Version COPYRIGHT MARBED Srl 2007 all rights reserved ARBED CATALOG

Transcription

1 1 catalog test bench equipment Version COPYRIGHT MARBED Srl 2007 all rights reserved ARBED CATALOG test bench equipment 1

2 PROFESSIONAL DIESEL VICE SERTOOLS MARBED Srl Piazza Novelli, Milano Italy l Fax info@marbed.com

3 PROFESSIONAL DIESEL SERVICE TOOLS Pump mounting on test bench A B C G A B C G , , , , optional spacer A 9425A A BH BH ISO normative bench cradle axle 120 slide A B Bracket for PE..H pumps flanged 9422BR BH /33 BH PES...P pumps bracket couple for BOSCH test bench flange Ø BH /33 BH PES...P pumps bracket couple for BOSCH test bench flange Ø BH Bed to fix B pumps on test bench 1.r00 5

4 PUMP MOUNTING ON TEST BENCH PROFESSIONAL DIESEL SERVICE TOOLS A B C G , , , , optional spacer A 9425A BH BH PE..P pumps A BH PE..H, PE..R pumps 8124 BH VP44 pumps (AUDI) 9423 BH P pumps 9081 BH A pumps 9084 BH B pumps 1.r00 6

5 PROFESSIONAL DIESEL SERVICE TOOLS Pump clamping flanges 9680A BH on test bench 9601 BH Clamping bracket on A Clamping bracket on 8132 Test bench flange for PES...A pumps (on FIAT) Test bench flange for PES...PPV pumps with Ø 95 hole 9478B BH C BH Test bench flange for PES...P pumps (IVECO ) with Ø 7 hole Test bench flange for PES... MW pumps (MERCEDES, VOLVO etc.) with Ø 68 hole Test bench flange for EP/VA.. VE.. CAV pumps with Ø 50 hole Test bench flange for DPS pumps with Ø 68 hole Test bench flange for VP44VR30 pumps 9479D BH A BH BH E BH Test bench flange for VP44 pumps 9478T Test bench flange for CATERPILLAR pumps SLIV series with Ø 95 hole Test bench flange for pumps mounted on RENAULT MEGANE Test bench flange for pumps mounted on MERCEDES 9478F 9478M 9746 BH r00 7

6 1.r00 8

7 PROFESSIONAL DIESEL SERVICE TOOLS Immersed pumps clamping Tools for the following application 9562W in 1 box 9562KW in 2 boxes 9562KWY in 3 boxes W KW KWY BOSCH PFRK 1 cyl BOSCH PFRK 2 cyl BOSCH PFRK 3 cyl BOSCH PFRK 4 cyl BOSCH 1 cyl other STANADYNE 1 cyl BOSCH Q ZEXEL 2 cyl ZEXEL 3 cyl ZEXEL 4 cyl MINI 234 cyl MINI 1 cyl YANMAR 2 cyl YANMAR 3 cyl YANMAR 3 cyl PFM1P for the part numbers and the specific application, see the following table 1.r00 9

8 PROFESSIONAL DIESEL SERVICE TOOLS PUMP PLATE ROD ROD GUIDE 1 75mm BOSCH PFRK 1 cyl 9562A 9562F 9562G 2 75mm BOSCH PFRK 2 cyl 9562C 9562F 9562G 3 75mm BOSCH PFRK 3 cyl 9562D 9562F 9562G 4 75mm BOSCH PFRK 4 cyl 9562E 9562F 9562G 5 75mm included in 9562B BOSCH 1 cyl Other 9562B 9562F 1.r00

9 Configuration SPACER PLATE CAMBOX ALBERO COUPLING APPLICATION 9562M4 9562M1 9564A M4 9562M1 9564A M4 9562M1 9564A M4 9562M1 9564A M4 9562M1 9564A r00 11

10 PROFESSIONAL DIESEL SERVICE TOOLS PUMP PLATE ROD ROD GUIDE 6 75mm included in 9562M3 STANADYNE 1 cyl 9562M3 9562F 7 75mm included in 9563 BOSCH Q F 8 68mm ZEXEL 2 cyl F 9562R 9 68mm ZEXEL 3 cyl L 9562LB 68mm ZEXEL 4 cyl F 9562G 1.r00 12

11 Configuration SPACER PLATE CAMBOX ALBERO COUPLING APPLICATION 9562M4 9562M1 9564A M4 9562M1 9564A M5 9562M1 9564A M5 9562M1 9564A M5 9562M1 9564A r00 13

12 PROFESSIONAL DIESEL SERVICE TOOLS PUMP PLATE ROD ROD GUIDE 11 61mm MINI 234 cyl 9562H 9562I 12 61mm MINI 1 cyl 9562N 9562F 9562I 13 YANMAR 2 cyl TD YANMAR 3 cyl TD YANMAR 3 cyl TD r00 14

13 Configuration SPACER PLATE CAMBOX ALBERO COUPLING APPLICATION 9562M1 9564B M1 9564B M5 9562M1 9564A M1 9564A M5 9562M1 9564A r00 15

14 PROFESSIONAL DIESEL SERVICE TOOLS PUMP PLATE ROD ROD GUIDE 16 BOSCH PFM 1P 9562P 9562F 9562FP 17 ZEXEL 1 cyl 9562T 9562F 9562FP 18 included in 9562FX BOSCH PDM1Q60F 9562FX 9562F 19 included in 9562S BOSCH PFM 1P S 9562F 1.r00 16

15 Configuration SPACER PLATE CAMBOX ALBERO COUPLING APPLICATION DEUTZ SAME (****) 9562M4 9562M1 9564C 9576 SAME (***) 9562M4 9562M1 9564A 9576 FOCS. (**) 9562M4 9562M1 9564A 9576 DEUTZ SAME 9562M4 9562M1 9564C 9576 (**) For this application special tools 9920BD, 8080, 8081 and 9701FX tool box are also available (***) For this application special tools 8079, 9561A e 9561 are also available (****) during mounting session, first introduce the bare tappet in the proper sliding guide and after the pump body 1.r00 17

16 PROFESSIONAL DIESEL SERVICE TOOLS 9659 Cushioned Coupling for CAVDPADPS DPCBOSCH VE A Cushioned puller coupling for CAV DPA, DPS, DPC and BOSCH VE pumps adaptable to all test benches by 9680A (A) supplied with 3 gears 9659 gear cone Ø I17 gear cone Ø I20 CAV female gear external Ø gear 35,5 9659IDPA CAV gear NOT INCLUDED optional r00 18

17 PROFESSIONAL DIESEL SERVICE TOOLS ISO 4008/1 Antibacklash driving couplings These couplings can be used to drive left and right any pump up 600 Nm They must turn inside the proper protective cover ISO 4008/1 antibacklash coupling Ø mm 115 m holes 9873 BH BH ISO 4008/1 antibacklash coupling Ø mm 1 m holes (MAGASA F115 test bench) 9873A ISO 4008/1 antibacklash coupling Ø mm 115 m12 holes 9873R BH BH r00 19

18 ISO 4008/1 ANTIBACKLASH DRIVING COUPLING PROFESSIONAL DIESEL SERVICE TOOLS Spare parts Vice screw Body screw Intermediate disk Screw for back plate r00 20

19 PROFESSIONAL D TOOLS Conical driving couplings CODE Ø CONE LENGHT TEETH PULLER NOTES MERCE ES D BH toothed 9405 KDEP 1545 BH clamp to block 9747 on test bench incorporated (nut 14x1,5) 9578B BH BOSCH EP/VE pumps (on FORD TRANSIT) 9578A BH r00 21

20 CONICAL DRIVING COUPLINGS PROFESSIONAL DIESEL SERVICE TOOLS CODE Ø CONE LENGHT TEETH PULLER NOTES cylinders SIMMS pumps incorporated (nut 18x1,5) BOSCH P inline pumps 9462B BH BOSCH P pumps BOSCH P pumps Stiffened: external Ø 65 mm BOSCH P pumps 9462A r00 22

21 CONICAL DRIVING COUPLINGS PROFESSIONAL DIESEL SERVICE TOOLS CODE Ø CONE LENGHT TEETH PULLER NOTES incorporated (nut 20x1,5) BOSCH P 70P7800 pumps 9685C BH BOSCH P 70P7800 pumps 9685A BH incorporated (nut 24x1,5) Cone depth mm 30 BOSCH P 70P7800 pumps 9809BC BH incorporated (nut 24x1,5) Cone depth mm 40 BOSCH P 70P7800 pumps 9809BL BH HC BH BH BH Cardan lamellar coupling for BOSCH P70, P7800, R, H pumps H BH BH BH Cardan lamellar coupling BOSCH H pumps With 2 nuts 9809HS 1.r00 23

22 PROFESSIONAL DIESEL SERVICE TOOLS Toothed driving couplings CODE Ø TEETH No. WRENCH PULLER NOTES CAVDPA pumps 9408 Pumps mounted on MERCE ES D BH conical 9405 KDEP 1545 BH clamp to block 9747 on test bench FIAT LOMBARDINI ,5 6 TOYOTA IVECO r00 24

23 TOOTHED DRIVING COUPLINGS PROFESSIONAL DIESEL SERVICE TOOLS CODE Ø TEETH No. WRENCH PULLER NOTES 7 32,5 42 FIAT TIGROTTO MERCEDES 220 D OPEL , PEUGEOT ,2 45 FIAT THEMA CROMA SOFIM ,5 24 CAV pumps on PERKINS r00 25

24 TOOTHED DRIVING COUPLINGS PROFESSIONAL DIESEL SERVICE TOOLS CODE Ø TEETH No. WRENCH PULLER NOTES MERCEDES SPRINTER IVECO EUROTEC 9809C 9809D 9809E IVECO EUROCARGO 150E E ,2 41 IVECO A 9868B 1.r00 26

25 PROFESSIONAL DIESEL SERVICE TOOLS 9875W Set of pullers for pump gears Ø 28, 33, 3839, 45, 74 Supplied in an elegant wooden case 9875W 9875E 9875C 9875D Set of pullers for pump gears. The kit includes: Puller for Ø 3839 pump gears BOSCH MW, P mounted on IVECO , FIAT DUCATO component part numbers: Body Pair of half shells for 9894 gear Ø 3839 Ring Pair of half shells for 9894 gear Ø A 9875 Pair of half shells for 9894 gear Ø B Complete puller for Ø 45 pump gears 9809E Complete puller for Ø 74,2 pump gears 9868B 1.r00 27

26 PROFESSIONAL DIESEL SERVICE TOOLS Driving couplings for hubs CODE APPLICATION PULLER NOTES 1 LUCAS DPC and BOSCH VE pumps mounted on VW POLO 1900, GOLF TD 3 holes 9998A CAVDPS pumps mounted on FORD YORK, TRANSIT 3 holes BOSCH P pumps mounted on IVECO TURBOSTAR Ø 0 holes Ø 11 4 BOSCH P pumps mounted on MERCEDES, MAN ecc.. incorporated PULLER COUPLING Thread 45x1,5 Tooth mm KDEP 33 5 SIMMS e BOSCH PES...P pumps mounted on FORD YORK e TRANSIT 4 holes old type KDEP 1557 BH BOSCH P70 P1800 pumps mounted on IVECO MERCEDES and MACK engines incorporated PULLER COUPLING Threads 52x1,5 Tooth mm 12 1.r00 28

27 DRIVING COUPLINGS FOR HUBS PROFESSIONAL DIESEL SERVICE TOOLS CODE APPLICATION PULLER NOTES A VE PUMPS on FORD TRANSIT ORION 9866A 4 holes 8 Pumps mounted on FIAT 170 Ø BOSCH P pumps mounted on SCANIA 141 Ø 1 holes Ø Pum mounted on 9026 Ø 93 4 holes Ø 2 holes Ø BOSCH PES...P pumps mounted on JOHN DEER incorporated PULLER COUPLING 3 holes adapter to be used with BOSCH PES...P pumps mounted on JOHN DEER incorporated PULLER COUPLING 4 holes adapter to be used with Pumps mounted on FIAT 690 Ø 90 holes Ø r00 29

28 DRIVING COUPLINGS FOR HUBS PROFESSIONAL DIESEL SERVICE TOOLS CODE APPLICATION PULLER NOTES CAV pumps mounted on FIAT 242 etc Ø 60 4 holes 13 CAV pumps mounted on PERKINS Ø 60 3 holes r00 30

29 PROFESSIONAL DIESEL SERVICE TOOLS Keyed driving couplings 12 Motoring coupling for common rail pumps Key: width 8 mm Tooth: 12 mm Motoring coupling for common rail pumps Key width: 9 mm Tooth: 12 mm Motoring coupling for CATERPILLAR 955K (Ø 35 mm) Key width: 13 mm Key height: 12 mm Tooth: mm r00 31

30 ISO test injectors TYPE I ISO 7440 TYPE II ISO 7440 CODE PRESSURE ORIFICE PLATE BAR RIF CODE PRESSURE ORIFICE PLATE BAR diam. 0,4 mm BAR diam. 0,5 mm BAR diam. 0,5 mm RIF Spry damper assy Nut retainer Valve assy needle (rif ) Spacer Spindle Spring Registry screw Body holder Locknut pressure adjusting Screw assy bleeder Tube Gasket Screw Fuel inlet stud assy Gasket V* E1.025 Spry damper assy Nut retainer Adapter Orifice Plate Valve assy needle (rif ) Spacer Spindle Spring Registry screw Body holder Locknut pressure adjusting Screw assy bleeder Tube Gasket Screw Fuel inlet stud assy Gasket Seeger 1.r00 32

31 ISO TEST INJECTORS TYPE III ISO 7440 TYPE IV ISO 7440 CODE PRESSURE ORIFICE PLATE BAR diam. 0,4 mm BAR diam. 0,5 mm BAR diam. 0,6 mm BAR diam. 0,7 mm BAR diam. 0,8 mm BAR diam. 0,6 mm RIF AI AI AI AI AI AI6 CODE PRESSURE ORIFICE PLATE RIF BAR AI BAR AI V* E1.025 Spry damper assy Nut retainer Adapter Orifice Plate Valve assy needle (rif AI0/4) Body holder Spindle Spring Registry screw Spring retaining cup Locknut pressure adjusting Cover nut Screw assy bleeder Tube Gasket Screw Fuel inlet stud assy Gasket Seeger Spry damper assy Nut retainer Body holder Spindle Spring Registry screw Spring retaining cup Locknut pressure adjusting Cover nut Screw assy bleeder Tube Gasket Screw Fuel inlet stud assy Gasket 1.r00 33

32 ISO TEST INJECTORS TYPE VII ISO TYPE VIII ISO CODE PRESSURE ORIFICE PLATE BAR diam. 0,6 mm BAR diam. 0,6 mm BAR diam. 0,7 mm BAR diam. 0,7 mm BAR diam. 0,8 mm BAR diam. 0,8 mm BAR diam. 0,5 mm BAR diam. 0,5 mm 14 RIF CODE PRESSURE ORIFICE PLATE BAR BAR BAR 14 RIF V* Spry damper assy Nut retainer Adapter Orifice Plate Valve assy needle (rif ) Spacer Spindle Spring Body holder Gasket Screw Tube Oring Registry screw Locknut pressure adjusting Screw assy bleeder Tube Fuel inlet stud assy Gasket Spry damper assy Nut retainer Adapter Valve assy needle (rif ) Spacer Spindle Spring Body holder Gasket Screw Tube Oring Registry screw Locknut pressure adjusting Screw assy bleeder Tube Fuel inlet stud assy Gasket 1.r00 34

33 ISO TEST INJECTORS TYPE IX ISO SPECIFIC APPLICATION ON BOSCH 815 TEST BENCHES AND SIMILAR CODE PRESSURE ORIFICE PLATE BAR diam. 0,4 mm RIF In the place of the standard spray damper, the proper adaptor allows to install any ISO test injector into the specific quick release couplings installed on Bosch test benches mod. 815 and similar SPECIFIC APPLICATION ON HARTRIDGE AVM TEST BENCHES AND SIMILAR The proper adaptor is specifically designed to install any ISO test injector into specific quick release couplings installed on Hartridge test benches mod. AVM and similars. ø V* Spry damper assy Nut retainer Adapter Orifice Plate Valve assy needle (rif ) Spacer Spindle Spring Body holder Gasket Screw Tube Oring Registry screw Locknut pressure adjusting Screw assy bleeder Tube Fuel inlet stud assy Gasket V V V V V8 diam. 0,4 mm diam. 0,5 mm diam. 0,6 mm diam. 0,7 mm diam. 0,8 mm ø32 Reduction nylon bushing for dumper to be applied on different test benches (not on BOSCH) 32 x 26. * It depends on the model of the test injector. For the appropriate part number use the following table. rif AI4/1 rif AI5/1 rif AI6/1 rif AI7/1 rif AI8/1 1.r00 35

34 PROFESSIONAL DIESEL SERVICE TOOLS Mounting device for ISO test injectors Device to be installed on test bench bed, in order to hold until 6 ISO test injectors plication where short test pipes quired. The kit is complete with 6 flexibles pipes to connect test injectors to the test bench metering system 9919 KDEP 1140 BH Holder for ISO test injectors TYPE III and IV 9921 Holder for ISO test injectors TYPE I, II, VII, VIII and IX 9921A Rilsan flexible pipe with quick connections on male and female fittings (20 x 1,5) 9920 KDEP 1140/2 BH Female 20 x 1,5 fitting for flexible pipe 9920D Male 20 x 1,5 fitting for flexible pipe 9920E Quick connection for flexible pipe 9920F 1.r00 36

35 MOUNTING DEVICE FOR ISO TEST INJECTORS PROFESSIONAL DIESEL SERVICE TOOLS Adapter for old version of 9921 to old type IX test injectors 9981 OPTIONAL Rilsan flexible pipe with reinforced quick connections for hight pressure complete with male and female fittings (20 x 1,5) 9920A OPTIONAL Reinforced quick release connection nozzle holder side 9920B Reinforced quick release connection dumper holder side 9920C Female 20 x 1,5 fitting for flexible pipe 9920D Male 20 x 1,5 fitting for flexible pipe 9920E Interface to hold the bracket for ISO test injectors on HARTRIDGE test benches OPTIONAL New design version of OPTIONAL 1.r00 37

36 PROFESSIONAL DIESEL SERVICE TOOLS ISO 4093 high pressure pipes Rubber covered steel pipes pp ISO normative 4093/1986 pipes for test benches with tested welded cones in special high resistant steel. The pipes are equipped with antioil rubber coating to reduce vibrations and to decrease noise of 50%. Test bench oil remains in temperature, shape set at the beginning remains the same all over the time. CODE NUT APPLICATION /A HH AHP ,75 2, /12 EPIC (PSA) pumps BH ,2 1, /14 VE direct injection (Audi Ford Transit) /A HH AHP ,125 1, /14 DP200 pumps BH HH AHP /14 VE direct injector DPCN LUCAS (BMVDaily Kangoo Marea) /A BH HH AHP , /14 PE(S)...P Pumps Bosch over 11 mm /B BH HH AHP /14 KAM MW DCP DPS BH HH AHP /14 PE(S)...P Pumps Bosch to 11mm /A HH AHP ,25 2,5 7 12/14 DP200 pumps BH HH AHP /14 VA VE DPS MW direct injection 8075/A BH HH AHP , /14 PE(S)...P Pumps Bosch over 11mm 1.r00 38

37 PROFESSIONAL DIESEL SERVICE TOOLS ISO normative 4093/1986 pipings for test benches with tested welded cones in special high resistant steel Steel pipings pp CODE NUT APPLICATION BH ,25 1, /14 FR 1K (same) HH AHP ,75 2, /12 VE direct injection (Audi Ford Transit) BH ,2 1, /14 VE direct injection (Audi Ford Transit) HH AHP ,125 1, /14 DP200 pumps BH HH AHP /A BH HH AHP , /14 14/14 VE direct injector DPCN (BMVDaily Kangoo Marea) PE(S)...P Pumps Bosch to 11 mm BH HH AHP /A BH HH AHP /14 14/14 KAM MW DCP DPS PE(S)...P Pumps Bosch to 11mm /B BH , /14 PE(S)...P Pumps Bosch over 11mm HH AHP BH HH AHP ,25 1, /14 12/14 DP200 pumps VA VE DPA DPS MW direct injection /A BH BH HH AHP , /14 14/14 VA DPA PE(S)...P Pumps Bosch over 11mm M BH ,9 2, /14 VP29/30 (FORD, ROVER) M BH /14 VP29/ M BH ,9 2, /14 VP44 (AUDI, BMW, FORD, NISSAN) M BH /14 VP44 (CUMMINS, J.DEERE, NISSAN, VOLVO) 1.r00 39

38 PROFESSIONAL DIESEL SERVICE TOOLS Graduated test tubes Conical graduated test tubes Graduated with mercury at 20 C to assure the maximum accuracy Set of 6, 8, 12 pieces are recommended A CODE CC B Ø A Ø H APPLICATION ,5 217 ODOLINI, RABOTTI ,5 217 ODOLINI, RABOTTI MERLIN ,5 217 HARTRIDGE ODOLINI ODOLINI, RABOTTI H AEGE, ODOLINI BOSCH ODOLINI RABOTTI AEGE, ODOLINI B , BOSCH, DETEQ 1.r00 40

39 GRADUATED TEST TUBES PROFESSIONAL DIESEL SERVICE TOOLS Graduated test tubes Graduated with mercury at 20 C to assure the maximum accuracy Set of 6, 8, 12 pieces are recommended CODE CC B Ø H APPLICATION ODOLINI ,8 218 RABOTTI, AEGE BH BOSCH H RABOTTI ,5 293 ODOLINI, DETEQ , DETEQ BH BOSCH B AEGE 1.r00 41

40 PROFESSIONAL DIESEL SERVICE TOOLS 9632A Auxiliary manometer unit Auxiliary manometer unit to test rotary pumps on test bench, equipped with: 9632A ,6 BAR manometer and correspondent pressure regulator to test LDA devices 1/0/+3 BAR combined vacuum manometer to check the pump feed pressure and allow the vacuum tests 016 BAR manometer to check the transfer pressure 02,5 BAR manometer to check the pump box pressure Pipes and fittings 01,6 BAR gliceroil manometer 1/0/+3 BAR gliceroil combined manometer and vacuum meter 016 BAR gliceroil manometer 01 BAR gliceroil manometer 02,5 BAR gliceroil manometer 760/0 mmhg 1/0 BAR gliceroil vacuum meter manometers r00 42

41 PROFESSIONAL DIESEL VICE SERTOOLS MARBED Srl Piazza Novelli, Milano Italy l Fax info@marbed.com