ZEXEL COMPONENTS. Date: INJECTION-PUMP ASSEMBLY

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1 ZEXEL COMPONENTS Date: Time: 13:50:36 + INJECTION-PUMP ASSEMBLY Manufacturer No.: S621 - FUEL-INJECTION PUMP NP-VE4/11F1800RNP NAMEPLATE NOZZLE AND HOLDER ASSY T Nozzle and Holder: Open Pre:MPa(Kgf/cm2): - NOZZLE-HOLDER NOZZLE NP-DN0PDN121

2 S621 INJECTION-PUMP ASSEMBLY

3 ZEXEL SERVICE PARTS Page 1 Date: Time: :54:34 Product: S621 INJECTION-PUMP ASSEMBLY Item ZEXEL No. BOSCH No. Info Piece Designation 1/ PACKING RING SUPPLY PUMP COVER FLAT-HEAD SCREW # DRIVE SHAFT 12/ DRIVE SHAFT 12/ WOODRUFF KEY 12/ DAMPER 12/ TOOTHED GEAR PLAIN WASHER ROLLER SET BEARING PIN BEARING PIN CLAMPING BAND SLOTTED WASHER CAM PLATE O-RING PUMP PLUNGER SLIDING PIECE A 1 COMPRESSION SPRING 34B A 1 COMPRESSION SPRING 34C A 1 COMPRESSION SPRING 35/ A 1 SHIM:D11.5&9.4T0.1 35/ A 1 SHIM:D11.5&9.4T0.2 35/ A 1 SHIM:D11.5&9.4T / A 1 SHIM:D11.5&9.4T1.0 35/ A 1 SHIM:D11.5&9.4T2 35/ A 1 SHIM:D11.5&9.4T0.5 35/ A 1 SHIM:D11.5&9.4T O-RING COVER BLEEDER SCREW COVER BLEEDER SCREW COMPRESSION SPRING SHIM PLAIN WASHER SLOTTED WASHER SLOTTED WASHER 48/ A 1 SHIM:D17.0&5.2T / A 1 SHIM:D17.0&5.2T / A 1 SHIM:D17.0&5.2T / A 1 SHIM:D17.0&5.2T / A 1 SHIM:D17.0&5.2T / A 1 SHIM:D17.0&5.2T / A 1 SHIM:D17.0&5.2T / A 1 SHIM:D17&5.2T0.9 48/ A 1 SHIM:D17&5.2T1.1 48/ A 1 SHIM:D17&5.2T1.3 48/ A 1 SHIM:D17&5.2T1.4 48/ A 1 SHIM:D17&5.2T1.6 48/ A 1 SHIM:D17&5.2T1.7 48/ A 1 SHIM:D17&5.2T2.1 48/ A 1 SHIM:D17&5.2T2.2 48/ A 1 SHIM:D17&5.2T2.3 48/ A 1 SHIM:D17&5.2T2.4 48/ A 1 SHIM:D17&5.2T2.5 48/ A 1 SHIM:D17&5.2T2.6 48/ A 1 SHIM:D17&5.2T2.7 48/ A 1 SHIM:D17&5.2T2.8

4 Service parts: S 621 Page 2 Date: / A 1 SHIM:D17&5.2T2.9 48/ A 1 SHIM:D17&5.2T3.0 48/ A 1 SHIM:D17&5.2T3.1 48/ A 1 SHIM:D17&5.2T3.2 48/ A 1 SHIM:D17&5.2T3.3 48/ A 1 SHIM:D17&5.2T3.4 48/ A 1 SHIM:D17&5.2T0.4 48/ A 1 SHIM:D17&5.2T0.6 48/ A 1 SHIM:D17&5.2T0.7 48/ A 1 SHIM:D17&5.2T1.9 48/ A 1 SHIM:D17&5.2T GUIDE PIN HYDRAULIC HEAD O-RING 52/ A 1 SHIM:D9.5&3.0T / A 1 SHIM:D9.5&3.0T / A 1 SHIM:D9.5&3.0T / A 1 SHIM:D9.5&3.0T / A 1 SHIM:D9.5&3.0T / A 1 SHIM:D9.5&3.0T / A 1 SHIM:D9.5&3.0T / A 1 SHIM:D9.5&3.0T / A 1 SHIM:D9.5&3.0T / A 1 SHIM:D9.5&3.0T / A 1 SHIM:D9.5&3.0T / A 1 SHIM:D9.5&3.0T / A 1 SHIM:D9.5&3.0T / A 1 SHIM:D9.5&3.0T / A 1 SHIM:D9.5&3.0T / A 1 SHIM:D9.5&3.0T / A 1 SHIM:D9.5&3.0T / A 1 SHIM:D9.5&3.0T / A 1 SHIM:D9.5&3.0T / A 1 SHIM:D9.5&3.0T / A 1 SHIM:D9.5&3.0T / A 1 SHIM:D9.5&3.0T / A 1 SHIM:D9.5&3.0T / A 1 SHIM:D9.5&3.0T / A 1 SHIM:D9.5&3.0T / A 1 SHIM:D9.5&3.0T / A 1 SHIM:D9.5&3.0T / A 1 SHIM:D9.5&3.0T / A 1 SHIM:D9.5&3.0T / A 1 SHIM:D9.5&3.0T / A 1 SHIM:D9.5&3.0T / A 1 SHIM:D9.5&3.0T / A 1 SHIM:D9.5&3.0T / A 1 SHIM:D9.5&3.0T / A 1 SHIM:D9.5&3.0T / A 1 SHIM:D9.5&3.0T / A 1 SHIM:D9.5&3.0T / A 1 SHIM:D9.5&3.0T / A 1 SHIM:D9.5&3.0T / A 1 SHIM:D9.5&3.0T / A 1 SHIM:D9.5&3.0T / A 1 SHIM:D9.5&3.0T / A 1 SHIM:D9.5&3.0T / A 1 SHIM:D9.5&3.0T / A 1 SHIM:D9.5&3.0T / A 1 SHIM:D9.5&3.0T / A 1 SHIM:D9.5&3.0T / A 1 SHIM:D9.5&3.0T / A 1 SHIM:D9.5&3.0T / A 1 SHIM:D9.5&3.0T / A 1 SHIM:D9.5&3.0T / A 1 SHIM:D9.5&3.0T1.74

5 Service parts: S 621 Page 3 Date: / A 1 SHIM:D9.5&3.0T / A 1 SHIM:D9.5&3.0T / A 1 SHIM:D9.5&3.0T / A 1 SHIM:D9.5&3.0T / A 1 SHIM:D9.5&3.0T / A 1 SHIM:D9.5&3.0T / A 1 SHIM:D9.5&3.0T GASKET:D12&6.4T DELIVERY-VALVE ASSEMBLY COMPRESSION SPRING FITTING FLAT-HEAD SCREW O-RING # GOVERNOR COVER 67/ GOVERNOR COVER 67/ UNION NUT 67/ UNION NUT 67/ BLEEDER SCREW 67/ BLEEDER SCREW 67/ SEAL RING 67/ PLAIN WASHER 67/ A 1 THREADED PIN:L /201B A 1 THREADED PIN:L /201C A 1 THREADED PIN:L / UNION NUT 67/ O-RING CONTROL SHAFT PLAIN WASHER CONTROL LEVER LOCKING WASHER UNION NUT:M6P1H FULCRUM LEVER SLOTTED SPRING PIN GASKET:D11.4&8.2T COILED SPRING UNION NUT GOVERNOR SHAFT O-RING 110/ A 1 SHIM:D20.2&8.3T / A 1 SHIM:D20.2&8.3T / A 1 SHIM:D20.2&8.3T / A 1 SHIM:D20.2&8.3T / A 1 SHIM:D20.2&8.3T / A 1 SHIM:D20.2&8.3T / A 1 SHIM:D20.2&8.3T / A 1 SHIM:D20.2&8.3T / A 1 SHIM:D20.2&8.3T PLAIN WASHER:D20&8.4T FLYWEIGHT ASSEMBLY PLAIN WASHER:D17&6.4T SLIDING SLEEVE CAP 117/ A 1 PLUG:L / A 1 PLUG:L / A 1 PLUG:L / A 1 PLUG:L / A 1 PLUG:L / A 1 PLUG:L / A 1 PLUG:L / A 1 PLUG:L / A 1 PLUG:L / A 1 PLUG:L / A 1 PLUG:L / A 1 PLUG:L / A 1 PLUG:L / A 1 PLUG:L4.70

6 Service parts: S 621 Page 4 Date: / A 1 PLUG:L / A 1 PLUG:L / A 1 PLUG:L / A 1 PLUG:L / A 1 PLUG:L / A 1 PLUG:L / A 1 PLUG:L / A 1 PLUG:L / A 1 PLUG:L / A 1 PLUG:L / A 1 PLUG:L / A 1 PLUG:L / A 1 PLUG:L / A 1 PLUG:L / A 1 PLUG:L / A 1 PLUG:L / A 1 PLUG:L / A 1 PLUG:L / A 1 PLUG:L / A 1 PLUG:L / A 1 PLUG:L / A 1 PLUG 117/ A 1 PLUG 117/ A 1 PLUG 117/ A 1 PLUG FLAT-HEAD SCREW # CAPSULE 130/ GASKET:D11.4&8.2T1 130/ BLEEDER SCREW 130/ O-RING O-RING O-RING # CONTROL VALVE 135/ SPRING WASHER OVER FLOW VALVE COILED SPRING SLOTTED WASHER COILED SPRING BUSHING COILED SPRING BRACKET BLEEDER SCREW BRACKET BLEEDER SCREW BLEEDER SCREW HEX-SOCKET-HEAD CAP SCREW # PULLING ELECTROMAGNET 240/ O-RING WIRE UNION NUT EYE BOLT PLAIN WASHER:D20&10T S PUMP HOUSING 800S/1/ PACKING RING 804S COMPRESSION SPRING 805S PARTS SET 810S REPAIR SET 821S ROLLER SET 835S CAP 836S/ A 1 CAP:L18 836S/ A 1 CAP:L21 836S/ A 1 CAP:L24 836S/ A 1 CAP:L NAMEPLATE

7 ZEXEL test values diesel fuel-injection equipment :56:56 Page 1 ZEXEL Ass'y No Bosch Ass'y No Bosch Typecode Engine Type QD32 Manufacturer NISSAN DIESEL Edition date Adjustment conditions Test oil ISO4113orSAEJ967 d 1404 Test oil P Test oil temperature degc Nozzle Bosch type code NP-DN0SD1510 Nozzle holder P Opening pressure MPa P Opening pressure kgf/cm Injection pipe P Injection pipe mm Inside diameter - outside diameter - length (mm) Joint assembly Tube assembly P Transfer pump pressure kpa P Transfer pump pressure kgf/cm Direction of rotation (viewed from drive side) R Right 2 Adjustment specification 2.1 Full load delivery S Average injection quantity mm3/st S Difference in delivery mm3/st P Pump speed r/min C Average injection quantity mm3/st P Pump speed r/min C Average injection quantity mm3/st C Average injection quantity mm3/st C Difference in delivery mm3/st. 5 5 P Pump speed r/min C Average injection quantity mm3/st P Pump speed r/min C Average injection quantity mm3/st Governing P Pump speed r/min C = Check value) OT = Outside Tolerance (X is set)

8 ZEXEL test values diesel fuel-injection equipment :56:56 Page 2 S Average injection quantity mm3/st P Oil temperature degc P Pump speed r/min C Average injection quantity mm3/st. 5 5 P Oil temperature degc P Pump speed r/min C Average injection quantity mm3/st P Oil temperature degc Idle P Pump speed r/min S Average injection quantity mm3/st S Difference in delivery mm3/st. 2 2 P Pump speed r/min C Average injection quantity mm3/st C Difference in delivery mm3/st Start P Pump speed r/min S Average injection quantity mm3/st Remarks Full P Pump speed r/min C Average injection quantity mm3/st Remarks Full 2.5 Stop P Pump speed r/min C Average injection quantity mm3/st Remarks Magnet OFF at idling position 2.6 Overflow C Overflow quantity cm3/min Pump chamber pressure S Pressure kpa S Pressure kgf/cm C Pressure kpa C = Check value) OT = Outside Tolerance (X is set)

9 ZEXEL test values diesel fuel-injection equipment :56:56 Page 3 C Pressure kgf/cm P Pump speed r/min C Pressure kpa C Pressure kgf/cm Timer S Timer stroke mm P Pump speed r/min C Timer stroke mm C Timer stroke mm P Pump speed r/min C Timer stroke mm P Pump speed r/min C Timer stroke mm P Oil temperature degc Magnet C Max. applied voltage V P Test voltage V Assembly dimension S K dimension mm S KF dimension mm S MS dimension mm S Pre-stroke mm S Control lever angle alpha deg S Control lever angle beta deg C = Check value) OT = Outside Tolerance (X is set)

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