Leading through passion Cold Milling Machines. W 100 CF i W 120 CF i W 130 CF i

Transcription

1 Leading through passion Cold Milling Machines W 100 CF i W 120 CF i W 130 CF i

2 The outstanding innovations of the new, compact front loaders Innovations in operation Pages 4 / 5 1 Intuitive, precise leveling with LEVEL PRO PLUS Simple, intuitive handling Many new additional features and automated functions Management system fully integrated into the machine New hydraulic cylinders at the side plates with integrated displacement sensors for leveling control 2 Multifunctional armrest boosts efficiency Ergonomic multifunctional armrest with color control screen User-programmable Favorites keys Additional machine height adjustment included in armrest Record and display the job data on the control screen 3 Unmatched visibility concept Reduced width of the machine frame on the right for an optimized view to the front Side-moving operator s platform for significantly optimized visibility High-quality camera system including display of the milling edge Operator comfort Heated driver s seat swiveling to either side Convenient machine access including Welcome and Go home lights Additional height adjustment in increments of 1 / 16 (1 mm) or 3 / 16 (5 mm) Scraper position is displayed on the control screen Wind and weather protection equipment Electro-hydraulic power pack Innovations in driving and steering Pages 6 / 7 5 Time-saving pivoting mechanism Quick, automatic pivoting of the right-hand rear track unit or wheel without having to lower the milling drum to the ground Heavy-duty swivel joint via large friction bearing Additional third position of right-hand rear track unit or wheel 6 Quick and dynamic maneuvering Larger steering angle for small turning circles Highly precise steering via fingertip steering system Travel speed of up to 4.7 mph (7.5 km / h) Stop and Go system for truck driver

3 Innovations in performance and productivity Pages 10 / 11 9 High efficiency ensures tremendous productivity Most environmentally friendly engine technology in emission standard EC Stage 4 / US Tier 4 Final Tremendous engine power with increased maximum torque Three different milling drum speed options State-of-the-art engine control for lowest diesel consumption rates Minimized noise emissions 10 High traction ensured by optimized weight and automatic lowering of the milling drum into working position Many new automated functions significantly reduce operator interventions Automated process of lowering the milling drum into working position including relief sensors Transport made easy by compact dimensions and low weight Innovations in milling and loading Pages 8 / 9 7 Maximum performance with new milling drum unit Overload sensor at the scraper and active floating position at the side plates, left and right Active control of the scraper height by means of an ultrasonic sensor Milling flush to curb on the right at maximum milling depth Quick replacement of tools via the milling drum turning device 8 Unrivaled discharge conveyor flexibility Extremely wide conveyor slewing angle of 60 to the left and right Two slewing speeds for precise loading of the milled material Quick-release coupling for easy mounting and removal of the discharge conveyor 2 // 3

4 Innovations in operation INTUITIVE LEVELING The new LEVEL PRO PLUS leveling system offers simple and intuitive operation, guaranteeing high-quality, highly precise milling results. FULLY INTEGRATED LEVELING SYSTEM Full integration of the LEVEL PRO PLUS leveling system into the machine management system allows a high degree of automation.

5 FAVORITES KEYS Four FAVORITES keys can be programmed with 15 different functions. ELECTRO-HYDRAULIC POWER PACK The electro-hydraulic power pack caters to functions such as canopy height adjustment, drum turning device, cutting tool extractor and various emergency functions, thus increasing the machine s flexibility on site. LEVELING OPERATION High-precision displacement sensors installed in the hydraulic cylinders of the side plates measure the milling depth which is then displayed on the high-resolution LEVEL PRO PLUS control screen. WEATHER PROTECTION Additional wind and weather protection equipment offers protection from exposure to rain and wind. CAMERA SYSTEM The optimized camera system provides the machine operator with a high-resolution image of the milling drum or point of material discharge. JOB DATA Pertinent job details are provided automatically to allow logging of daily performance rates. ERGONOMIC DRIVER S SEAT The driver s seat, with integrated seat heating, can be swiveled to the left and right to offer an excellent view to the side and to the rear. WELCOME AND GO HOME LIGHTS Access and operator s platform are fully illuminated when approaching or walking away from the machine. EXCELLENT VISIBILITY The slender design of the machine frame provides a free view to the front and of the milling edge. HEIGHT ADJUSTMENT IN INCREMENTS A new feature on the left control console enables precise adjustment of the milling depth in increments of 1 / 16 (1 mm) or 3 / 16 (5 mm) respectively. SIDE-MOVING OPERATOR S PLATFORM The operator s platform can be moved outwards by 8 (200 mm) hydraulically, enabling an optimal view of the area ahead of the milling drum unit and of the right-hand front track unit or wheel. SCRAPER POSITION The position of the scraper is measured via a displacement sensor and then displayed on the control screen. MULTIFUNCTIONAL ARMREST The multifunctional, individually adjustable armrest combines innovative design and user-friendliness. Important information is displayed on the color control screen. LEVEL PRO PLUS leveling system. View of the area ahead of the milled surface. 4 // 5

6 Innovations in driving and steering AUTOMATIC PIVOTING FEATURE The right-hand rear track unit or wheel is pivoted quickly and automatically without having to lower the milling drum to the ground or unlock a bolt manually. FINGERTIP STEERING The highly precise hydraulic steering system enables the machine to be steered quickly and smoothly via the steering wheel as well as the right-hand armrest. AUTOMATIC TRACKING FEATURE Automatic tracking of the right-hand rear wheel when pivoted in front of the drum gives the machine unrivaled maneuverability.

7 MASSIVE FRICTION BEARING The robust, wear-resistant friction bearing minimizes the amount of kinematic play to ensure consistently precise milling results. MAXIMUM SPEED OF 4.7 MPH (7.5 KM / H) The driving dynamics package, offering travel speeds of up to 4.7 mph (7.5 km / h), ensures an especially quick completion of construction projects even when fitted with track units. THREE POSITIONS OF THE RIGHT-HAND REAR TRACK UNIT OR WHEEL (FOR MILLING WIDTHS OF 39 (1,000 MM) AND 48 (1,200 MM) ONLY) The operator can choose between three different positions: neutral, extended and pivoted-in. In extended position, the track unit or wheel runs inside the cutting circle which enables easy positioning right next to the neighboring milled cut on the right. STOPLIGHT SYSTEM The stop-and-go system folds out hydraulically and enables visual, silent communication with the truck driver driving in front. Track unit or wheel in neutral position. Track unit or wheel in extended position. LARGE STEERING ANGLE The steering angle of the front axle has been increased to ensure the smallest possible turning circles. Track unit or wheel in pivoted-in position. 6 // 7

8 Innovations in milling and loading QUICK-RELEASE COUPLING The quick-release coupling ensures easy plugging of hydraulic connections when mounting or removing the discharge conveyor. HEAVY-DUTY CONVEYOR SUSPENSION The flexibility of the discharge conveyor is increased by the innovative, heavy-duty conveyor suspension. SIDE PLATE LIFT OF 18 (450 MM), RIGHT Milling flush to curb is possible also at large working depths. The large side plate lift enables a curb to be used as a level reference.

9 OVERLOAD SENSORS AND ACTIVE FLOATING POSITION These smart automated functions prompt the scraper or side plates to be raised briefly, for example, to prevent sinking in on soft ground. ACTIVE SCRAPER HEIGHT CONTROL Active control of the scraper height by means of an ultrasonic sensor optimizes productivity and minimizes wear and tear of the milling drum and milling drum housing when leaving the milled material in the cut. OPTIMIZED VACUUM CUTTING SYSTEM The suction channel of the vacuum cutting system is designed for optimal fl o w. MILLING DRUM TURNING DEVICE The hydraulically operated milling drum turning device and cutting tool extractor make easy work of tool replacement even with the engine switched off. WEAR PROTECTION SEGMENTS The durability of the side plates is improved by welded-in wear protection segments. EXTREMELY LARGE CONVEYOR SWING ANGLE Large conveyor swing angles of 60 to each the left and right enable the material to be loaded even in difficult situations, for example, in road junctions or turning bays. MILLING DEPTH OF 13 (330 MM) The new cold milling machine achieves maximum milling depths of 13 (330 mm). VARIABLE SWING SPEED Swing the discharge conveyor at slow speed to allow precise loading of the milled material or at high speed optimizes the entire milling process. The intelligently designed milling drum is the core element of the 39 (1,000 mm) cold milling machine. 8 // 9

10 Innovations in performance and productivity EXHAUST GAS AFTER-TREATMENT The environmentally friendly diesel engine uses SCR to comply with the strict requirements of the currently highest emission standards EC Stage 4 / US Tier 4 Final. ADBLUE / DEF TANK Storage container for urea solution with easily accessible filling port.

11 COMPACT DIMENSIONS Optimized machine weight and compact dimensions ensure easy transport. FEWER OPERATOR INTERVENTIONS The WIDRIVE machine management system includes many new automated features for simple operation. STATE-OF-THE-ART ENGINE CONTROL The engine speed is governed in accordance with the load to ensure the lowest fuel consumption rates. HIGH ENGINE POWER Significantly higher engine power and increased maximum torque guarantee fast, productive operation even at the maximum milling depth. AUTOMATED LOWERING OF THE DRUM INTO WORKING POSITION The automated process of lowering the milling drum into working position uses relief sensors to prevent inadvertent lifting of the rear wheels or track units. DIFFERENT MILLING DRUM SPEEDS Three different milling drum speeds enable optimum milling performance in a wide range of applications. LOAD-DEPENDENT WATER SPRAY SYSTEM The amount of water injected to cool the cutting tools increases automatically in relation to the increase in engine load. It can, however, also be directly adjusted electrically from the operator s platform. LARGE WATER TANK The larger water tank volume increases the productivity of the cold milling machine. MINIMUM NOISE LEVELS Optimized machine settings and an even more effective soundproofing significantly reduce noise emissions. Top-performing, yet fuel-efficient and environmentally friendly engine technology. 10 // 11

12 Technical specification Milling drum W 100 CF i W 120 CF i W 130 CF i Milling width 39 (1,000 mm) 48 (1,200 mm) 51 (1,300 mm) Milling depth * ¹ 0 13 (0 330 mm) 0 13 (0 330 mm) 0 13 (0 330 mm) Tool spacing 5 / 8 (15 mm) 5 / 8 (15 mm) 5 / 8 (15 mm) Number of cutting tools Drum diameter with tools 39 (980 mm) 39 (980 mm) 39 (980 mm) Engine Engine manufacturer Cummins Type QSL 9 Cooling Water Number of cylinders 6 Rated power at 2,100 rpm 248 kw / 332 HP / 337 PS Maximum output at 1,900 rpm 257 kw / 345 HP / 350 PS Displacement 2.4 gal (8.9 l) Fuel consumption at rated power 17.7 gal / h (67 l / h) Fuel consumption in field mix 7.1 gal / h (27 l / h) Emission standards EC Stage 4 / US Tier 4f Electrical system 24 V Tank capacities Fuel tank 162 gal (610 l) Hydraulic oil tank 34 gal (130 l) Water tank 370 gal (1,400 l) 423 gal (1,600 l) 423 gal (1,600 l) Driving properties Max. milling speed 0 to 105 ft (0 to 32 m / min) (1.2 mph (1.9 km / h)) Max. travel speed in wheeled design 0 to 410 ft (0 to 125 m / min) (4.7 mph (7.5 km / h)) Max. travel speed in tracked design 0 to 410 ft (0 to 125 m / min) (4.7 mph (7.5 km / h)) Track units or wheels Wheel size, front and rear (Ø x W) 26 x 11 (660 x 280 mm) Track units, front and rear (L x W x H) 52 x 10 x 22 (1,330 x 260 x 550 mm) Loading of the milled material Belt width of primary conveyor 26 (650 mm) Belt width of discharge conveyor 24 (600 mm) Theoretical capacity of discharge conveyor 230 yd 3 / h (176 m³ / h) Shipping dimensions Machine, track unit or wheel pivoted out Milling width 39 (1,000 mm) (L x W x H) x 8 4 x 9 10 (6,350 x 2,540 x 3,000 mm) Milling width 48 (1,200 mm) (L x W x H) x 8 9 x 9 10 (6,350 x 2,660 x 3,000 mm) Milling width 51 (1,300 mm) (L x W x H) x 9 1 x 9 10 (6,350 x 2,760 x 3,000 mm) Machine, track unit or wheel pivoted in Milling width 39 (1,000 mm) (L x W x H) x 7 x 9 10 (6,350 x 2,120 x 3,000 mm) Milling width 48 (1,200 mm) (L x W x H) x 7 4 x 9 10 (6,350 x 2,240 x 3,000 mm) Milling width 51 (1,300 mm( (L x W x H) x 7 8 x 9 10 (6,350 x 2,340 x 3,000 mm) Discharge conveyor (L x W x H) x 48 x 59 (8,200 x 1,200 x 1,500 mm) * 1 = The maximum milling depth may deviate from the value indicated, due to tolerances and wear.

13 Machine weights W 100 CF i W 120 CF i W 130 CF i Empty weight of machine without tank contents Operating weight, CE * 2 Maximum operating weight (full tanks, full range of equipment) Weights of tank contents Water tank filling in lbs (kg) Diesel tank filling in lbs (kg) (6.93 lbs / gal (0.83 kg / l)) Optional equipment features increasing / reducing empty weight Driver and tools Driver Weight of 5 cutting tool containers On-board tools Optional milling drum assemblies in lieu of standard Milling drum housing, milling width 39 (1,000 mm), FCS Milling drum housing, milling width 48 (1,200 mm), FCS Milling drum housing, milling width 51 (1,300 mm), FCS Tandem scraper Optional milling drums in lieu of standard Milling drum, milling width 39 (1,000 mm), tool spacing 5 / 8 (15 mm), HT22, FCS Milling drum, milling width 48 (1,200 mm), tool spacing 5 / 8 (15 mm), HT22, FCS Milling drum, milling width 51 (1,300 mm), tool spacing 5 / 8 (15 mm), HT22, FCS Milling drum, milling width 39 (1,000 mm), tool spacing 5 / 16 (8 mm), HT22, FCS Milling drum, milling width 48 (1,200 mm), tool spacing 5 / 16 (8 mm), HT22, FCS Milling drum, milling width 51 (1,300 mm), tool spacing 5 / 16 (8 mm), HT22, FCS Milling drum, milling width 39 (1,000 mm), tool spacing 1 / 4 x2 (6x2 mm), HT5, FCS Milling drum, milling width 48 (1,200 mm), tool spacing 1 / 4 x2 (6x2 mm), HT5, FCS Milling drum, milling width 51 (1,300 mm), tool spacing 1 / 4 x2 (6x2 mm), HT5, FCS Optional additional equipment Track units in lieu of wheels Canopy in lieu of standard Short folding conveyor in lieu of standard Long folding conveyor in lieu of standard VCS vacuum cutting system Supplementary weight, milling width 39 (1,000 mm) Supplementary weight, milling width 48 (1,200 mm) or 51 (1,300 mm) * 2 = Weight of machine with half-full water tank, half-full fuel tank, driver (165 lbs (75 kg)) and on-board tools 39,242 lbs (17,800 kg) 41,667 lbs (18,900 kg) 50,486 lbs (22,900 kg) 3,087 lbs (1,400 kg) 41,226 lbs (18,700 kg) 43,872 lbs (19,900 kg) 53,352 lbs (24,200 kg) 3,527 lbs (1,600 kg) 1,116 lbs (506 kg) 165 lbs (75 kg) 276 lbs (125 kg) 66 lbs (30 kg) 617 lbs (280 kg) 728 lbs (330 kg) 816 lbs (370 kg) 397 lbs (180 kg) 132 lbs (60 kg) 132 lbs (60 kg) 132 lbs (60 kg) 882 lbs (400 kg) 970 lbs (440 kg) 1,014 lbs (460 kg) 706 lbs (320 kg) 772 lbs (350 kg) 794 lbs (360 kg) 2,866 lbs (1,300 kg) 441 lbs (200 kg) 88 lbs (40 kg) 198 lbs (90 kg) 331 lbs (150 kg) 882 lbs (400 kg) 1,135 lbs (515 kg) 42,108 lbs (19,100 kg) 44,754 lbs (20,300 kg) 54,234 lbs (24,600 kg) 3,527 lbs (1,600 kg) 12 // 13

14 Technical specifi cation Dimensions in American standard and mm (12,480) (38 8 * (11,780*)) 34 9 (10,580) (31 9 * (9,680*)) (6,350) 12 4 (3,750) 9 10 (3,000) 30 (770) (26 *(650 *)) 9 10 (3,000) 18 1 (5,500) (16 5 * (5,000 *)) 49 (1,240) 10 5 (3,185) 6 4 (1,925) (585) R min = 5 3 (1,600) 3 /8 (10) E 4 7 (1,400) 24 (600) A1 B C FB D A2 F 43 (1,080) 51 (1,285) 60 W 100 CF i, W 120 CF i, W 130 CF i FB A1 A2 B C D E F 39 (1,000) 48 (1,200) 51 (1,300) 8 4 (2,540) 8 9 (2,660) 9 1 (2,760) 7 (2,120) 7 4 (2,240) 7 8 (2,340) 6 5 (1,945) 6 11 (2,095) 7 2 (2,195) 13 (330) 13 (330) 13 (330) 25 (625) 23 (575) 23 (575) 6 (145) 6 (145) 10 (245) -2 (-50) 4 (100) 4 (100) * = short conveyor in folding design

15 Standard equipment features Basic machine Water-cooled engine with three selectable operating speed ranges Water cooler with temperature-related fan speed Highly effective soundproofing of entire engine compartment Automatic engine speed control in accordance with the driving situation Anti-vibration mounted engine station for low vibration and noise levels Standard painting in Wirtgen white with orange stripes Milling drum assembly Hard-wearing milling drum housing Reinforced, hard-wearing milling drum gearbox Hydraulically lifting side plates, left and right Milling drum housing can simply be opened on the right for maintenance procedures or tool replacement Hydraulically operated scraper with mechanical locking mechanism Water spray bar in the milling drum housing Right-hand side plate lift of 18 (450 mm) Milling drums Milling drum, milling width 39 (1,000 mm), 48 (1,200 mm) or 51 (1,300 mm), HT22 quick-change toolholder system, tool spacing 5 / 8 (15 mm) Full set of point-attack cutting tools Loading of the milled material Machine including hydraulic pre-installation for discharge conveyor including hydraulic screw coupling Discharge conveyor, 26 9 (8,150 mm) long with 24 (600 mm) wide belt, in non-folding design Discharge conveyor slewing angle 60 to the left, 60 to the right Discharge conveyor with adjustable conveying speed and two slewing speeds for precise loading operations Machine and leveling control Digital milling depth display on the control screen. Measurement is effected via cylinder sensors in the lifting columns. Three each user-programmable milling depth memory locations for both machine sides. Four user-programmable FAVORITES keys in right-hand multifunctional armrest Precise machine height adjustment in increments of 1 / 16 (1 mm) or 3 / 16 (5 mm) at the main control panel Digital load control and additionally engageable differential lock via hydraulic flow divider Machine pre-installed for retrofitting with WITOS FleetView Operator s platform Ergonomic multifunctional armrest, right, including display of all important operation parameters on color screen Standard driver s seat, shock-absorbing and with longitudinal adjustment Operator s platform side-movable by 8 (200 mm) hydraulically to allow an optimum view of the working area Slender machine design enables a full view of the right-hand milling edge and working area in front of the milling drum Convenient access to the operator s platform including Go home night lighting and low-rise bottom edge Robust anti-vandalism control covers Mirror package comprising rear-view mirrors at the front left and right, as well as one forward-facing mirror to the left of the operator s platform Reversing horn with clearly audible sound Illuminated control panel / night design Chassis and height adjustment Wheeled design with four driven wheel units achieving a travel speed of max. 4.7 mph (7.5 km / h) Hydraulically pivotable, self-steering rear-right wheel unit Hydraulic proportional height adjustment at the rear wheel units offering two different speed settings Hydraulic height adjustment at the front wheel units Miscellaneous Halogen lighting package, 24 V, including flashing beacon Comprehensive tool kit Generously dimensioned water and fuel tanks Comprehensive safety package with several emergency stop switches European design type certification, GS mark (Geprüfte Sicherheit = Tested Safety) and CE conformity Standard warranty of 12 months or 1,000 engine operating hours Machine commissioning by qualified personnel

16 Equipment features Optional equipment features Basic machine Air compressor system Special painting in one, two or several colors Milling drum assembly Wear-resistant FCS milling drum housing including pre-installation kit for the quick and easy replacement of milling drums FCS tandem scraper for use with milling drums of reduced milling widths Adapter set for installation of the milling drum on the left to ensure optimum material loading at reduced milling widths Milling performance package: - Sensors for active floating position at the side plates, left and right - Overload sensor at the scraper to initiate automatic raising when encountering an obstacle - Active control of scraper height by means of an ultrasonic sensor - Display of scraper height on control screen - Reversing with milling drum engaged Pneumatically driven tool extractor with tools for the simple extraction and insertion of cutting tools Hydraulically driven tool extractor, complete with holder and the relevant electric and hydraulic connections Hydraulic milling drum turning device for tool replacement FCS milling drums (Flexible Cutter System) FCS milling drum, milling width 12 (300 mm), tool spacing 7 / 16 (12 mm), HT22 quick-change toolholder system, including scraper bottom part for milling width 12 (300 mm) FCS milling drum, milling width 20 (500 mm), tool spacing 5 / 8 (15 mm), HT22 quick-change toolholder system, including scraper bottom part for milling width 20 (500 mm) FCS milling drum, milling width 24 (600 mm), tool spacing 7 / 16 (12 mm), HT22 quick-change toolholder system, including scraper bottom part for milling width 24 (600 mm) FCS milling drum, milling width 35 (900 mm), tool spacing 5 / 8 (15 mm), HT22 quick-change toolholder system, including scraper bottom part for milling width 35 (900 mm) FCS milling drum, tool spacing 1 / 4 x2 (6x2 mm), HT5 Plus welded toolholder system FCS milling drums, tool spacing 5 / 16 (8 mm), HT22 quick-change toolholder system FCS milling drums, tool spacing 11 / 16 (18 mm), HT22 quick-change toolholder system FCS milling drums, tool spacing 1 (25 mm), HT22 quick-change toolholder system Mounting carriage for milling drums with a milling width of up to 51 (1,300 mm) Loading of the milled material Machine including hydraulic pre-installation for discharge conveyor including hydraulic quick-release coupling Discharge conveyor, 26 9 (8,150 mm) long with 24 (600 mm) wide belt, in hydraulic folding design Short discharge conveyor, 23 9 (7,250 mm) long with 24 (600 mm) wide belt, in hydraulic folding design VCS extraction system Fold-in stoplight system for trucks Machine and leveling control LEVEL PRO PLUS leveling system, left and right, with sensors installed in the hydraulic cylinders of the side plate lifting feature SONIC SKI ultrasonic sensor for additional level scanning RAPID SLOPE sensor for additional cross slope leveling WITOS FleetView (available in approved countries) Operator s platform Hydraulically lowering canopy including additional weather protection equipment for the operator s platform Comfort driver s seat including seat heating and swivel feature, shock-absorbing and with longitudinal adjustment Screen system including two cameras and additional screen Heated and electrically adjustable exterior mirror, front left Chassis and height adjustment Tracked design with four driven track units achieving a travel speed of max. 3.6 mph (5.8 km / h). Hydraulically pivotable, self-steering rear-right track unit. Driving dynamics package, tracked model: - Optimized hydraulic motors for travel speeds of up to 4.7 mph (7.5 km / h) - Proportionally responsive fingertip steering included in multifunctional armrest Miscellaneous Electro-hydraulic power pack to drive the milling drum turning device, hydraulic cutting tool extractor and various hydraulic functions with the diesel engine switched off High-pressure water cleaner, 2,756 psi (190 bar), 4 gal / min (15 l / min) Hydraulically driven water filling pump (19 gal / min (72 l / min) at max. 87 psi (6 bar)) High-performance LED lighting package, 24 V, including flashing beacon Supplementary weight of 882 lbs (400 kg) for milling width 39 (1,000 mm); supplementary weight of 1,135 lbs (515 kg) for milling widths 48 (1,200 mm) and 51 (1,300 mm) Electrical preheating of fuel filter 14 // 16

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18 Wirtgen America Inc Dana Way Nashville, TN 37013, USA Phone: (615) Fax: (615) Internet: Illustrations and texts are non-binding and may include customized fi ttings. Subject to technical changes. Performance data depend on operational conditions. No US-10/14 by Wirtgen GmbH 2014 Printed in Germany WI