00 Copyrights 2016 TeeJet Technologies. All rights reserved. No part of this document or the computer programs described in it
More informationOperations and Service Manual. X30208 Load Bank
Operations and Service Manual Read all instructions before using the load bank Contents 1. Components... 3 Total Assembly... 3 2) Specifications... 4 a)... 4 3) Receiving... 5 4) Safety... 5 a) Ground
More informationHYDRAULIC QUICK HITCH
HYDRAULIC QUICK HITCH Installation & Operation Manual Important: This manual must be kept with the excavator at all times and referred to as required Harford Attachments Ltd Table of Contents Introduction
More informationPORTAGAUGE 4 USER MANUAL
PORTAGAUGE 4 USER MANUAL Contents 1. Introduction and Key Features 1.1 What does the Portagauge do? 1.2 The Portagauge 4 1.21 The Portagauge 4 Unit and Measuring Screen 1.22 The Portagauge 4 Definition
More informationSAFETY PRECAUTIONS SAFETY FIRST!... 1 ABOUT THE CODE READER CONTROLS AND INDICATORS... 3 DISPLAY FUNCTIONS... 4
Table of Contents SAFETY PRECAUTIONS SAFETY FIRST!... 1 ABOUT THE CODE READER CONTROLS AND INDICATORS... 3 DISPLAY FUNCTIONS... 4 USING THE CODE READER CODE RETRIEVAL PROCEDURE... 7 VIEWING ABS DTCs...
More informationMicroGuard 586 Retrofit Rated Capacity Indicator System. Calibration and Testing for:
GREER COMPANY Page 1 of 22 MicroGuard 586 Retrofit Rated Capacity Indicator System Machine Model Serial Number Tester Date Calibration and Testing for: GREER COMPANY Page 2 of 22 MicroGuard 586 Retrofit
More informationBINKS MODEL 460 LIGHTWEIGHT AUTOMATIC SPRAY GUN
SERVICE MANUAL EN BINKS MODEL 460 LIGHTWEIGHT AUTOMATIC SPRAY GUN AIR FLOW ADJUSTMENT Clockwise to reduce pressure; Counterclockwise to increase pressure. 1/2" DIA. MOUNTING HOLE FLUID NEEDLE ADJUSTMENT
More informationLAMBDA SENSOR CONTROLLER
LAMBDA SENSOR CONTROLLER INSTALLATION & PROGRAMMING MANUAL version : V1.77 -V1.79 Manufacturer: AC Spółka Akcyjna. 15-182 Białystok, ul. 27 Lipca 64, Poland tel. +48 85 7438148, fax +48 85 653 8649 www.ac.com.pl,
More informationTable of Contents 1. INTRODUCTION GENERAL INFORMATION-ABOUT OBDII/EOBD PRODUCT DESCRIPTIONS OPERATIONS...11
Table of Contents 1. INTRODUCTION...1 2. GENERAL INFORMATION-ABOUT OBDII/EOBD...1 2.1 ON-BOARD DIAGNOSTICS (OBD) II...1 2.2 DIAGNOSTIC TROUBLE CODES (DTCS)...2 2.3 LOCATION OF THE DATA LINK CONNECTOR (DLC)...3
More informationEminox Electronic Service Indicator
ESI Installation and Instruction Manual Eminox Electronic Service Indicator I n s t a l l a t i o n a n d I n s t r u c t i o n M a n u a l LITM004 ESI Installation and Instruction Manual Section Title
More informationInjector Solenoid - Test
Injector Solenoid - Test System Operation Description: Use this procedure to troubleshoot the electrical system if a problem is suspected with the injectors or if any one of the diagnostic codes in Table
More informationOperation Manual for. CU2 Helmholtz Coil System Closed-Loop Module
Operation Manual for CU2 Helmholtz Coil System Closed-Loop Module Table of Contents 1. About this Manual 3 1.1. Symbols Glossary 3 2. Safe Use 4 3. Introduction 4 4. General Description 5 4.1. Front View
More informationAuto-Flo Air-Assist Automatic Dispensing Valve
Auto-Flo Air-Assist Automatic Dispensing Valve Customer Product Manual Part NORDSON CORPORATION AMHERST, OHIO USA Nordson Corporation welcomes requests for information, comments and inquiries about its
More informationCAUTION: Make sure that tools and equipment are clean, free of foreign material and lubricant.
Published: 20-Nov-2013 Fuel Charging and Controls - V8 5.0L Petrol - Fuel Rail RH Removal and Installation Special Tool(s) 310-197 Remover, Fuel Injector 310-198 Installer, Teflon Seal 310-199 Re-shape
More informationMAGPOWR Spyder-Plus-S1 Tension Control
MAGPOWR TENSION CONTROL MAGPOWR Spyder-Plus-S1 Tension Control Instruction Manual Figure 1 EN MI 850A351 1 A COPYRIGHT All of the information herein is the exclusive proprietary property of Maxcess International,
More informationUltrasonic interior monitoring On Board Diagnostic (OBD)
Page 1 of 44 01-108 Ultrasonic interior monitoring On Board Diagnostic (OBD) General Information The ultrasonic interior monitoring system is only offered in conjunction with the anti-theft system. The
More informationNOZZLETECH INC. INSTRUCTION MANUAL CEV10 01/31/ C EAST COLONIAL DRIVE ORLANDO, FL USA
NOZZLETECH INC. 3208C EAST COLONIAL DRIVE ORLANDO, FL 32803 USA INSTRUCTION MANUAL CEV10 01/31/2013 NOZZLETECH CEV10 SERIES COMPACT ELECTRIC VALVES FOR SPRAYING ROUND PATTERNS WARNING: The fluid supply
More informationIVTM Installation Manual
Integrated Vehicle Tire Pressure Monitoring IVTM Installation Manual 2nd edition Copyright WABCO 2006 Vehicle Control Systems An American Standard Company The right of amendment is reserved Version 002/06.06(us)
More informationHGM1780. Automatic Genset Controller USER MANUAL. Smartgen Technology
HGM1780 Automatic Genset Controller USER MANUAL Smartgen Technology Smartgen Technology Co., Ltd No. 28 Jinsuo Road Zhengzhou Henan Province P. R. China Tel: 0086-371-67988888/67981888 0086-371-67991553/67992951
More information1.CONTENTS 1. Contents Control location Before riding Safe riding Driving Use genuine spare parts Use
1.CONTENTS 1. Contents... 1 2. Control location... 3 3. Before riding... 4 4. Safe riding... 4 5. Driving... 5 6. Use genuine spare parts... 5 7. Use of each component... 6 Gauges... 6 Operation of ignition
More informationCommon Rail System Tester CRS-5000
Common Rail System Tester CRS-5000 Catalog Injectronix Co., Ltd. 1/13 CRS-5000 is able to test the following common rail pumps and injectors Pumps Injectors Bosch CP1 Bosch CP2 BOSCH Truck BOSCH Automotive
More informationAirless Spray Gun INSTRUCTIONS DP psi (345 bar) Maximum Working Pressure
INSTRUCTIONS DP-6376 Airless Spray Gun 5000 psi (345 bar) Maximum Working Pressure INSTRUCTIONS This manual contains important warnings and information. READ AND KEEP FOR REFERENCE. Table of Contents Warnings......................................
More informationGPS Steering System Installation Manual
GPS Steering System Installation Manual Supported Vehicles Challenger Massey Ferguson AGCO MT-645C, MT-645D MF-8650 DT-205B MT-655C, MT-655D MF-8660 DT-225B MT-665C, MT-665D MF-8670 DT-250B MT-675C, MT-675D
More informationInstallation and Operating Instructions. Solar System Controller ISC3030
Installation and Operating Instructions Solar System Controller ISC3030 ABOUT THIS MANUAL These operating instructions come with the product and should be kept with it as a reference to all user s of the
More informationQUICK START GUIDE 199R10546
QUICK START GUIDE 199R10546 1.0 Overview This contains detailed information on how to use Holley EFI software and perform tuning that is included within the software itself. Once you load the software,
More informationContents. Overview. Safety Instructions. Before Installation. Installation. Operation. Maintenance. Replacement Parts. System Specifications 8 01
PrintPRO Universal Contents Overview 1 01 02 03 Overview of your extraction system (front) Overview of your extraction system (back) Overview of the Control Panel Safety Instructions 2 01 Important safety
More informationAUTOMATIC CONTROL ROLLING DOOR OPENER
AUTOMATIC CONTROL ROLLING DOOR OPENER INSTALLATION INSTRUCTION AUTOMATIC OBSTRUCT PHOTOELECTRIC BEAM ROLLING CODE SYSTEM AUTO CLOSE DOOR ANTI-THEFT SYSTEM INSTALLATION INSTRUCTION AND RDO OWNERS MANUAL
More informationGPS AutoSteer System Installation Manual
GPS AutoSteer System Installation Manual Supported Vehicles Case STX Wheeled or Quadtrack Case STEIGER Wheeled or Quadtrack New Holland TJ New Holland T 380 380 380 9030 430 385 430 9040 480 430 480 9050
More informationEPAS Desktop Pro Software User Manual
Software User Manual Issue 1.10 Contents 1 Introduction 4 1.1 What is EPAS Desktop Pro? 4 1.2 About This Manual 4 1.3 Typographical Conventions 5 1.4 Getting Technical Support 5 2 Getting Started 6 2.1
More informationAuto-Flo Panel Reinforcement Automatic Dispensing Valve
Auto-Flo Panel Reinforcement Automatic Dispensing Valve Customer Product Manual Part NORDSON CORPORATION AMHERST, OHIO USA Nordson Corporation welcomes requests for information, comments and inquiries
More informationActive Controlled Cooling System
Active Controlled Cooling System April 2011 3267 Progress Dr Orlando, FL 32826 www.apecor.com Preliminary www.apecor.com Table of Contents General Information... 3 Safety... 3 Introduction... 3 What s
More informationMB V 3-IN-1 JUMP STARTER WITH SPIRAL WOUND BATTERY
MB3730 12V 3-IN-1 JUMP STARTER WITH SPIRAL WOUND BATTERY 1 IMPORTANT SAFETY INSTRUCTIONS 1. SAVE THESE INSTRUCTIONS - This manual contains important safety and operating instructions for this PowerStation.
More informationAir Operated Diaphragm Pumps Operating and Maintenance Instructions
Product & Chemical Disclaimer The user must take responsibility in the selection of the products materials of construction. Empire Pumps Ltd will act in an advisory role and offer recommendations; however,
More informationApplication Engineering
Application Engineering February, 2009 Copeland Digital Compressor Controller Introduction The Digital Compressor Controller is the electronics interface between the Copeland Scroll Digital Compressor
More informationTurbocharger / A100-L Original assembly instructions English
Assembly Instructions Turbocharger / A100-L Original assembly instructions English This document is valid for the A100-L series: A165-L, A170-L, A175-L, A180-L, A185-L, A190-L Purpose The assembly instructions
More informationBINKS SPRAY GUN EXTENSIONS
SERVICE MANUAL EN BINKS SPRAY GUN EXTENSIONS TROPHY "C", "EA", "EB", "EN", "HC", "HCVT", "SA", "SC" & "SCMBX" SERIES TROPHY "C" SERIES EXTENSIONS TROPHY "HC" SERIES EXTENSIONS TROPHY "EA" SERIES EXTENSIONS
More informationN1387 Series Troubleshooting Guide for N Alternators
N1387 Series Troubleshooting Guide for N1387-1 Alternators Hazard Definitions These terms are used to bring attention to presence of hazards of various risk levels or to important information concerning
More informationTemperature Controller. TC5+2V4SA Plus USER'S MANUAL
Temperature Controller TC5+2V4SA Plus USER'S MANUAL NOTICE Every effort has been made to ensure that this manual is complete, accurate and up-to-date. The information contained in it is however subject
More informationRediCoat by Nordson. Hopper and VBF Dolly Systems. Customer Product Manual Part A Issued 10/07
RediCoat by Nordson Hopper and VBF Dolly Systems Customer Product Manual Part 1082648A Issued 10/07 This document is subject to change without notice. Nordson Corporation Amherst, Ohio USA 2 Table of Contents
More informationPSU1 Power Supply Unit
OM2443 PSU1 Power Supply Unit Distributed By: GMW Associates 955 Industrial Road, San Carlos, CA, 94070 USA PHONE: +1 650-802-8292 FAX: +1 650-802-8298 EMAIL: sales@gmw.com WEB: www.gmw.com Table of Contents
More informationAutomatic Transfer Switch FT-10 Network Control Communications Module (CCM-T) Kit
Instruction Sheet 10-2004 Automatic Transfer Switch FT-10 Network Control Communications Module (CCM-T) Kit 541 0811 PURPOSE OF KIT A CCM-T is used to monitor and control an automatic transfer switch.
More informationTurbocharger / VTR..0, VTR..1 Original assembly instructions English
Assembly Instructions Turbocharger / VTR..0, VTR..1 Original assembly instructions English This document is valid for the VTR..0/..1 series: VTR160, VTR200, VTR250, VTR320, VTR400 VTR161, VTR201, VTR251,
More informationInstruction Manual August milltronics MSI BELT SCALE
Instruction Manual August 2003 milltronics MSI BELT SCALE Safety Guidelines Warning notices must be observed to ensure personal safety as well as that of others, and to protect the product and the connected
More informationTechnical Note 3676A CB1N
Technical Note 3676A CB1N Basic manual: Workshop Repair Manual 345 and Technical Note 3286A Features of Renault Clio Sport SPL lighter version (see manufacturer's plate) For parts not dealt with in this
More informationINJECTOR. Edge filter. Leak off nipple. C2I label. Nozzle holder body. Bobbin. Control valve. C2I value. Cap nut. Adaptor plate.
52 07 INJECTOR The C21 labels including injector characteristics are attached in each injector. These C21 values should be input to ECU by using Scan-i when replacing the ECU or injectors. Special cautions:
More informationOPERATION AND MAINTENANCE
Table of Contents GENERAL INFORMATION INTRODUCTION... 1 Operating Specifications... 1 FEATURES... 1 SAFETY PRECAUTIONS... 2 SET-UP... 2 OPERATION AND MAINTENANCE TESTING AN IGNITION MODULE OR IGNITION
More information