A superb way to save energy when using compressed air or nitrogen. Air Flow Meter CP-PC-1474E

Size: px

Start display at page:

Download "A superb way to save energy when using compressed air or nitrogen. Air Flow Meter CP-PC-1474E"

Alexia Poole
5 years ago
Views:

CP-PC-4E superb way to save energy when using compressed air or nitrogen. ir Flow Meter www.azbil.

html Other product names, model numbers and company names may be trademarks of the respective company. [otice] Specifications are subject to change without notice.

1 CP-PC-4E superb way to save energy when using compressed air or nitrogen. ir Flow Meter Please read the "Terms and Conditions" from the following URL before ordering or use: Other product names, model numbers and company names may be trademarks of the respective company. [otice] Specifications are subject to change without notice. o part of this publication may be reproduced or duplicated without the prior written permission of zbil Corporation. Yamatake Corporation changed its name to zbil Corporation on pril,. -- Kawana, Fujisawa Kanagawa -8 Japan URL: st Edition: Issued in Feb. 8-SK 9th Edition: Issued in. 3-Z () CP-PC-4E

Features of the ir Flow Meter dedicated air/nitrogen mass flowmeter, indispensable for cutting compressor energy use.

(guideline) MCF ±3 % FS accuracy range / of flow rate range Conventional model ± % rdg. (approx.

quantity generally said to be around % and repairing the leaks. Leakage check method Read the instantaneous flow rate from the flowmeter.

Reverse flow detection and forward-reverse flow integration functions are provided. Reverse flow measurement range is up to % of forward flow rate measurement range.

Cost management for production line or whole department Knowing the total flow quantity and cost for an area, and budgeting by area, is sure to increase cost

Easy maintenance without removal from the piping The measurement unit can be dismounted and replaced for easy maintenance at the application site without disconnecting

(s /4/ only) : 8///4/ Range: /// /6/ L/min Use a single MCF for flow in various directions The display unit can rotate more than 9 counterclockwise and more than 8

2 Features of the ir Flow Meter dedicated air/nitrogen mass flowmeter, indispensable for cutting compressor energy use. pplication examples Practical measurement range of : and extended range function providing up to times the standard range are useful for detecting air leakage ±6 % FS (guideline) MCF ±3 % FS accuracy range / of flow rate range Conventional model ± % rdg. (approx.) / of flow rate range -% of flow rate range Flow rate range Flow rate range Detecting air leakage Substantial reduction of air leakage by determining the leakage quantity generally said to be around % and repairing the leaks. Leakage check method Read the instantaneous flow rate from the flowmeter. Plot the instantaneous flow rate using a PC. Instantaneous flow rate Leakage quantity Line stop Reverse flow detection function Useful for loop piping. Reverse flow detection and forward-reverse flow integration functions are provided. Reverse flow measurement range is up to % of forward flow rate measurement range. Model lineup meets a variety of application requirements ease of use and ease of selection, models in a broad range from small to large are available. Cost management for production line or whole department Knowing the total flow quantity and cost for an area, and budgeting by area, is sure to increase cost consciousness and enable measurement of cost reduction efforts. How much is used in this section? Easy maintenance without removal from the piping The measurement unit can be dismounted and replaced for easy maintenance at the application site without disconnecting the pipes. (s /4/ only) : 8///4/ Range: /// /6/ L/min Use a single MCF for flow in various directions The display unit can rotate more than 9 counterclockwise and more than 8 clockwise. CW 9 CW 8 Energy Management System Enescope,PREXO L Converter RS- CCW 9 RS- Converter The MCF series is a mass flowmeter. Thermal mass flow measurement using zbil Corporation's Micro Flow (μf) sensor ensures correct measurement even if gas temperature or pressure changes. Battery drive model line up Sensor structure FLOW Measurement Principle Temperature profile o flow Temperature profile FLOW When gas flows Supply of appropriate quantities L Since the air quantity used by equipment can be checked to know if it is appropriate, waste can be reduced by restricting the air supply to an appropriate quantity.

3 DC 4V Model Specifications MCF MCF MCF Gas types ir/nitrogen. (ote that gas must be dry, without corrosive components such as chlorine, sulfur and acid. It must also be clean, without dust or oil mist.) Flow rate range[l/min(normal)] * Reverse flow range[l/min(normal)] * Extended range[l/min(normal)] *3 ccuracy guaranteed flow rate range[l/min(normal)] to to to - to to - to to to to 6-8 to 6 to to Measurement accuracy ± 3% FS Smallest detectable flow rate[l/min(normal)] Display resolution[l/min(normal)] 6 Temperature Storage temperature Humidity - to +6 (without freezing) - to +7 (without freezing) to 9 % RH (without condensation) 8( /4B) ( /B) ( /B) (B) 4( /B) (B) Connection type MCFR: Rc thread MCFG : G thread Body material luminum alloy O-ring material MCF : H-BR MCFF : FKM Case material Operating pressure range Pressure resistance Mounting orientation Rated voltage Sampling cycle/ response time Output signal ("D" 4 to m model only) *4 Event output ("D" 4 to m model only) *4 Event function ("D" 4 to m model only) *4 Communications("D" RS Communication model only) Electrical connection Display Protective structure Standards compliance Denatured PPO -.7 to +. MPa. MPa Horizontal (flow: left right, right left) Vertical (flow: up down, down up) 4V DC, m max. ms to. s max. (time for 9 % of response to % FS step input) 4 to m, allowable load resistance Ω max. One open collector output (rating V DC, m), with output type selectable from event function. Selectable from pulse output for integration *, instantaneous flow rate high/low limit alarm, integration count up/down, or alarm output. RS- Communications (3-wire system), MODBUS Protocol Transmission speed 9 bps max. P Series V connector (4 pins) 7-segment, -digit display changeable between instantaneous flow rate, integrated (cumulative) flow, and cost. IP6. (Rating is based on JIS C 9 and IEC9. purposes of installation indoors, device is waterproof and dustproof.) CE marked : E : 6 Weight g 7 g g otes: *. The unit L/min (normal) refers to the volumetric flow rate adjusted for,.3 kpa. *. Flow is displayed as a negative value even if the setting is not changed. *3. Indication value and integrated pulse output can be displayed and output even if the setting is not changed, but 4 m output requires a change of the span setting. *4. RS communication models, there is no terminal output. *. Integrated pulse output specifications (selectable by settings) Pulse width: ms, ms, ms Pulse weight: MCF Selection guide Pulse weight (L/pulse),,,, MCFD model no Pipe size/range Material Connection MCF 8 4 F R G *. RS communication models, there isn t other output. *. Options "K", "L" and "X" are not available for MCFF models MCF MCF Gas type Pulse weight (L/pulse),,,, Power /output D D Option 3 Option Pulse weight (L/pulse),,,, Option 3 K D L Y X Design ir flowmeter MCF 8( /4B)L/min ( /B) ( /B) (B) 4( /B) (B) Body : aluminum alloy O-ring:H-BR Body : aluminum alloy with treated to be oil inhibiting,o-ring : fluororubber(fkm) Rc thread G thread ir/itrogen 4V DC / 4-- m output / one open collector 4V DC / RS- communication / none outputs * (one) (one) (one) ntisulfidization * Inspection data provided ntisulfidization + inspection data * Traceability certificate ntisulfidization + traceability Certificate * Product version ccessories (sold separately) P series connector cables Shape Power Cable properties Cable length Vinyl-insulated cable m with high resistance to oil and vibration UL/FP79 CM, CL3 m ote: Types other than the above are available. Please contact Yamatake Corporation. Mounting bracket (for ///) Measurement module (for MCF,4,) * *ote Measurement modules in models MCF8, (pipe sizes 8, ) cannot be replaced. Mist Separator MFFS series Selection guide model o. Type MFFS Mist Separator MFFL series Selection guide model o. Type MFFL + treated flow rate Design + treated flow rate Design MCF model o. MCFD ""is,d or Y MCFD ""is,d or Y MCFFD ""is,d or Y MCFFD ""is,d or Y MCFD ""is K,L or X MCFD ""is K,L or X Mist separator for MCF models Housing + element Treated flow rate 8( /4B) L/min 8( /4B) 7L/min ( /B) 7L/min MCF ( /B) L/min MCF (B) 4L/min (B) 6L/min MCF one Mist separator for Micro Flow products Housing + element Treated flow rate 4( /B) (B) 66L/min 38L/min one 4 P-4ISXSK P-4ISXSK Lead color : Brown, : White, 3: Blue, 4: Black : Brown, : White, 3: Blue, 4: Black With 4 to m output, o anti-sulfide treatment With RS communications, o anti-sulfide treatment With 4 to m output, Oil inhibiting, o anti-sulfide treatment With RS communications, Oil inhibiting, o anti-sulfide treatment With 4 to m output, With anti-sulfide treatment With RS communications, With anti-sulfide treatment Options ame Replacement filter element Mounting bracket Options ame Replacement filter element otes MFFS8 MFFS87, MFFS7 MFFS MFFS4 MFFS6 MFFS8 MFFS87, MFFS7, MFFS MFFS4, MFFS6 otes MFFL466 MFFL38 DC 4V Model Battery drive Model Mist Separator External dimensions / Pressure loss

4 DC 4V Model External dimensions (Unit: mm) MCFD: DC 4V Model Mounting bracket, (for ///) (7) (63) 6.8 MCF (7) 79.8 (63) 4 (9) (78) V connector (M) V connector (M) P cable with V connector mounting bracket P cable with V connector MCF / MCF (4.) (4.) V connector (M) P cable with V connector Rc or G /4 (), 7 thread depth 4 (9) (78) 3. (4.) 7 (46.) (8) M4 screws (), thread depth mounting bracket (6.) (9) (78) Rc or G (), thread depth (8) M4 screws (), thread depth 7 3. (7) (63) mounting bracket (46.) 8 P cable with V connector V connector (M) 7 7 M4 screws (), thread depth 7 (74.) 6 Rc or G / (), thread depth 6 M screws (), thread depth 7 Rc or G /(), thread depth Wiring pin assignment MCF side (male) 6. MCFD 4-m, open collector output Wiring example MCFD 4-m, open collector output Internal circuit V connector (M) 7 (87.) P cable with V connector 37. Rc or G (), thread depth.7 P side with V connector (female) Connector pin o., P lead color, and signal BrownV+: 4 Vdc WhiteI+: 4 to m output 3 Blue COM 4 BlackEV: Event output 3 4 V I Instantaneous flow rate output 4 to m COM EV Load V DC, m or less External connection example 7 M screws (), thread depth 7 llowable load resistance (up to ) V DC or less to.v DC dia hole MCF side (male) MCFD RS- MCFD RS- 6 MaterialSUS4, 4 locations P side with V connector (female) Connector pin o., P lead color, and signal BrownV+: DC4V White DB: RS 3 BlueCOM / SG 4 Black D: RS 78 9 Slave station D DB SG 4. (R) Terminating resistor. Shield FG Master station D DB SG Shield MCF(Slave station) FG D ± 4 Terminating DB resistor.8 to COM.V DC 3 V+ Internal circuit External connection example FG DC 4V Model Battery drive Model Mist Separator External dimensions / Pressure loss 6

5 Battery drive Model Specifications Gas types Flow rate range[l/min(normal)] * ccuracy guaranteed flow rate range[l/min(normal)] Selection guide Mist MCF MCF MCF ir/nitrogen (ote that gas must be dry, without corrosive components such as chlorine, sulfur and acid. It must also be clean, without dust or oil mist.) to to to to to 6 to 4 to MCFBB model no Pipe size/range Material Connection MCF 8 4 R G Gas type to Power /output B Option to Option B Option 3 D Y 6 to Design to 6 4 to Measurement accuracy ± 3% FS Smallest detectable flow rate[l/min(normal)] Display resolution[l/min(normal)] 6 Temperature Storage temperature Humidity - to +6 (without freezing) - to +6 (without freezing) to 9 % RH (without condensation) 8( /4B) ( /B) ( /B) (B) 4( /B) (B) Connection type MCFR: Rc thread MCFG: G thread Body material O-ring material Case material Operating pressure range Pressure resistance Mounting orientation Power supply Sampling cycle/ response time Output signal Event output Event function Electrical connection Display Protective structure luminum alloy H-BR Denatured PPO -.7 to +. MPa. MPa Horizontal (flow: left right, right left) Vertical (flow: up down, down up) 4 alkaline batteries * s / s max no signal output Two open collector output (rating V DC, m) EventBattery alarm Selectable from pulse output for integration *, instantaneous flow rate high/low limit alarm, integration count up/down or alarm output. P Series V connector (4 pins) 7-segment, -digit display changeable between instantaneous flow rate, integrated (cumulative) flow, and cost. IP6 (Rating is based on JIS C 9 and IEC9. purposes of installation indoors, device is waterproof and dustproof.) Weight g 7 g g otes: *. The unit L/min (normal) refers to the volumetric flow rate adjusted for,.3 kpa. *. The 4 batteries included in the battery box kit are for a test run. *3. Integrated pulse output specifications (selectable by settings) Pulse width: ms Pulse weight: Pulse weight (L/pulse) Pulse weight (L/pulse) Pulse weight (L/pulse),, MCF,,,, MCF,, MCF,,,, ir flowmeter MCF 8( /4B)L/min ( /B) ( /B) (B) 4( /B) (B) Body : aluminum alloy, O-ring:H-BR Rc thread G thread ir/itrogen Battery drive (one) (one) (one) Inspection data provided Traceability certificate Product version ccessories, electrical connection Cable for battery box to output (sold separately) MCF series to battery box kit Shape Cable for battery box to output Shape Separator MFFS series Selection guide Type model o. MFFS + treated flow rate Design Mist Separator MFFL series Selection guide model o. Type MFFL treated flow rate Design Cable properties Vinyl-insulated cable with high resistance to oil and vibration UL/FP79 CM, CL3 ote: Types other than the above are available. Please contact Yamatake Corporation. Measurement module Cable properties Vinyl-insulated cable with high resistance to oil and vibration UL/FP79 CM, CL3 Cable for MCF series to battery box kit The cable included in MCF series (cable length: mm) MCF model o. Mist separator for MCF models Housing + element Treated flow rate 8( /4B) L/min 8( /4B) 7L/min ( /B) 7L/min MCF ( /B) L/min MCF (B) 4L/min (B) 6L/min MCF one Battery box kit MCF series Cable length m 3m m Cable length m m MCFB ""is,d or Y Mist separator for Micro Flow products Housing + element Treated flow rate 4( /B) 66L/min (B) 38L/min one P-4ISBSK P-4ISB3SK P-4ISBSK P-4ISXSK P-4ISXSK Options ame Replacement filter element Mounting bracket Options ame Replacement filter element Battery drive counter(kimmon) KDC8T * Specifications Input: Pulse width: Power Supply: Mount: Profective: Weight: otes: *. Use the model with a T at the end. Lead color : Brown, : White, 3: Blue, 4: Black : Brown, : White, 3: Blue, 4: Black Pulse More than 8ms Litium battery Wall mounted Structure: IP3 g Battery drive model, o anti-sulfide treatment otes MFFS8 MFFS87, MFFS7 MFFS MFFS4 MFFS6 MFFS8 MFFS87, MFFS7, MFFS MFFS4, MFFS6 otes MFFL466 MFFL38 DC 4V Model Battery drive Model Mist Separator External dimensions / Pressure loss 7 8

6 Battery drive Model External dimensions (Unit: mm) MCFBB: Battery drive Model Battery box kit MCF mounting bracket mounting bracket MCF/ Rc or G /4 (), thread depth V connector (M) 9 3. Rc or G (), thread depth V connector (M) M4 screws (), thread depth M4 screws (), thread depth V connector (M) mounting bracket M4 screws (), thread depth 7 V connector (M) M screws (), thread depth 7 Rc or G / (), thread depth Rc or G /(), thread depth V connector (M) M screws (), thread depth 7 Cable for MCF series to battery box kit Female Male =MCF side =Battery box kit side Wiring pin assignment MCFBB Pulse, Battery alarm output MCF side (male) M 4 M P side with V connector (female) 9.9. Connector pin o., P lead color, and signal 7 Rc or G (), thread depth.7 Brownone WhiteL: Battery larm output 3 BlueCOM 4 BlackEV: Event output 99 Wiring example U-bolts included in MCF series are for mounting the Battery box kit. +% C 3.6 V connect for output optional U-bolts 6.6 The 4 batteries included in the battery box kit for a test ran M B B 8 C Hexagonal nut for for for MCF for for Model V connector for MCF DC 4V Model Battery drive Model Mist Separator External dimensions / Pressure loss 9

7 Mist Separator External dimensions (Unit: mm) MFFS series MFFL series MFFS (66.8) 63 (4) (44) (4) Rc 4 () () φ6 () -Rc 4 7 (differential pressure gauge mounting holes) Bracket ir inlet Rc ir outlet Rc Filter element Bracket ( MFFS8) () () () 4 (3) (4) (6.4) (7) (84) 6 (.) D 4 (MI.4) (4) (MI.9) φ H H L L D MFFS87 Rc /4 67. MFFS7 Rc / MFFS 3 Thread O-ring 7. -piece set Bracket (4.) MFFS87,MFFS7, MFFS) 7 (4) φ (77) 8 8 φ ( MFFS4, MFFS6) L L L L MFFS MFFS H H D Thread otes φ3 MX. MFFS Size D pipe connections () φ φ φ7 φ7 M3X. M3X. MX MX Sight glass MFFS87, MFFS7 MFFS MFFS4 MFFS Rc () Bracket M8x8 hexagon socket head cap screws () are included. -φ9 Pressure loss min. (element replacement space) kpa kpa kpa 7kPa kpa kpa kpa 7kPa (44) 8 () (84) (67) Floor 4 6 kpa kpa kpa 7kPa kpa kpa kpa 7kPa min. (element replacement space) (64.) (8) 86. () (67) Floor ir inlet Rc 73 ir outlet Rc kpa kpa kpa 7kPa DC 4V Model Battery drive Model Mist Separator External dimensions / Pressure loss

8 Precautions ( details, refer to the user s manual.) Mist Separator External dimensions / Pressure loss Battery drive Model DC 4V Model Mist Separator MFFS series MFFS8 Maximum operating flow rate line MFFS7 MFFS4 MFFL series MFFL466 Flow rate Handling precautions MFFS87 MFFS MFFS6 MFFL38 Maximum operating flow rate line Flow rate Precautions for use Do not use for gases other than air and nitrogen. Doing so might have serious consequences, such as fire or explosion. Do not use in excess of the operating pressure range. Do not apply a pressure greater than the pressure resistance. Doing so might result in measurement error or damage to this device. pplication of more than times the full-scale flow rate might result in measurement error or damage to this device. Position the display, which can be rotated up to 7, in an easy-to-see direction, taking into account the location of the cable and the location of the display. When changing the output settings, stop the control system equipment first to avoid unexpected operational errors. Since this device does not have built-in protection against lightning, be sure to provide lightning surge protection for the equipment. If there is equipment or a device (e.g., electromagnetic lift, high-frequency induction furnace) generating surges nearby, take countermeasures at the surgegenerating equipment, and do not run its wiring together with that of the MCF. Be sure to use within the specified flow rate range. To prevent flow at an excessive rate, use instrumentation with appropriate supply pressure management and install a throttling valve. If the flow rate exceeds times the upper limit of the range, the displayed and output values might be lower than the actual flow rate. Precautions for installation and piping Handle this precision device with much care. Dropping it or subjecting it to impact may result in damage. To attach this device to a pipe, fix the MCF in place, and then rotate the connecting pipe to the tightening torque specified in the table below. MCF MCF MCF MCF4 MCF /4B /B B /B B Tightening torque (m) to 4 3 to to 38 9 to 6 74 to 76 Prevent foreign matter from entering the device. If rust, water droplets, oil mist, or dust in the piping enters the device, measurement error or damage to the device might result. Before installation, thoroughly flush the upstream and downstream piping and check that no foreign matter remains. If there is a possibility of foreign matter entering the device, install an upstream filter, strainer or mist trap capable of eliminating foreign matter m or greater in diameter, and be sure to periodically inspect and replace the filter. Use an appropriate amount of sealant on the pipe threads, but do not coat the top two threads. If too much sealant is applied, it might enter the pipe, causing measurement error or damage to this device. This device can be mounted in any direction. However, if it is mounted on a horizontal pipe with the display in front (in a vertical plane), a measurement error might occur, depending upon the application pressure (see specifications). lso, if the device is mounted on a horizontal pipe with the display facing downward, rust, water droplets, oil mist, or dust in the piping may stick to the sensor, resulting in measurement error or damage. Do not install near the output of a compressor or in a similar location affected by pulsing flow or drift. Do not install near a check valve that is hunting. Measurement error might result. ccuracy and straight pipe length Connection with different size piping, valve or filter Install straight pipes as needed with the lengths given in the table below *. If a device that is not listed in the table is installed either upstream or downstream,contact zbil Corporation for the length of the straight pipe section.if reverse flow is also expected, it is necessary to have the same length of straight pipe downstream as upstream. Pipe or connected device MFFS mist separator for /// * MFFL mist separator for / * Pipe one size larger in dia. (connected with reducer) 3 /8B /4B MCF/ 3 /4B /B MCF /4B B B /B Pipe one size larger in dia. (connected with reducer) /B B Pipe more than one size smaller in dia. (connected with enlarging pipe) /8B /4B MCF / 3 /8B /B MCF 3 /4B B /4B /B Location in relation to the MCF Straight pipe section for this device accuracy within product specification range (3 % FS) D D D (ot required) D D D (ot required) accuracy of % FS (ot required) (ot required) (ot required) (ot required) D D D (ot required) Pipe or connected device Pipe more than one size smaller in dia. (connected with enlarging pipe) /B B Single elbow Double elbow Ball valve (full-bore type full open) Regulator for Regulator MCF///4/ ir filter Location in relation to the MCF Straight pipe section for this device accuracy within product specification range (3 % FS) accuracy of % FS D otes: *. Do not connect a carbon steel pipe for pressure service (JIS G4) or stainless steel pipe (JIS G9) that is larger than schedule 4. Doing so might cause a deterioration of accuracy. (If the pipe schedule number is larger, the inner pipe diameter is smaller, resulting in reduced accuracy.)*. The straight pipe section lengths given in the right-hand columns above are for connection of a filter the same size (internal diameter) as the MCF. Precautions for electric wiring Supply electrical power within the specified range. Be sure to check that the wiring is correct before turning the power O. Incorrect wiring can cause damage or malfunction. Do not wire while the power is O. Do not rotate the connector after it is inserted into the device. If it is rotated, the internal wiring might be twisted and damaged. Run the wiring for this device separately from power or high voltage lines (use a separate electrical conduit). D D D (ot required) D (ot required) (ot required) (ot required) D D D D D D (ot required) (ot required) D (ot required) (ot required) (ot required) (ot required) (ot required) (ot required) (ot required) (ot required) Precautions 3 4

WaterMAG. Electromagnetic Flowmeter for Water Applications. Model MCB10A OVERVIEW APPLICATIONS FEATURES. No. SS2-MCB

WaterMAG. Electromagnetic Flowmeter for Water Applications. Model MCB10A OVERVIEW APPLICATIONS FEATURES. No. SS2-MCB WaterMAG Electromagnetic Flowmeter for Water Applications OVERVIEW The WaterMAG is an electromagnetic flowmeter for water measurement applications based on field proven Azbil Corporation's technologies.