Valve for Water and Chemical Base Fluids

Transcription

1 Valve for Water and Chemical Base Fluids VCC Series /3 Port Air Operated Valve Applicable for liquid paint (VCCD) PTFE diaphragm structure = Sliding part eliminated Less paint adhesion Mountable on a robot arm (space-saving, lightweight) valves per station (30 mm pitch) /3 port valves mixed mounting Resin manifold block 50 Weight: 700 g 0 port 6 valves 3 port 6 valves Fitting 9 pcs. VNA VNB SGC SUS36L Stainless steel fitting VC Series / ø6 to ø port valve VCC(D) 3 port valve VCC3 SG VNC VN VND VCC TQ 64

2 Paint Line System (Application example) Water/Chemical Base Paint, Deionized Water, Cleaning Solvent type Painting Paint gun Built-in port valve Paint circulation (for 3 port valve) RETURN Regulator Selects paint color. /3 port valve Paint supply (Direct supply possible) (Max. 40 colors) Gate valve ( port) (Built in the manifold) Completely separates paint valve and cleaning valve so that the paint does not enter cleaning side. Cleaning valve ( port) VCC manifold Cleaning fluids Thinner Deionized Water Water solvent Air port valve (VCC) 3 port valve (VCC3) Leakage detection port Pilot signal Switch indicator light (Blue) Leakage detection port Pilot signal Switch indicator light (Blue) Open Closed Open Closed Note) Valves must be mounted in the right direction. Refer to page 657. Leakage detection port Paint leakage to the pilot piping can be checked visually. Even when leakage occurs, no backflow between the paint and pneumatics. Note ) Pressure cannot be applied from the RETURN port. RETURN Note ) Valves must be mounted in the Paint circulation right direction. Refer to page 657. Liquid Paint type/ptfe Diaphragm port valve (VCCD) Diaphragm Leakage detection port Pilot signal Switch indicator light (Red) Single Paint, Solvent, Ink Control type/single Unit port valve (VCC(D)) 3 port valve (VCC3) PA PA Open Closed 64 Note) Valves must be mounted in the right direction. Refer to page 657. RETURN

3 Separable Resin Manifold Block Manifold Valve Easy addition and reduction of stations Tough PPS (Polyphenylene Sulfide) resin is used. Fluororesin is contained. (Less fluid adhesion) Antistatic (Surface resistance 0 to 0 5 Ω) port SUS36L Stainless steel fitting is standardized. Leakage detection port Stainless 40 swivel elbow centralizes piping. Cleaning valve Paint valve (/3 port valve) PA PA PA PA RETURN RETURN RETURN PA PA PA Cleaning valve Gate valve port valve port PA PA PA Gate valve PA PA PA PA RETURN RETURN RETURN 3 port valve PA (pilot) port port RETURN port port valve manifold block assembly 3 port valve manifold block assembly Clip Antistatic One-touch fitting Easy attachment/removal by clip. No seal tape necessary. (Conductive) Cartridge type valve Valve can be replaced without touching the piping. Reduction of the paint deposit Sealing with resin surface + VNA Less build-up of liquid Better cleaning performance, reduce mixing of colors Liquid build-up at valve is 0.0 cc or less. Ensures stable sealing performance for misalignment. VNB SGC SG VNC VN Spherical surface + Tapered shape VND Special fluororesin seal back-up ensures sealing performance. Indicator function Operating condition can be checked visually, or by touching. Indicator color Blue VCC, 3 Red VCCD Blue Standard (Sliding type) Red Diaphragm type 643 VCC TQ

4 Single Unit port valve PA (pilot) port SUS36L Stainless Steel Fitting VC VC VCL PA Leakage detection port 3 port valve PA (pilot) port Male connector 40 swivel elbow 90 swivel elbow 40 swivel elbow is added in line-up. Seal tape is unnecessary. No chance of insulation. (Applicable for paint with high voltage) Attachment/removal in a narrow space is easy. RETURN port PA RETURN Note) Pressure cannot be applied from the RETURN port. Leakage detection port Type Male connector 40 swivel elbow 90 swivel elbow Model VC VC VCL Port size G/4 Applicable tubing O.D. x I.D. 6 x 4 8 x 6 0 x 8 0 x 7.5 x 9 Special Tools Disassembly and maintenance are possible. Product design takes maintenance performance into consideration. Attaching/Detaching valve Disassembling/Cleaning valve element Attaching/Detaching tubing Special tool Special tool Special tool (for socket wrench) Special tool Made to Order Check valve (Part no.: A-DPO 00057) Regulator (Part no.: XT3-406-X00) Note) Applicable to special manifold, too. 644

5 Valve for Water and Chemical Base Fluids (/3 Port Air Operated Valve) VCC Series I N D E X ow to Order Specifications/Weight Dimensions Single valve unit Special Tools Manifold Disassembly/Assembly/ Maintenance Procedure Replacement Parts SUS36L Stainless steel fittings Specific Product Precautions P.646 P.648 P.650 P.65 P.65 P.654 P.656 P.658 P.66 VNA VNB SGC SG VNC VN VND VCC TQ 645

6 Valve for Water and Chemical Base Fluids (/3 Port Air Operated Valve) VCC Series ow to Order Please refer to Manifold Specification Sheet in the back of page 667. Valve 3 D Note ) Note ) VCC 00 Passage number port valve 3 port valve Note ) port/diaphragm type (Applicable for liquid paint) Valves must be mounted in the right direction. Refer to page 657. Pressure cannot be applied from a 3 port valve RETURN port. Port size F For manifold mounting Rc/4 (for single unit) Note) G/4 (for single unit) Note) Note) Part number for sub-base For port: VCC-S- 0 [Rc/4] 0F [G/4] For 3 port: VCC3-S- 0 [Rc/4] 0F [G/4] VCC(D)-00 VCC(D)-0(F) VCC3-00 VCC3-0(F) Manifold Standard 3 M Type (Passage number) port valve, Cleaning valve 3 port valve /3 port valves mixed mounting VV M CC C4 Pilot port fitting size C4 C6 ø4 One-touch fitting (Antistatic) ø6 One-touch fitting (Antistatic) port valve mountable number 00 No port valves used 0 pcs. (colors) 04 4 pcs. (colors) 3 port valve mountable number No 3 port valves used pcs. (colors) 4 pcs. (colors) Note) Maximum mountable valve number: 40 pcs. (in total of port and 3 port valves) Circuit example port valve PA PA PA 3 port valve RETURN RETURN RETURN PA PA PA port valve pc. 3 pcs. 5 pcs. 3 port valve pc. 3 pcs. 5 pcs. PA PA PA PA RETURN PA RETURN PA RETURN pcs. 4 pcs. 6 pcs. pcs. 4 pcs. 6 pcs. 646

7 Valve for Water and Chemical Base Fluids VCC Series Manifold With gate valve ow to Order VV M CC 0 06 C4 G 04 M Passage number port valve, Cleaning valve /3 port valves mixed mounting port valve mountable number 00 No port valves used 0 pcs. (colors) 04 4 pcs. (colors) Circuit example Gate/Cleaning valve PA PA PA /3 port valve 3 port valve mountable number 00 No 3 port valves used 0 pcs. (colors) 04 4 pcs. (colors) Note) Maximum mountable valve number: 40 pcs. (in total of port, 3 port and gate valves) RETURN RETURN RETURN PA PA PA Gate valve and cleaning valve mountable number Cleaning valve ( port valve): pc. + Gate valve: pc. Cleaning valve ( port valve): 3 pcs. + Gate valve: pc. Cleaning valve ( port valve): 5 pcs. + Gate valve: pc. Pilot port fitting size C4 C6 ø4 One-touch fitting (Antistatic) ø6 One-touch fitting (Antistatic) Valve for installation is not included in the manifold model. Gate valve and cleaning valve ( port valve) for installation are not included. They are ordered separately. (Gate valve is equivalent to port valve.) When cleaning valve number is an even number, use the blanking plug for port valve. Cleaning valve Cleaning valve Cleaning valve PA PA Gate valve PA PA RETURN PA RETURN PA RETURN Gate valve SUS36L Stainless steel fitting L Option VC 0604 Shape Male connector 40 swivel elbow 90 swivel elbow Applicable tubing (O.D. x I.D.) x x x x 8 09 x 9 Blanking Plug Assembly Type For port valve For 3 port valve 0F Port size 0F G/4 G/4 has special shape of bottom seal. Please refer page 65 for details. VC Male connector Model Description Qty. VVCC-0A- VVCC3-0A- Blanking plug (with ) Blanking plug (with ) exagon socket head plug (R/4) exagon socket head plug (R/4) VC 40 swivel elbow VCL 90 swivel elbow VNA VNB SGC SG VNC VN VND VCC TQ 647

8 VCC Series Specifications Model Passage number Construction (Fluid contact material) Fluid Operating pressure range (MPa) Withstand pressure (MPa) Pilot pressure (MPa) Orifice diameter (mm) Flow rate characteristics v(cv) Fluid temperature Ambient temperature Lubrication Mounting orientation ( C) ( C) VCC VCC3 VCCD port 3 port Note 3) port (Diaphragm type) Poppet seal (PEE resin + Stainless steel) + Special fluororesin sliding part Poppet seal (PEE resin + Stainless steel) + Special fluororesin diaphragm Water/Chemical base paint, Ink, Cleaning solvent (Water, Butyl acetate), Air 0 to.0 (Instantaneous pulsation pressure:.) : 0.8(0.33) : 0.8(0.33) RETURN: 0.5(0.3) 0.4 to 0.7 ø3.8 5 to 50 5 to 50 Not possible (Initial lubricant: White vaseline is used.) Unrestricted 0 to 0.7 (Instantaneous pulsation pressure: 0.9).5 : 0.8(0.33) Valve leakage (cm 3 /min) or less (3 port valve RETURN: 0 or less) Note ) or less Note ) Note ) Supply pressure: Valve leakage at. MPa (for air) Note ) Supply pressure: Valve leakage at 0.9 MPa (for air) Note 3) Pressure cannot be applied from a 3 port valve RETURN port. SUS36L Stainless Steel Fitting Specifications Applicable tubing Fluid Max. operating pressure (at 0 C) (MPa) Ambient and fluid temperature ( C) Nylon/Fluoro tubing Water/Chemical base paint, Ink, Cleaning solvent (Water, Butyl acetate), Air.0 0 to 60 Weight Valve Blanking plug assembly Manifold block Valves are not attached. End plate Fittings VCC ( port) VCC3 (3 port) For port For 3 port For port ( stations, one-piece type) For 3 port ( stations, one-piece type) For gate valve For port For 3 port For /3 port mixed mounting ø6 ø8 VC ø0 ø ø6 ø8 VC ø0 ø ø6 ø8 VCL ø0 ø 37 g 48 g 9 g 45 g 50 g 54 g 300 g 409 g 495 g 45 g 4 g 5 g 33 g 36 g 5 g 6 g 3 g 37 g 9 g 30 g 37 g 4 g 648

9 30 Valve for Water and Chemical Base Fluids VCC Series Dimensions Mounting hole dimensions (When valve is built in to the device.) VCC(D) ±0. 3 ± hole Leakage detection port port. to hole 4 hole 6.5 ±0.. hole Pilot port R0. ø4 ±0.05 ø0 ±0.05 ø ±0.05 port R0. C ø.6 ±0.05 M6 x ± ±0. 45 ±0. Recommended surface roughness of inner surface where the valve is inserted is Rz6.3. VCC ± ±0. 3 ±0. 4 hole RETURN port port. to hole 4 hole 6.5 ±0.. hole Leakage detection port Pilot port VNA port ø4 ±0.05 ø ±0.05 ø.5 ±0.05 ø3 ± hole R0. 30 C M6 x.5 VNB SGC SG VNC VN VND 3.7 ± ±0. VCC 48 ±0. TQ 55 ±0.05 Recommended surface roughness of inner surface where the valve is inserted is Rz

10 VCC Series Dimensions Single valve unit VCC(D)-0(F) 38.7 G/4, Rc/4 () port 6.5 Rc/8 pilot () port 5 G/4, Rc/4 () port x ø6 (for M5 mounting) M5 leakage detection port 3 30 Part number for sub-base 0 [Rc/4] VCC-S- 0F [G/4] to Sub-base material is aluminum + hard anodized containing PTFE. VCC3-0(F) 45.9 G/4, Rc/4 () port 6.5 Rc/8 pilot () port G/4, Rc/4 () port 58 6 x ø6 (for M5 mounting) G/4, Rc/4 RETURN(3) port M5 leakage detection port Part number for sub-base 0 [Rc/4] VCC3-S- 0F [G/4] to Sub-base material is aluminum + hard anodized containing PTFE.

11 Valve for Water and Chemical Base Fluids VCC Series Dimensions Manifold Pilot port C4: ø4 One-touch fitting C6: ø6 One-touch fitting G/4 ( port). <4.> 0.5 to to 80 4 x ø9 (for M8 mounting) port valve G/4 (RETURN port) L L 9 0 n- n 3 port valve to to 4. <44.> VVMCC, VV3CC G/4 0 port <69.5> 0 4. <44.> G/4 port VVCC <69.5> <4.> Leakage detection port 0.5 Pilot port C4: ø4 One-touch fitting C6: ø6 One-touch fitting G/4 ( port). <4.> 0.5 to to 80 4 x ø9 (for M8 mounting) Gate valve Cleaning valve + Gate valve G/4 (RETURN port) L L 5 6 n- port valve 3 port valve n to to 4. <44.> Aluminum + hard anodized containing PTFE and POM are used for a part of the manifold material. Refer to page 660 for details. < >: Pilot port is C6. VNA VNB SGC SG VNC VN VND VCC L = n / x L = n / x n = Number of valves (cleaning valve + gate valve + other valves) n: Stations (mm) TQ n L L

12 VCC Series Dimensions SUS36L Stainless steel fittings Mounting female thread recommended dimensions G/4 C0.5 or less VC Male connector A ø4 or less øb Bottom seal Seal material: Nylon Width across flats E After tightening manually, tighten.5 to more turns. (Equivalent tightening torque: T) Approx. C D Approx. G 7 or more 9 to 3 ø0 Width across flats F Part no. VC09-0F VC008-0F VC075-0F VC0806-0F VC0604-0F Indication of A /9 0/ /6 6/4 øb C D G/4 E Tightening torque: Tighten within 0 ± N m. (mm) F G T to N m 6 to 9 N m 6 to 9 N m 4 to 9 N m 3 to 8 N m VC 40 swivel elbow 40 0 A D øb Approx. F Approx. C 8.8 Width across flats 4 Tightening torque: Tighten within 0 ± N m Width across flats E After tightening manually, tighten.5 to more turns. (Equivalent tightening torque: T) ø8.6 ø G/4 (mm) Part no. VC09-0F VC008-0F VC075-0F VC0806-0F VC0604-0F Indication of A /9 0/ /6 6/4 øb C D E F T 9 to N m 6 to 9 N m 6 to 9 N m 4 to 9 N m 3 to 8 N m 65

13 Valve for Water and Chemical Base Fluids VCC Series Dimensions VCL 90 swivel elbow Approx. E 0 A F Width across flats G After tightening manually, tighten.5 to more turns. (Equivalent tightening torque: T) Approx Max. = C D øb ø ø8.6 Width across flats 4 Tightening torque: Tighten within 0 ± N m. G/4 Part no. VCL09-0F VCL008-0F VCL075-0F VCL0806-0F VCL0604-0F Indication of A /9 0/ /6 6/4 øb C D E F G (mm) T 9 to N m 6 to 9 N m 6 to 9 N m 4 to 9 N m 3 to 8 N m VNA VNB SGC SG VNC VN VND VCC TQ 653

14 VCC Series Special Tools Tool for Attaching/Detaching Valve VCC-G-A For attaching/ detaching valve ø8 nurled ø 4 x ø.8 ø5 M6 x.5 04 VCC-G-A VCC-G-B VCC-G-B (for socket wrench) nurled 4 x ø.8 ø ø8 4 Socket wrench A-type 6.3 square drive Tool for Disassembling/Cleaning Valve Element VCC(D) port valve VCC-G-C For port valve For 3 port valve 4 x ø.8 ø3.4 ø8 nurled ø.7 4 x ø.3 ø9 05 VCC3 3 port valve 654

15 Valve for Water and Chemical Base Fluids VCC Series Union Nut Socket VCC-G-D- 09 VCC-G-D- (Applicable fitting VC 008 ) Width across flats: VCC-G-D- (Applicable fitting VC 0604) 9 Width across flats: For extending the socket VCC-G-D- VCC-G-D- VCC-G-D- 3 VCC-G-D- 97 VNA VNB SGC SG VNC VN VND VCC TQ 655

16 VCC Series Disassembly/Assembly/ Maintenance Procedure Cleaning Valve Element Special tool part no.: VCC-G-C VCC-00 ( port valve) Body Valve element VCC-A- Orifice body assembly VCC3-00 (3 port valve) Body Valve element VCC3-A- Orifice assembly lines 3 lines Screw Screw Jig: VCC-G-C Procedure q Loosen the orifice body with a tool and remove it. w Clean the valve. e Assemble a new orifice body. VCC(D)-00 ( port valve) VCC3-00 (3 port valve) 0. Full length: 44.8 to Full length: 54.6 to 54.9 Except face seal () Except face seal () Tighten the screw until it hits the body by pressing the orifice body with approx. 00 to 00 N of force. ( Additional tightening is not necessary.) Control dimension with full length. ( port valve: 44.8 to 45. mm, 3 port valve: 54.6 to 54.9 mm) Reference tightening torque is approx. to N m for VCC(D)-00 ( port valve), and 0.5 to N m for VCC3-00 (3 port valve). There is a possibility of damaging threads if tightening exceeds the tightening torque range. 656

17 Valve for Water and Chemical Base Fluids VCC Series ow to Remove the Valve Special tool part no.: VCC-G-A, VCC-G-B (Refer to page 654.) r q Procedure q Loosen the mounting nut with a tool to remove. w Remove the indicator lamp cover. e Turn 45 to 90 (idle turn) clockwise with a tool (to avoid adhesion). r Pull out the valve straight. ow to Attach the Valve e Thread for detaching body (M6 x.5) t Wipe off residual paint on inner surface of the base with a cleaning material. y Replace the mounted to the valve. ( part number: See page 658.) Apply vaseline. Apply vaseline (commercially available) on the surface, and insert straight. (Note the direction shown on the label.) G/4 for paint seal G/4 After mounting the indicator lamp cover, tighten the mounting nut to a tightening torque of.5 to 3.5 N m of tightening torque. G/4 RETURN for air NBR Place the arrow within ±5 of port position. Production lot number VNA VNB SGC SG VNC ON OFF VN VND port in valve port in valve port valve 3 port valve Model label Attach and remove the valve straight. If the paint applied to the for paint adheres to the pneumatic passage, clean it. When inserting, apply vaseline to the and the inner surface of the base and insert slowly so that the is not twisted or cut. The arrow shown on the model label of the valve is set for the optimum direction for cleaning. Mount the valve so that the arrow comes to port position. Part no. 657 VCC TQ

18 VCC Series Replacement Parts VV CC : Manifold M5 x 0 exagon socket head cap screw Tightening torque: 3.5 ± 0.5 N m Tighten on a flat surface (e.g. holding plate) so that the end plates on both ends are not twisted. Valves must be inserted in the right direction. Refer to page 657. D side r q w e F Note) J G/4 port part Tightening torque: 0 ± N m G e w q Note) e w q Note) Block Assembly C: port valve manifold block assembly Manifold block assembly for gate valve A C B D q w E U side D: 3 port valve manifold block assembly M4 x 6 Round head combination screw Tightening torque:. ± 0. N m M5 x 0 exagon socket head cap screw Tightening torque: 3.5 ± 0.5 N m y w e r Note) Note) e Note) t r Component Parts Model Part no. VVCC VV3CC VVMCC (common) VV3CC VVMCC VVCC-OR- q e w VVCC-50A-LC4 VVCC-50A-LC6 VVCC-OR-3 VVCC3-OR- Note) The figure shows the port valve manifold block assembly. Description Symbol between manifold C-w blocks D-t ø4 One-touch fitting C-t ø6 One-touch fitting D-o F-e assembly between D-e port blocks D-r Component One-touch fitting o i q u t Note) Material Qty. Order qty. set unit set unit NBR set unit set unit Note) If the manifold is disassembled or rearranged, replace the s with new s. (Specific Product Precautions 4/Maintenance 5 on page 665) 658

19 Valve for Water and Chemical Base Fluids VCC Series /3 Port Valve A: port valve Standard VCC-00 q w e r t i o!0! u Note) u Diaphragm / liquid paint type VCCD-00! y Note) i!3 Note) Valve element: SUS36 y Note) Body: Aluminum + Anodized Piston seal: NBR B: 3 port valve VCC3-00 q w Note) e t y r Note) Component Parts Model VCC(D)-00 (dedicated) VCC3-00 (dedicated) VCC(D)-00 VCC3-00 (common) Part no. VCC-A- (for VCC-00) VCCD-A- (for VCCD-00) VCC-OR- VCC-OR-4 VCC3-A- VCC3-OR- VCC3-OR- VCC-A- VCC-OR-5 VCC0-30A- Description Orifice body assembly Orifice body assembly assembly assembly Orifice assembly assembly assembly Mounting nut assembly assembly Switching display cover Symbol Component Material Qty. Order qty. A-q A-w A-e Orifice body PTFE seal PEE resin Special PTFE A-r Sleeve POM A-t set unit A-y A-u A-! A-y Name plate A-u A-! Orifice body PEE resin set unit A-!3 A-y A-u A-i A-y B-q B-w B-e B-r Name plate Orifice Name plate NBR PEE resin set unit set unit set unit B-w B-t 3 set unit B-y B-t A-o Mounting nut NBR Aluminum 3 set unit A-!0 A-u B-w G-w -w A-!0 Switching display cover Switching display cover A-PET Note) If the manifold is disassembled or rearranged, replace the s with new s. (Specific Product Precautions 4/Maintenance 5 on page 665) A-PET 0 set unit set unit set unit 659 VNA VNB SGC SG VNC VN VND VCC TQ

20 VCC Series Parts Description Model Symbol A Common For 3 port valve For port valve C E F G B D E F J Part no. VCC(D)-00 C4 VVCC-A-0F C6 Pilot port C4: ø4 piping C6: ø6 piping C4 VVCC-G-0F C6 Pilot port C4: ø4 piping C6: ø6 piping VVCC-A-0F VVCC-3A- VVCC-0A- VCC3-00 C4 VVCC3-A-0F C6 Pilot port C4: ø4 piping C6: ø6 piping VVCC3-A-0F VVCC3-3A- VVCC3-0A- VVCC-0A- VVCC-A Note) When the manifold is shipped out, tie-rods for two extra stations are used. You can add or reduce stations of manifold block (4 valves in total). Example) For manifold block 4 stations (8 valves) Tie-rod for stations (VVCC-0A-) Example) For manifold block 5 stations (0 valves) Description port valve Manifold block assembly for port valve Manifold block assembly for gate valve U-side end plate assembly for port valve D-side end plate assembly for port valve Blanking plug assembly for port valve 3 port valve Manifold block assembly for 3 port valve U-side end plate assembly for 3 port valve Tie-rod for 3 stations (VVCC-0A-3) Symbol Description Material Surface treatment Note PPS resin For VVCC-A-0F C4 C6 q Manifold block ard anodized Aluminum containing PTFE For VVCC-G-0F C4 C6 w e r t Tie-rod for adding stations Clip One-touch fitting Stainless steel Stainless steel For adding stations Refer to Replacement Parts. q U-side end plate Aluminum ard anodized containing PTFE w q D-side end plate w Plug e exagon socket head cap r screw with M5 x 0 SW q Blanking plug w e R/4 exagon socket head plug q Manifold block w Port block e r t Round head combination y screw with M4 x 6 SW u Tie-rod for adding stations i Clip o One-touch fitting q U-side end plate w Tie-rod for adding stations (VVCC-A) exagon socket head cap screw with M5 x 0 SW exagon socket head cap screw with M5 x 0 SW Tie-rod for adding stations (VVCC-A) Tie-rod for adding stations (VVCC-A) Stainless steel Aluminum q D-side end plate Aluminum D-side end plate w Plug POM assembly for 3 port valve e r exagon socket head cap screw with M5 x 0 SW Stainless steel Blanking plug assembly for 3 port valve Tie-rod Tie-rod for adding stations q w e Blanking plug R/4 exagon socket head plug POM Stainless steel Stainless steel Stainless steel ard anodized containing PTFE POM Stainless steel POM Stainless steel PPS resin When neighboring valve is a port valve. Aluminum ard anodized containing PTFE Stainless steel Stainless steel For adding stations Stainless steel Refer to Replacement Parts. Aluminum ard anodized containing PTFE When neighboring valve is a 3 port valve. Stainless steel ard anodized containing PTFE Tie-rod for adding stations (VVCC-A) When neighboring valve is a port valve. When neighboring valve is a 3 port valve. = Three manifold blocks make up one set. 3 pcs. make up one set. Note) 660

21 Valve for Water and Chemical Base Fluids VCC Series SUS36L Stainless Steel Fitting L M Nut: Aluminum + Ni plated VC, VCL only N Component Parts Model Symbol Part no. Description Conforming item Material Qty. Order qty. FN-06-X VCL0604-0F FN-08-X VCL0806-0F L FN-0-X Union nut VCL075-0F VCL008-0F C3604BD + Ni plated set unit FN--X VCL09-0F VCL -0F FS-06 FS-08 VCL0604-0F VCL0806-0F M FS-0 FS- Sleeve VCL075-0F VCL008-0F VCL09-0F Nylon set unit VNA VNB SGC N VC-4- Gasket Nylon 0 set unit SG VNC VN VND VCC TQ 66

22 VCC Series Specific Product Precautions Be sure to read this before handling the products. Refer to back page 50 for Safety Instructions and pages 7 to 9 for Port Solenoid Valve for Fluid Control Precautions. Design Warning. Cannot be used as an emergency shutoff valve, etc. The valves presented in this catalog are not designed for safety applications such as an emergency shutoff valve. If the valves are used in this type of system, other reliable safety assurance measures should also be adopted.. Maintenance space The installation should allow sufficient space for maintenance activities. 3. When an impact, such as water hammer, etc., caused by the rapid pressure fluctuation is applied, the solenoid valve may be damaged. Use care when handling. Caution Piping. Preparation before piping Before piping is connected, it should be thoroughly blown out with air (flushing) or washed to remove chips, cutting oil and other debris from inside the pipe. Install piping so that it does not apply pulling, pressing, bending or other forces on the valve body.. Winding of sealant tape When connecting pipes, fittings, etc., be sure that chips from the pipe threads and sealing material do not enter the valve. Furthermore, when sealant tape is used, leave.5 to thread ridges exposed at the end of the threads. Winding direction Selection Warning. Confirm the specifications. Give careful consideration to the operating conditions such as the application, fluid and environment, and use within the operating ranges specified in this catalog. Also, be sure to carry out an evaluation using an actual product to ensure that problems do not occur under the working conditions.. Fluid ) Applicable fluid on the list may not be used depending on the operating condition. Give adequate confirmation, and then determine a model, just because the compatibility list shows the general case. 3. Air quality ) Use clean air. Do not use compressed air which includes chemicals, synthetic oils containing organic solvents, salt or corrosive gases, etc., as it can cause damage or malfunction. ) Install air filters. Install air filters close to valves at their upstream side. A filtration degree of 5 µm or less should be selected. 3) Install an air dryer or after-cooler, etc. Compressed air that includes excessive drainage may cause malfunction of valves and other pneumatic equipment. To prevent this, install an air dryer or after-cooler, etc. 4) If excessive carbon powder is generated, eliminate it by installing mist separators at the upstream side of valves. If excessive carbon powder is generated by the compressor, it may adhere to the inside of the valves and cause a malfunction. Refer to Best Pneumatics No.5 for further details on compressed air quality. 4. Ambient environment Use within the operable ambient temperature range. Confirm the compatibility between the product s composition materials and the ambient atmosphere. Be sure that the fluid used does not touch the external surface of the product. 5. Countermeasures against static electricity Take measures to prevent static electricity since some fluids can cause static electricity. 66 Expose approx. threads Sealant tape 3. Avoid connecting ground lines to piping, as this may cause electric corrosion of the system. 4. Always tighten threads with the proper tightening torque. When attaching fittings to valves, tighten with the proper tightening torque shown below. Tightening Torque for Piping Connection threads Proper tightening torque N m Rc /8 7 to 9 Rc /4 to 4 G /4 9 to 5. Connection of piping to products When connecting piping to a product, refer to its instruction manual to avoid mistakes regarding the supply port, etc. Warning Operating Environment. Do not use the valves in an atmosphere having corrosive gases, chemicals, salt water, water, steam, or where there is direct contact with any of these.. Do not use in locations subject to vibration or impact. 3. Do not use in locations where radiated heat will be received from nearby heat sources. 4. Employ suitable protective measures in locations where there is contact with water droplets, oil or welding spatter, etc.

23 VCC Series Specific Product Precautions Be sure to read this before handling the products. Refer to back page 50 for Safety Instructions and pages 7 to 9 for Port Solenoid Valve for Fluid Control Precautions. Caution Maintenance. Filters and strainers ) Be careful regarding clogging of filters and strainers. ) Replace filter elements after one year of use, or earlier if the pressure drop reaches 0. MPa. 3) Clean strainers when the pressure drop reaches 0. MPa.. Storage In case of long term storage after use with heated water, thoroughly remove all moisture to prevent rust and deterioration of rubber materials, etc. 3. Exhaust the drain from an air filter periodically. VNA VNB SGC SG VNC VN VND VCC TQ 663

24 VCC Series Specific Product Precautions 3 Be sure to read this before handling the products. Refer to back page 50 for Safety Instructions and pages 7 to 9 for Port Solenoid Valve for Fluid Control Precautions. Design Warning. Leakage detection port The valve has leak detection area to completely separate the fluid area and pilot pressure area. If leakage is found, valve replacement and maintenance are necessary immediately. Fluids that solidify or being cured may block the leak detection so port and leak may not be detected.. If applying high voltage to the fluid, it must be earthed by using the bolt to mount the base. Do not use sealing tape when piping, as it may insulate. Selection Caution. Operating fluid Eliminate all solid material larger than 50 µm in the fluid to avoid valve failure. Piping Caution. Piping to pilot port Condensation may be formed in the piping to the pilot port, due to factors such as its length. The life of the valve will be shortened if condensed moisture enters the pilot port. To prevent condensation, the installation of a quick exhaust is recommended.. Tube attachment/detachment for One-touch fittings/ stainless steel fittings ) Attaching of the tubing a Divide a tube with no external flaws at a right angle. Use tube cutter T-,, or 3 when dividing the tube. Do not use pliers, nipper pliers, scissors, etc. This may result in flattening and an inability to join, or the tube falling out and air leakage. b The outer diameter of polyurethane tubing will expand when internal pressure is applied, and so you may not be able to reattach One-touch fittings. Check the tubing outer diameter of all tubing other than for the release bushing, and reattach the One-touch fittings without dividing the tubing if the outer diameter precision is more than ±0.5 mm. When reattaching the One-touch fittings, check whether the tubing can smoothly pass through the release bushing. c Grasp the tubing, slowly push it straight (0 to 5 ) into the One-touch fitting until it comes to a stop. d Once pushed all the way in, gently pull the tubing back, and check that it hasn t come all the way out. If not firmly inserted all the way in, it may result in air leakage and the tube falling out. Caution Piping e If the union nut is loose, tighten it by hand temporarily. Then, fix the body with the tightening tool, and tighten the union nut with an appropriate wrench, applying the torque shown below. Fitting size VC 06 VC 08 VC 0 VC Appropriate tightening rotations.5 to.0.5 to.0.5 to.0.5 to.0 Equivalent tightening torque N m 3 to 8 4 to 9 6 to 9 9 to ) Detaching of the tubing a Push in the release button sufficiently, pushing the collar evenly. b Pull the tube out while pressing so that the release button is not returned. If the release button is not pressed sufficiently, gripping will instead increase and it will become harder to pull out. c Before reusing the detached tube, first cut off the portion of tubing that had been gripped. Using the portion of tubing that had been gripped will lead to air leakage and the tube will become harder to detach. 3. Joining a metal rod accessory After joining a metal rod accessory (C series, etc.) to a Onetouch fitting, do not use a tube, resin plug, reducer, etc, as it may result in the tube falling out. 4. When attaching a tube, resin plug, metal rod, etc., do not attach while pressing on the release bushing. 5. When using another brand tubing, check whether the tubing material and outer diameter precision meet the following specifications. ) Nylon tubing within ±0. mm ) Soft nylon tubing within ±0. mm 3) Polyurethane tubing within ±0.5 mm, -0. mm If tubing outer diameter tolerance is not met, do not use if tubing inner diameter differs from our brand. This may result in inability to join, leakage, the tube falling out, and damage to the fitting. Lubrication Caution. Do not lubricate the valve. The valve uses white vaseline as lubricant. 664

25 VCC Series Specific Product Precautions 4 Be sure to read this before handling the products. Refer to back page 50 for Safety Instructions and pages 7 to 9 for Port Solenoid Valve for Fluid Control Precautions. Maintenance Caution. Removing the product ) Shut off the fluid supply and release the fluid pressure in the system. ) Dismount the product.. Low frequency operation Switch valves at least once every 30 days to prevent malfunction. Also, in order to use it under the optimum state, conduct a regular inspection once a half year. 3. Stoppage of line When the line is stopped for a long time, clean the valve so that fluid (paint, ink, etc.) does not solidify or being cured. 4. Prolonged usage Leakage may occur with fittings and tube material as they change over time. Additionally tighten union nuts. Additional tightening should be /6 to /4 turn. If leakage occurs even after additional tightening, replace the sleeve with a new one. 5. Due to the characteristics of the material (Special FM), the compression value of the s of the VCC series is higher. Therefore, when disassembly or rearrangement of the product is performed, leakage may occur if the s are not replaced. If disassembly or rearrangement is performed, replace the s with new s. 6. If disassembly, rearrangement, or maintenance is performed, perform sufficient safety checks before operating the system. In addition, SMC assumes no responsibility concerning damage caused by methods other than those described in the catalog and operation manual. VNA VNB SGC SG VNC VN VND VCC TQ 665

26 Manifold Specifications VCC Series. ow to Order Manifold VV M CC 06 0 C4 G04 q w e r t This ow to Order is that of the example below. q Type (Passage number) port valve 3 3 port valve M /3 port valves mixed mounting w port valve Note ) mountable number 00 Without port valve 0 pcs. (colors) 04 4 pcs. (colors) r Pilot port fitting size C4 C6 ø4 One-touch fitting ø6 One-touch fitting pcs. (colors) Note ) e 3 port valve Note ) mountable number 00 Without 3 port valve 0 pcs. (colors) 04 4 pcs. (colors) t Gate valve and cleaning valve mountable number Nil Without gate valve Note 3) G0 Cleaning valve: pc. + Gate valve: pc. G04 Cleaning valve: 3 pcs. + Gate valve: pc. G06 Cleaning valve: 5 pcs. + Gate valve: pc. Note ) pcs. (colors) Note ) Note ) Two valves can be installed per manifold block. Total valve number must be an even number. Note ) Maximum valve number is forty (40) valves (colors) by total of w + e + t. Note 3) When Without gate valve is selected, use port valve of w as a cleaning valve.. ow to Order Valve 3. ow to Order Blanking Plug VCC 00 VVCC 0A q q 4. ow to Order SUS36L Stainless Steel Fitting VC 075 0F q w q Type (Passage number) 3 D port valve 3 port valve port/diaphragm type q Type (Passage number) 3 For port valve For 3 port valve Used when number of valves used on the manifold base is an odd number. q Type (Shape) L 40 swivel elbow 90 swivel elbow Male connector w Piping port 09 Piping port for ø x ø9 008 Piping port for ø0 x ø8 075 Piping port for ø0 x ø Piping port for ø8 x ø Piping port for ø6 x ø4 Cleaning valve with gate valve Mountable number In this case, four (4) cleaning valves (including gate valve) port valve Mountable number In this case, six (6) port valves 3 port valve Mountable number In this case, ten (0) 3 port valves port Stations Pilot port fitting D side port U side port Stations 3 Gate RETURN port Cleaning unit (with gate valve) side 666 Standard unit side

27 SMC Corporation Fill in this format. Company name Phone Device description Manifold Specification Sheet (VCC Series: VV CC) Department Fax Drawing number Date: Year / Month / Date Person in charge Repeat Repeat Not Repeat Production number Ordered part number (Please order with this part number.) Manifold valve part no. Manifold Valve Select stainless steel fitting for, RETURN port from the table below, and enter the symbol into the specification table. Symbol Description Part no. Symbol Description Part no. A B C D E For piping ø x ø9 For piping ø0 x ø8 For piping ø0 x ø7.5 For piping ø8 x ø6 For piping ø6 x ø4 40 swivel elbow 40 swivel elbow 40 swivel elbow 40 swivel elbow 40 swivel elbow VC09-0F VC008-0F VC075-0F VC0806-0F VC0604-0F F G J For piping ø x ø9 For piping ø0 x ø8 For piping ø0 x ø7.5 For piping ø8 x ø6 For piping ø6 x ø4 Male connector Male connector Male connector Male connector Male connector VC09-0F VC008-0F VC075-0F VC0806-0F VC0604-0F Fill in the model number in the table below for connecting the fitting to port. (See SUS36L stainless steel fitting type.) For connecting the elbow union, piping direction is on top (, RETURN port side). port Stainless steel fitting V C - 0 F Note ) Two valves can be installed per manifold block. Assign two valves in one square. Note ) Please order cleaning unit if when the gate valve is necessary. Note 3) When the fitting is necessary for, RETURN port, please order by putting necessary stainless steel fitting symbol in the port of each station. For 40 swivel elbow, piping direction is on D side. Serial No. Customer/SMC use Customer code Fill in for faxed order V V C C - - V C C Specification Sheet Fill in the symbol for stainless steel fitting. For others, mark necessary items with a circle. Unit Note ) Cleaning unit (with gate valve) Standard unit Part number (Mountable valve number) G06 G04 G Note ) Stations Description/Model 5 3 Gate port valve Valve options Fitting Note 3) port valve (Sliding type) VCC-00 port valve (Diaphragm type) VCCD-00 Blanking plug for port valve VVCC-0A- Piping port port Part number (Mountable valve number) Note ) Stations Description/Model 3 port valve Valve options Fitting Note 3) 3 port valve (Sliding type) VCC3-00 Blanking plug for 3 port valve VVCC3-0A- Piping port port Piping port RETURN port Customer s order no. Part no. D side D side U/C Qty Department code Date of delivery Component list Part no. SMC use To fill in the blanks in the manifold number, please refer to symbols in catalog. Select the valve referring to the specification table. Code for person in charge Qty Registered image no. SMC order no. Part no U side ( port side) U side ( port side) Qty. 667 VNA VNB SGC SG VNC VN VND VCC TQ

28 Manifold Specifications Example of how to fill in Condition Cleaning unit Valve type port valve 3 port valve Gate valve Cleaning valve Valve arrangement 7 pcs. 4 pcs. pc. 4 pcs. port port RETURN port port port Pilot port Fitting arrangement ø0 x ø8 (40 swivel elbow) ø x ø9 (40 swivel elbow) ø6 x ø5 (Male connector) ø8 x ø6 (40 swivel elbow) ø0 x ø8 (90 swivel elbow) One-touch fitting for ø4 Put M, because port valves (including cleaning unit) and 3 port valves are installed together. Seven (7) port valves are installed. Since two valves are installed per manifold base, it must be an even number, so the number of valve that can be installed is 08. Specify four (4) stations for manifold When twenty-four (4) 3 port valves are used, specify 4. Specify twelve () stations for manifold. Specify when the gate valve is necessary for cleaning valve. This example requires one gate valve and four cleaning valves, but specify 06 for number of valves that can be installed, as this must be an even number. Manifold Valve Upper table is for port valve. Specification Lower is Sheet for 3 port valve. Unit port valve Note ) Two valves can be installed per manifold block. Assign two valves in one square. Note ) Please order cleaning unit if when the gate valve is necessary. Note 3) When the fitting is necessary for, RETURN port, please order by putting necessary stainless steel fitting symbol in the port of each station. For 40 swivel elbow, piping direction is on D side Part number (Mountable valve number) Note ) Stations Description/Model Valve options Fitting Note 3) port valve (Sliding type) VCC-00 port valve (Diaphragm type) VCCD-00 Blanking plug for port valve VVCC-0A- Piping port port Part number (Mountable valve number) 3 port valve Valve options Fitting VVCC3-0A- Piping port port V V C C - - V C C Pilot port piping size Fill in the symbol for stainless steel fitting. For others, mark necessary items with a circle. D side Note ) Cleaning unit (with gate valve) U/C To fill in the blanks in the manifold number, please refer to symbols in catalog. Select the valve referring to the specification table. Standard unit G06 G04 G Gate Note ) Although six gate Stations valves or cleaning Description/Model valves can be installed, if you 3 port valve (Sliding type) VCC3-00 need Blanking plug for 3 port valve D side only five valves, select the blanking plug Piping port RETURN port plug. Note 3) Select stainless steel fitting for, RETURN port from the table below, and enter the symbol into the specification table. Symbol Description Part no. Symbol Description Part no. A For piping ø x ø9 40 swivel elbow VC09-0F F For piping ø x ø9 Male connector VC09-0F B For piping ø0 x ø8 40 swivel elbow VC008-0F G For piping ø0 x ø8 Male connector VC008-0F C For piping ø0 x ø swivel elbow VC075-0F For piping ø0 x ø7.5 Male connector VC075-0F D For piping ø8 x ø6 40 swivel elbow VC0806-0F J For piping ø8 x ø6 Male connector VC0806-0F E For piping ø6 x ø4 40 swivel elbow VC0604-0F For piping ø6 x ø4 Male connector VC0604-0F Fill in the model number in the table below for connecting the fitting to port. (See SUS36L stainless steel fitting type.) For connecting the elbow union, piping direction is on top (, RETURN port side). port Stainless steel fitting V C - 0 F Customer code Fill in for faxed order Customer s order no. The plug is connected to the port with the blanking Customer/SMC use Department code Date of delivery Component list Code for person in charge Serial No. Registered image no. SMC order no. Part no. Qty. Part no. Qty. Part no. Qty Although eight port valves can be installed, if you need only seven valves, select the blanking plug. The plug is connected to the port with the blanking plug. When more than twenty valves are used, specify valve qty. in blank column. When the same valves and fittings are required, they can be specified by arrows U side ( port side) U side ( port side) Must be specified when the fitting is connected to port. 668 port valve is specified for the gate valve and the cleaning valve. 7 valves + valve + 4 valves = valves