CAV / LUCAS / DELPHI rotary pumps

Transcription

1 MarbedBook20 CAV / LUCAS / DELPHI rotary pumps CAV / LUCAS / DELPHI rotary pumps Pumps equipment

2 CAV / LUCAS / DELPHI rotary pumps Pumps equipment Pump service brackets Cushioned Coupling Tools for DPA Tools for DPS Tool box for DPC/DPCN pumps Other tools Tool box for DP200 pumps Tools for EPIC pumps Comparator bearings Advance gauge CAV / LUCAS / DELPHI ROTARY PUMPS

3 A Swivel vice for flanges BOSCH PES..A, VE, VA pumps Swivel vice for operative flanges of PES...A, VE, VA pumps etc A New base can be used with: 832 Operative flange for CP common rail pumps to be applied on Ø 68 mm. Ø 50 mm. Operative flange for DPS pumps to be applied on CAV CAV R0-3

4 Pump clamping flanges 9680-A BH BH KDEP A Cradle bracket on test bench Swivel vice cradle on 9260 Swivel vice on 832 Test bench flange for PES...A pumps (on FIAT) 9478-B BH Test bench flange for PES...P-PV pumps with Ø 95 hole 9478-C BH Test bench flange for PES...P pumps (IVECO 90.26) with Ø 07 hole 9479-D BH Test bench flange for PES... MW pumps (MERCEDES, VOLVO etc.) with Ø 68 hole 9478-A BH BH Test bench flange for EP/VA.. VE.. CAV pumps with Ø 50 hole 9478 BH Test bench flange for CAV-DPS pumps with Ø 68 hole FORD TRANSIT 9478-E BH R0-4

5 PUMP CLAMPING FLANGES Test bench flange for VP44-VR30 pumps 823 Test bench flange for VP44 pumps 9478-T Test bench flange for CATERPILLAR pumps SLIV series with Ø 68 hole 9478-F Test bench flange for pumps mounted on RENAULT MEGANE 9478-M Ø 74 Test bench flange for BOSCH PES...RSF...M pumps on BOSCH test bench MERCEDES 90 D 9746 BH Flange for fixing ZEXEL VP pumps on test benches. It requires the universa bracket 9680-A 823-A Flange for Test bench for Common Rail pumps with 50mm hole, 3 holes CR 222.R0-5

6 Cushioned Coupling for CAV-DPA-DPS- DPC-BOSCH VE A Cushioned puller coupling for CAV DPA, DPS, DPC and BOSCH VE pumps adaptable to all test benches by 9680-A (A) supplied with 3 gears 9659 DPC gear - cone Ø I7 DPS gear - cone Ø I20 DPA CAV female gear - external Ø gear 35, IDPA DPA CAV gear NOT INCLUDED optional R0-6

7 TOOL BOX FOR CAV-DPA ROTARY PUMPS Complete tool box for assembly and disassembly of CAV-DPA rotary pumps with mechanical and hydraulic governor 30 items, 60 particulars R0-7

8 9662 Tools for CAV-DPA rotary pumps C A A A Items Advance gauge for CAV - DPA pumps Advance gauge for CAV - DPA pumps Drive plate srew Manometer for pump feed pressure Roller distance gauge on control plate Wrench for cam pin Connector for diesel oil inlet Connector for diesel oil inlet Connector Polygonal wrench Spanner transfer pump rotor Pressure connector Drive shaft holding tool Spanner drive plate Governor counter weight balancer Bush for oil seal assembly 222.R0-8

9 Kit composed by 9 OR guard bushes Assembly bush for governor cap Assembly rod for metering valve Governing wrench Sleeve puller Oil seal puller Alignement tool, hydraulic head Alignement tool Torque adaptor Reduction union Reduction union Reduction Drilled unions Blind cap Blind cap 3 Items R0-9

10 TOOL BOX FOR CAV-DPA ROTARY PUMPS Advance gauge for CAV - DPA pumps 9573 CAV CAV is replaced by 9664-C Advance gauge for CAV - DPA pumps 9664-C Torque adaptor, drive plate screws 92 CAV CAV BAR manometer for feeding pressure pump 9656 Roller distance gauge on control plate with air pressure 9565 CAV Wrench for cam ring pin 9555-A CAV B 4 x,5 mm. /2" 4 x,5 mm. Diesel oil inlet union 4 x,5 - /2'' Diesel oil inlet union 4 x,5-7/6' A 7/6" 8 x 4 x,5 mm. Manometric reduction union to set the internal pressure 4 x,5-8 x 9652 CAV /4'' polygonal wrench for cap screws R0-0

11 TOOL BOX FOR CAV-DPA ROTARY PUMPS Spanner transfer pump rotor 965 CAV Extended pressure union for bench testing 2 x,5 - '' 9097 Drive shaft holding tool Ø CAV Spanner drive plate 9649 CAV Governor counter weight balancer 9272-A Bush for oil seal assembly 9274 CAV A Kit with 9 OR guard bushes A 9663-B 9663-C 9663-D 9663-E 9663-F 9663-G 9663-H 9663-I Ø 6,5-29 mm Ø 0,5-44 mm Ø 2,5-38 mm Ø 3-23,5 mm Ø 5-47 mm Ø 6,5-44 mm Ø mm Ø 23,2-26,5 mm Ø 24,5-80 mm Assembly bush for governor cap 9275 Assembly rod for metering valve 9276 CAV R0 -

12 TOOL BOX FOR CAV-DPA ROTARY PUMPS Governing wrench for squirt feed pressure 4 x,5-3/32'' 9277 CAV Sleeve puller 9278 CAV Oil eal puller 9279 CAV Alignment tool, hydraulic head 9282 CAV B Alignment tool, oversize hydraulic head 9283 CAV C Torque adaptor 8 mm drive shaft screw 9284 CAV Reduction for wrench x,5-7/6'' Reduction for wrench x,5 - /2'' Reduction M 2 x,5 - F 2 x, Drilled union 4 x, Blind cap 7/6'' 9293 Blind cap /2'' R0-2

13 920-S 920-S - TOOL BOX FOR CAV ROTARY PUMPS Tool box for assembly and disassembly of CAV rotary pumps 6 items, 23 particulars 920-S 222.R0-3

14 920 S Tools for CAV rotary pumps C A A Pieces Advance gauge for CAV - DPA pumps Advance gauge for CAV pumps Drive plate srew Governor counter weight balancer Toothed coupling for pump motoring over Governing wrench Connector for diesel oil inlet Connector for diesel oil inlet Connector Connector Spanner transfer pump rotor Pressure connector Drive shaft holding tool Spanner drive plate Puller hook Wrench Wrench 222.R0-4

15 920-S - TOOL BOX FOR CAV ROTARY PUMPS Advance gauge for CAV - DPA pumps 9573 CAV CAV is replaced by 9664-C Advance gauge for CAV pumps 9664-C Torque adaptor, drive plate screws 92 CAV CAV Governor counter weight balancer 9272 Toothed motoring coupling 9029 ex Marbed 9900 Socket inserter torque spanner cam advance 9555 CAV B 4 x,5 mm. Diesel oil inlet union 4 x,5 - /2'' 900 /2" 4 x,5 mm. 7/6" Diesel oil inlet union 4 x,5-7/6' 900-A 8 x 4 x,5 mm. Manometric reduction union to set the internal pressure 4 x,5-8 x 9652 CAV R0-5

16 920-S - TOOL BOX FOR CAV ROTARY PUMPS 8 x 4 x,5 mm. Manometric reduction union to set the internal pressure 4 x,5-8 x 9675-A Spanner transfer pump rotor 965 CAV Extended pressure union for bench testing 2 x,5 - '' 9097 Drive shaft holding tool 9650 CAV Spanner drive plate 9649 CAV Removal hook 9273 CAV Socket wrench 5/6'' Socket wrench 3/32'' 222.R0-6

17 973-B 973-B - TOOL BOX FOR CAV-DPS PUMPS Complete tool box for assembly and disassembly of CAV-DPS pumps (FORD TRANSIT I.D. - FORD YORK - VW GOLF) 3 items, 5 particulars 973-B 222.R0-7

18 973-B Tools for CAV-DPS pumps A 976-A A A Pezzi Auto advance gauge Gauge Adaptor Pressure measuring kit OR bush Timing disk bubble Wrench Reduction union Reduction union Wrench Torx T25 Torx T20 Torx T5 Torx T0 Timing retainer Dial gauge bearing Inserter Toothed wrench Toothed wrench Oil seal guide Timing pin Operative plate Coupling Puller Inserter DPS adjusting wrench DPS adjusting wrench Spring adjusting wrench Spring adjusting wrench Accelerator lever survey FORD TRANSIT modification 222.R0-8

19 973-B - TOOL BOX FOR CAV-DPS PUMPS A B A B CAV CAV Auto advance device for DPS pumps (0 pieces) Bare reduction for YORK - FORD TRANSIT Set of 8 gauges (A-H) 9664-B CAV CAV CAV Internal pressure gauge 0-2,5 BAR with bumper gliceroil Gauge kit for DPS pumps 9304 CAV A Transfer pressure adapter 9303 CAV Bush couple - for advance shaft OR mm 6,2 x 30 and for extra shaft mm 7,2 x CAV CAV Timing disk bubble 9305 ARD 20/ TORX T25 wrench with,5 mm hole 976-A7 CAV TORX T20 wrench 9306 CAV TORX T5 wrench 930 CAV TORX T0 wrench 936 CAV A 222.R0-9

20 973-B - TOOL BOX FOR CAV-DPS PUMPS Adjusting wrench 3/32'' - union 4 x, CAV Adjusting wrench 3/32'' union 2 x, A CAV A 7/6" 4 x,5 mm Reduction union 4 x,5-7/6'' 9290 /2" 4 x,5 mm Reduction union 4 x,5 - /2'' 929 Timing lock for CAV-DPS pumps 9674 CAV x Ø 4 Ø Comparator bearing in 4 pieces for the timing of CAV-DPS pumps and without reduction for BOSCH EP...VE pumps 976-A8 222.R0-20

21 973-B - TOOL BOX FOR CAV-DPS PUMPS oil seal inserter DPS pump drive shaft Ø CAV CAV A Ø 6 mm. Toothed wrench /2''for CAV-DPS pump cam screw (FORD TRANSIT) 9329 CAV Ø 9 mm. Toothed wrench couple control for DPS pump (FORD TRANSIT) 9728 Ø 4 mm. Oil seal guide 9330 CAV Time holding pins (FORD TRANSIT D.I.) 9782 Ø 68 mm. Ø 50 mm. Operative plate for CAV-DPS mm 68 and adaptor ring for DPC pumps mm CAV CAV Nylon oil seal inserter Ø V 706 V 62/B LDA adjusting wrench on CAV-DPS Turbo 9855 CAV R0-2

22 3 holes coupling for DPS pumps, direct injection 9865 ADC 60 Motoring hub puller Ø 74 To be used with pneumatic gun 9866 LDA adjusting wrench on CAV-DPS Turbo 9856 CAV Spring LDA adjusting wrench on CAV-DPS Turbo 9859 CAV Spring LDA adjusting wrench on CAV-DPS Turbo 9860 CAV Graduated checking to survey the total travel of the CAV-DPS pumps accelerator lever 9572 CAV Modification for 9572 to survey the travel from the position of the antistopping screw to the naximum screw on CAV-DPS (ex.: FORD TRANSIT) 9572-A CAV R0-22

23 973-C 973-C - TOOL BOX FOR CAV-DPC PUMPS Tool box for assembly, disassembly and timing of CAV-DPC pumps 7 articles - 23 particulars 973-C 222.R0-23

24 973-C Tool box for CAV-DPC pumps 9664-C A A Advance gauge Stopping lever adjuster Oil seal inserter Adjusting wrench Wrench Manometric reduction Slot wrench Wrench Wrench Wrench Hydraulic head support Kit for manometer 3 plug assembly External ring puller Internal ring puller Internal pressure union Bush puller 222.R0-24

25 973-C - TOOL BOX FOR CAV-DPC PUMPS Advance gauge for CAV-DPC pumps 9664-C CAV Stopping lever adjuster for CAV-DPC pumps 9670 CAV A Oil seal inserter for pump drive shaft 967-A Adjusting wrench with guide 4,85 mm 9673 CAV Wrench with scale for diesel oil delivery adjusting 9672 CAV Manometric reduction for transfer pressure thread 8 x, CAV Slot wrench for auto advance nut /2 '' 9666 CAV mm hexagonal wrench for diesel oil inlet unions for CAV-DPA-DPC pumps mm shaped wrench for CAV-DPC pumps R0-25

26 973-C - TOOL BOX FOR CAV-DPC PUMPS 9678 Wrench for motoring gear Ø 35, Hydraulic head support CAV Kit for gauge to survey the internal pressure 9837-A B D Three nylon plugs (our arts B, D, C) for manual bearing insertion CAV-DPC, DPS CAV B CAV C CAV D C External ring puller for CAV-DPC pump bottom 9842 Puller for the bearing internal ring CAV-DPC 9832 Union for internal pressure 9344 CAV B Bush puller 9362 CAV R0-26

27 973-N 973-N - TOOL BOX FOR LUCAS DPC PUMPS Tool box for LUCAS DPC / NUMERIC pumps 973-N 222.R0-27

28 973-N Tool box for LUCAS DPC pumps A Equalizer Adapter Adapter Adapter Timing control pin Timing control pin Advance piston positioner Wrench Wrench Puller Coupling Accelerator lever register Wrench Stopper 222.R0-28

29 973-N - TOOL BOX FOR LUCAS DPC PUMPS Equalizer for stroke control 8040 V638 Adapter 8027 Adapter 8028 Adapter 8029 CAV Timing control pin 8030 CAV Timing control pin 803 CAV Advance piston positioner 8032 CAV R0-29

30 973-N - TOOL BOX FOR LUCAS DPC PUMPS Solenoid wrench 8033 (ex 953-A) Triangular wrench for pump plug CAV-DPC (FIAT MAREA, CITROEN) 9996 CAV Motoring hub puller with 3 holes for DPC - BOSCH VE pumps on VW POLO 900, GOLF TD 9998 Coupling for motoring hub with 3 holes for DPC - BOSCH VE pumps on VW POLO 900, GOLF TD 9998-A Accelerator lever register 8034 Tightening wrench for inspection plastic plug 8035 CAV Roller bearing stopper 8036 CAV R0-30

31 Other tools 24 mm hexagonal wrench for solenoid valve for CAV DPC and BOSCH VE pumps mm poligonal wrench for solenoid valve for BOSCH VE pumps mm wrench for solenoid valve on CAV DPC NUMERIC 953-A mm wrench for CAV DPC NUMERIC pumps advance actuator 953-B 24 mm wrench for CAV DPC NUMERIC pumps advance actuator 953-C Triangular 25 mm wrench for pump plug on CAV DPC NUMERIC pumps 9996 CAV /6'' shaped wrench for CAV pumps delivery onions /8'' wrench for CAV pumps delivery unions /6'' wrench for CAV pumps delivery unions /6'' wrench for CAV DPA shaft nut mm shaped wrench for CAV DPC-DPS pumps R0-3

32 OTHER TOOLS Motoring coupling for Ø 7 gear CAV DPA pumps 9408 Motoring coupling for CAV DPA pumps 9029 Fixing gear wrench Ø CAV pumps gear 9872 Operative plate to fix to the vice CAV DPA DPC pumps Ø 48 and Ø mm wrench for diesel oil inlet unions for CAV DPA DPC pumps 9295 Elastic rings puller for CAV pumps 9296 Vacuum gauge 0/76 mm Hg Ø 63-3/8 gas with reduction and shaped pipe /76 mm Hg vacuum gauge 9302 Angular pipe for vacuum gauge and gauge 3/8 gas connection R0-32

33 OTHER TOOLS Fixing cap wrench /4'' 9568 Polygonal wrench 3/8'' - 7/6'' 9568-A Tweezers 9648 CAV Assembly composed by 6 pieces to survey the internal pressure of CAV DPA-DPC-DPS pumps 9665 Long feeler pin assembly 9647-A Toothed wrench for hexagonal nuts to fix diesel oil inlet unions used for CAV pumps goniometric disk for the timing of CAV DPA, DPC, DPS pumps equipped with Insert to time CAV DPA, DPC, DPS pumps Reduction rings Checking plate for CAV DPC timing with indicator shaft (to connect with the diesel oil inlet union) 222.R0-33

34 OTHER TOOLS A B B A 2 x,5 mm. 4 x,5 mm. /2" 7/6" 3/32" 9570-A A /32" B 9570-C G 3 mm R0-34

35 973-DP 973-DP - TOOL BOX FOR LUCAS DP200 PUMPS Tool box for LUCAS DP200 pumps 973-DP 222.R0-35

36 973-DP Tool box for LUCAS DP200 pumps A Pieces Adjusting wrench Adjusting wrench Connector Reduction Reduction Wrench Wrench Puller Reduction plate Wrench Puller Wrench Wrench Reductions kit Connectors kit 222.R0-36

37 973-DP - TOOL BOX FOR LUCAS DP200 PUMPS Adjusting wrench 4 x,5-3 screws 8058 Adjusting wrench 2 x,5-3 screws 8059 Connector 8060 Reduction 806 CAV Reduction for electronic degrees tester 8062 Toothed bush wrench 8063 Toothed bush wrench 8064 Puller 8065 Reduction plate for mounting the disk to the cone shaft 7 and 20 with rigging 8066 CAV R0-37

38 973-DP - TOOL BOX FOR LUCAS DP200 PUMPS Wrench 8067 CAV Puller 8068 Wrench for head screw 8069 Wrench for head 8070 CAV Reductions kit for degrees tester 9 pieces 804 Connectors kit 6 pieces 8042-A 22 x 4,5-30 x 5-38 x 5 h.7-38 x 5 h.4-45 x 7 35 x 20 h.2-43 x 9-50 x 6,5-45 x 6,8-56 x 6,8-65 x 5-60 x - 40 x - 46 x 24 h.6,5-46 x 24 h-0-62 x R0-38

39 Tools for LUCAS Epic pumps Ejector of LUCAS EPIC 2nd serie pumps on MERCEDES C Bolt with spring Ø 6,5 mm for EPIC 70 pumps phasing on MERCEDES 9760-A 222.R0-39

40 976-A 976-A - COMPARATOR BEARING BOX FOR ROTARY PUMPS Comparator bearing box for the timing of rotative pumps to use on test bench or directly on the vehicle. BOSCH EP...VA...VE, CAV DPA, DPC, DPS and ROTODIESEL. (ALFA, AUDI, CITROEN, LANCIA, PEUGEOT, RENAULT, SAAB, VOLKSWAGEN, VOLVO, etc.) and medium tracks. 2 items, 23 pieces 976-A 222.R0-40

41 976-A Comparator bearings for rotary pumps 9733-A A 986-N 976-A2 976-A3 976-A4 976-A5 976-A A7 976-A8 Comparator Comparator bearing Timing pin Comparator bearing - not sold alone Comparator bearing Nut Nut couple Reduction Comparator bearing Timing lock Torx wrench Comparator bearing 222.R0-4

42 976-A - COMPARATOR BEARING BOX FOR ROTARY PUMPS Centesimal comparator 5 mm with back connection (B) 9733-A B Comparator bearnig for BOSCH VA pumps New comparator bearing (mm. 30). It has a new fast method for the timing of CAV ROTO DIESEL pump "B" index with access to the timing references by the cap pump. The pump cap has a timing bush with a clogging plug. On this plug You will find incised the rod stroke value. This value correspond to the timing value to P.M.S. With this new system it is possible to eliminate the corner transmission, the rod fixing and in this way there is no need to empty the pump casing for the stroke checking Comparator bearing BOSCH EP/VA...B pumps thread 2x with shaft 25 mm Ø 2 thread 2,5 (our art 5-D4) Timing pin on ROTO DIESEL 986-N KDEP 2940 NOT SOLD ALONE 976-A Couple of dial indicator for ROTO DIESEL pumps 976-A Fixing nut for flange comparator 976-A Nut couple to fix to the pump the comparator bearing (976-A2) 976-A R0-42

43 976-A - COMPARATOR BEARING BOX FOR ROTARY PUMPS Comparator reduction from 3 mm to 2,5 mm 976-A5 D E A Comparator bearing for timing searching on CAV-DPC (5 pieces) 976-A6 B A Angle bracket 976-B C B C /A Union Push rod with guide (54mm) 976-C 976-D D Distance ring 976-E E Equalizer comparator bearing 976-F Operation outline of the tools for the timing of CAV-DPC pump. (For CAV-DPS you need only the spring pin included). Notice: the rotation of the driving shaft that will be later locked, will point out the lift of the shaft inserted in the elastic ring of pump. Refering to the obtained level you will locate the injection pump with the locking of bolts. TORX T25 wrench con with,5 mm hole for DPS pumps 976-A7 CAV Timing lock for CAV-DPS pumps 9674 CAV Comparator bearing composed by 4 pieces for the timing of CAV-DPS pumps and without reduction for BOSCH EP...VE pumps 976-A8 222.R0-43

44 COMPARATOR BEARING BOX FOR CAV ROTARY PUMPS Comparator bearing box for rotative pumps CAV DPC, DPS A 976-A3 976-A A Pieces Comparator Nut Comparator bearing Timing lock Torx wrench Torx wrench Torx wrench Torx wrench 222.R0-44

45 976 - COMPARATOR BEARING BOX FOR CAV ROTARY PUMPS Centesimal comparator 5 mm with back connection (B) 9733-A B Fixing nut for flange comparator 976-A D E A Comparator bearing for timing searching on CAV-DPC (5 pieces) 976-A6 B A Angle bracket 976-B C B C /A Union Push rod with guide (54mm) 976-C 976-D D Distance ring 976-E E Equalizer comparator bearing 976-F Operation outline of the tools for the timing of CAV-DPC pump. (For CAV-DPS you need only the spring pin included). Notice: the rotation of the driving shaft that will be later locked, will point out the lift of the shaft inserted in the elastic ring of pump. Refering to the obtained level you will locate the injection pump with the locking of bolts. Timing lock for CAV-DPS pumps 9674 CAV TORX T25 wrench con with,5 mm hole for DPS pumps TORX T20 wrench TORX T5 wrench TORX T0 wrench 976-A7 CAV CAV CAV CAV A 222.R0-45

46 Advance gauge The universal body 9664-N can be applied on 5 different types of pumps, depending of the installed interface 9664-N Interface for DPS pumps 9664-F Interface for DPC pumps 9664-D Interface for DP200 pumps 9664-E Interface for VE pumps 9664-H 40 Interface for DENSO pumps 9664-S 42 Transparent body, spare part of 9664-N R0-46

47 ADVANCE GAUGE 9664-B Body Interface for DPS pumps 9664-N 9664-F Gauge for FORD TRANSIT Set of 8 gauges /A /B 9664-C Body Interface for DPC pumps 9664-N 9664-D 9664-DP Body Interface for DP200 pumps 9664-N 9664-E Set of 9 gauges 804 Repalce Up to 20 BAR 9664-VE Body Interface for VE pumps 9664-N 9664-H 9664-ND Body Interface for DENSO pumps 9664-N 9664-S 222.R0-47

48 MARBED BOOK MARBED S.r.l. - Italy This catalog is, to all intents, protected by copyright, so the reproduction in part or in full of photos, drawings, etc.. is prohibited. Original part numbers listed in this catalog are given for reference. The data and information, shown in this technical catalog, replace the previous edition that is now obsolete. All specifications, dimensions, weights in this catalog are subject to change without notice. The illustrations are not binding. MARBED Srl - Piazza Novelli, Milano - Italy Tel Fax info@marbed.com