Merlin Shim Parts Catalogue
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1 Fuel Pump Test Stands Camboxes Calibration Rigs Injector Testers Injector Reconditioning Ultrasonic Cleaning Tanks Miscellaneous Accessories Merlin Shim Parts Catalogue Leading The Way in Diesel Technology Merlin Shim Parts Catalogue
2 SHIM PARTS CATALOGUE INDEX DESCRIPTION PAGE NO. M0001 Needle Lift Shim M0002 Start of Injection / Solenoid Shim 4 x M0003 Start of Injection / Solenoid Shim 4.2 x M0004 Start of Injection / Solenoid Shim 4.5 x M0005 Start of Injection / Solenoid Shim 5.1 x 3 5 M0006 Start of Injection / Solenoid Shim 5.3 x M0007 Start of Injection 5.3 x M0008 Air Gap Shim 6.4 x M0009 Air Gap Shim 7.7 x M0010 Needle Lift Button M0011 Armature Shim 15.7 x M0012 Armature Shim (Hexagon) 22 x M0013 Air Gap Shim (Hexagon) 22 x M0014 Armature Shim 22.8 x M0015 Air Gap Shim 23.7 x M0016 Button 3.75 > M0017 Start of Injection Shim 6.75 x M0018 Ball Cup Shim (hexagon) 23.2 x M0019 Ball Cup Shim 24.3 x M0020 Start of Injection Shim 5.7 x 3 20 M0021 Button 7.76 > M0022 Solenoid Shim 20 x M0023 Actuator Shim (hexagon) 18 x 14 23
3 M0001 BOSCH NEEDLE LIFT SHIM M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M mm 1 Please contact or sales@merlindiesel.com for more detailed information
4 M0002 BOSCH START OF INJECTION / SOLENOID SHIM M M M M M M M M M M M M M M mm 4mm M M M M M M M M M M M M M M M M M M M M M M Please contact or sales@merlindiesel.com for more detailed information 2
5 M0003 BOSCH START OF INJECTION / SOLENOID SHIM M M M M M M M M M M M M M M M M M M mm 4.2mm M M M M M M M M M M M M M M M M M M M M M Please contact or sales@merlindiesel.com for more detailed information
6 M0004 BOSCH START OF INJECTION / SOLENOID SHIM M M M M M M M M M M M M M M M M M M mm 4.5mm M M M M M M M M M M M M M M M M M M Please contact or sales@merlindiesel.com for more detailed information 4
7 M0005 BOSCH START OF INJECTION / SOLENOID SHIM M M M M M M M M M M M M M M mm 5.1mm M M M M M M M M M M M M Please contact or sales@merlindiesel.com for more detailed information
8 M0006 BOSCH START OF INJECTION / SOLENOID SHIM 2.5mm 5.3mm M M M M M M M M M M M M M M M M M M M M M Please contact or sales@merlindiesel.com for more detailed information 6
9 M0007 BOSCH START OF INJECTION SHIM M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M mm 5.3mm 7 Please contact or sales@merlindiesel.com for more detailed information
10 M0008 BOSCH AIR GAP SHIM M M M M M M mm 6.4mm M M M M M M M M M M M M M M M Please use P350 to remove and refit this shim. Merlin P350 STAGE 3 Pneumatic Press Allows adjustment of air gap/pre-injection Delivery on Common Rail 2.1 Injectors Easy removal & re-fitting of Solenoid Sleeve Please contact or sales@merlindiesel.com for more detailed information 8
11 M0009 BOSCH AIR GAP SHIM M M M M M M M M M M M M M M M M M M M mm 7.7mm M M M M M Please contact or sales@merlindiesel.com for more detailed information
12 M0010 BOSCH NEEDLE LIFT BUTTON M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M mm Please contact or for more detailed information 10
13 M0011 BOSCH ARMATURE SHIM M M M M M M M M M M M mm 15.7mm 11 Please contact or for more detailed information
14 M0012 BOSCH ARMATURE SHIM 18mm 22mm M M M M M M M M M M M M M M M M M M M M M Please contact or for more detailed information 12
15 M0013 BOSCH AIR GAP SHIM M M M M M M M M M M M M M M M M M M M M M M M M M M M M mm 22mm M M M M M M M M M M M M M M M M M M M M M M M Please contact or for more detailed information
16 M0014 BOSCH ARMATURE SHIM 19.5mm 22.8mm M M M M M M M M M M M M M M M M M M M M M M Please contact or for more detailed information 14
17 M0015 BOSCH AIR GAP SHIM 19mm 23.7mm M M M M M M M M M M M M M M M M Please contact or for more detailed information
18 M0016 DELPHI BUTTON M M M M M M M M M M M M M M M M M M M M M M M M M mm Please contact or for more detailed information 16
19 M0017 DENSO START OF INJECTION SHIM M M M M M M M M M M M mm 6.75mm 17 Please contact or for more detailed information
20 M0018 DENSO BALL CUP SHIM 20mm 23.2mm M M M M M M M M M M M M M Please contact or for more detailed information 18
21 M0019 DENSO BALL CUP SHIM 21.5mm 24.3mm M M M M M M M M M M M M M M M M M M M M M Please contact or for more detailed information
22 M0020 SIEMENS START OF INJECTION SHIM M M M M M M M M M M M M M mm 5.7mm Please contact or for more detailed information 20
23 M0021 SIEMENS BUTTON M M M M M M M M M M M M M M M M M M M M M M mm 21 Please contact or for more detailed information
24 M0022 SIEMENS SOLENOID SHIM 13.7mm 20mm M M M M M M M M M M M M M M M M M M M M M Please contact or for more detailed information 22
25 M0023 SIEMENS ACTUATOR SHIM 14mm 18mm M M M M M M M M M M M M M M M M M M M M M M M M Please contact or for more detailed information
26 Shim Parts Catalogue MERLIN DIESEL SYSTEMS LTD Merlin Diesel Systems Limited Our test equipment division manufactures Merlin diesel fuel injection test equipment, cleaning tanks and engine valve re-facing machines. The product range covers automotive, marine, rail and power generation applications and includes test equipment for electronic unit injectors, common rail injectors and electronic governed fuel pumps. Ultrasonic cleaning tanks, tachometers, service tools and test bench spares, plus a comprehensive selection of reconditioned test equipment complement the range. Parts Division Merlin Diesel Systems Parts Division supply diesel injection spare parts and complete units for Delphi, Bosch, Zexel, Denso, Yanmar, Stanadyne and Woodward applications. These include nozzles, fuel pumps, injectors, lift pumps, filters and glow plugs. T: +44 (0) F: +44 (0) E: parts@merlindiesel.com Test Equipment Division T: +44 (0) F: +44 (0) E: sales@merlindiesel.com DIESEL FUEL INJECTION TEST AND SERVICE EQUIPMENT Merlin Diesel Systems Ltd, Unit , Bradkirk Place, Walton Summit Centre, Preston, Lancashire, PR5 8AJ. England T: +44 (0) F: +44 (0) E: sales@merlindiesel.com Distributed By: ILLUSTRATIONS AND TECHNICAL DATA ARE NON-BINDING. SUBJECT TO CHANGE AS A RESULT OF TECHNOLOGICAL PROGRESS. DATA No. MDS-SPC/DP August ,500 Printed in England.
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