DIFFERENTIAL STEERING RACK

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Toby Spencer
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1 BAG-A DIFFERENTIAL (2 Sets) +Driver Cap Screw Diff Ball Nylon Nut Thrust Washer Thrust Ball Diff Joint Cup A Allen Wrench 850 Bearing Diff Ring Diff Spring Nylon Nut 850 Bearing Diff Ring Diff Ball Ball Diff Ring Gear 850 Bearing Diff Ring Diff Spring Thrust Washer Thrust Ball Thrust Washer Cap Screw **Don t tighten too much it Then, Diff Joint Cup B turns to the left. Repeat so that demister moves smoothly. Hold Ring Gear. Turn Diff Joint Cup A to Right 1510 Bearing Diff Joint Cup B -Driver When Put Diff Joint Ring, Use Pliers. Diff Joint Ring 1510 Bearing Diff Joint Ring -Driver HOLD A and B, then turn the diff gear. The gear must not turn easily BAG-B BAG-J STEERING RACK Front Suspension Smooth Steering Shaft Steering Rack Don't over tighten the nylon Nuts. Rack must move smoothly without bind. Nylon Nut Steering Shaft Nylon Nut Good No Good 3X6mm Plastic Bushing Fix Steering Shaft in Arm Holder perpendicularly. Suspension Arm Holder B Suspension Arm Holder B Rear of Front Suspension Arm Brock Suspension Arm Holder C 3X6mm Plastic Bushing Rear Suspension Steering Rack Servo Rod Servo Mount Suspension Arm Holder C Rear of Rear Suspension Arm Brock 1

2 BAG-B BAG-L BAG-K BAG-O BAG-M BAG-J 3X10mm Flat GEAR BOX / ROWER ARM **Use same Rower Gear Box for Front and Rear. Rower Gear Box Upper Gear Box Rower Gear Box 3X10mm Flat Main Chassis 3X10mm Flat Use Lower Hole Lower Suspension Arm Lower Arm Shaft Sus. Arm Pin Ball Lower Arm Shaft Sus. Arm Pin Ball Suspension Arm Holder A Lower Arm Shaft Bumper UPPER ARM / HOLDER Shock Tower **Finally attach a bumper Upper Suspension Arm Rear 3X10mm Flat Smooth Smooth Upper Suspension Arm Front Wheel Hub Center Drive Cup Suspension Arm Holder A **All Suspension Arms must move smoothly without slack. BUMPER / BODY MOUNT Body Post Stabi-Link Bumper LOWER ARM / KNUCKLE Steering Ball Washer Lower Suspension Arm Knuckle Battery Holder A Battery Holder Antenna Mount. Sus. Arm Pin Ball Body Post Use Stabi-Link with Anti-Roll Bar. Knuckle Lower Suspension Arm Steering Ball Washer 2

3 BAG-A BAG-L BAG-C DRIVE SHAFT **Assemble it by number 2X7.8mm Pin 2.5mm E Clip Front Input Shaft 2X7.8mm Pin Rear Input Shaft 1150 Bearing 2.5mm E Clip 2X7.8mm Pin 16T Bevel Gear Front Input Shaft Aluminum Motor Mount A 1150 Bearing Center Drive Cup 2X7.8mm Pin 3X4mm Button 2X7.8mm Pin 2.5mm E Clip 16T Bevel Gear 3X4mm Button 3X5mm Button 1150 Bearing 2X7.8mm Pin Spur Gear Holder P8 O Ring Spur Gear 1150 Bearing 3X5mm Button P8 O Ring Center Drive Cup Front Input Shaft 1150 Bearing Gear Box 3X4mm Button Spur Gear Holder **Install P8 O Ring in slot of Spur Gear Holder for prevention of falling off of 2X7.8mm Pin. Aluminum Motor Mount A Spur Gear BAG-A BAG-C GEAR BOX BAG-J 2.6X10mm 2mm Allen Wrench 2.6X10mm 2.6X10mm Upper Gear Box 3X10mm Flat Upper Gear Box Center Drive Shaft Shim Washer Shim Washer **Use a Shim Washer, adjust backlash of Bevel Gear. **It is basic setting to put the Shim Washer in right and left by each one piece. Shim Washer **Use a Shim Washer, adjust backlash of Bevel Gear. 3X10mm Flat 3

4 BAG-D BAG-L 3X15mm Button 2.6X5mm Binding Screw Upper Suspension Pin (3mm x 24mm) FRONT UPPER SUSPENSION ARM Front Suspension Arm Upper Suspension Pin 2.6X5mm Binding Screw 3X15mm Button Head Screw Shock Tower Move smoothly!! Ball Stud 6mm Ball Stud 6mm Shock Tower Front Suspension Arm Upper Suspension Pin Shock Tower 2.6X5mm Binding Screw Front Suspension Arm Upper Suspension Pin Rear Suspension Arm **See Diffrent REAR Rear Suspension Arm 3X15mm Button Head Screw Ball Stud 6mm Rear Suspension Arm 2.6X5mm Binding Screw 2.6X5mm Binding Screw Shock Tower Upper Suspension Pin BAG-D BAG-M SHOCK TOWER 3X8mm Button Head Screw 3X8mm Button 3X8mm Button 3X10mm Flat **Check a gaps between spar gear and battery holder. **When a spar gear touch a battery holder, Cut highlight part. 3X10mm Flat 3X10mm Flat Battery Holder A 4

5 BAG-E BAG-K BAG-L Steering Ball KNUCKLE ARM Smooth (Each sets for Front and Rear) 2x9.8mm Pin Steering Ball Washer Dog Bone Axle Shaft Smooth 7mm Ball Nut Knuckle Arm 2x9.8mm Pin 1510 Bearing Steering Ball Steering Ball Washer 7mm Ball Nut Steering Ball Washer 4mm Ball Stud Tighten 7mm Ball Nut in 4mm Allen Wrench. Knuckle Arm **See Direction of Steering Ball Washer Front Right Rear Right 1150 Bearing 1510 Bearing 2x8.8mm Pin 4mm Ball Stud Rear Left Wheel Hub 2x8.8mm Pin **Fix here with tape for not to lose pin before wheels Bearing Wheel Hub Tapered In Side Out Side Flat Front Left 4mm Ball Stud BAG-E BAG-M KNUCKLE ARM (Installation) Body post Tapered Spacer Body post Tapered Spacer Aluminum Spacer Aluminum Spacer 2x6mm TP Screw Fit Dogbone in the slit of Diff joint before tighten Steering ball in 2.5mm Allen Wrench.. 2x6mm TP Screw Tapered Spacer Aluminum Spacer Flat Tapered 5 Tighten Steering Ball in 2.5mm Allen Wrench.

6 BAG-F BAG-J 4mm Ball Stud SERVO SAVER Steering Servo Saver 3x8mm Button 3mm Washer Servo Mount 5 3x8mm Button 4mm Ball Stud When the Power is on, the Servo Horn should be in the neutral position as shown in the picture. 3mm Washer Use this part that fit for each servo. Change direction, when you use Airtronics. Steering Rod 1.5mm Allen Wrench 3x6mm Flat 3x3mm Set Screw Use the screw that comes with Servo. Futaba TAMIYA Airtronics KO JR Mini-Servo 3x3mm Set Screw Pinion Gear Aluminum Motor Mount B 3x6mm Flat Servo Rod BAG-F 3x12mm Button 3x10mm Flat INSTALLATION SERVO AND MOTOR 3x12mm Button Aluminum Motor Mount C Set gear mesh by adjusting motor mount position. To get a perfect gear mesh, place a piece of paper between the gears and tighten the motor mount screws. Adjust motor position for smooth gear mesh. Servo Rod Adjust the position of the pinion gear to put the centers of two gears together. Then fix it with a set screw. 3x10mm Flat 6

7 BAG-G BAG-M BAG-N UPPER DECK Long Ball End Short Ball End Long BAG-O 3x20 Set Screw 3x15 Set Screw 3x8mm Button 3x12mm Button Ball End Short Steering Rod 32mm 3x12mm Button Antenna Mount 3x8mm Button Head Screw Rear Toe Rod 40mm 3x20 Set Screw Steering Rod Antenna Mount 3x20 Set Screw 3x15 Set Screw Upper Deck 3x8mm Button Rear Toe Rod 1.5mm Allen Wrench Steering Rod Keep symmetrical, Right and Left. BAG-H BAG-N SHOCK ABSORBER 2.0mm E-Clip (Make 4 set) Shock Cap A Dumper Top Shock Shield Dumper Piston (1.2 x 2) Shock Body 2.0mm E-Clip Shock shaft Fill Shock Oil, when piston is bottom. P3 O Ring Move the Shock Shaft up and down slowly to remove all air bubbles. Dumper Piston (1.2 x 2) Shock Cap B Ball End Long Attach Shock Cap A, when Piston is top. Spring Stopper A 2.0mm E-Clip FRONT **Use Hobby Knife REAR Dumper Spring Maximum Length Spring Stopper B Shock shaft P3 O Ring Dumper Adjust 3mm Dumper Adjust 4mm Ball End Long Shock Shield Use masking tape to protect Shock Shaft. Screw Ball End all of the way onto the Shock Shaft. 7

8 BAG-O SHOCK / RC ELECTRONICS Receiver **Put ESC on the Steering Servo. Speed Contoroller Double Tape BAG-P Gear Ratio (48 Pitch) TIRES & WHEELS Rubber Cement Tire Inner Foam Wheel Inner Foam Quick Cement Spur Gear made by XENON Pinion Gear made by ATLAS **Clean up the oil of a wheel and the tire with a cleaner before gluing tires and wheels. 8

9 BAG-E BAG-M TIRES/BATTERY Body Clip BAG-O Body Clip Body Clip WHEEL NUT 4mm BATTERY STRAP Battery Holder B Flathead Screw 3 x 6 WHEEL NUT 4mm Side by Side Type BAG-O ANTENNA / BODY Body Antenna Cap Body Clip Antenna Pipe Antenna Cap Reamer Cut! Body Clip 9

10 BASIC SETTING Front Toe Toe In 1 Toe In 1 Rear Toe Toe In 3 Toe In 3 Ride Height Re-Bound 3mm Ride Height 5mm Front Rear Re-Bound 3mm Ride Height 7mm Camber Front Rear

11 Body Post Battery Holder A Steering Rack SHOCK PARTS Anti-Roll Bar Link Arm Holder B Antenna Mount Battery Holder B Long Servo Rod Bumper Arm Holder C Short Sus Arm Pin Ball Servo Mount Use Anti-Roll Bar Link with #24167 BALL CUP SHOCK BODY GEAR BOX BUMPER/ BODY MOUNT STEERING/ ARM HOLDER Front Sus Arm Knuckle Arm Lower Sus Arm Steering Ball Washer Wheel Hub Shock Tower Steering Ball Washer Lower Sus Arm Arm Holder A Knuckle Arm Center Drive Cup LOWER ARM/ KNUCKLE FRP TOP DECK FRP BATTERY STRAP Rear Sus Arm UPPER ARM/ HOLDER SPACER FRP MAIN CHASSIS LOWER ARM PIN UPPER ARM PIN 1 Set 1 Set 1 Set 16T Bevel Gear 40T Ball Diff Ring Gear Diff Joint A Diff Joint B BEVEL GEARS DIFF JOINT CUP 1/8" BALL DIFF D CUT RING DIFF SCREW/ NUT DIFF SPRING 1 Set BALL BEARING 850 BALL BEARING 1510 SHIM DIFF OUT RING SHOCK BALL SHOCK SHAFT SHOCK SHIELD 1 Set SHOCK CAP 4MM BALL O-RING P3 E-RING 2.0MM Damper Spring STEERING ROD MG SERVO SAVER E-RING 2.5MM 11

12 DOG BONE AXLE 4X6X0.7T RING STEERING 7MM RING 2X9.8MM PIN WHEEL NUT 4MM FRONT INPUT SHAFT REAR INPUT SHAFT STEERING BIG BALL STEERING 7MM NUT GEAR HOLDER O-RING P8 1 Set All Screw for Genetic BALL BEARING X7.8MM PIN 2X8.8MM PIN SCREW SET BODY CLIPS PINION GEAR DRIVE SHAFT ANTENNA TUBE With Insert Foam MOTOR MOUNT A MOTOR MOUNT B MOTOR MOUNT C SPUR GEAR 69T Mini Wheel N RACING TIRE SHOCK SPRING S SHOCK SPRING M SHOCK SPRING H HEAVY DUTY SERVO SAVER TURNBUCKLE FRONT ONE WAY UNIT KNUCKLE / REINFORCED ADJUSTABLE SPACER SET ALUM. STEERING RACK ALUM. SERVO MOUNT ALUM BATTERY HOLDER ALUM. ARM HOLDER A ALUM. ARM HOLDER B ALUM. ARM HOLDER C With Grease UPGRADE DIFF SCREW/NUT FRONT SOLID AXLE S.T.R. Rear Sus SYSTEM Use Anti-Roll Bar Link from # Shocks in Set Blue Yellow White Blue Red Copper Purple Yellow You can use 6 Pair Springs in Set ANTI ROLL BAR SET front or rear. Accuracy Aluminum Dumper SHOCK SPRING SET 12 CARBON MAIN CHASSIS CARBON TOP DECK CARBON BATTERY STRAP with Battery Stopper

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