Service Tools New Product Releases. July 2014
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1 Service Tools New Product Releases July 2014
2 Service Tools Mechanical Tools Part Number Part Description Engine Family Estimated Effective Date Product Manager Injector Bore Brush ISV5 CM3230 V103 August-14 Tracy Coleman Stop Pin ISV5 CM3230 V103 August-14 Tracy Coleman Sealant ISV5 CM3230 V103 August-14 Tracy Coleman Fuel Pump Replacer ISV5 CM3230 V103 August-14 Tracy Coleman Remover Screw Adapter (Component of Fuel Pump Relacer) Remover Screw (Component of Fuel Pump Relacer) ISV5 CM3230 V103 August-14 Tracy Coleman ISV5 CM3230 V103 August-14 Tracy Coleman Camshaft Timing Fixture Kit ISV5 CM3230 V103 August-14 Tracy Coleman Camshaft Timing Fixture (Component of Camshaft Timing Fixture Kit) ISV5 CM3230 V103 August-14 Tracy Coleman Valve Spring Compressor Kit ISV5 CM3230 V103 August-14 Tracy Coleman Back Next
3 Service Tools Mechanical Tools Part Number Part Description Engine Family Estimated Effective Date Product Manager Camshaft Replacer ISV5 CM3230 V103 August-14 Tracy Coleman Electrical Repair Connector QSF3.8 CM2350 August-14 Tracy Coleman Protective Cover Kit ISF2.8 CM2220 & QSF2.8 CM2880 August-14 Tracy Coleman Protective Plug (Component of Protective Cover Kit) August-14 Tracy Coleman Exhaust Gas Cooler Leak Test Kit ISL G CM2180 August-14 Tracy Coleman Leak Test Plug Retainer (Component of Exh Cooler Leak Test Kit) Leak Test Plug (Component of Exh Cooler Leak Test Kit) Leak Test Plug ( Exh Cooler Leak Test Kit) ISL G CM2180 August-14 Tracy Coleman ISL G CM2180 August-14 Tracy Coleman ISL G CM2180 August-14 Tracy Coleman Back
4 News and Contact Information Who We Are New Service Tools Coming Soon (scheduled available August 2014) New Service Tools Coming Soon (scheduled available September 2014) Click on the title to view the News Story. Back
5 Who We Are Cummins Service Products offer a broad array of durable service tools and consumable items to help you maintain the high level of quality and service your customers expect and deserve. These products, designed and manufactured to meet Cummins exacting standards, guarantee quality and performance and are backed by professional support, competitive pricing and worldwide distribution. Additional Cummins Service Products information can be found on QuickServe Online (QSOL) under the Products Tab. Information available includes: A complete catalog of all service tools offered by Service Products Wiring Repair Kit Content Sheets for Wiring Repair Kits, Clean Care Protective Cover Kits and Certification Kits Electrical Connector Database more details are available in the New Electrical Connector Database article We welcome any feedback/content ideas for the Service Products News. Please feel free to Tracy Coleman, Commercial Product Manager at tracy.coleman@cummins.com Back
6 beginning in August 2014: Injector Bore Brush Brass injector Bore Brush to clean injector sealing surface in aluminum cylinder head. Used In ISV5 engine Tool Source Cummins only Stop Pin Stop pin to retain the timing chain self-adjusting tensioner. Used In ISV5 engine Tool Source Cummins or Equivalent Next
7 beginning in August 2014: Sealant Sealant Loctite 5900 for servicing all joints requiring RTV during service event on engine. Used In ISV5 engine Tool Source Cummins or Equivalent Fuel Pump Replacer Kit to ease difficulty in replacing the fuel pump due to the chain drive sprocket. Components: Remover Screw Adapter Remover Screw Used In ISV5 engine Tool Source Cummins only Next
8 beginning in August 2014: Camshaft Timing Fixture Kit Used to lock the camshafts in the correct position prior to torqueing the cam sprockets in place during service to the chain drive and/or cylinder heads. Components: Camshaft Timing Fixture Used In ISV5 engine Tool Source Cummins only Valve Spring Compressor Kit Allows for compressing (4) valve springs simultaneously while removing and installing the valve springs. Used In ISV5 engine Tool Source Cummins only Next
9 beginning in August 2014: Camshaft Replacer Significantly reduces the SRT for camshaft removal and installation by holding the camshaft sprocket in position. Without the tool the engine chain drive cover, drive chains, and related components would all need to be removed. Used In ISV5 engine Tool Source Cummins only Electrical Repair Connector Allows for service of the engine wiring harness. Used In QSF3.8 CM2350 T4F Tool Source Cummins only Next
10 beginning in August 2014: Protective Cover Kit Fuel system Clean Care protective cover kit. Components: Protective Plug Used In ISF2.8 CM2220 & QSF2.8 CM2880 Tool Source Cummins only Exhaust Gas Cooler Leak Test Kit Leak test kit to check the assembled gas train on the dual fuel engine after installation is completed at customer site. Components: Leak Test Plug Retainer Used In ISL G CM2180 Tool Type Required Tool Source Cummins Only Leak Test Plug Back
11 beginning in September 2014: Injector Test Kit Measures injector return fuel quantity to diagnose fuel injector issues on Piezo type fuel injectors. Components: Leak Test Plug Injector Tester Adapter Injector Tester Used In ISV5.0 CM3230 engine Tool Type Required Tool Source Cummins or Equivalent Protective Cover Kit Used to prevent engine damage from debris and foreign objects during service of the QSB4.5 CM2350 engine. Used In QSB4.5 CM2350 engine Tool Type Required Tool Source Cummins Only Next
12 beginning in September 2014: Exhaust Cooler Leak Test Kit To be used with air pressure regulator P/N Components: Leak Test Plug Leak Test Plug Used In ISV5 CM3230 engines Tool Type Required Tool Source Cummins Only Barring Adapter May be used on the front crankshaft nose with the damper removed or on the rear crankshaft nose with the flywheel removed. Used In ISV5 CM3230 engines Tool Type Required Tool Source Cummins Only Next
13 beginning in September 2014: Crankshaft Seal Installer Kit Used to install the front crankshaft oil seal with the gear housing installed. The installer shell may be used separately to press the seal into place with the gear housing off of the engine. Components: Socket Head Cap Screw Heavy Hexagon Nut Used In ISV5 CM3230 engines Tool Type Required Tool Source Cummins Only Pressure Tester Adapter Kit Used to manually check oil pressure. Used with dial gauge or digital gauge. Used In Tool Type Required Tool Source Cummins Only Next
14 beginning in September 2014: Injector Test Kit PT Fuel system injector tester 380-Volt, 50 Hz Components: Injector Tester Used In Tool Type Tool Source Injector Test Kit PT Fuel system injector tester 415-Volt, 50 Hz Components: Injector Tester Used In Tool Type Tool Source Next
15 beginning in September 2014: Fuel Pump Tester PT Fuel system pump tester 380-Volt, 50 Hz Used In Tool Type Tool Source Fuel Pump Tester PT Fuel system pump tester 415-Volt, 50 Hz Used In Tool Type Tool Source Back
16 Opening All Product Releases To download an Excel spreadsheet containing all the product releases, click on the paper clip icon and then double click on the Excel document within the left hand Attachments menu inside Adobe Reader. If you receive this dialog box, be sure the radio button is next to Open this file and then click OK. Back
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