Automotive Injection Service Solutions. Supplementary Catalog testing. service. cost-effective. innovative. quality cleaning. technology support

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1 service testing cost-effective innovative quality cleaning technology support user-friendly diagnosis Injection Service Solutions Supplementary Catalog 2011

2 GASOLINE injector equipment Carbon Tech Series { 300 Bars + Piezo Solenoid GD4 The professional Service Station for Gasoline Direct Injectors [GDi] The only way to test Gasoline Direct injectors. Injection Service Solutions

3 GD4 application Gasoline direct injection requires high pressure testing to truly All GDi systems. diagnose operation faults. Carbon Zapp once again innovates with GD4 providing the only complete testing solution in the market. Manufacturer s names are: GDI, FSI, HPI, JTS, DISI, SIDI, etc Injection Volumetric Measurment (ivm) Precise, Graduated and led illuminated tubes are used for efficient diagnosis of uneven flow rates and weak or defective nozzle springs at high operating pressures. Automatic drainage after each test. Database and test plans for most GDi injectors in the market. Electronic display of volume through user interference. Repeatable test outputs. Printer and report filing. features resolution 1ml, accuracy + - 2ml/130ml Embedded Control Panel Piezo & Solenoid actuation (0-150 Volts / 0-35A) High Voltage Peak Current, Battery Peak current and battery hold current control fully programmable Fully programmable charging and discharging Piezo signal 9 Multiple Injections (programmable) Auto and Manual modes Variable & Customizable Test-Plans (independent for every injector) Manufacturer / User Injector Database* (upgradeable) Measurement of Injection response time*(irts-optional) Electronically controlled test pressure Test Results (PC, USB device) Safety features Customer filing Printer connection Touch screen LCD Linux based PC On-display guide User-friendly Language localization Spray Chamber Illuminated (high intensity LED) and fumes-clear spray chamber for clear view of injected pattern. You can virtually see the multiple injections. Diagnosis of: incorrect spraying, leaky or seized injectors. Adapters kit A complete set of adapters, fittings and electrical connectors is supplied with the machine for all types of Bosch, Delphi, and Continental/ Siemens Gasoline Direct injectors. features Operating Pressure Bars. Capable Up to 800Bar system Quality & robust Clear protective test bench cover with dual cut-off switch Spill free quick-connectors for Discharge and Return hoses Glass level indicators Filtered injection fumes extractor and collector Ergonomic and dynamic design Short testing time required Filtered testing fluid at 2 microns Ergonomic, robust, fast & simple clamping with self-positioning function * Future Upgrade

4 DIESEL injector equipment Diesel Tech Series DS4 Piezo Solenoid Dual Solenoid Service station for 4 Diesel Common Rail Injectors Injection Service Solutions

5 DS4 application CRI CRIN PIEZO MDI The complete economic service station for all Diesel Common Rail Injection Systems Injection Volumetric Measurement (ivm) Precise, Graduated and led illuminated tubes are used for efficient diagnosis of uneven flow rates for both discharged and returned volumes. Automatic drainage after each test. Database and test plans for most CR/CRIN injectors in the market Electronic display of volume through user interference Printer and report filing features resolution 1ml, accuracy + - 2ml/130ml Embedded Control Panel Piezo, Solenoid & Dual-Solenoid Measurement of Injection actuation (0-150 Volts / 0-35A) response time* (IRTS-optional) Boost Voltage up to 250V* Upgradeable and Expandable for New Piezo systems (Attachment units: UA2 & HUA) High Voltage Peak Current, Battery Electronically controlled test Peak current and battery hold pressure current control fully programmable Test Results (PC, USB device) Fully programmable charging and Safety features discharging Piezo signal Customer filing 9 Multiple Injections (programmable) Printer connection Auto and Manual modes Touch screen LCD Variable & Customizable Test-Plans Linux based PC (independent for every injector) On-display guide Manufacturer / User Injector User-friendly Database (upgradeable) Language localization Spray Chamber Illuminated (high intensity LED) and fumes-clear spray chamber for clear view of injected pattern. You can virtually see the multiple injections. Diagnosis of: incorrect spraying, leaky or seized injectors Adapters kit A complete set of adapters, fittings and electrical connectors is supplied with the machine for all types of Bosch, Delphi, Denso and Continental/ Siemens Common Rail injectors. A wide range of CRIN adapters for most commonly used commercial vehicles and trucks are available (optional). features Capable Up to 2500Bar system Quality & robust Clear protective test bench cover with dual cut-off switch Spill free quick-connectors for Discharge and Return hoses Glass level indicators Filtered injection fumes extractor and collector Ergonomic and dynamic design Short testing time required Filtered testing fluid at 2microns Piezo Injector Individual Return regulators Ergonomic, robust, fast & simple clamping with self positioning function * Future Upgrade

6 Diesel HEUI injection systems equipment Diesel Tech Series HUA Servicing Hydraulic Electronic Unit Injection [HEUI] Systems The cost-effective, simple and fast solution for every workshop to service Diesel HEUI injector systems. Injection Service Solutions

7 HUA (DS2 & CRU.2* attachment device) Caterpillar Navistar Powerstroke systems application Heavy Duty & Light Duty Trucks, Mining and Industrial Equipment Spray Chamber Illuminated (high intensity LED) and fumes-clear spray chamber for clear view of injected pattern. Diagnosis of: incorrect spraying, proper operation of the control valve, leaky or seized injectors Volumetric Tubes Attaching to the Diesel Tech machines, the HUA can precisely measure the HEUI system discharged volume. Graduated and Led illuminated tubes or Mass Metering device is used for efficient diagnosis of uneven flow rates. features resolution 1ml, accuracy + - 2ml/130ml (DS2) resolution 0.2mg, accuracy 0.2% Electronic measurement (CRU.2*) Injector Mounting Ergonomic, sturdy, fast & simple mounting. The injector fixture moves backwards and swings for ease of adapting for volumetric testing phase. Adapters kit A selection of HEUI adapters, fittings and electrical connectors for most commonly used systems are available (optional) features Fast mounting and dismounting of HEUI injector Pneumatic operated unit (Conventional test bench or motor is NOT required) Requires DS2 or CRU.2* to operate Spill free quick-connectors for Discharge and returnhoses Low pressure fluid control & indication (0-10 Bar / psi) High pressure Hydraulic system control & indication ( Bar / psi) Electrical positive displacement fluid handling pump Dual-Fluid system (testing and chemical treatment) Filtered injection fumes extractor and collector Piezo actuation for Powerstroke (optional CRU.2*) MACC (Advanced chemical treatment and flushing of the injector -optional ) Testing fluid and Hydraulic oil filtration Ergonomic and dynamic design Short testing time required Quality & robust * Future Upgrade

8 Carbon Zapp New Facilities photo: George Tzortzis design: photo: Maria George Kalofouti Tzortzis Injection Service Solutions CARBON ZAPP 364 Varis - Koropiou Ave Attiki, Greece tel fax info@carbonzapp.com