FEED SYSTEM ASSEMBLY & OPERATING INSTRUCTIONS

Transcription

1 FEED SYSTEM ASSEMBLY & OPERATING INSTRUCTIONS Hg Slat Inc. Newtn Grve, NC USA May

2 Table f Cntents Safety Infrmatin... 4 General Safety Ntes... 5 General Assembly / Operatin Ntes... 6 GROW-DISK Feed System Principle f Operatin... 7 Installatin Layut Examples... 8 GROW-DISK Feed System Specificatins... 9 Principle f Operatin fr the GROW-DISK Drive Unit (WL ) GROW-DISK Drive Unit Assembly Requirements Suspensin f the Drive Unit Drive Unit Hanging Kit Parts List (WL HK) GROW-DISK Cnveyer Tubes Assembly Requirements Assembly / Layut f Cnveyer Tubes (HSFT2375) Cnnectin f Cnveyer Tube t Drive Unit (WL ) Cnnectin f Cnveyer Tube t Chain Disk Fill Hpper (HSCD304-4) Cnnectin f Cnveyer Tube t Feed Sensr Sight Tube (HSCD-900) GROW-DISK Crner Assembly Requirements Installatin and Sealing f Crners (WL ) Sealing f Crners (WL ) GROW-DISK Cnveyer Chain Installatin Requirements GROW-DISK Cnveyer Chain Installatin GROW-DISK Outlet Drp Assembling / Installatin GrwerSELECT HS660S Feed Line Drp Adaptr Installatin GROW-DISK Sw Drp Assembling / Installatin HSSD558 8 Pund Sw Drp Feeder HSSD60C 8 Pund Sw Drp Center Drp Feeder 60mm with Guard GrwerSELECT Feed Line Sw Drp Installatin GROW-FLE AUGER System Installatin GrwerSELECT HS693 Feed Line Cntrl Unit Installatin HS693 Feed Line Cntrl Unit Hg Slat Inc. Newtn Grve, NC USA May

3 GROW-DISK HSCD-100 System Cntrller Recmmended HSCD-100 System Cntrller Settings (amps, delay times, etc.) Wiring Diagram - HS693 t HSCD Wiring Diagram - HS593 t HSCD HSCD-100 Current Sensr Grw-Disk Cntrller Current Sensr Settings Wiring Current Sensr Single / 3-Phase GROW-DISK HSCD-100-SS -Sft Start fr Chain Disk System Wiring Diagram HSCD-100-SS t HSCD-100: Drive Unit Chain Safety Switch and Dr Switch Drive Unit Chain Safety Switch Wiring f Chain Safety Switch and Dr Switch GrwerSELECT HS11 Feed Sensr Munting: Adjustment: Fr Nrmally Clsed (NC) Sensr Set-up: GROW-DISK Initial Operatin/ Start Up Requirements GROW-DISK Feed System Initial Operatin/ Start Up GROW-DISK Feed System Maintenance Maintenance Pressure Washing Prcedure Maintenance Safety Switch Inspectin Maintenance Re-Open Sealed Crners Maintenance Grw-Disk Feed System Crner Cleaning Instructins Trubleshting Grwer Select Chain Feeding Cmpnents / Parts List Drive Unit Spare Parts Crner Spare Parts Ntes Hg Slat Limited Warranty Hg Slat Inc. Newtn Grve, NC USA May

4 Safety Infrmatin Cautin, Warning, and Danger decals have been placed n the equipment t warn f ptential dangerus situatins. Care shuld be taken t keep this infrmatin intact and easy t read at all times. Replace missing r damaged safety signs. Safety Alert Symbl This is a safety-alert symbl. When yu see this symbl n yur equipment, be alert t the ptential r persnal injury. GrwerSelect equipment is designed t be installed and perated as safely as pssible, hwever, hazards d exist. Signal Wrds Signal wrds are used in cnjunctin with the safety-alert symbl t identify the severity f the warning. DANGER - identifies immediate hazards which WILL result in severe persnal injury r death. WARNING - identifies hazards r unsafe practices which COULD result in severe persnal injury and death. CAUTION identifies hazards r unsafe practices which COULD result in minr persnal injury r prduct r prperty damage. Warning Mving Parts Keep hands and clthing clear f mving parts. Chain Disk can cut and crush. Severe persnal injury will result if the electrical pwer is nt discnnected prir t servicing the unit. DANGER ELECTROCUTION HAZARD Discnnect electrical pwer befre inspecting r servicing equipment unless maintenance instructins specifically states therwise. Grund all electrical equipment fr safety. All electrical wiring must be dne by a qualified electrician in accrdance with lcal and natinal electrical cdes. Grund all nn-current carrying metal parts t guard against electrical shck. With the exceptin f mtr verlad prtectin, electrical discnnects and ver current prtectin are nt supplied with the equipment. Hg Slat Inc. Newtn Grve, NC USA May

5 General Safety Ntes The assembly, installatin, and maintenance must be perfrmed by qualified persnnel. Safety ntes and warnings in these instructins and n the system equipment must be fllwed. Failure t fllw specified instructins may cause damage t equipment and/r persnal injury r death. All cmpnents in the GROW-DISK chain system must be transprted and assembled prperly. System may nly be perated if all the necessary emergency and alarm systems are cnnected and peratinal. System must be maintained at regular intervals. Only manufacturer-apprved cmpnents and accessries may be perated in cnjunctin with the system. A lckable main switch must be installed between the cntrls and the main pwer capable f shutting the system dwn. It must be ensured that the system cannt be turned n by a third party. Befre cmpnents in the feed system are pened, the chain must have cme t a cmplete stp. Wrk n the feed system may nly be carried ut with the crrespnding safety equipment (wrk glves etc.). All system parts must be prperly grunded t guard against electrical shck. The system may nly be perated if all cmpnents are clsed (driving unit, deflectr crner pieces, and feed receiving statin). The system must be switched ff immediately if the cnveyr chain is blcked. In systems with tw r mre feed bins in a rw, nly ne bin may dispense feed int the feed system. The system can be started autmatically using the cntrls. It must be ensured that n persns can reach int dangerus places with their hands. The safety equipment may nt be switched t inactive. The feed system may nly be repaired by persns wh are authrized by the manufacturer. These instructins are t be submitted t the system peratr fllwing successful assembly. Always wear prtective clthing and any applicable Persnal Prtective Equipment (Safety Glasses and/r Ear Plugs) when wrking with the equipment. Discarded materials, equipment, and bxes shuld be recycled in accrdance with lcal and natinal cdes. Nte: System is t be wired in accrdance with all applicable lcal and natinal electrical wiring cdes. All wiring sizes and fuse capacities are t be sized accrding t applicable electrical cde specificatins r ther regulatins. Hg Slat Inc. Newtn Grve, NC USA May

6 General Assembly / Operatin Ntes Prir t perfrming any wrk n Grw-Disk Feed System, read this entire manual. This assembly/perating instructins manual is intended t prvide guidelines fr the installatin f system. Instructins shuld be cnsidered as recmmendatins nly. Actual installatin may vary depending n specific cnditins. Wiring diagrams are included within this manual. Instructins shuld nly be carried ut by a qualified technician. This persn must have a gd understanding f technical issues and drawings in bth mechanical and electrical areas. The system is nly suitable fr peratin in dry areas. System parts that are assembled utside the huse must be adequately prtected against misture. D nt pressure wash the drive unit, chain disk fill hpper, unsealed crners, prximity switch, cntrller r any ther electrnic cmpnents. The surfaces n which the system parts are assembled must be able t withstand the static lads. The GROW-DISK Feed System must nt exceed any f the design criteria (See Grw-Disk Feed System Specificatins n page 9). Refer t Grw-Disk HSCD-100 System Cntrller (Hg Slat part # HSMANUAL-048) fr system cntrl. Refer t GROW-FLE AUGER SYSTEM Manual (Hg Slat part # HSMANUAL-020) fr prper installatin f the GROW-FLE AUGER SYSTEM. The feed system is intended fr the transprtatin f feed. Maximum running time f the system may nt exceed 4 hurs per day. Only dry feed may be transprted in the feed cnveyr system (maximum residual misture = 14%, maximum filling level = 50%). The feed can be flury, crumbly, r in pellets. Hg Slat Inc. Newtn Grve, NC USA May

7 GROW-DISK Feed System Principle f Operatin Figure 1. The structure f the GROW-DISK Feed System depends n the cnditins at the site and must be designed individually. The delivered quantity f crners (1) and the length f the cnveyer tubes (2) are calculated by the seller. The manufacturer must be cnsulted befre any extensin f the feed cnveyer system with crner pieces and / r cnveyer tubes. The GROW-DISK Feed system is a clsed lp made up f cnveyer tubes (2) and crner (1) pieces. The feed is distributed by a GROW-FLE AUGER SYSTEM t the chain disk fill hpper (3). The fill level can be mnitred at the cnveyer tube with the GROWER-SELECT Cntrl Tube (clear tube) if prvided. The drive unit (4) pulls a clsed cnveyer chain thrugh the cnveyer tube system. The cnveyer chain (5) transprts the feed t the feed dispensing statins with drp tubes (6). Depending n the shutter psitin f the utlet drps r sw drps (pen r clsed), the feed is either let ut f the cnveyer tubes r transprted further. The shutdwn prximity switch (7) lcated near the last feed dispenser statin stps the drive unit s that n feed can be transprted past the last feed dispenser statin. Hg Slat Inc. Newtn Grve, NC USA May

8 Installatin Layut Examples Gestatin Farrwing Finishing Hg Slat Inc. Newtn Grve, NC USA May

9 GROW-DISK Feed System Specificatins Table belw shws the technical specificatins f the GROW-DISK Feed transprtatin system and the critical design criterias. The GROW-DISK Feed System must nt exceed any f these design criterias. Refer t GROW-FLE AUGER SYSTEM Manual (Hg Slat part # HSMANUAL-020) fr prper installatin f the GROW-FLE AUGER SYSTEM. GROW-DISK Applicatins Breeding / Gestatin Nursery / Finisher Farrwing GROW-DISK Drive Unit Mtr Size Speed Maximum Runtime Maximum Effective Length 1,300 Ft 1.1kW (1-1/2 HP) 60Hz Single Phase 1725 RPM 115 Ft/minute 4 hurs / day GROW-FLE AUGER System Mdel 75 (300) Gear Mtr utput speed 156 RPM Feed Delivery (single bin) 21.5 Lbs/minute GROW-DISK Crner Maximum qty. per system 24 Effective length reductin 20 Ft/crner GROW-DISK Cnveyer tube Dimensins Material Maximum installed length GROW-DISK Cnveyer Chain Dimensins Length per bag Running Directin 2.375" O.D., 20 Ft lng Welded galvanized steel tube 1,300 Ft 1.732" O.D. Disk 164 Ft Nne Effective Length Calculatin Effective Cmpnents Qty. Multiplier Length GROW-DISK Cnveyer tube GROW-DISK Crner Maximum Runtime = Maximum daily feed requirement divided by Feed Delivery per minute Hg Slat Inc. Newtn Grve, NC USA May

10 Principle f Operatin fr the GROW-DISK Drive Unit (WL ) The Drive Unit is an enclsed stainless steel husing with a spring laded idler tensining wheel, a drive sprcket wheel, and a safety switch t shut dwn the system if it becmes bstructed by a freign bject r has incrrect cnveyer chain tensin. The drive sprcket wheel pulls the cnveyer chain ut f the cnveyer tube system. The guide wheel takes the chain back int the cnveyer tube system n the ther side f drive unit. Crrect chain tensin is autmatically adjusted by a spring laded tensining wheel. The Drive Unit is designed s that if feed enters the unit, it is able t carry it back ut again. Because f this, the Drive Unit can be placed anywhere in the system as lng as it is accessible and away frm ptential traffic areas. The best psitin t lcate the Drive Unit is between the last dispensing pint and the Chain Disk Fill Hpper. Ideally, the Drive Unit can be suspended frm ceiling but can als be munted t the wall via brackets. The entire Drive Unit weighs arund 200 punds. If it is suspended, make sure it is munted prperly t avid structural damage and bdily injury. CHAIN OUTGOING SIDE CHAIN INTAKE SIDE GROW-DISK Drive Unit Assembly Requirements The GROW-DISK Drive Unit must be installed in such a way that it meets all the fllwing cnditins. Drive Unit must be munted hrizntally and securely. MUST BE LEVEL WHEN INSTALLED! Assemble Drive Unit s internal cmpnents and the mtr n the backside are accessible. Distance between the input-side f drive unit t crner must be a minimum f 8 feet. Distance between the utput-side f drive unit t crner must be a minimum f 4 feet. The Chain Disk Fill Hpper must be placed n the utput side f Drive Unit and munted hrizntally. The cnnectins fr the Drive Unit and the Chain Disk Fill Hpper must be aligned with ne anther. D nt assemble any feed dispensers between the Drive Unit and Chain Disk Fill Hpper. Shutdwn prximity switch must be installed either in r after the last feed dispenser. Hg Slat Inc. Newtn Grve, NC USA May

11 Suspensin f the Drive Unit Screw cup hks (A) securely int ceiling apprximately 32 apart frm ne anther t prvide a stable suspensin. Place turnbuckle (B) nt lag eye blts in ceiling. Cnnect quick link (C) t turnbuckle and ne end f chain (D). Place secnd quick link (C) t chain at apprximately the desired height fr drive unit. Attach eye blt (E) t drive unit with washer and lcknut. Cnnect the secnd quick link t the eyeblt. Level drive unit by re-hking chain as necessary r by adjusting the turnbuckles in r ut. Drive Unit Hanging Kit Parts List (WL HK) Item Descriptin Quantity A Cup Hks 4 B Turnbuckle 4 C Quick Link 8 D Chain 16 feet E Eye Blt (with nut) 4 Lck Nuts 4 Washers 8 Hg Slat Inc. Newtn Grve, NC USA May

12 GROW-DISK Cnveyer Tubes Assembly Requirements The GROW-DISK Cnveyer Tubes must be assembled in such a way that it meets all the fllwing cnditins. All cnveyer tubes must be assembled s the welded jint is at the tp. Cnveyer tubes must be munted hrizntally and hung every 5 feet n wall brackets r chain supprts. Cnveyer tubes can be laid at a maximum angle f 45 t cver different levels f height. Greater inclines shuld be avided. Assembly / Layut f Cnveyer Tubes (HSFT2375) Layut f the tubing is ne f the mst imprtant steps in the installatin f the GROW-DISK Feed System. Tubes shuld be placed in the apprximate lcatin where they will be installed. System must be clsed lped, sectins f tubing can g in any directin, and the change in directin must be 90. Overlap the tubes where there is t be a crner but d nt cut the tubes until all ther cmpnents are installed. Determine where the drp tubes will be placed. Nte: Befre installatin check the ptimal installatin height f the system. Check psitins and height levels f Inlets, Chimneys, Drs, Flexible Auger, r ld Chain Feeding Systems. Nte: Make sure that the ends f the tubes d nt cnnect where there is t be a drp kit r ther feed dispenser. If this ccurs, ne end f the tube must be cut ff enugh s the cupler will miss the drp kit. Nte: Drill r cut all utlet hles befre assembling Once the tubing has been laid ut, the tubes shuld be cnnected in full lengths where pssible. All tubes must be cnnected t each ther in the center f the cupler, n space between the tubes! All tubes need t have straight cuts (90 ) and all burrs must be remved befre installatin. The weld n the tube must be facing up (as shwn belw) t avid any chain disk damages during peratin and t preserve the drill bits. Assemble welded steel tubing using steel cmpressin cuplers. Nte: Make sure all cuplers are facing dwnward as shwn belw. This will ensure n water gets in the system! INCORRECT CUT Hg Slat Inc. Newtn Grve, NC USA May

13 Cnnectin f Cnveyer Tube t Drive Unit (WL ) Attach the cnveyer tube s that it butts up t the stainless steel tubing n bth the inlet and utlet side f the drive unit. Place a steel cmpressin cupler ver the welded steel tubing and the inlet/utlet f the drive unit and tighten hardware securely. Nte: Make sure cupler is assembled facing dwnward as shwn belw t prevent water frm entering. Psitin cupler facing dwnward Cnnectin f Cnveyer Tube t Chain Disk Fill Hpper (HSCD304-4) Attach the welded steel tubing s that it butts up t the stainless steel tubing n bth the inlet and utlet side f the Chain Disk Fill Hpper. Place a steel cmpressin cupler (5) ver the welded steel tubing (6) and the inlet/utlet f the fill hpper (4) and tighten hardware securely. Nte: Make sure cupler is assembled facing dwnward as shwn belw t prevent water frm entering. Hg Slat Inc. Newtn Grve, NC USA May

14 Cnnectin f Cnveyer Tube t Feed Sensr Sight Tube (HSCD-900) In a lcatin after the last drp but befre the chain disk drive system, install the feed sensr Clear Tube. The clear tube (3) HSCD installs in-line with the chain disk pipe as shwn belw. The rientatin f the clear tube shuld be lcated s the directin arrws n the side f the tube pints in the travel directin f the chain disk. Insert the chain disk feed pipe frm each side int the tube until it stps (apprximately 2 ). Secure the clear tube t the chain disk feed pipe using tw pipe clamps (1) psitin near the uter edges f the clear tube. The clear tube has mlded in ribs t prvide the lcatins fr the clamps. Next install HSCD Feed Sensr munting bracket (2) t the clear tube (3). Using tw clamps (1) rute the end f the clamp thrugh the slts f the munting bracket and secure t the clear tube as shwn. HAND TIGHTEN THE CLAMPS WITH SCREWDRIVER OR NUT DRIVER ONLY. DO NOT USE POWER TOOLS TO TIGHTEN! Fr installatin f the Feed Sensr, refer t sectin HS11 Feed Sensr. Arrws indicate the directin f the chain travel Hg Slat Inc. Newtn Grve, NC USA May

15 GROW-DISK Crner Assembly Requirements The GROW-DISK Crners must be assembled in such a way that it meets all the fllwing cnditins. The crners must be assembled s that the arrw n the guide wheel turns in the directin f transprtatin. Nte: Mark the chain running directin at the cnveyer tubes in frnt r behind f each crner. Cnveyer tubes must be inserted int the crner up t the tube stp. Cnveyer tubes must be supprted in frnt f and behind each crner. Distance between the crners must be at least 4 feet. Distance between the input side f drive unit t crner must be a minimum f 8 feet. Distance between the utput side f drive unit t crner must be a minimum f 4 feet. Maximum 24 crners per system. Installatin and Sealing f Crners (WL ) Tube Stp Lcatin mm Tube Stp 1. Open the pre-assembled crner and remve the fastener kit. Place the crner between the installed cnveyr tubes (tubes must be straight cut and clean). Insert bth tubes 3.23 (82mm) int the crner as shwn abve. Nte: Tubes must bttm ut against tube stp as shwn abve n right. 2. Attach the blue clamp straps ver the cnveyer tubes with 2 blts and nuts per strap. Imprtant: Cnfirm psitin f wheel has gap as shwn abve n right. Hg Slat Inc. Newtn Grve, NC USA May

16 3. Cnfirm crner wheels running directin crrespnds with directin f feed travel in the cnveyer tubes. Nte: Mark running directin at the cnveyer tubes at each crner. Imprtant: Cast Irn wheel is designed t turn in nly ne directin. Arrw n tp f wheel indicates running directin. 4. Pull the chain thrugh the cnveyer tubes and all crners, in directin as shwn. The cnveyer chain must be tight n the cast irn wheel. (additinal infrmatin see GROW-DISK Chain Installatin) Nte: All crners remain pen until the installatin f the chain has been cmpleted. 5. Place the washer (spacer) n tp f wheel bearing 6. Sealing Tubes in Crner Apply a thick silicne strip ver the cnveyer tubes. 7. Place cver ver all crners and lay the eccentric washers n tp f the axle and place them int the scket f the cvers as shwn abve. Place all blts and nuts and tighten them by hand t hld the cver in psitin. Check the psitin f the tubes befre yu tighten all fasteners crsswise with a wrench. Cautin: D NOT ver tighten nuts. Hg Slat Inc. Newtn Grve, NC USA May

17 Nte: Crners must be installed with supprts n each side as shwn. Sealing f Crners (WL ) 8. After prper Initial Operatin / Start up (additinal infrmatin see Start Up instructins) turn ff the pwer f the GROW-DISK Feed System and remve nuts and eccentric washers n crners. Apply thick silicne in the sckets arund the axle tp and bttm as shwn abve. Replace eccentric washers and nuts. 9. Apply silicne int the grve arund the cmplete crner. 10. Press the silicne int the grve with yur finger System may be perated 1.5 hurs after silicne is applied. Nte: Only Sealed Crners Can Be Pressure Washed! Silicne needs 24 hurs t cmpletely cure befre repen! Hg Slat Inc. Newtn Grve, NC USA May

18 GROW-DISK Cnveyer Chain Installatin Requirements The GROW-DISK Cnveyer Chain must be assembled in such a way that it meets all the fllwing cnditins. All cnveyer tubes must be assembled s the welded jint is at the tp. Cnveyer tubes must be munted hrizntally and hung every 5 feet n wall brackets r chain supprts. All utlet hles are drilled r cut befre chain installatin! Cautin! In rder t avid damage t the cnveyer chain and cntaminatin f the feed, all burrs and metal shavings created by cutting and drilling must be remved prir t use. All Crners are in place and prepared fr chain installatin! GROW-DISK Cnveyer Chain Installatin Cautin: T prevent damage, the chain disk must nt be twisted when it is installed. Nte: Recmmendatin that 2 r mre peple assist in the chain installatin. 1. Remve chain frm bag (164 ft). (Leather wrk glves are recmmended.) 2. Lay the entire length f chain ut straight. Nte: remve any kinks r knts. 3. Check if any disk r chain links are damaged. 4. At the end f the feed tube lp (behind the Drive unit), push a cable/fish tape thrugh the tube until it cmes ut int the first crner. A plastic hpper/funnel will be beneficial t prevent chain disk frm blcking n feed tube. Nte: Pull chain frm ne end f the lp nly. 5. Cnnect ne end f the first sectin f chain t the cable/fish tape. 6. Pull the cnveyer chain thrugh the tubing t the first crner piece. 7. If the sectin f tubing is lnger that the sectin f chain, use mre than ne bag f chain and cnnect them tgether by using a chain cupler. Nte: T easily identify the chain cupler fr maintenance purpses, mark the cupler with clr adhesive tape. Hg Slat Inc. Newtn Grve, NC USA May

19 8. Push the cable/fish tape again thrugh the utging tube at the first crner until it cmes ut at the next crner. 9. Pull the cnveyer chain frm the secnd crner thrugh the tubing. If the sectin f tubing is lnger than the chain, cnnect a new sectin f chain. (Details step 7) 10. Repeat this prcess (step 8 & 9) until the cnveyer chain is pulled thrugh the cmplete cnveyer tubes, all crners, chain disk fill hpper and clsed the lp at the ther side f the Drive Unit. 11. Befre yu can install the cnveyer chain in the Drive Unit; pull n the chain and disks until all the slack has been remved frm each sides f the chain lp! 12. Cnfirm the cnveyer chain is tight n the nyln wheel at each crner. 13. Adjust the tensining rd (2) inward n drive unit (1) as far as pssible twards the drive sprcket (5). This will allw the idler tensining wheel (4) t get clse t the drive sprcket fr tightening chain (3) after assembled. 14. Wrap ne end f the chain (3) arund the idler wheel (4) and the ther end f chain nt the drive sprcket (5). 15. Psitin the Safety Switch (6) apprximately 2 inches frm the left side f bracket. This will prevent the initial startup mvement frm causing an errneus activatin f switch due t any slack in chain r stretching f chain. 16. Cut the ends f each chain (3) s that the cnnectin can be made in a cnvenient lcatin. Hg Slat Inc. Newtn Grve, NC USA May

20 17. Cnnect the chain (3) ends with chain cupler and mark with clr adhesive tape fr easy identificatin. (details chain cnnectin step 7) 18. Readjust the tensining rd (2) all the way back ut s the Safety Switch bracket is capable f flating freely. 19. Place cver n drive unit and secure. Imprtant: D nt drill hles in cnveyer tubes after chain is installed! Hg Slat Inc. Newtn Grve, NC USA May

21 GROW-DISK Outlet Drp Assembling / Installatin HS660S Mdel 60 Drp Adaptr Straight Chain Disk The GrwerSELECT HS660S Feed Line Drp Adaptr is designed t allw the transfer f feed frm a feed line r Feed Delivery System int a gravity Drp Tube at desired lcatin alng the Feed Delivery System. They are t be used nly with diameter chain disk tubes. GrwerSELECT Part Item Name HS660S 1 Outlet Adapter * 2 Cver * 3 Shutff * 4 Green Ball HS Red Ball HS Rpe Clamp HSHC-36 * Nt Sld Separately Hg Slat Inc. Newtn Grve, NC USA May

22 GrwerSELECT HS660S Feed Line Drp Adaptr Installatin 1. Determine the desired lcatin fr the Outlet Drp. Use a hle saw r uni-bit t drill utlet hles. All burrs shuld be remved after cutting s drp will perfrm prperly. This is imprtant n chain disk system as t nt damage the chain disks r drp adapter. Reference Figures and Charts belw. Mdel Item 1 Item /2 Dia. (40 mm) n/a 2. Tie an verhand knt in Crd prvided lcated at center f Crd length. Assemble Crd with Knt int retainer pcket f the Shutff making sure that crd is fully seated in slts. Hg Slat Inc. Newtn Grve, NC USA May

23 3. Snap the Shutff Assembly with Crd n the metal tubing f previusly drilled r cut Outlet Hle. 4. Assemble (snap) the Outlet Adapter nt the metal tubing under the Shutff Assembly ver the Outlet Hle. Outlet Adapter shuld remain in place. 5. Tie a knt in center f crd and psitin knt int Shutff Assembly as shwn belw. Place crd in slts f Outlet Adapter. Assemble Cver t tp f Outlet Adapter ver Shutff Assy. Crd in Adapter Slts 6. Assemble supplied Clamps n each end f Outlet Assembly as shwn t prevent sliding and rtatin. Make sure the entire Outlet Drp is centered ver the Outlet Hle. Adjust Outlet drp fr prper dwnward rientatin and tighten Clamps t hld in place. Nte: Make sure that Crds are still in guide slts and mve freely prir t tightening Clamps. Clamps 7. Determine the apprpriate length f Crd needed t ensure greatest ease f actuatin. Assemble Indicatr Balls n the Crd ends and knt each end f Crd s the Indicatr Balls will nt pull ff. Green Indicatr Ball shuld be assembled t end f Crd clsest t retainer pcket f Shutff r the Open psitin. Check by lking up thrugh the Adapter pening. Check fr prper functin by using Indicatr Balls t pen and clse Outlet Drp. Hg Slat Inc. Newtn Grve, NC USA May

24 GROW-DISK Sw Drp Assembling / Installatin HSSD55 12 Pund Sw Drp Feeder The GrwerSelect HSSD Feeder Sw Drp Dispenser is specifically designed t hld and deliver feed t gestating sws within a swine facility. The capacity f each feed dispenser is 1-1/2 t 12 punds. The delivery f feed can be cntrlled manually r autmatically with the use f winches, trip levers, actuatrs, cntrl units, timers, and sensrs. Item Descriptin Part Number 1 Tank HSSD Ball Drp with String HSSD01 3 Shut-ff Gate HSSD02 4 Feed Measure Gate HSSD03 5 Cap HSSD04 6 Grmmet HSSD06 7 Hse Clamp HSHC-36 8 Clip HSSD05 9 Thumb Nut 1/8 HSH032 Hg Slat Inc. Newtn Grve, NC USA May

25 HSSD558 8 Pund Sw Drp Feeder The GrwerSelect HSSD558 Feeder Sw Drp Dispenser is specifically designed t hld and deliver feed t gestating sws within a swine facility. The capacity f each feed dispenser is 1-1/2 t 8 punds. The delivery f feed can be cntrlled manually r autmatically with the use f winches, trip levers, actuatrs, cntrl units, timers, and sensrs. Item Descriptin Part Number 1 Tank HSSD Ball Drp with String HSSD01 3 Shut-ff Gate HSSD02 4 Feed Measure Gate HSSD03 5 Cap HSSD04 6 Grmmet HSSD06 7 Hse Clamp HSHC-36 8 Clip HSSD05 9 Thumb Nut 1/8 HSH032 Hg Slat Inc. Newtn Grve, NC USA May

26 HSSD60C 8 Pund Sw Drp Center Drp Feeder 60mm with Guard The GrwerSelect HSSD60C Feeder Sw Drp Dispenser is specifically designed t hld and deliver feed t gestating sws within a swine facility. The capacity f each feed dispenser is 1-1/2 t 8 punds. The delivery f feed can be cntrlled manually r autmatically with the use f winches, trip levers, actuatrs, cntrl units, timers, and sensrs. Hg Slat Inc. Newtn Grve, NC USA May

27 GrwerSELECT Feed Line Sw Drp Installatin Determine the desired lcatin fr the Outlet Drp. Use a hle saw r uni-bit t drill utlet hles. All burrs shuld be remved after cutting s drp will perfrm prperly. This is imprtant n chain disk system as t nt damage the chain disks r drp adapter. Reference Figures and Charts belw. Mdel Item 1 Item /2 Dia. (40 mm) n/a Adjustment Methd T change the capacity f the Sw Drp dispenser, a retractable wall is adjusted up and dwn by sliding the blue capacity indicatr tab t meet the specified amunt. Shut Off Operatin dispenser is equipped with a tp slide which cvers the tp inlet hle preventing flw f feed. Pull the slide ut will allw feed t flw. Feed Drp Methd In rder t release the feed frm the Sw Drp dispenser, a ball is pulled vertically by a cable which uncvers the hle in the bttm f the feeder. Hg Slat Inc. Newtn Grve, NC USA May

28 GROW-FLE AUGER System Installatin Diagram abve shws an example f a GROW-DISK Feed System including a GROW-FLE AUGER System. The GROW-FLE AUGER System must be used t transprt feed frm the bulk feed tank t the GROW-DISK Feed System inside the cntainment huse. In clder climates, the GROW-DISK Feed System can pssibly lck up when used utside due t freezing temperatures whereas the GROW-FLE AUGER System can break up lse frzen feed fr delivery. The GROW-FLE AUGER SYSTEM can be installed either parallel r perpendicular t the Grw-Disk chain system. Refer t GROW-FLE AUGER SYSTEM Manual (Hg Slat part # HSMANUAL-020) fr prper installatin f the GROW-FLE AUGER SYSTEM. HS693 Feed Line Cntrl Unit 230V Single Phase The HS693 Cntrl Unit is designed fr use with a flexible auger feed system where cntrl f an auger drive mtr is required. Pwer t the auger drive mtr is dne thrugh feed pressure being applied t a diaphragm cupled t an electrical switch internal t the cntrl unit husing. This switch in cnjunctin with a multi ple relay is used t cntrl the auger drive mtr by turning ff the pwer when feed is present and turning n the pwer when feed has been remved frm the cntrl unit husing. Auxiliary switch inputs prvide a series circuit that allws the Cntrl Unit Switch Assembly t be cntrlled by a variety f methds including hpper level, drp tube, prximity and varius ther cntrl devices fund in feed systems. The sensitivity f the electrical switch is nt adjustable. ELECTRICAL RATING : 1 ½ 230VAC MA, 1 PHASE A red indicatr light n the side f the switch husing will illuminate when the diaphragm has been pressed (MOTOR OFF) and the switch has been activated. The ON/OFF switch is used t enable r disable the Cntrl Unit. DO NOT USE THIS SWITCH AS DISCONNECTING MEANS FOR SERVICING. Hg Slat Inc. Newtn Grve, NC USA May

29 GrwerSELECT HS693 Feed Line Cntrl Unit Installatin 1. (Figure 1) Illustrates a typical installatin example f the HS693 Feed Line Cntrl Unit. (The hpper/funnel will nt be used.) a. Munt tube anchr t ne side using 4 f 5/16 x 3/4 blts with 4 flat washers. b. Munt auger pwer drive unit gear bx (1) secured with 4 f 5/16 x 3/4 blts and 4 flat washers. FIGURE 1 2. (Figure 2) Illustrates the installatin f the HS693 Cntrl Unit n tp f the Chain Disk Fill Hpper a. Hang the assembled Cntrl Unit (2) with supprting chains (3) ver the Chain Disk Fill Hpper (4) b. Cnnect the Cntrl Unit (2) n tp f the Chain Disk Fill Hpper (4). c. Attach cnveyer tubes (6) t Chain Disk Fill Hpper (4) with the tube cuplers (5). FIGURE 2 Hg Slat Inc. Newtn Grve, NC USA May

30 3. The HS693 Cntrl Unit must be hardwired. See (Figure 3) fr factry wiring diagram. 4. See Wiring Instructins fr external wiring fr varius cnnectin ptins. 5. When using external cntrl switches such as a Hpper Level Cntrl Switch, switch shuld be wired as Nrmally Clsed cntact. 6. A jumper wire between COM and N.C. at the AU. SWITCH input terminal is prvided. Leave in place if n external cntrl switch is t be used. FIGURE 3 (FACTORY WIRING DIAGRAM) 7. A temprary drill template is affixed n the utside f the enclsure indicating where t install up t (4) 1/2 nn-metallic liquid tight strain relief crd cnnectrs. Lcatin f template prvides bttm entry int the enclsure and allwing sufficient clearance t internal cmpnents. Care shuld be taken (including remving enclsure lid /cver) when drilling hles t ensure n internal cmpnents are damaged during drilling. DO NOT USE RIGID CONDUIT. Hg Slat Inc. Newtn Grve, NC USA May

31 HS693 Feed Line Cntrl Unit Safety Decal HSLABEL-035 Warning Rtating Auger HS689 - Cntrl Unit Switch Assembly 230V-Single Phase With Relay Parts List f serviceable cmpnents REF # PART # DESCRIPTION REF # PART # DESCRIPTION 1 HS590-1 ASSEMBLY HOPPER 12 HSLABEL-008 WARNING- SHOCK HAZARD DECAL 2 HS ACCESS GATE 13 HS589-2 COVER, SWITCH HOUSING 3 HS591 DROP CONE - CLARIFIED PLASTIC 14 EL1161 Terminal Strip 8 Psitin 10 AWG Max 4 HS582 DIAPHRAGM ASSEMBLY 15 HS689-6 BRACKET, TERMINAL MOUNT OFFSET 5 HS PLUNGER SEAL 16 EL1052M SNAP ACTION 250VAC SWITCH 6 HS589-1 BO, SWITCH HOUSING 17 HS589-5 SWITCH MOUNT 7 HS589-4 COMPONENT MOUNT PLATE 18 EL1079 INDICATOR LAMP, RED, 250 VAC 8 EL1081 RELAY BRACKET 19 EL1011 SWITCH, TOGGLE DPST, 250V, 1 ½ HP 9 EL1080 RELAY, MULTIPOLE, NO V, 25A 20 EL1083 TOGGLE SWITCH BOOT COVER 10 HS589-3 GASKET 21 EL1082 LEGEND PLATE Screw #10-16 x 1-1/4" SS 22 HS589-6 SWITCH PIN Hg Slat Inc. Newtn Grve, NC USA May

32 GROW-DISK HSCD-100 System Cntrller The HSCD-100 is a livestck feed system cntrller used t cntrl a chain disk and auger mtr with feed drp tubes. The user can define up t 12 feed cycle start and dump times ver the curse f a nrmal day. A prxy switch is used t detect feed in the last drp tube r at the end f the feed line. A tggle switch can be cnnected t manually stp the system withut generating an alarm. The system features a current sensr input used fr verlad prtectin n the feeding system. (Refer t manual HSMANUAL-048 HSCD-100 User Manual) Recmmended HSCD-100 System Cntrller Settings (amps, delay times, etc.) a. Recmmendatin fr Amps (Mtr 1.1kW 60Hz Single Phase, item# BM966) i. Max Current 7.5 Amps ii. Windw Size 1.0 Amps iii. Critical Amp Draw 8.5 Amps b. Recmmendatin fr Auger Delay fr 900 feet system (speed f chain 115 feet/min) i. 8 minutes c. Recmmendatin fr Feed Sensr Bypass (minimum 30 secnds less than auger delay) i. 7 minutes d. Recmmendatin fr Shutdwn Delay i. 30 secnds e. Recmmendatin fr Maximum Runtime i. Average feeding time plus 10 minutes Hg Slat Inc. Newtn Grve, NC USA May

33 Wiring Diagram - HS693 t HSCD-100 Wiring Diagram - HS593 t HSCD-100 Hg Slat Inc. Newtn Grve, NC USA May

34 HSCD-100 Current Sensr The Grw-Disk chain disk system can ver fill if the Grw-Flex feed system s capacity is greater than the capacity f the Grw-Disk system. Overfilling will verlad the Grw-Disk mtr causing the thermal verlad switch t kick ut and/r premature mtr failure. T prevent this frm ccurring, a current sensr has been installed n the Grw-Disk HSCD-100 Cntrller circuit bard. This current sensr mnitrs the amp draw f the Chain Disk mtr and cntrls a relay which is wired t the fill system. If the amperage exceeds the value defined by Max Current, it will temprarily turn ff the GROW-FLE AUGER System. As the Chain Disk system cntinues t empty itself the amp draw will decrease steadily. If the amperage drps belw the defined Windw values then the GROW-FLE AUGER System will turn n. This ON/OFF cycling f the GROW-FLE AUGER System will ccur every few minutes until the Grw-Disk system is full. At this time, bth the chain disk system and the fill system will shut ff. When the amperage exceeds the value defined by critical amps n the Chain Disk mtr lad, the cmplete system is shut dwn and the cntrller ges int alarm mde. Grw-Disk Cntrller Current Sensr Settings Grw-Disk Mtr Vltage Recmmended # f Lps thrugh Current Sensr Recmmended Windw Size Recmmended Maximum Current Sensr Setting Single Phase, 60 Hz Single Phase, 50 Hz Three Phase, 60 Hz Three Phase, 50 Hz Hg Slat Inc. Newtn Grve, NC USA May

35 Wiring Current Sensr Single / 3-Phase Hg Slat Inc. Newtn Grve, NC USA May

36 GROW-DISK HSCD-100-SS -Sft Start fr Chain Disk System The HSCD-100-SS sft starter is designed t start the chain disk drive mtr at a slwer rate in rder t reduce the mechanical impact n the system upn start-up. With lnger systems, the impact f starting the system almst instantaneusly results in severe frce placed n the chain, crners and drive system until the system is up t speed. The HSCD-100-SS reduces the start-up current f the drive mtr and ramps the mtr up t full speed ver a perid f 3 secnds reducing the sudden impact n the system. Once the system has been started fr 5 secnds, the sft start circuit is bypassed allwing the mtr t run at nrmal full speed. Any time the chain disk drive mtr is started, the sft start circuitry will be active. The HSCD-100-SS unit is electrically placed in between the utput f the HSCD-100 chain disk cntrller cntactr and the chain disk drive mtr. The HSCD-100-SS enclsure is rated NEMA 4 s it is fully prtected frm the envirnment. Wiring Diagram HSCD-100-SS t HSCD-100: ALL WIRES SHOULD BE 12 AWG STRANDED, 300V Hg Slat Inc. Newtn Grve, NC USA May

37 Drive Unit Chain Safety Switch and Dr Switch Each Drive unit is equipped with 2 safety switches. The dr switch prevents the system frm starting with cver ff r shuts it dwn if the cver wuld be remved during peratin. The chain safety switch will shut ff the system if the cnveyer chain tensin is t lse r cnveyer chain is blcked. Chain Safety Switch Dr Switch Drive Unit Chain Safety Switch The safety switch is lcated inside the Drive Unit as shwn belw. The switch can be activated in either directin by a bracket which is attached t the idler wheel. If either side f the bracket (caused by chain being t lng r t shrt) cmes in cntact with the limit switch, it will shut the system dwn. It will als shut dwn if the chain r spring breaks r if a freign bject gets hung in system. Discnnect pwer and lcate prblem befre attempting t reactivate the system. Once the prblem has been crrected, pull the blue reset buttn n the safety switch and reset the HSCD-100 Cntrller. Pull blue buttn t reset switch Psitin f Safety Switch shuld be installed apprximately 2 frm left side f bracket as shwn abve. Hg Slat Inc. Newtn Grve, NC USA May

38 Wiring f Chain Safety Switch and Dr Switch Hg Slat Inc. Newtn Grve, NC USA May

39 GrwerSELECT HS11 Feed Sensr HS11 Specificatins: Operating Vltage: VAC/DC Frequency: Hz Output Current max: 330 ma Sensitivity: 3/32.3/4 [2 20mm] Ambient Operating Temperature: -13 F-+158 F [ C] Crd: Length= 6 [2m] 2 x.75mm 2 The HS11 Feed Sensr is used t signal the chain disk system cntrller when the feed system is full and t shut ff the chain disk system drive unit. The HS11 is munted in the chain disk feed tube after the last drp r munted in the last drp tube depending upn applicatin. These instructins are a guideline fr installatin f the GrwerSelect Chain Disk System Feed Sensr (2) wire (Current Rbbing) applicatin fr use with GrwerSelect Chain Disk Cntrllers and ther Cntrllers utilizing (2) wire prximity switch inputs nn-time delay. In all cases, the OEM (Original Equipment Manufacturer) wiring instructins shuld be fllwed if pssible when cnnecting the HS11 t cntrller inputs. It is in n way t be used t vilate r supersede lcal, state and natinal wiring cdes. All wiring sizes and fuse capacities are t be sized accrding t natinal electrical cde specificatins r ther applicable regulatins. Feed sensr switch is switchable frm Nrmally Open (NO) t Nrmally Clsed (NC) depending upn applicatin. Sensr is factry set t NO. Selectr Switch Sensitivity Adjustment LED Indicatr Water Tight Service Plug Hg Slat Inc. Newtn Grve, NC USA May

40 Fr the purpse f installatin: NO (Nrmally Open) is defined as cntacts pen with pwer supply cnnected t Feed Sensr and n prduct in cntact with sensr. NC (Nrmally Clsed) defined as cntacts clsed with pwer supply cnnected t Feed Sensr and n prduct in cntact with sensr. Munting: Sensr shuld be installed cnsistent with existing sensr munting if used as replacement r ther suitable munt using the supplied lcking nuts. Fr installatin in a chain disk feed tube, munt sensr t tube bracket as illustrated in Figure 1 and Figure 2. Sensr is supplied with (2) lck nuts. Thread ne lck nut nt sensr abut 1-2 frm the end f the sensr. Place end f sensr thrugh bracket and thread n secnd lck nut. Psitin sensr until end f sensrs is tuching the clear tube. Secure sensr by tightening the lck nuts n each side f the munting bracket. Psitin sensr bracket s that it is angled dwnward apprximately 45 degrees t ensure feed detectin. Sensr lcatin shuld be ver clear sectin f chain disk tube Lck Nuts HS11 Place end f sensr against clear tube sectin FIGURE 1 FIGURE 2 Hg Slat Inc. Newtn Grve, NC USA May

41 Adjustment: Make sure there is n feed in the clear sectin f tube and there is nt a disk sectin f the chain directly in frnt f the sensr. Fr Nrmally Open (NO) Sensr Set-up: 1. Turn ON pwer t chain disk system cntrller s that Feed Sensr switch is pwered. 2. Remve water tight service plug frm back f sensr t reveal sensitivity adjustment. 3. If LED indicatr is nt illuminated, turn sensitivity adjustment CLOCKWISE until the LED indicatr cmes ON. Then turn sensitivity adjustment COUNTERCLOCKWISE until LED indicatr is fully OFF (nt blinking). 4. T set sensitivity, place index finger n tubing 1/4 away frm edge f sensr. See Figure 3 Adjust sensitivity until LED indicatr is ON. 5. With the chain disk running past the Feed Sensr and n feed in the chain disk tube, the LED indicatr may blink as the disks pass by which is acceptable but shuld nt be ON slid as this wuld indicate the sensitivity is t high and wuld send false detectin signal t the cntrller. Turn sensitivity adjustment slwly COUNTERCLOCKWISE until the LED indicatr is nt ON slid while the disks pass by. 6. Further adjustment f the sensitivity may be required nce system cntains feed. If further adjustment is required, simply turn sensitivity adjustment CLOCKWISE t detect bjects farther away frm the sensr (mre sensitive) r COUNTERCLOCKWISE t detect bjects clser t the sensr (less sensitive). Place index figure in this lcatin. Keep fist tgether and nly extend index finger t prevent false reading. Keep area arund sensr clear while perfrming this set up. FIGURE 3 Hg Slat Inc. Newtn Grve, NC USA May

42 Fr Nrmally Clsed (NC) Sensr Set-up: 1. Turn ON pwer t chain disk system cntrller s that the Feed Sensr switch is pwered. 2. Remve water tight service plug frm back f sensr t reveal sensitivity adjustment. 3. If LED indicatr is illuminated, turn sensitivity adjustment CLOCKWISE until the LED indicatr ges OFF. Then turn sensitivity adjustment COUNTERCLOCKWISE until LED indicatr is fully ON (nt blinking). 4. T set sensitivity, place index finger n tubing 1/4 away frm edge f sensr. See Figure 3. Adjust sensitivity until LED indicatr is OFF. 5. With the chain disk running past the Feed Sensr and n feed in the chain disk tube, the LED indicatr may blink as the disks pass by which is acceptable but shuld nt be OFF slid as this wuld indicate the sensitivity is t high and wuld send false detectin signal t the cntrller. Turn sensitivity adjustment slwly COUNTERCLOCKWISE until the LED indicatr is nt OFF slid while the disks pass by. 6. Further adjustment f the sensitivity may be required nce system cntains feed. If further adjustment is required, simply turn sensitivity adjustment CLOCKWISE t detect bjects farther away frm the sensr (mre sensitive) r COUNTERCLOCKWISE t detect bjects clser t the sensr (less sensitive). Hg Slat Inc. Newtn Grve, NC USA May

43 GROW-DISK Initial Operatin/ Start Up Requirements The GROW-DISK Feed System must be assembled / installed in such a way that it meets all the fllwing cnditins. The Drive Unit is munted hrizntally and securely. MUST BE LEVEL WHEN INSTALLED! The Drive Unit is installed s that internal cmpnents and the mtr n the backside are accessible. The Safety Switches f the Drive Unit are installed and active. (functin test befre start up) The tensining blt was readjusted all the way ut s the Safety Switch bracket is capable f flating freely. Place cver n drive unit and secure. All crners must be assembled s that the arrw n the guide wheel turns in the directin f transprtatin. All crner cvers must be installed accurately! The Cnveyer tubes must be supprted in frnt and behind f each crner. The Cnveyer tubes must be munted hrizntally and hung every 5 feet n wall brackets r chain supprts. The cver n the chain disk fill hpper is installed and secured. The Shutdwn prximity switch must be installed either in r after the last feed dispenser. The Chain Feeding Cntrller must be installed accurately! GROW-FLE AUGER System must be turned OFF! Clse all slides at the feed tank unladers All slides f any utlet r sw drp must be pen! GROW-DISK Feed System Initial Operatin/ Start Up Only qualified and trained persnnel are allwed t make the electrical cnnectins. T prevent injuries, the feed transprtatin system must be islated frm the pwer system. The system must be safeguarded against accidental restart. Cautin: Drive wheel must cme t a cmplete stp, befre pening any drive units. 1. Check Chain Running Directins Start the drive unit and run it fr 1-2 secnds Check t make sure drive sprcket is turning cunterclckwise as viewed frm inside the drive unit. If nt, rewire the mtr cnnectins accrding t the wiring diagram n the mtr. 2. Check the functin f the Drive Unit Dr Switch Restart the drive unit and remve the cver, system shuld turn ff! If nt, rewire the switch cnnectins accrding t the wiring diagram n the switch. 3. Check the functin f the Drive Unit Chain Safety Switch Discnnect pwer and remve drive unit cver. Hg Slat Inc. Newtn Grve, NC USA May

44 Mve safety switch rller in ne directin s that safety switch is activated and blue reset buttn is tripped. Replace cver and turn pwer back n. Put the HSCD-100 Cntrller int the manual start psitin. If alarm indicatin is displayed, then safety switch is wrking prperly. If nt, discnnect pwer, inspect wiring and safety switch, and replace if necessary. Turn pwer back ff, remve cver, and pull blue reset buttn ut t nrmal psitin, turn the Cntrller t manual stp, and acknwledge alarm n Cntrller is ff. 4. Check Chain Tensin f the System Psitin the Safety Switch apprximately 2 inches frm the left side f bracket. This will prevent the initial startup mvement frm causing an errneus activatin f switch due t any slack in chain r stretching f chain. Blck the Dr Switch (tape) and restart the drive unit and run it fr secnds. Cautin: Make sure n ne is in frnt f the drive unit and keeps their distance! Check the psitin f the Chain Safety Switch during peratin; it shuld be in the center f the safety bracket. If nt, turn ff the drive unit and discnnect all electrical pwer t shrten the cnveyer chain. (step 5) 5. Shrten cnveyer chain if needed Adjust the tensining blt inward n drive unit as far as pssible twards the drive sprcket. Remve the chain frm the idler wheel and drive sprcket and cut it with a Grinder Accrdantly t the chain tensin cut 1-3 chain disk links ut f the lp. Chain sectins attached with Cupler Tape wrapped n Cupler Wrap ne end f the chain arund the idler wheel and the ther end f chain nt the drive sprcket. Cnnect the ends with chain cupler and mark with clr adhesive tape fr easy identificatin. Readjust the tensining blt all the way back ut s the Safety Switch bracket is capable f flating freely. Reset Chain Safety Switch Repeat this prcess until the crrect chain tensin is achieved Hg Slat Inc. Newtn Grve, NC USA May

45 6. First system start-up (1 hur) When accurate chain tensin is achieved, remve the tape frm the Dr switch. Reset Chain Safety Switch (pull blue buttn) Place cver n drive unit and secure. Make sure GROW-FLE AUGER System is turned OFF! All slides f any utlet r sw drp must be pen! Start the Grw Disk System and let it run fr min. 1 hur During peratin inspect all crners, fill hpper, utlet and sw drps fr unusual vibratins r sunds! If s, stp system immediately and check installatin f the affected part! 7. Cntrller and Prximity Switch adjustments After successful system start-up, turn n the GROW-FLE AUGER System All slides at the feed tank unladers are remain clsed! Clse all sliders f any utlet r sw drps. Restart system in autmatic mde Check setup e.g. delay start f flexible auger, maximum runtime etc. Check setup and functin f prximity switch Make setup adjustment if necessary 8. Seal all Crners Turn ff the drive unit and discnnect all electircal pwer Fllw instructins fr Crner sealing n page 16 DO NOT restart the system fr 1 ½ hurs after sealing is cmpleted! Turn n the pwer and make sure that the cntrller is reset and in autmatic mde. Turn n the GROW-FLE AUGER System Open the slide at nly 1 feed tank unlader! Hg Slat Inc. Newtn Grve, NC USA May

46 GROW-DISK Feed System Maintenance Cautin: Always discnnect pwer befre perfrming maintenance n system. Only qualified and trained persnnel are allwed t make the electrical cnnectins. T prevent injuries, the feed transprtatin system must be islated frm the pwer system. The system must be safeguarded against accidental restart. Cautin: Drive wheel must cme t a cmplete stp, befre pening any drive units. Maintenance interval Prduct Maintenance descriptin 1 mnth 3 mnths 6 mnths 12 mnths Chain Disk Drive Unit Remve dust frm the drive unit mtr fan Remve feed residue frm inside drive unit Check wiring fr damage Gearhead Check fr il leakage Switches Check functining f Chain Safety switch Check functining f Dr Safety switch Check wiring fr damage Wheels Check Idler Tensining Wheel fr wear Check Idler Tensining Wheel is turning easily Check Drive Sprcket Wheel fr wear Check Nyln Bushings n sliding rds fr wear Cnveyer Chain Check tensin f cnveyer chain Check Chain Disk fr wear r any damages Chain Disk Fill Hpper Check Cver is in place and secured Remve feed residue frm inside Hpper Verify that Chain Disk is nt hitting the Hpper Hg Slat Inc. Newtn Grve, NC USA May

47 Maintenance interval Prduct Maintenance descriptin 1 mnth 3 mnths 6 mnths 12 mnths Crners Check Crner fr any leakage Check functinality f Crner Wheels Remve feed residue frm inside crner Cnveyer Tubes Check Cnveyer Tubes fr any leakage Check t verify Supprts fr damage Outlet / Sw Drps Check Outlet / Sw Drps fr any feed leakage Check functinality f Slides Check functinality f Sw Drp Feed Measure Slide Check Drp Tubes / Hses fr any damage Prximity Switch Check functinality f prximity switch Check wiring fr damage Check cntrl tube fr damage Chain Disk Cntrller Check functinality f Cntrller Check wiring fr damage GROW-FLE AUGER System Mtr Check Cver is in place and secured Remve dust frm the drive unit ventilatr Remve feed residue frm inside drive unit Check wiring fr damage Gearhead Check fr il leakage Switches Check functining f Tggle switch Check wiring fr damage Unladers Check Unlader fr any leakage Check Cver is in place and secured Check t verify that n Flexible Auger is hitting the Unlader Remve feed residue frm inside Unlader Tubes / Elbws Check PVC Tubes and Elbws fr any leakage Check t verify Supprts fr damage Hg Slat Inc. Newtn Grve, NC USA May

48 Maintenance Pressure Washing Prcedure 1. Preparatin a. Clse all Feed Bin Slides! b. Empty the cmplete chain disk system (runtime minimum 2 cmplete chain cycles) c. Turn ff the GROW-FLE AUGER System at tggle switch lcated n cntrl unit. d. Turn ff the drive unit and discnnect all electircal pwer e. Make sure all crners are sealed! f. Clean ut the remaining feed frm the Chain Disk Fill Hpper and Drive Unit g. Clse the Drive Unit and Chain Disk Fill Hpper cvers. h. Clse the slides n all utlet and sw drps. 2. Pressure Washing DO NOT pressure wash the GROW-FLE AUGER System DO NOT pressure wash the Chain Disk Drive Unit DO NOT pressure wash the Chain Disk Fill Hpper DO NOT pressure wash the Grwer Select Prximity Switch DO NOT pressure wash the Outlet and Sw Drps frm inside 3. Pst-Prcessing a. Make sure the GROW-FLE AUGER System stays turned ff! b. Cnnect the electrical pwer and start the chain system in manual mde c. Run the Grw Disk System fr 30 minutes. d. During peratin inspect all crners, chain disk fill hpper, utlet and sw drps fr unusual vibratin r sunds. If s, stp system immediately and investigate the surce. e. After successful checkup turn ff the drive unit. 4. Reset Grw Disk System a. Turn n the GROW-FLE AUGER System b. Change the Grw Disk Cntrller setting in autmatic mde. c. Reset the Grw Disk Cntrller if necessary. d. Duble check the slide psitins f all utlet and sw drps and make adjustment if necessary. e. Restart system in autmatic mde f. Check setup e.g. delay start f flexible auger, maximum runtime etc. g. Check setup and functin f prximity switch h. Make setup adjustment if necessary i. Open the slide n ne feed bin. Hg Slat Inc. Newtn Grve, NC USA May

49 Maintenance Safety Switch Inspectin Discnnect pwer and remve drive unit cver. Mve safety switch rller in ne directin s that safety switch is activated and blue reset buttn is tripped. Replace cver and turn pwer back n. Put the HSCD-100 Cntrller int the manual start psitin. If alarm indicatin is displayed, then safety switch is wrking prperly. If nt, discnnect pwer, inspect wiring and safety switch, and replace if necessary. Turn pwer back ff, remve cver, and pull blue reset buttn ut t nrmal psitin. Replace cver, pwer unit back n, turn the Cntrller t manual stp, and acknwledge alarm n Cntrller is ff. System is ready fr nrmal peratin. Hg Slat Inc. Newtn Grve, NC USA May

50 Maintenance Re-Open Sealed Crners Cautin: Silicne needs 24 hurs fr cure! Required tls: Sharp cutter Cut the Silicne arund the Grve. Remve tp cver carefully t avid any damage at the silicne sealing! Hg Slat Inc. Newtn Grve, NC USA May

51 Maintenance Grw-Disk Feed System Crner Cleaning Instructins Required Tls & Parts Permanent Marker Wrench 1/2 Ratchet, scket 1/2 & 15/16 Screwdriver Wire Brush Clth Sharp cutter Step 1: Relieve Chain Tensin Discnnect electrical pwer t drive unit (1) Remve the frnt cver f the drive Unit Tighten the tensin rd (2) int the drive unit until chain tensin is relieved Hg Slat Inc. Newtn Grve, NC USA May

52 Step 2: Mark Running Directin Mark the chain running directin at the cnveyer tubes in frnt r behind f each crner. Step 3: Open Crner D NOT remve blue clamp straps! Step 4: Remve Wheel Remve the wheel. Secure small spacer washers! Hg Slat Inc. Newtn Grve, NC USA May

53 Step 5: Clean Crner Remve the feed and clean the surface inside the crner. Clean the GROOVE arund the crner n the tp and bttm cver! Hg Slat Inc. Newtn Grve, NC USA May

54 Step 6: Re-Install Wheel Place the 1 st small spacer washer int scket f the bttm cver. Place the wheel n tp f the washer. Install the 2nd small washer n tp f the wheel. Step 7: Clse Crner Verify the cnveyer tubes are against the pipe stps as shwn n right! Hg Slat Inc. Newtn Grve, NC USA May

55 Place the cver n tp f the crner and press it dwn. Place all blts and nuts and tighten them by Wrench t hld the cver in psitin. Cautin: DO NOT OVERTIGHTEN! Press the eccentric washer in the sckets and secure with nuts! Step 8: Remve Clamping Rd Remve the frnt cver f the drive Unit (1) Remve the clamping rd (2) frm the drive unit Clse frnt cver f the drive unit Cnnect electrical pwer t drive unit Hg Slat Inc. Newtn Grve, NC USA May

56 Trubleshting Prblem Pssible Cause Crrective Actin Mtr will nt run. NO Pwer, Check wiring, fuses, and switches n equipment. Drive unit nt perates Safety switches activated in drive unit. Refer t Safety switch sectin. Mtr thermal verlad switch activated Check mtr verlad reset and refer t Cntrller Manual Lw vltage (mtr runs slw & verheats) Check line vltage at mtr; cnfirm apprpriate wire size Freign bject stuck in chain Remve freign bject Mtr verlads after running briefly System t full with feed Check fill system rate, check prximity switch Wet feed being transprted r allwed t stand in system Check functins f all crners, Clean system frm wet feed! Defective mtr Replace mtr Safety switch activated Chain in system nt tight enugh Chain has brken in system Freign bject in system Remve sectins f chain; reset limit switch Repair brken sectin and reattach with chain cupler; reset Safety switch Remve freign bject; reset Safety switch Drive unit mtr des nt shut ff when full Drive unit mtr always shuts ff immediately after prximity by-pass time System t full with feed Prximity switch sensitivity nt adjusted prperly (Nt sensitive enugh) Prximity switch sensitivity nt adjusted prperly (T sensitive) Check fill system rate; reset Safety switch Adjust sensitivity Adjust sensitivity Hg Slat Inc. Newtn Grve, NC USA May

57 Grwer Select Chain Feeding Cmpnents / Parts List WL Drive Unit SS AISI 304 Fr Chain Feeding Includes Gear Bx (Des nt include mtr BM996 required) Gear Bx fr Grwer Select Drive Unit HSCD-301 (Replacement fr AP Gear Bx) (GrwerSelect Drive Unit nt yet in Prductin) BM996 Mtr 1.1kW 60Hz Single Phase 1725RPM Chain Disc System WL Flange Output fr Grw-Disk Gear Bx WL Steel Wheel fr Drive Unit WL Drive Shaft fr Steel Sprcket WL Idler Guide Wheel Plastic Fr Drive Unit With Bearing WL Axle fr Idler Guide Wheel WL Switch Dr Cver Fr Drive Unit Hg Slat Inc. Newtn Grve, NC USA May

58 WL Safety Switch (Limit Switch) With Blue Reset Buttn WL Cver Stainless Steel Fr Chain Drive Unit WL Knb fr Drive Unit Cver WL Spring Tensin fr Drive Unit WL Blt Clamping (Tensin Rd) WL Guide Rd fr Sliding Carriage WL Clamping Sliding Carriage WL HK Hanging Kit fr Chain Disk Drive Unit WL Grwer Select Hardened Cnveyr Chain Disc 44 MM (164 Feet per Bag) Hg Slat Inc. Newtn Grve, NC USA May

59 WL Grwer Select Hardened Chain Cupler, 71.5 MM Disc Distance HSCD-01 Grwer Select Galvanized Cupler with Hardware HSFT2375 Grwer Select Galvanized Tube fr Chain Disk, 2.375" x 20' HSCD304-4 Chain Disk Fill Hpper Assembly with Cuplers WL Cver SS Cmplete fr Chain Fill Hpper (WL ) GROW-FLE Grwer Select Grw-Flex System Mdel 75 with 156 RPM WL Crner 90 Degree Grw-Disk Cast Irn Wheel Self-cleaning 2.375" WL Wheel Crner Cast Irn Self Clean Pre-Assembled W/Axle & Bearings WL Washer Eccentric SS Diameter 45 2 mm fr Grw- Disk Crner Caulk G E Silicne SCS1000 White (1 tube per 5 crners) Hg Slat Inc. Newtn Grve, NC USA May

60 59501 Caulk Silicne Clear HSCD-100 Cntrl Chain Disc With Timed Feed Grw-Disk EL amp fuse 5x20 mm HSCD-100-SS Sft Start Chain Disk System Grw-Disk HSCD-900 Grwer Select Cntrl Tube w/ Munt includes Prximity Switch HSCD Bracket Chain Disk fr Prximity Switch HSCD Tube Clear Chain fr Disk Prximity Switch HS11 Prximity Switch 220V Flush Munt Packaged Grwer Select Hg Slat Inc. Newtn Grve, NC USA May

61 HS660S Grwer Select Outlet Drp Mdel 60/236-CD HSSD55 Feeder Sw Drp M55/220 M LB Capacity HSSD558 Feeder Sw Drp M55/220 M236 8 LB Capacity HSSD60C Feeder Sw Drp 60mm With Guard 8 LB Capacity Feed System Hanger Bracket 60 HSDT002 Tube Drp 3.000" ID 3.188"OD 12' Grwer Select HSHC-56 Clamp Hse SAE56 3-1/16" - 4" SS (2 per Drp) Cup Open Hk SS ¼ x 3 ¾ One hk fr every 4 f tube 2 hks fr every crner Chain #1 Duble Lp Weldless Type 304 SS f chain fr every 1 f tube 10 f chain fr every crner Hg Slat Inc. Newtn Grve, NC USA May

62 Drive Unit Spare Parts Item # Quantity Part # Descriptin 1 1 BM996 Mtr 1.1kW 60Hz SP 1725 RPM 2 1 WL Gear Bx fr Grw-Disk drive unit (WL ) 3 1 WL Drive Shaft Incl. Fit-in Key fr Drive Unit WL WL Drive Unit Wheel Steel fr Chain 5 1 WL Switch Limit With Blue Reset Buttn 6 1 WL Switch Dr Cver fr Drive Unit 7 1 WL Wheel Return Plastic Fr Drive Unit With Bearing 8 1 WL Clamping Sliding Carriage fr Drive Unit 9 1 WL Bushing Plastic fr Guide Rd Diameter 17 x030 mm fr Drive 10 4 WL SST Lcking fr Sledge frm WL-Drive Unit 11 1 WL Cver Stainless Steel Fr Chain Drive Unit 12 2 WL Rds Guide fr Slide in Chain Drive Unit 13 1 WL Spring Tensin Fr Chain Drive Unit 14 1 WL Axle fr the Guide Wheel 15 2 WL Nut Hexagn M16 Galvanized 16 2 WL Washer 17 mm Galvanized 17 1 WL Spacer Sleeve, Small 18 1 WL Blt Clamping (Tensin Rd) Galvanized TR WL Nut Hexagn Stp M10 Fr Guide Rds Hg Slat Inc. Newtn Grve, NC USA May

63 Crner Spare Parts Item Qty. Article N. Name 1 1 WL Crner Wheel Cast Irn 2 2 WL Ball bearing RD 3 1 WL Axle SST fr guide wheel 4 2 WL Washer Ø 9mm Outer Ø 28mm Stainless Steel 5 2 WL Disk Eccentric SST Ø45x2 mm Fr Crner 6 12 WL Blt Hexagn Head SS M8 35 mm Fr Crner 7 13 WL Hexagn Nut Stainless Steel M8 DIN WL Nut Lck M DIN 985 GR A2 SS Fr Crner 9 1 WL Husing half blue, bttm Ø 60 mm pipe 10 1 WL Husing half blue, tp Ø 60 mm pipe with lg 11 1 WL Clamp strap blue, fr Ø 60 mm pipe Hg Slat Inc. Newtn Grve, NC USA May

64 Ntes Hg Slat Inc. Newtn Grve, NC USA May

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67 Hg Slat Limited Warranty Hg Slat warrants prducts t be free frm defects in material r wrkmanship fr a perid f twentyfur (24) mnths frm the date f riginal purchase. Hg Slat will credit, repair, r replace, at its ptin any prduct deemed defective within this time perid. Labr csts assciated with the replacement r repair f the prduct are nt cvered by the Seller/Manufacturer. Cnditins and Limitatins 1. The prduct must be installed by and perated in accrdance with the instructins published by the Seller/Manufacturer r Warranty will be vid. 2. Warranty is vid if all cmpnents are nt riginal equipment supplied by the Seller/Manufacturer. 3. This prduct must be purchased frm and installed by an authrized retailer/distributr r certified representative theref r the Warranty will be vid. 4. Malfunctins r failure resulting frm misuse, abuse, negligence, alteratin, accident, r lack f prper maintenance shall nt be cnsidered defects under the Warranty. 5. This Warranty applies nly t cmpnents/systems fr the care f pultry and livestck. Other applicatins in industry r cmmerce are nt cvered by this Warranty. 6. This Warranty applies nly t the Original Purchaser f the prduct. The Seller/Manufacturer shall nt be liable fr any Cnsequential r Special Damage which any purchaser may suffer r claim t suffer as a result f any defect in the prduct. Cnsequential r Special Damages as used herein include, but are nt limited t, lst r damaged prducts r gds, csts f transprtatin, lst sales, lst rders, lst incme, increased verhead, labr and incidental csts and peratinal inefficiencies. THIS WARRANTY CONSTITUTES THE SELLER/MANUFACTURER S ENTIRE AND SOLE WARRANTY AND THIS MANUFACTURER EPRESSLY DISCLAIMS ANY AND ALL OTHER WARRANTIES, INCLUDING, BUT NOT LIMITED TO, EPRESS AND IMPLIED WARRANTIES AS TO MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSES SOLD AND DESCRIPTION OR QUALITY OF THE PRODUCT FURNISHED HEREUNDER. Hg Slat Retailers/Distributrs are nt authrized t mdify r extend the terms and cnditins f this Warranty in any manner r t ffer r grant any ther warranties fr GrwerSelect prducts in additin t thse terms expressly stated abve. An fficer f Hg Slat must authrize any exceptins t this Warranty in writing. The Seller/Manufacturer reserves the right t change mdels and specificatins at any time withut ntice r bligatin t imprve previus mdels. Hg Slat Inc. Newtn Grve, NC USA May

68 This equipment must be installed in accrdance with all State and Lcal Cdes and applicable Regulatins which shuld be fllwed in all cases. Authrities having jurisdictin shuld be cnsulted befre installatins are made. Hg Slat, Inc. PO Bx 300 Newtn Grve, NC Phne: (910) Fax: (910) Cpyright 2016 by Hg Slat, Inc. Part Number: HSMANUAL-049 HSART-368 Revisin A3 Market - Hg Hg Slat Inc. Newtn Grve, NC USA May