CNG Products. Receptacles, Ball & Check Valves Filters, Tube Fittings. ECE R110 & AGA / CGA NGV Compliant for NGV application. 100% factory tested
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1 Catalog No. H-CNG100 April 2014 CNG Products Receptacles, all & Check Valves Filters, Tube Fittings ECE R110 & AGA / CGA NGV Compliant for NGV application. 100% factory tested 2007, 2014 HY-LOK CORPORATION All rights reserved
2 Compressed Natural Gas Receptacle 's receptacle is designed for permanent mounting to a compressed natural gas vehicle (NGV). QC1 Series receptacle utilizes the AGA / CGA NGV 1 profile allowing complete interchangeability to any nozzle conforming to the AGA / CGA NGV 1 standard. Tested and certified for this application per AGA / CGA NGV 1 & ECE R110 QC2 Series receptacle is designed specifically for bus and trucks refuelling, receptacle is designed to provide superior flow characteristics. Receptacle contains a highly reliable non-contact check valve that opens only when differential pressure is present during fueling. Internal check valve provides unidirectional flow. Construction material - available in stainless steel or brass. Self-Centering Poppet. Standard protective dust caps are supplied with all receptacles. Optionally with particle filter available (50 Micron). Maximum Operating Pressure : 3600 psig ( F (38 C) Operating Temperature Range : From -40 F to 250 F (-40 C to 121 C) 9/16-18 SAE SAE 9/16-18 SAE QC1 Series QC1 Series O-Ring Filter Filter O-Ring Sealing Filter Poppet Sealing ody ody Poppet ody QC2 Series QC2 Series Description Material / ASTM Specification ody RASS / 16 Poppet Sealing NR O-Ring NR 20.6mm Flats 20.6mm Flats [Only QC1 [Only Series] QC1 Series] h1 h2 h1 h2 Table of Dimensions L2 L2 Width across flat asic Part No. End Connection h1 h2 Dimensions in. (mm) in. mm in. mm L QC1C - 4 1/4 11/ / " (48.5) 3.23" ( 82.0) QC1C - 6 3/8 3/ / " (49.8) 3.41" ( 86.6) QC1C - 8 1/ " (52.0) 3.48" ( 88.4) OC1C - 6M 6M / " (48.5) 3.23" ( 82.1) QC1C - 10M 10M " (49.8) 3.41" ( 86.8) QC1C - 12M 12M / " (52.0) 3.49" ( 88.6) QC2C - 12M 12M / " (69.5) 4.39" (111.4) QC2C - 16M 16M " (69.5) 4.41" (112.1) * Dimensions shown with nuts in finger-tight position, where applicable. Ordering Information QC1 QC1 C C 44 4 S316 S316 Series Designator QC1: NGV 1 Receptable QC2: For uses and Trucks C: Tube Fitting CZ: O-Ring Face Seal Size Designator Tube O.D. Designation ody Material Designator S316: 316 Stainless Steel RAS: rass Tube O.D. 1/4" 3/8" 1/2" 6mm 10mm 12mm 16mm Designation M 10M 12M 16M 2
3 Compressed Natural Gas all Valve 's CNG Series Manual all Valves are designed to live loaded type for long cycle life and high pressure. The valves provide quick 1/4 turn on-off control of flow the vehicle tank to the engine. Stem Packing Tested and certified for this application per AGA / CGA NGV 3.1. & ECE R110 Stem Packing Stem Disc spring loaded seat Low operating pressure Handle indicates direction of flow Panel mounting 1/4 turn on-off control 316 Stainless Steel construction i-directional flow 100% factory tested Maximum Operating Pressure : 6000 psig( F (38 C) Operating Temperature Range : From -40 F to 250 F (-40 C to 121 C) Cv Ratings : 1.04 to 5.39 H H H A Stem Packing Stem Stem End Connector End Connector all End Connector all Description ody End Connection all Stem Stem Packing Seats Unit : inch [mm] Seals Unit : inch [mm] C C C all 0.38 [9.6]. max. Panel thickness [9.6]. [9.6]. max. max. Panel thickness Panel thickness ody Seat ody Seat ody Seat Material / ASTM Specification SS316 / A182 or A479 PCTFE PEEK Viton Table of Dimensions A A Orifice End Connections Dimensions, in. (mm) asic Part Number Cv in. (mm) Inlet Outlet A C H H - 4T (4.8) /4" 1/4" 4.14 (105.2) 2.07 (52.6) CNG1 H - 6T 3/8" 3/8" 4.39 (111.2) 2.19(55.6) 0.57 (14.5) 0.71 (18.0) (6.2) 2.30 H - 8T 1/2" 1/2" 4.60 (116.8) 2.30 (58.4) H - 8T 1/2" 1/2" CNG (9.2) (118.8) 2.34 (59.4) 0.71 (18.0) 2.50 (63.5) H -12T 3/4" 3/4" H - 6M (4.8) mm 6mm 4.14 (105.2) 2.07 (52.6) CNG1 H -10M 10mm 10mm 4.40 (111.8) 2.20 (55.9) 0.57 (14.5) 1.89 (48.4) (6.2) 2.30 H -12M 12mm 12mm 4.60 (116.8) 2.30 (58.4) H -12M 12mm 12mm CNG (9.2) (118.8) 2.34 (59.4) 0.71 (18.0) 2.50 (63.5) H -16M 16mm 16mm * Dimensions shown with nuts in finger-tight position, where applicable. Ordering Information CNG1 H 4T S316 CNG1 H 4T S316 Series Designator CNG1 : Orifice 6.2mm CNG2 : Orifice 9.2mm H: Tube Fitting F: Female Thread Size Designator NPT (ISP/SP) Pipe Size 1/8" 3/4" Designation 2N (R) 2N (R) ody Material Designator S316: 316 Stainless Steel Tube O.D. Designation Tube O.D. 1/4" 3/8" 1/2" 6mm 8mm 10mm 12mm Designation 4T 6T 8T 6M 8M 10M 12M HY-LOK CORPORATION 3
4 Compressed Natural Gas Check Valves Poppet with boned Seal Indicator Ring Spring 's 700H Series Check Valves are designed for flow control CNG. Tested and certified for this application per AGA/CGA NGV 3.1. & ECE R110 Poppet with boned Seal Indicator Ring Spring Inline check valve. ack stopped pppet. NR seat design. Cracking pressure inclue : 1/3, 1, 5, 10, 25psig. Indicator Ring for easy identify the cracking pressure. 100% factory tested. Maximum Operating Pressure : 6000 psig ( F (38 C) Operating Temperature Range : From -40 F to 250 F (-40 C to 121 C) Flow Coefficient (Cv): 0.67 to 4.7 ody Flow Connector Description ody FlowMaterial Connector / ASTM Specification ody Connector Sealing NR Spring SS302 Indicator Ring Stainless Steel L L Table of Dimensions H1 H1 H2 H2 FLOW FLOW H2 H2 Hexagon, in. (mm) asic Part No. End Connection h1 h2 Dimensions, in. (mm) in. mm in. mm L CVH1 - H4T 1/4 9/ " (61.7) 11/ " (26.4) CVH1 - ZC04 1/4" O-Ring Face Seal " (50.3) CVH2 - H8T 1/2" 3/ " (75.2) CVH2 - H8M 1/2" 3/ " (68.6) 1.23" (31.2) CVH2 - H10M 10mm " (71.1) CVH2 - H12M 12mm " (75.2) CVH2 - H16M 16mm " (36.0) 3.15" (80.0) CVH2 - ZC08 1/2" O-Ring Face Seal " (31.2) 2.35" (59.7) CVH3 - H12T 3/4" 1 1/8" " (45.2) 3.52" (89.4) 1 5/8" CVH3 - ZC012 3/4" O-Ring Face Seal 1.78" (45.2) 2.90" (73.7) * Dimensions shown with nuts in finger-tight position, where applicable. Ordering Information CVH1 H 4T 1/3 S316 Series Designator CVH1 : Orifice 4.8mm CVH2 : Orifice 7.8mm CVH3 : Orifice 15.2mm H : Tube Fitting F : Female Thread M : Male Thread V : Metal Gasket Face Seal ZCO : O-Ring Face Seal Size Designator 1/3 : 1/3 psig 1 : 1 psig 5 : 5 psig 10 : 10 psig 25 : 25 psig ody Material Designator S316: 316 Stainless Steel NPT (ISP/SP) Pipe Size 1/8" 3/4" Designation 2N(R) 2N(R) Tube O.D. Designationl Tube O.D. 1/4" 3/8" 1/2" 3/4" 8mm 10mm 12mm 16mm Designation 4T 6T 8T 12T 8M 10M 12M 16M 4
5 Compressed Natural Gas Filter & Purge Valve Filter Natural Gas Vehicle Filter product is designed to protect critical engine components in compressed natural gas Vehicles(NGV). Contaminants can be introduced into the vehicle's fuel tank when being fueled. Contaminants may come from CNG compressors and storage facilities. These unit is specifically designed to remove oil, water and solid contamination from compressed natural gas. The 's filter remove over 95% of all aerosols in the 0.3 to 0.6 micron range. 's filter is designed to use with CNG systems. Durable construction and simple servicing. Small size allows for installation versatility. Removes over 95% of all aerosols in the 0.3 to 0.6 micron range Easy to change filter element. Maximum burst pressure of 16000psig. Maximum Operating Pressure : 3600 psig ( F (38 C Operating Temperature Range : From -40 F to 250 F (-40 C to 121 C) Rated Flow : 30 loopsig Pressure Drop : 0.5 to lpsig Seal Seal O-Ring Seal O-Ring O-Ring ase Seal ase O-Ring ase ase Description Material / ASTM Specification Header Anodized Aluminium 6061 Housing Anodized Aluminium 6061 Seal (O-Ring) NR Filter Polyethylene (Gade 10) Drain Plug Stainless Steel 316 ase Nylon Installation Diagram Header Header Header Housing Header Housing Housing Drain Plug Housing Drain Plug Drain Plug Drain Plug 54 Dimensions 58and Note /16-18UNC /16-18UNC 2-5/16-18UNC ACROSS FLATS ACROSS FLATS ACROSS FLATS /16-18UNF 2-9/16-18UNF 2-9/16-18UNF NGV-1 Fill Port NGV-1 Fill Port Fuel Tank Fuel Tank Shut-off Valve NGV-1 Shut-off Fuel Tank Fill Port Valve Purge Valve Shut-off Valve Filter Filter Filter Pressure Regulator Flow Direction Pressure Flow Regulator Direction Pressure Flow Regulator Direction Engine Engine Engine Purge valves are for bleed, vent or drain purpose mannually. The knurled cap is not separable from the valve body for safety purpose. 1/4 turns of wrench pull-up from finger tight give leak-free closure on first make-up. See our Purge Valves (H-lOOPV) for more information (working pressure, ordering information, Dimensions, etc). Installation Note The unit should be located in an accessible and protected location for easy servicing. Maintain at least 3" (76mm) of clearance below the unit for element access. The drain port must face down. Service Note The unit must not be under pressure during serving. Injury to personnel may result. Close the shut-off valve shown in the illustration above and slowly relieve line pressure before attempting service. Replacing the Change the element at the same time as engine oil filter changes or at least every 5000km. Draining the Housing Drain the housing every 2500km or as necessary. With line pressure relieved, remove the drain plug using a wrench, then cleaning the plug. Pressure rating up to 4000psig(275bar) Vent hole is bleeds excessive liquid or gas from system lines. Knurled cap is crimped to valve body for prevents accidental remove from body. Size range from 1/8" thru 1/2" tubing and piping system. ody ody Spring ody Spring Poppet Spring Poppet Knured Cap Poppet ody Knured Spring Cap Knured Cap Poppet Knured Cap HY-LOK CORPORATION 5
6 Compressed Natural Gas Check Valves Micron Tee Filter Replacement of filter elements with body in line. Compact and robust integral union bonnet design. Filter elements are made of sintered stainless steel. Tested and certified this application per ECE R110. Maximum Operating Pressure : 6000 psig ( F (38 C) Operating Temperature Range : From -40 F to 250 F (-40 C to 121 C) Description ody Sintered Seal (O-Ring) Seal Material / ASTM Specification Stainless Steel Viton PTFE L2 E H C Inlet Outlet Table of Dimensions H C FT asic Part Number H -4T Orifice in. (mm) End Connections Dimensions (mm) Inlet & Outlet L 1 L 2 H C E 1/4" 33,0 33,0 H -6T 3/8" 36,2 36,2 L2 E H -8T 1/2" 38,7 38,7 4,4 H -8M 8mm 38,7 38,7 H -12M 12mm 38,7 38,7 H -16M 16mm 38,7 38,7 Inlet Outlet * Dimensions shown with nuts in finger-tight position, where applicable. FT H 4T 50 38,8 11,0 28,5 Ordering Information FT H 4T 50 S316 Filter Type Designator H : Tube Fitting F : Female Thread M : Male Thread CUA CU Size Designator Tube O.D. Designation CUR Filter Designator 1 : 1 Micron 10 : 10 Micron 50 : 50 Micron 100 : 100 Micron 150 : 150 Micron CLA Tube O.D. 1/4" 3/8" 1/2" 6mm 8mm 10mm 12mm Designation 4T CMC 6T 8T 6M 8M 10M 12M COM ody Material Designator S316 : 316 Stainless Steel CTA CMC CLMA CFC CFC CLF CUA CUR CLA CTA CXA CR CSC CSLA COS 6 CU CMC COM CMC CLM
7 Compressed Natural Gas Filter & Purge Valve Tube Fitting 's Tube Fittings are designed for excellent gas-tight sealing and vibration fatigue resistance. Tested and certified for this application per ECE R110 (for NGV application). See our Tube Fitting Cataloge (H-200TF) for more information(working pressure, ordering information, Dimensions, Size, etc). Tube fitting type Union CUA Reducing Union CUR Union Elbow CLA Union Tee CTA Union Cross CXA ulkhead Union CU Male Connector CMC Male Connector for Metal Gasket Seal COM ulkhead Male Connector CMC 45 Male Elbow CLM Male Elbow CLMA Female Connector CFC ulkhead Female Connector CFC Female Elbow CLF Reducer CR ulkhead Reducer CR SAE/MS Male Connector CSC SAE/MS Male Elbow CSLA O-Seal Straight Thread Connector COS Male Pipe Weld Connector CWC HY-LOK CORPORATION 7
8 8 An der Autobahn 15 D Oyten Tel.: Fax: Web:
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