IGNITION TO INDEX IGNITION SYSTEM (3SZ-VE) OPERATION CHECK... LOCATION... IGNITION SYSTEM (K3-VE) CAM POSITION SENSOR (3SZ-VE) COMPONENTS...

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1 TO INDEX ENGINE NITION NITION SYSTEM (3SZ-VE) OPERATION CHECK LOCATION NITION SYSTEM (K3-VE) OPERATION CHECK LOCATION CAM POSITION SENSOR (3SZ-VE) COMPONENTS REMOVAL INSTALLATION INSPECTION CAM POSITION SENSOR (K3-VE) COMPONENTS REMOVAL INSTALLATION INSPECTION CRANK POSITION SENSOR (3SZ-VE) COMPONENTS REMOVAL INSTALLATION INSPECTION CRANK POSITION SENSOR (K3-VE) COMPONENTS REMOVAL INSTALLATION INSPECTION SPARK PLUG (3SZ-VE) INSPECTION SPARK PLUG (K3-VE) INSPECTION

2 1 NITION SYSTEM (3SZ-VE) ENGINE NITION - NITION SYSTEM (3SZ-VE) OPERATION CHECK 1. PERFORM SPARK TEST (a) Check for diagnostic trouble codes. (See page ES-8) If a DTC is detected, perform the troubleshooting procedures for the corresponding DTC. (b) Perform the spark test. (1) Remove the air cleaner assembly. (2) Disconnect the connector from the ignition coil. (3) Remove the ignition coil. (4) Remove the spark plug. (5) Install the spark plug to the ignition coil and connect the connector. (6) Disconnect all connectors of the fuel injector assembly. (7) Ground the spark plug. (8) Make sure that sparks occur when the engine is cranking. Be sure to ground the hexagonal part or the thread of the ground electrode of the spark plug. If the ignition coil has been dropped or struck, replace it. Do not crank the engine for more than 2 seconds. (9) Connect the connector of the fuel injector assembly. (10) Install the spark plugs. Torque: 20 N*m (204 kgf*cm) (11) Install the ignition coils. Torque: 7.5 N*m (76 kgf*cm) (12) Connect the connector to the ignition coil. (13) Check for diagnostic trouble codes.

3 LOCATION NITION - NITION SYSTEM (3SZ-VE) 2 NITION COIL ASSEMBLY CAMSHAFT POSITION SENSOR CRANKSHAFT POSITION SENSOR SPARK PLUG A137728J01

4 3 NITION SYSTEM (K3-VE) ENGINE NITION - NITION SYSTEM (K3-VE) OPERATION CHECK 1. PERFORM SPARK TEST (a) Check for diagnostic trouble codes. (See page ES-8) If a DTC is detected, perform the troubleshooting procedures for the corresponding DTC. (b) Perform the spark test. (1) Remove the air cleaner assembly. (2) Disconnect the connector from the ignition coil. (3) Remove the ignition coil. (4) Remove the spark plug. (5) Install the spark plug to the ignition coil and connect the connector. (6) Disconnect all connectors of the fuel injector assembly. (7) Ground the spark plug. (8) Make sure that sparks occur when the engine is cranking. Be sure to ground the hexagonal part or the thread of the ground electrode of the spark plug. If the ignition coil has been dropped or struck, replace it. Do not crank the engine for more than 2 seconds. (9) Connect the connector of the fuel injector assembly. (10) Install the spark plugs. Torque: 20 N*m (204 kgf*cm) (11) Install the ignition coils. Torque: 7.5 N*m (76 kgf*cm) (12) Connect the connector to the ignition coil. (13) Check for diagnostic trouble codes.

5 LOCATION NITION - NITION SYSTEM (K3-VE) 4 NITION COIL ASSEMBLY CAMSHAFT POSITION SENSOR CRANKSHAFT POSITION SENSOR SPARK PLUG A137728J01

6 5 NITION - CAM POSITION SENSOR (3SZ-VE) CAM POSITION SENSOR (3SZ-VE) ENGINE NITION COMPONENTS AIR CLEANER ASSEMBLY T=7.5{76} T=18{184} T=7.5{76} CAMSHAFT POSITION SENSOR T=7.5{76} AIR CLEANER HOSE NO. 1 THTENING TORQUE A139037J01

7 NITION - CAM POSITION SENSOR (3SZ-VE) 6 REMOVAL 1. REMOVE AIR CLEANER HOSE NO. 1 (See page CO - 15) 2. REMOVE AIR CLEANER ASSEMBLY (See page EM - 146) 3. REMOVE CAM POSITION SENSOR (a) Remove the bolt, then remove the wire harness clamp. A (b) Disconnect the connector. A (c) (d) Remove the bolt, then remove the wire harness clamp. Disconnect the connector. A138988

8 7 NITION - CAM POSITION SENSOR (3SZ-VE) (e) Remove the bolt, then remove the cam position sensor. INSTALLATION 1. INSTALL CAM POSITION SENSOR (a) Apply a light coat of engine oil to the O-ring. A (b) (c) Using a priset torque wrench, install the cam position sensor with the bolt. Torque: 7.5 N*m (76 kgf*cm) Be careful that the O-ring is not cracked or pinched when installing it to the cylinder head. Connect the connector. A138990

9 NITION - CAM POSITION SENSOR (3SZ-VE) 8 (d) Install the wire harness clamp with the bolt. A (e) Install the wire harness clamp with the bolt. A (f) (g) Install the wire harness clamp with the bolt. Connect the connector. 2. INSTALL AIR CLEANER ASSEMBLY (See page EM - 167) 3. INSTALL AIR CLEANER HOSE NO. 1 (See page CO - 19) INSPECTION A INSPECT CAM POSITION SENSOR (a) Using a tester, measure the resistance between the connector terminals. Standard: 1850 to 2450 Ω (20 C) 2 1 A105341J05

10 9 NITION - CAM POSITION SENSOR (K3-VE) CAM POSITION SENSOR (K3-VE) ENGINE NITION COMPONENTS AIR CLEANER ASSEMBLY T=7.5{76} T=18{184} T=7.5{76} CAMSHAFT POSITION SENSOR T=7.5{76} AIR CLEANER HOSE NO. 1 THTENING TORQUE A139037J01

11 NITION - CAM POSITION SENSOR (K3-VE) 10 REMOVAL 1. REMOVE AIR CLEANER HOSE NO. 1 (See page CO-22) 2. REMOVE AIR CLEANER ASSEMBLY (See page EM-173) 3. REMOVE CAM POSITION SENSOR (a) Remove the bolt, then remove the wire harness clamp. A (b) Disconnect the connector. A (c) (d) Remove the bolt, then remove the wire harness clamp. Disconnect the connector. A138988

12 11 NITION - CAM POSITION SENSOR (K3-VE) (e) Remove the bolt, then remove the cam position sensor. INSTALLATION 1. INSTALL CAM POSITION SENSOR (a) Apply a light coat of engine oil to the O-ring. A (b) (c) Using a pri set torque wrench, install the cam position sensor with the bolt. Torque: 7.5 N*m (76 kgf*cm) Be careful that the O-ring is not cracked or pinched when installing it to the cylinder head. Connect the connector. A138990

13 NITION - CAM POSITION SENSOR (K3-VE) 12 (d) Install the wire harness clamp with the bolt. A (e) Install the wire harness clamp with the bolt. A (f) (g) Install the wire harness clamp with the bolt. Connect the connector. 2. INSTALL AIR CLEANER ASSEMBLY (See page EM-194) 3. INSTALL AIR CLEANER HOSE NO. 1 (See page CO-26) INSPECTION A INSPECT CAM POSITION SENSOR (a) Using a tester, measure the resistance between the connector terminals. Standard: 1850 to 2450 Ω(20 C) 2 1 A105341J05

14 13 NITION - CRANK POSITION SENSOR (3SZ-VE) CRANK POSITION SENSOR (3SZ-VE) ENGINE NITION COMPONENTS ENGINE UNDER COVER T=7.5{76} T=5.4{55} 11 CRANKSHAFT POSITION SENSOR THTENING TORQUE A136972J01

15 NITION - CRANK POSITION SENSOR (3SZ-VE) 14 REMOVAL 1. REMOVE ENGINE UNDER COVER 2. REMOVE CRANK POSITION SENSOR (a) Disconnect the connector. (b) Remove the bolt, then remove the crank position sensor. INSTALLATION 1. INSTALL CRANK POSITION SENSOR (a) Apply a light coat of engine oil to the O-ring. A A (b) Install the crank position sensor with the bolt. Torque: 7.5 N*m (76 kgf*cm) Be careful that the O-ring is not cracked or pinched when installing it to the cylinder head. (c) Connect the connector. 2. INSTALL ENGINE UNDER COVER (See page CO-26) INSPECTION INSPECT CRANK POSITION SENSOR (a) Check the resistance. (1) Using a tester, measure the resistance between the connector terminals. Standard: 1850 to 2450 Ω (20 C) A133584

16 15 NITION - CRANK POSITION SENSOR (K3-VE) CRANK POSITION SENSOR (K3-VE) ENGINE NITION COMPONENTS ENGINE UNDER COVER T=7.5{76} T=5.4{55} 11 CRANKSHAFT POSITION SENSOR THTENING TORQUE A136972J01

17 NITION - CRANK POSITION SENSOR (K3-VE) 16 REMOVAL 1. REMOVE ENGINE UNDER COVER 2. REMOVE CRANK POSITION SENSOR (a) Disconnect the connector. (b) Remove the bolt, then remove the crank position sensor. INSTALLATION 1. INSTALL CRANK POSITION SENSOR (a) Apply a light coat of engine oil to the O-ring. A A (b) (c) Install the crank position sensor with the bolt. Torque: 7.5 N*m (76 kgf*cm) Be careful that the O-ring is not cracked or pinched when installing it to the cylinder head. Connect the connector. 2. INSTALL ENGINE UNDER COVER (See page EM-195) INSPECTION INSPECT CRANK POSITION SENSOR (a) Check the resistance. (1) Using a tester, measure the resistance between the connector terminals. Standard: 1850 to 2450 Ω(20 C) A133584

18 17 NITION - SPARK PLUG (3SZ-VE) SPARK PLUG (3SZ-VE) ENGINE NITION INSPECTION 1. INSPECT SPARK PLUG (a) Inspect spark plug gap. Because an iridium plug is used, do not adjust the gap of the spark plug except when using a new plug (when the vehicle was driven 1000 km or less). Do not damage the iridium tip. Standard Manufacturer Type Specified Value (mm) Maximum (mm) NGK IKR7C (b) (c) If the gap is larger than the maximum, replace the spark plug because the iridium tip is worn out. Because a long-reach plug is used, be sure to replace the plug with the specified plug. Clean the spark plug. Do not clean the spark plug as it may damage the iridium tip.however, if the plug is extremely dirty due to smoke damage or for other reasons, the spark plug may be cleaned for very short time (less than 20 seconds) using a spark plug cleaner. In order to prevent damage to the electrode, do not exceed 20 seconds.

19 NITION - SPARK PLUG (K3-VE) 18 SPARK PLUG (K3-VE) ENGINE NITION INSPECTION 1. CHECK SPARK PLUG (a) Inspect spark plug gap. Standard Manufacturer Type Specified Value (mm) NGK BKR6EY DENSO K20R-U (b) (c) (d) (e) Inspect for smoke damage or excessive burning on the spark plug. Check the plug gap using a plug gap gauge. If the gap is larger than the maximum, replace the spark plug because the iridium tip is worn out. Clean the spark plug. TO INDEX TO NEXT SECTION

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