Model 685 Model 885. Model 985
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1 Full lift safety valve with spring loading. (AIT) EP Model 5 Model 5 Model 95 AP ES AS EP AP ES Model 5 Model 5 EP AP ES AS Model 95 The valve works as an automatic pressure releasing regulator activated by the static pressure existing at the entrance to the valve and is characterized by its ability to open instantly and totally. Design in accordance with ASME code section VIII. Materials according ASME code section II and ASTM. Connections according ASME B.0. standard.. In accordance with the requirements of directive 9/3/CE. EC valve verification certified by: TÜV Internacional Grupo TÜV Rheinland, S.L. EC Type (Module D) EC examination report nº certified by: TÜV Internacional Grupo TÜV Rheinland, S.L. In compliance with the ATEX 9/9/CE directive Protective equipment and systems for use in potentially explosive atmospheres. Other authorisations: ISCIR, ITI, NASTHOL,...etc. AS ASME Catalog available in International System Units (SI) in PDF format. Características 90 angular flow. Activated by direct action helicoid spring. Simplicity of construction ensuring minimum maintenance. Materials carefully selected for their resistance to corrosion. Internal body designed to offer favourable flow profile. Sealing surfaces balanced and making them extremely tightness, even exceeding API-5 requeriments. Great discharge capacity. For liquids typically used with openings similar to proportional safety valves. Auto-centering plug. Totally precise open and close. All the valves are supplied sealed at the set pressure requested, simulating operational conditions, and are vigorously tested. All components are numbered, registered and checked. If requested in advance, material, casting, test and efficiency certificates will be enclosed with the valve, and the instruction manual, in accordance with P.E.D.9/3 EC. IMPORTANT.- Fluorelastomer (Vitón) seals, Silicone s rubber, PTFE (Teflón) o Perfluorelastomer (FFKM). Achieving leakage levels less than FLUID Saturated steam Liquids and gases SEALS RANGE OF APPLICATION FOR THE SEALS SET PRESSURE IN psi,90,0 9, 90,0 35, 53,5 5, 0,5 S V K T S V K T temperature en ºF MINIMUM MAXIMUm Silicone s rubber S Fluorelastomer (Vitón) V - PTFE (Teflón) T -30, 500 Perfluorelastomer (FFKM) K Depending on demand:. Buna-nitryls seals, Butyl, Natural rubber, E.P.D.M., Chlorosulphonate polyethylene (Hypalon), Neoprene, etc.. Possibility of manufacture in other types of material, for use in special working conditions (high temperatures, fluids, etc.).
2 MODEL N.º PIECE PIECE BRONZE MATERIAL STAINLESS STEEL Body Bronce (ASTM UNS C300) A. inox. (ASTM A35 CFM) Plug Latón (ASTM C3000) A. inox. (AISI 3) 3 Shaft A. inox. (AISI 303) A. inox. (AISI 303) Seal Caucho de silicona Fluorelastómero (Vitón) PTFE (Teflón) Perfluorelastómero (FFKM) Caucho de silicona Fluorelastómero (Vitón) PTFE (Teflón) Perfluorelastómero (FFKM) 5 Limiter ring A. inox. (AISI 30) A. inox. (AISI 30) End-stop PTFE (Teflón) PTFE (Teflón) Spring press Latón (ASTM C3000) A. inox. (AISI 303) Spring A. inox. (AISI 30) A. inox. (AISI 30) 9 Clip A. inox. (AISI 30) A. inox. (AISI 30) 0 Lever A. inox. (AISI 30) A. inox. (AISI 30) Sealing wire Hilo precintar Hilo precintar Characteristic plate Aluminio Aluminio 3 Seal Plástico Plástico Cap Latón (ASTM C3000) A. inox. (AISI 303) 5 Hood coupling PTFE (Teflón) PTFE (Teflón) Piston Latón (ASTM C3000) A. inox. (AISI 303) Piston Spring A. inox. (AISI 30) A. inox. (AISI 30) Inlet clamp - A. inox. (AISI 3L) 9 Outlet clamp - A. inox. (AISI 3L) 0 O-ring Fluorelástomero (Vitón) () Fluorelástomero (Vitón) () Seat - - MNPT xfnpt 3/ x/ a x OPERATING CONDITIONS OPERATING CONDITIONS OPERATING CONDITIONS Class PMS 5, psi 300 Ibs PRESSURE IN psi 5, 5, MAX. TEMPERATURE IN ºF 39 MIN. TEMPERATURE IN ºF - - MNPT xfnpt 3/ x/ a x Class PMS 5, psi 300 Ibs PRESSURE IN psi 5, 5, MAX. TEMPERATURE IN ºF 39 MIN. TEMPERATURE IN ºF -30,0-30,0 MNPT xfnpt Class 3/ x/ a / x/ 900 Ibs PRESSURE IN psi - 0,5 MAX. TEMPERATURE IN ºF - MIN. TEMPERATURE IN ºF - - (() Mod. 95; Perfluorelastomer (FFKM) Mod. 95 do=0, EP AP ES Mod. 5/5 do=0,3 AS EP AP ES Mod. 5/5 do=0,3 do=0,5 AS
3 Full lift safety valve with spring loading (AIT) version EP.. Disassembly and assembly. Disassmbly To replace the spring () or clean any of the internal components of the valve, proceed in the following manner: A - Cut the seal thread () with pliers. B - Withdraw the fastener (9), using a punching tool, until the lever (0) comes free. C - Unscrew and extract the hood (). D - Unscrew the piston () from the rod (3 ) and then the screw cap (). E - Holding the rod (3), unscrew the spring press () until you note a releasing of the spring (). F - Extract the spring ().. Assembly A - Enter the spring () through the upper part of the rod (3). B - Screw the spring press () holding the rod (3) and the screw cap (). C - Adjust the set pressure with the spring press (). D - Screw the piston () to the rod (3). E - Screw the hood (). F - Place the lever (0) and fix it with the fastener (9).. Adjusting the firing pressure A - Proceed according to points..a,..b,..c,..d,..e. B - Proceed according to points..c,..d,..e,..f. Full lift safety valve with spring loading (AIT) version AP.. Disassembly and assembly. Disassmbly To replace the spring () or clean any of the internal components of the valve, proceed in the following manner: A - Cut the seal thread () with pliers. B - Withdraw the clip (9), using a punching tool, until the lever (0) comes free. C - Unscrew and extract the hood (). D - Holding the rod (3), unscrew the spring press () until you note a releasing of the spring (). E - Extract the spring ().. Assembly. Assembly A - Enter the spring () through the upper part of the rod (3). B - Screw the spring press () holding the rod (3). C - Adjust the set pressure with the spring press (). D - Screw the hood (). E - Place the lever (0) and fix it with the fastener (9). Adjusting the firing pressure A - Proceed according to points..a,..b,..c,..d. B - Proceed according to points..c,..d,..e. Full lift safety valve with spring loading (AIT) version ES.. Disassembly and assembly. Disassmbly To replace the spring () or clean any of the internal components of the valve, proceed in the following manner: A - Cut the seal thread () with pliers and extract the characteristic plate (). B - Unscrew and extract the hood (). C - Holding the rod (3), unscrew the spring press () until you note a releasing of the spring (). D - Extract the spring ().. Assembly A - Enter the spring () through the upper part of the rod (3). B - Screw the spring press () holding the rod (3). C - Adjust the set pressure with the spring press (). D - Screw the hood ().. Adjusting the firing pressure A - Proceed according to points..a,..b,..c. B - Proceed according to points..c,..d.. Full lift safety valve with spring loading (AIT) version AS.. Disassembly and assembly. Disassmbly To replace the spring () or clean any of the internal components of the valve, proceed in the following manner: A - Cut the seal thread () with pliers and extract the characteristic plate (). B - Holding the rod (3), unscrew the spring press () until you note a releasing of the spring (). C - Extract the spring ().. Assembly A - Enter the spring () through the upper part of the rod (3). B - Screw the spring press () holding the rod (3). C - Adjust the set pressure with the spring press ().. Adjusting the firing pressure A - Proceed according to points..a,..b. B - Proceed according to points..c.
4 A A L L MNPT MNPT H H h MODEL 5/5/95 MNPT xfnpt 3/ x/ / x / / x 3/ S Male thread x Female thread NPT ASME B.0. d , 5/5 0,3 0,3 5/5 0,0 0, 95 0,0 H 5/5-3, , ,0 95 -, - - -,3 - - H 5/5, - 5, 3,9, - 5,,09 5,3-95,9 -,03,09, -,,5 h 5/5,93 -,0,5 5, -,5, 5, ,3 -,5,9 5,55 -,9 5,5 A 5/5/95 0,0 0, 0, L 5/5/95,,3 L 95,9, 5/5,53,,9 WEIGHT IN Ibs EP AP ES AS EP AP ES AS EP AP 5/5/95 BRONZE,0 0, 0,9 0,5,0 0, 0,9 0,5,,3 S. STEEL 0,99 0,9 0,5 0, 0,99 0,9 0,5 0,,09,59 CODE BRONZE S. STEEL BRONZE S. STEEL S. STEEL d0 d0 MNPT L MNPT L
5 A A L L MNPT MNPT H h H h MODEL 5/5/95 / x 3/ 3/ x3/ 3/ x x Male thread x Female thread NPT ASME B.0. 0,3 0,5 0, 0, - - -, , ,5 - -,, 5,3 -,3,9, -,9 5,99,5 -,0,,3 5,5 5,9 -,33 5,0,05 -,,0 5,99 -,59, 0, 0,9 0,9 0,9,3,3,9,9,30, ES AS EP AP ES AS EP AP ES AS EP AP ES AS,59,5,,3,59,5 3,,9,93,9 3,,9,93,9,5,50,09,59,5,50 3,,93,9, 3,,93,9, d0 d0 MNPT L MNPT L
6 ENTRY EXIT SET PRESSURES AND REGULATING RANGES MODEL 5/5/95 MNPT 3/ / / 3/ 3/ 5/5/95 5/5/95 FNPT / 3/ d 0 5/5 0,3 0,3 0,5 95 0, SET PRESSURE IN psi SPRING REGULATING RANGE IN psi MAXIMUM MINIMUM 5/5 95 5/5 PMS. 5, psi 5, 5, 5, Ibs 5, 5, 5, Ibs 0,5 5/5 PMS. 5, psi,90,90, Ibs,90,90, Ibs 53,5,90 a 0,5 CODE ,0 a 3, CODE , a 50, CODE ,3 a 9, CODE ,3 a 5,0 53,5 a 50,5 CODE , a,5 55,5 a 0,3 CODE ,30 a 90,0, a 0,30 CODE ,5 a 3,59 0,9 a 50,3 CODE ,09 a 5, 39,3 a 0,5 CODE
7 RECOMMENDED RANGES OF APPLICATION MODEL 5/5/95 AP AS EP ES SATURATED STEAM FLUID GASES INERT NON INERT LIQUIDS OPENING PRESSURE IN % OF THE SET PRESSURE +0% CLOSURE PRESSURE IN % OF THE SET PRESSURE -0% d LÍQUIDOS LIQUIDS 0, VAPOR SATURATED SATURADO STEAM GASES 0, 0, do=0,5 0,5 0, do=0,3 do=0,3 do=0,5 do=0,3 do=0,3 0,3 do=0, do=0, 0, 0,0,3 0,0,5 0,0, 0, pa p,,,,,0,,,,,0,0,0,0,0,00 Overpressure factors Multiply the discharge capacity obtained from the tables, by the correction factor, in order to obtain the discharge capacity at required overpressure. Air Saturated steam Water % p
8 h DISCHARGE CAPACITY MODEL ENTRY MNPT 3/ / / 3/ 3/ 3/ / EXIT FNPT / 3/ / do 0,3 0,3 0,5 0, p [psi] SET PRESSURE IN psi 0,0 0, 0, 0,0 For other, not so dense liquids, other than water at 0 F apply: I- Saturated steam in Ib/h. II- Air at 0º F and,50 psi in [S.C.F.M.] III- Water at 0º F in US-G.P.M. V A = Water flow according to table V L = Liquid flow. ρa= Water density at a 0º F. (ρa= 0,0 Ib/pulg3) ρl= Liquid density. I II III I II III I II III I II III, , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,00 COEFFICIENT OF DISCHARGE 93 09, MODEL 5/5/95 3,00 0 ENTRY,00 R / ½ ½ ¾ ¾ 9,00 33 EXIT 5,00 R 3 ½ ¾ 5, /5 0,3 0,3 0,5 3,00 d , , 3 30,00 h 0,0 0, 0, 3 3 0, /5 0,3 0, 0,3 99,00 h/d , , 5 95,00 COEFFICIENT 5/5 SATURATED 0, 0,9 0,9 5 9,00 STEAM OF GASES 0,0 05,00 DISCHARGE 5 9 0,00 αd () 5/5 LIQUIDS 0,5 0,5 0,0 9 03, , , ,00 () ) For set pressures less than 3,50 psi see grapf of discharge coefficient , pa = Backpressure permitted [psi] absolute. 9, p = Set pressure [psi] absolute.,00 αd = Coefficient of discharge , , , , , ,00 0 0, , ,50 595, ,50 0,00 5,50 0 5, , ,00 d ,50 55 Calculus according to ASME section VIII Div. Informative brochure, without obligation and subject to our General Sales Conditions. Founded in 9 Avenc del Daví, Pol. Ind. Can Petit 0 TERRASSA (Barcelona) SPAIN info@vycindustrial.com 903/
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