Common Rail System Tester CRS-4000

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Marjory Singleton
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1 Common Rail System Tester CRS-4000 A Typical Package Injectronix Co., Ltd. 1/13

2 CRS-4000 is able to test the following common rail pumps and injectors Pumps Injectors Bosch CP1 Bosch CP2 BOSCH Truck BOSCH Automotive Bosch CP3 Delphi CRSP DENSO DENSO DENSO DELPHI Denso HP0 Denso HP3 Denso HP4 Siemens DCP SIEMENS Piezo BOSCH Piezo 2/13

Components of CRS-4000 P/N Name Photo Description 615000 CRS-4000 Controller The Main Electronics Simulator 615063 Piezo

Optional 615006 User s operational manual To drive 6 Piezo Injectors (Optional) To dive Denso HP0 pump, 2 solenoids, timing

3 Components of CRS-4000 P/N Name Photo Description CRS-4000 Controller The Main Electronics Simulator Piezo Injector Module to insert in CRS-4000 Controller, Optional Denso HP0 Pump Module to insert in CRS-4000 Controller, Optional User s operational manual To drive 6 Piezo Injectors (Optional) To dive Denso HP0 pump, 2 solenoids, timing sensor and rail pressure sensor (Optional) For CRS-4000 XXXX Injector Database in a CD photo To show Injector data on a Personal computer 3/13

4 Main For Rail Pressure Sensor Extension For Bosch Pressure Sensor Extension For Denso Pressure Sensor Extension For Delphi Pressure Sensor Main For Pressure Regulation Valve of Bosch,Delphi, Denso HP3/HP4 Pump Extension Extension with Plug-Head Terminals For Bosch Pump Regulation Valve For Denso HP3/HP4,Delphi CRSP Pump 4/13

716009 Main To Drive 3 DRVs And for the 2 nd Regulator Valve on

615078 6 Piezo injector Main For Driving 6 Piezo Injectors

Signal For Connecting Timing Sensor on Denso HP0 Pump.

5 Main To Drive 3 DRVs And for the 2 nd Regulator Valve on Siemens Pump To Control the Shut-Off Valve on Bosch CP1 Pump Piezo injector Main For Driving 6 Piezo Injectors (Optional) Main For Denso HP0 Pump (Optional) Timing Signal For Connecting Timing Sensor on Denso HP0 Pump. With Two Connectors for either a 2-pin Magnetic Sensor or a 3-pin Hall-Effect Sensor (Optional) 5/13

711011 Extension For Delphi CR Injector 711012

Driving 6 Solenoid Injectors 711055 Extension 712004

CR injector For Denso CR Injector European CEE 7/4

6 Extension For Delphi CR Injector Extension For Bosch CR Injector Main For Driving 6 Solenoid Injectors Extension Extension AC Power Cord With clamp terminal for CR injector For Denso CR Injector European CEE 7/ AC Power Cord Chinese AC Power Cord American NEMA /13

711032 AC Power Cord Australian AS/NZS 3112:2000 711034 AC Power Cord

controller case and safety ground 711009 Fuse To protect pump drive

power (10A) 940307 Adaptor assembly To collect fuel from Φ7mm injector

7 AC Power Cord Australian AS/NZS 3112: AC Power Cord United Kingdom BS Ground Wire Connect to CRS-4000 controller case and safety ground Fuse To protect pump drive channel #1#1 (5A) Fuse FOR AC power (15A) Fuse FOR AC power (10A) Adaptor assembly To collect fuel from Φ7mm injector nozzle Nozzle adapter assembly To collect fuel from Φ9mm injector nozzle 7/13

900861 O-Ring 900855 O-Ring Spare parts for Φ9mm Nozzle adapter assembly Spare parts for Φ7mm Nozzle adapter assembly 900846 Fitting For Bosch automotive CR injector fuel return port 900880 Fuel

8 O-Ring O-Ring Spare parts for Φ9mm Nozzle adapter assembly Spare parts for Φ7mm Nozzle adapter assembly Fitting For Bosch automotive CR injector fuel return port Fuel defogger At the end of nylon fuel tube to the measurement glass graduates Nylon tube OD Φ6mm, 6m long High pressure fuel line M nuts on both ends, OD 6mm, ID 2mm, 500mm long. Matching for Fuel rail assembly (P/N710010) High pressure fuel line RA-2000 Rail Pressure Diagnoser M nut on one end, M on the other end, OD 6mm, ID 2mm, 500mm long. Matching for Fuel rail assembly (P/N710010) Rail Pressure Diagnoser for Bosch, Delphi, Denso 8/13

We Recommend the Following Optional Accessories P/N Name Photo Description 940164 DRV with Adapter Assembly 710080 Fuel return pipe Genuine Bosch DRV with a matching adapter.

( Recommendable) Fuel return pipe (OD Φ6mm, 1.5.m long for each 940164 DRV adapter assembly) 710010 Fuel rail assembly Genuine Bosch Part, for CP2 system, including 8 M14 1.

9 We Recommend the Following Optional Accessories P/N Name Photo Description DRV with Adapter Assembly Fuel return pipe Genuine Bosch DRV with a matching adapter. The assembly shall be mounted on a fuel rail with M14X1.5 port. The assembly has been tested under 1600bar rail pressure. Need 2 sets for testing CR Pumps.( Recommendable) Fuel return pipe (OD Φ6mm, 1.5.m long for each DRV adapter assembly) Fuel rail assembly Genuine Bosch Part, for CP2 system, including 8 M ports, 1 rail pressure sensor, 1 pressure relief valve (Recommendable) Solid plug For blocking M high pressure port on fuel rail. Matching for fuel rail assembly (P/N710010) 9/13

Other Optional Accessories P/N Name Photo Description

bench (Option) 710048 Flange For Bosch CP1/CP3.

(Option) 710049 Flange For Bosch CP2 pump, matching for

Stand for Fuel Rail and Injectors Mounting fuel rail

Installation adaptor For Bosch Denso heavy duty CR injector

10 Other Optional Accessories P/N Name Photo Description Pump mounting frame Mounting CR pump on the test bench (Option) Flange For Bosch CP1/CP3.3 pump, matching for Pump mounting frame (P/N ) (Option) Flange For Bosch CP2 pump, matching for Pump mounting frame (P/N ) (Option) Mounting Stand for Fuel Rail and Injectors Mounting fuel rail assembly and CR Injectors on the test bench Installation adaptor For Bosch Denso heavy duty CR injector (Option) CR Tools II (Simple package) Simply package for CR injectors and CR pumps (Option) 10/13

11 CR Tools III (Full package) Full package for CR injectors and CR pumps, Includes, , , (Option) Assembly fixture For Assembly CR injector and Disassembly CR injector (Option) CR Injector Tools (35pcs/set) (Option) 11/13

12 CR Pump Tools (Option) Supporting Cabinet (Option) 12/13

Common Rail System Tester CRS-5000

Common Rail System Tester CRS-5000 Catalog Injectronix Co., Ltd. 1/13 CRS-5000 is able to test the following common rail pumps and injectors Pumps Injectors Bosch CP1 Bosch CP2 BOSCH Truck BOSCH Automotive