CV3000 Series Pressure-Balanced Cage type Control Valve
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1 No. SS2-ACP OVERVIEW The model ACP pressure-balanced cage type control valves are designed for heavy duty service. The valve plug employs a pressure balance function to control high differential pressure fluid with small actuator force. The ACP realizes seat leakage performance as single seat valve by seal-ring structure. In addition, the ACP is equipped the cage plug with a scraper ring to prevent a malfunction caused by foreign object enter between the cage plug and the cage. The actuator is adopted a compact and powerful diaphragm motor. The ACP is widely applicable for reliable control of high or low temperature, high differential pressure process lines where dynamic stability, dynamic stability, low noise, anti-cavitation/flashing are required. CV3000 Series Pressure-Balanced Cage type Control Valve Model ACP SPECIFICATIONS Body Type Straight-through, cast globe valve Nominal size 1½, 2, 2½, 3, 4, 5, 6, 8 inches Pressure rating JIS 10K, 16K, 20K, 30K, 40K ANSI Class 125, 150, 300, 600 JPI Class 125, 150, 300, 600 End connection Flanged end; Connection type Pressure rating Applicable standard FF RF RJ, LG Tongue and groove(groove) Male and female(female) JIS10K JIS B ANSI Class 125 ANSI B JPI Class 125 JPI-7S JIS10K, 16K, 20K, 30K, 40K JIS B ANSI Class 150, 300, 600 ANSI B JPI Class150, 300, 600 JPI-7S ANSI Class 150, 300, 600 JPI Class 150, 300, 600 ANSI B JPI-7S JIS16K, 20K, 30K, 40K JIS B Welded end; SW (1½, 2 inches), BW (2½ to 8 inches) Material For body/trim material combinations and operating temperature ranges, refer to Table 1 and 4. Bonnet Plain (-17 to 230 C) Extension Type 1 (-45 to -17 C and 230 to 400 C) Extension Type 2 Integral cast type (-100 to -45 C) Welded type (-196 to -100 C) Note) Take care not to exceed the operating temperature ranges specified for respective materials. Gland type Bolted gland Packing / Grease Grease not provided When V shaped PTFE* packing or PTFE* yarn packing is used. Grease provided When graphite packing is used. Note) PTFE: Polytetrafluoroethylene Gasket Between body and For upper cage For bottom cage General / Low temp. Serrated gasket V543 Serrated gasket V543 Spiral wound gasket V8590 High temperature Serrated gasket V543 Serrated gasket V543 Not necessary Oil free treatment Serrated gasket (PTFE coating) V543 (PTFE) Serrated gasket (PTFE coating) V543 (PTFE) Spiral wound gasket V th edition
2 No. SS2-ACP Trim Valve plug Single seated pressure balanced type Cage High-flow characteristics -Metal seat (For flow characteristics, refer to Figure 1.) -Equal percentage (%V) -Linear (LV) Material For body/trim material combinations and operating temperature ranges, refer to Table 1 and 4. Note) For fluid conditions that require Stellite, refer to Figure 2. Type Single acting diaphragm actuator (Type HA) Action Direct or reverse action Diaphragm Type HA: Cloth embedded ethylene propylene rubber Spring range kpa {0.2 to 1.0 kgf/cm²} kpa {0.8 to 2.4 kgf/cm²} Supply pressure Diaphragm actuator Type HA:140 to kpa {1.4 to 4.0 kgf/cm²} Note) Allowable differential pressure varies depending on spring range and air supply pressure. Air connection Rc1/4 or 1/4NPT internal thread Ambient temperature -30 to 70 C Valve action Air-to-close (Direct action actuator is combined.) Air-to-open (Reverse action actuator is combined.) Optional accessories *, pressure regulator with filter, hand wheel*, limit switch, solenoid valve, motion transmitter, booster relay, lock-up valve, and others. Note 1)For optional items, refer to the specification sheets and installation drawings of the respective accessories. 2)Accessories with the asterisk mark (*) are selected from among the following types depending on the actuators to be combined. Hand wheel P/P I/P Top Side HA2 to 4 HTP AVP/HEP THM SHM Azbil Corporation Additional specifications (by special order) Special inspection characteristics inspection, material inspection (Material certificate), non-destructive inspection, steam inspection, low-temperature inspection With drain plug Double gland Oil/water free treatment Copper free treatment Stainless steel (SUS304) atmospheric-exposed nuts and bolts Yoke material SCPH2 Special air piping and joint Sand-/dust preventive measure Saline damage countermeasure Cold-area use specification Tropical-area use specification Vacuum service Performance Rated Cv value Refer to Table 2 and 3. characteristics Refer to Figure 1. Inherent range ability 50 : 1 Optional 75 : 1 for full port size Allowable differential pressure Refer to Table 8 and 9. (temperature range: -196 to 230 C) Refer to Table 10 and 11. (temperature range: 230 to 400 C) Leakage specification IEC :2006 or JIS B :2008 Class IV: Leakage less than 0.01% of maximum valve capacity. 0.05% of maximum valve capacity. Refer to following table about combination of port size and seat leakage specification. Operating temperature Nominal size (inches) -196 to 230 C 1½ to to 400 C 1½, 2 2½, 3 4 to 8 Port size Seat leakage Full Reduced Class IV : 0.01% of Cv value Full 0.05% of Cv value Reduced - Full Class IV : 0.01% of Cv value Reduced - Full Reduced Class IV : 0.01% of Cv value Hysteresis error Without positioner: Within 3% F.S. With positioner: Within 1% F.S. Linearity Without positioner: Within ±5% F.S. With positioner: Within ±1% F.S. Note) When positioner is not provided, operating performance may vary depending on type of packing used. Dimensions Refer to Figure 4, Table 12 and Table 13. Weight Refer to Table 14. orientation Refer to Figure 5. Finish Blue (Munsell 10B5/10) or silver, or their specified colors
3 Azbil Corporation No. SS2-ACP Table 1 Body / trim material combinations and operating temperature ranges ( C) Trim material Body material JIS SCPH2 SCPH21 SCS61 SCPL1 SCS13A SCS14A ASTM A216WCB A217WC6 A217C5 A352LCB A351CF8 A351CF8M ASTM A351CF8M* -5 to to to to to to 230 ASTM A351CF8M* Stellite -5 to to to to to to 400 JIS SCS24-5 to to to to Cv value and travel Table 2 CV value and travel (temperature range: -196 to 230 C) Nominal size (inches) 1 ½ 2 2 ½ Port size (inches) 1 1¼ 1½ 1¼ 1½ 2 1½ 2 2½ 2 2½ 3 2½ %V Rated Cv value LV Rated travel (mm) Table 3 Cv value and travel (temperature range: +230 to +400 C) Nominal size (inches) 1 ½ 2 2 ½ Port size (inches) 1 1¼ 1½ 1¼ 1½ 2 1½ 2 2½ 2 2½ 3 2½ %V Rated Cv value LV Rated travel (mm) Cv value (%) Cv value (%) Travel (%) Travel (%) a. Equal percentage characteristics (%V) b. Linear characteristics (LV) Figure 1 characteristics - 3 -
4 No. SS2-ACP Azbil Corporation kpa {kgf/cm 2 } Normal differential pressure 1470 {15} 981 {10} Figure 2 Temperature / normal differential pressure ranges requiring Stellite Note) For cavitation / flashing service or oil free service, Stellite is recommended regardless of temperature and differential pressure. Structural drawing of trim and body/trim material combinations Following table shows typical body/trim material combinations. Please contact us about materials not listed in this table. 490 {5} Stellite Fluid temperature ( C) 4 Valve stem 4 Valve stem 6 Scraper ring 5 Seal ring Bonnet gasket Cage(Upper) Valve plug Cage(Lower) Seat gasket 6 5 Expander spring Seal ring Bonnet gasket Cage(Upper) Valve plug Cage(Lower) a. Plain b. Extension type 1 Figure 3 Structural drawing of trim Table 4 The valve body material is carbon steel (SCPH2/A216WCB), and type is plain. Valve plug A351CF8M SCS24 A351CF8M Stellite Cage(Upper) A351CF8M SCS24 A351CF8M Cage(Lower) A351CF8M/SUS316 SCS24 A351CF8M/SUS316 Stellite Valve stem SUS316 Seal ring MoS 2 -inserted PTFE, Hastelloy C276 with spring Scraper ring Carbon-inserted PTFE General Oil free Seat gasket Spiral gasket Spiral gasket (hoop:sus316, filler:inorganic paper) (hoop:sus316, filler:ptfe) Bonnet gasket SUS316 SUS316(PTFE coating) - 4 -
5 Azbil Corporation No. SS2-ACP Table 5 The valve body material is carbon steel (SCPH2/A216WCB), and type is extension type 1 for high temperature. Valve plug A351CF8M Stellite SCS24 Cage(Upper) A351CF8M SCS24 Cage(Lower) SUS316 Stellite SCS24 Valve stem SUS316 Seal ring Carbon impregnated with antimony Expander spring Inconel X-750 Bonnet gasket SUS316 Table 6 The valve body material is stainless steel (SCS13A/A351CF8 of SCS14A/A351CF8M), and type is plain. Valve plug A351CF8M A351CF8M Stellite Cage(Upper) A351CF8M A351CF8M Cage(Lower) A351CF8M/SUS316 A351CF8M/SUS316 Stellite Valve stem SUS316 Seal ring MoS 2 -inserted PTFE, Hastelloy C276 with spring Scraper ring Carbon-inserted PTFE General Oil free Seat gasket Spiral gasket (hoop:sus316, filler:inorganic paper) Spiral gasket (hoop:sus316, filler:ptfe) Bonnet gasket SUS316 SUS316(PTFE coating) Table 7 The valve body material is carbon steel (SCS13A/A351CF8 of SCS14A/A351CF8M), and type is extension type 1 for high temperature. Valve plug A351CF8M Stellite SCS24 Cage(Upper) A351CF8M SCS24 Cage(Lower) SUS316 Stellite SCS24 Valve stem SUS316 Seal ring Carbon impregnated with antimony Expander spring Inconel X-750 Bonnet gasket SUS
6 No. SS2-ACP Azbil Corporation Allowable differential pressure (Temperature range: -196 to 230 C) Metal seat (%V, LV) : PTFE packing Table 8 Air-to-close Model No. HA2D HA3D HA4D Supply pressure kpa{kgf/cm²} 140 {1.4} 160 {1.6} 140 {1.4} 160 {1.6} 140 {1.4} 160 {1.6} Spring range kpa{kgf/cm²} {0.8 to 2.4} {0.8 to 2.4} {0.8 to 2.4} Differential pressure (by nominal size (inches)) kpa {kgf/cm²} 1½ 2 2½ {40.3} 7900 {80.6} 8760 {89.3} 2300 {23.5} 2300 {23.5} 5380 {54.9} 6810 {69.4} 1310 {13.4} 1310 {13.4} 3760 {38.3} 4640 {47.3} 9280 {94.6} 540 {5.5} 540 {5.5} 2720 {27.8} 2720 {27.8} 2890 {29.5} 2890 {29.5} 6750 {68.8} 1240 {12.6} 1240 {12.6} 1470 {15.0} 1470 {15.0} 4400 {44.9} 5070 {51.7} 2050 {20.9} 2050 {20.9} 2660 {27.1} 2660 {27.1} 6210 {63.3} 1560 {15.9} 2070 {21.1} 1900 {19.4} 2680 {27.3} 3450 {35.2} 6250 {63.7} 1020 {10.4} 1450 {14.8} 2280 {23.2} 4360 {44.5} Table 9 Air-to-open Model No. HA2R HA3R HA4R Supply pressure kpa{kgf/cm²} 140 {1.4} 270 {2.8} 140 {1.4} 270 {2.8} 140 {1.4} 270 {2.8} Spring range kpa{kgf/cm²} {0.8 to 2.4} {0.8 to 2.4} {0.8 to 2.4} Differential pressure (by nominal size (inches)) kpa {kgf/cm²} 1½ 2 2½ {17.8} 1750 {17.8} 8450 {86.2} 1360 {13.9} 1360 {13.9} 6540 {66.7} 4890 {49.9} 2840 {29.0} 2890 {29.5} 7340 {74.8} 4110 {41.9} 9750 {99.4} 2460 {25.1} 4140 {42.2} Note 1) shows a model with standard actuator. 2) : is necessary. : Can be operated either with or without positioner. 3) Take care not to cause the maximum allowable differential pressure to exceed the maximum operating pressure designated by ANSI B or JIS B ) The upper figures denote the operating allowable differential pressure. The lower denote allowable differential pressure at full closure. 5) Combination of supply pressure 140 kpa and without positioner is able to be selected only for ON-OFF application {36.1} 7270 {74.1} - 6 -
7 Azbil Corporation No. SS2-ACP Allowable differential pressure (temperature range: 230 to 400 C) Metal seat (%V, LV) : Graphite packing P6610CH+P6528 Table 10 Air-to-close model No. HA3D HA4D Table 11 Air-to-open model No. HA3R HA4R Supply Spring range pressure kpa{kgf/cm²} kpa{kgf/cm²} {0.8 to 2.4} {0.8 to 2.4} Supply Spring range pressure kpa{kgf/cm²} kpa{kgf/cm²} {0.8 to 2.4} {0.8 to 2.4} Differential pressure (by nominal size (inches)) kpa {kgf/cm²} 1½ 2 2½ {98.2} 9240 {94.2} 7600 {77.4} 7600 {77.4} 4290 {43.7} 9050 {92.2} 7040 {71.7} Differential pressure (by nominal size (inches)) kpa {kgf/cm²} 1½ 2 2½ {58.7} 3420 {34.8} 4470 {45.5} 3030 {30.8} 3030 {30.8} 6670 {68.0} 3030 {30.8} 1730 {17.6} 3760 {38.3} 6670 {68.0} 2930 {29.8} Note) 1. shows a model with standard actuator. 2. : is necessary. : Can be operated either with or without positioner. 3. Take care not to cause the maximum allowable differential pressure to exceed the maximum operating pressure designated by ANSI B or JIS B The upper figures denote the operating allowable differential pressure. The lower denote allowable differential pressure at full closure. DIMENSIONS Table 12 Face-to-face dimensions [Unit: mm] Nominal size (inches) JIS 10KFF, RF ANSI 125FF ANSI 150RF JPI 150RF * JIS 16KRF JIS 20KRF JIS 30KRF ANSI 300RF JPI 300RF * JIS 40KRF ANSI 600RF JPI 600RF * 1½ ½ Note) * : Face-to-face dimensions conform to following standards. - IEC : IEC : 1998 (2½ inches or over) - JIS B : JIS B : 2005 (2½ inches or over) A JIS 16K Tongue and groove Male & female JIS 20K Tongue and groove Male & female JIS 30K Tongue and groove Male & female JIS 40K Tongue and groove Male & female 1½ ½ Nominal size (inches) ANSI 150RJ JPI 150RJ ANSI 300RJ JPI 300RJ ANSI 600RJ JPI 600RJ A ANSI 300LG JPI 300LG ANSI 600LG JPI 600LG ANSI 150 JPI 150 SW, BW * ANSI 300 JPI 300 SW, BW * ANSI 600 JPI 600 SW, BW * - 7 -
8 No. SS2-ACP DIMENSIONS Table 13 External dimensions [Unit: mm] Azbil Corporation Nominal size (inches) model No. Plain Extension Type 1 H Extension Type 2 Integral cast type Welded type B B E 1 ½ HA2D, R HA3D, R HA2D, R HA3D, R ½ HA2D, R / HA3D, R / HA2D, R / HA3D, R / HA2D, R / HA3D, R / HA4D, R / HA3D, R HA4D, R HA3D, R / HA4D, R / HA4D, R Figure 4 Face-to-face and other dimensions Note) 1)"H" dimension are applicable when a hand wheel is not provided. When top-mounted hand wheel are used, add the hand wheel dimensions designated in specification sheet (No.SS ). Note) 2)"H" dimensions of Extension Type 1 are as follows: The left side for JIS 10K and ANSI 150, and the right side for JIS 16K and ANSI 300 or over. Table 14 Weight [Unit: kg] Weight φ B B A E H Nominal size (inches) model no. Plain Flange type JIS 10K, ANSI/JPI150 Extension Type 1 Bellows type Extension Type 2 Integral cast type Welded type Plain Flange type JIS 16K, 20K, 30K, ANSI/JPI 300 Extension Type 1 Bellows type Extension Type 2 Integral cast type Welded type Flange type JIS 40K, ANSI/JPI 600 Plain Extension Type 1 Bellows type Extension Type 2 Integral cast type Welded type Plain Welded type JIS 10K, 16K, 20K, 30K, ANSI/JPI 150, 300, 600 Extension Type 1 Bellows type Extension Type 2 1 ½ HA2R,R HA3D,R HA2D,R HA3D,R ½ HA2D,R HA3D,R HA2D,R HA3D,R HA2D,R HA3D,R HA4D,R HA3D,R HA4D,R HA3D,R HA4D,R HA4D,R Integral cast type Welded type - 8 -
9 Azbil Corporation No. SS2-ACP Side-mounted hand wheel Side-mounted hand wheel Side-mounted hand wheel Side-mounted hand wheel Side-mounted hand wheel No.1 (Standard type) No.2 No.3 No.4 Figure 5 orientation Note) Indicate by position number when installation other than the standard type is required. Ordering Information When ordering, please specify; 1) 2) 3) 4) 5) 6) 7) 8) 9) Model Number: ACP Nominal size X Port size Type and rating of end connections Body and trim material, necessity of hardening Type of Valve and plug characteristics Type of actuator, air to diaphragm Valve action (direct or reverse) Accessories (positioner, hand wheel, pressure regulator etc.) 10) 11) 12) 13) 14) 15) Special requirement of degreasing, free from copper and etc. Name of flow medium Normal flow and maximum required flow Pressure of flow medium upstream and downstream pressure at maximum and minimum, required flow Temperature and specific gravity of flow medium Viscosity of flow medium, inclusive or exclusive of slurry - 9 -
10 Note
11 Note
12 Please, read Terms and Conditions from following URL before the order and use. Specifications are subject to change without notice Kawana, Fujisawa Kanagawa Japan (11) 1st edition: Jun th edition: Aug No part of this publication may be reproduced or duplicated without the prior written permission of Azbil Corporation.
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