LINED EQUIPMENT // Fort Vale Engineering Ltd CATALOGUE REVISION_

Transcription

1 LINED EQUIPMENT // Fort Vale Engineering Ltd CATALOGUE REVISION_

2 LINED EQUIPMENT CATALOGUE // CONTENTS // FOOTVALVES //» 3" PFA Lined Cleanflow Footvalve with 5 Outlet» 3" 5 Halar Lined Footvalve» Halar Lined " to 3" Hydraulic Highlift Footvalve BALL VALVES //» 25mm PFA Lined Reduced Bore Flanged Airline Ball Valve» 50mm PFA Lined Full Bore Flanged Ball Valve» 80mm PFA Lined Full Bore Ball Valve BUTTERFLY VALVES //» 3" PFA Lined Clamped Butterfly Valve RELIEF VALVES AND VENTS //» 65mmMK3 Lined Flanged Pressure/Vacuum Super Maxi Relief Valve» 80NB PTFE Lined Flanged Vacuum Vent Valve PAGE 1/2 3/ 5 8 / 11/12 13/1 15 Fort Vale Engineering Ltd LINED_CONTENTS REV

3 Valve above is shown in the open position. Specification Weight 1.6 Kg *See Note Design Pressure (MAWP) Bar (58 PSI) Test Pressure 6 Bar (8 PSI) Design Temperature Range -0 C to 200 C (-0 F to 32 F) Note: Weight varies according to valve specification. Design approval by Lloyds Register of Shipping. Approved to BS EN133. i Operating Instructions available - OPIN65 Part Number: 85/P1200 3" PFA Lined Cleanflow Footvalve with 5 Outlet 3" PFA Lined Cleanflow Footvalve with 5 Outlet - comprising 2-part body assembly: inlet cassette with poppet assembly and operating mechanism; 5 outlet assembly. Inlet flange drilled 8 x 1mm holes on a 18mm PCD, outlet flange drilled x 1mm holes on a 160mm PCD. Supplied assembled. Handle supplied separate. Inlet cassette manufactured in 316 stainless steel, all contact parts with moulded PFA lining. Fitted with Fortyt poppet O ring. 5 outlet assembly manufactured in 316 stainless steel, inlet/outlet flanges and inner body tube with sprayed and cured PFA lining. Options - 30 and 0 PFA lined Cleanflow footvalves. Other lining materials are available on request for the outlet assembly only, eg. Halar, Säkaphen. Range Description 85/P PFA lined Cleanflow footvalve 88/P PFA lined Cleanflow footvalve 8/P PFA lined Cleanflow footvalve Tank weld-in flange 32/000L Inlet stud kit 85/P128 Bolting kit - hole outlet 311/3500 GASKETS: No inlet gasket must be installed. No gasket must be installed between the inlet cassette and the outlet assembly. If a Fort Vale PFA lined ball valve or PFA lined butterfly valve is installed to the outlet assembly, no intermediate gasket must be installed Ø SQUARE x Ø1.0 HOLES EQUI-SPACED ON A 160MM PCD Fort Vale Engineering Ltd Page 1 FOOT0 REV

4 Parts drawing 3" PFA Lined Cleanflow Footvalve with 5 Outlet Part Number: 85/P Item Description Qty Part number 1 PFA lined body 1 85/P13LM 2 Spring housing gasket Torsion spring assembly 1 85/0050 M6 spring washer M6 x hex head set screw 2 85/001 6 PFA lined lifting fork 1 85/P12L Fortyt O ring H 8 PFA lined poppet 1 85/P125LM Spindle bearing 1 85/P12/3 Spirawave spring Spring housing bush 1 85/P12/ 12 Perlast O ring Spindle bush 1 85/P12/2 1 Perfluoroelastomer O ring ORB020K8 15 Main spindle 1 85/P Viton O ring Item Description Qty Part number 1 Spindle stuffing seal 1 85/ Stuffing clamp flange 1 85/ M6 x 16mm hex head bolt Handle linkage assembly 1 32/8 21 Handle (supplied separately) 1 32/ Wave spring seating washer 1 85/P12/5 23 Handle side O ring chevron 1 85/P12/6 2 Spindle bush 1 85/P12/1 25 Support ring 1 85/P12/8 26 Spring side O ring chevron 1 85/P12/ 2 M full nut M form a washer Lined 5 Cleanflow outlet assembly 1 85/P123/5L 30 M x 5mm stud 6 31/ M x 35mm stud 2 31/0001 SEAL KIT Part number 85/P12SK contains all parts marked Fort Vale Engineering Ltd Page 2 FOOT0 REV

5 Halar Lined 3 5 Footvalve Halar Lined 3 5 Footvalve - inlet flange drilled 8 x 1mm holes equi-spaced on a 18mm PCD; outlet flange drilled x 1mm holes equi-spaced on a 160mm PCD. Valve manufactured in stainless steel and fitted with a Viton main seal. Bayonet cap and spring coated with Halar, poppet lined with PFA and lifting plunger encased in PTFE bellows. Options - Other main seal materials are available. Optional remote operating lever. Range of lined discharge valves and vent valves available for use with corrosive cargoes. Pneumatically actuated version. Specification Range Weight Design Pressure (MAWP) Test Pressure Design Temperature Approved to BS EN Kg 3 Bar (3.5 PSI) Bar (58.0 PSI) -20 C to +0 C (- F to +212 F) 82L/00V 82L/00P 82L/00K 82L/00XPN Description Halar lined 3 5 Footvalve, Viton seal Halar lined 3 5 Footvalve, PTFE seal Halar lined 3 5 Footvalve, Kalrez seal Halar lined 3 5 Footvalve - pneumatically actuated. Remote operating lever 32/82 Retaining collar for remote lever 32/828 Tank pad suitable for lining 32/000L Stud kit 32/2055 Bolting kit 6 hole outlet 360/0300 Bolting kit hole outlet 311/3000 Inlet gasket 8 hole Outlet gasket 6 hole Outlet gasket Part Number : 82L/00X Ø201.2 Ø HOLES Ø1MM EQUI-SPACED ON A 1.8MM PCD Ø. Ø HOLES Ø1MM EQUI-SPACED ON A 160.0MM PCD Fort Vale Engineering Ltd Page 3 FOOT061 REV

6 Halar Lined 3 5 Footvalve Parts drawing SELF ADHESIVE DECAL - PART NO. 326/0300 Text in English, German and French Fort Vale Engineering Ltd. 201 Item Description 1 Lined body assembly 826/ Viton O ring *See Note Lifting plunger 826/1133 Sealing bellows 826/113 5 Viton poppet seal *See Note 826/ PFA lined poppet 826/1138P Halar coated spring 5-85L 8 Halar lined bayonet cap 826/1126FL M6 cap screw () Dust cover 826/113C 11 Spring washer () Plunger bearing 826/ M6 cap screw (3) Plain washer (2) Link arm 826/ Pivot pin (2) 826/111 1 Retaining washer Countersunk bolt Handle 330/ Bearing ring 826/ Spindle 826/ Crank 826/ Bearing bush 826/ Extractable pin 826/112 NOTE : Material and part number varies according to valve specification. Page FOOT062 REV

7 TM Halar Lined to 3 Hydraulic Highlift Footvalve Halar Lined to 3 Hydraulic Highlift Footvalve - inlet flange drilled 8 x 1mm holes equi-spaced on a 18mm PCD ( TTMA). Outlet flange drilled 8 x 11mm holes equi-spaced on a 12mm PCD (3 TTMA). Hydraulic actuator with 1/8 NPT connections. Valve manufactured in 30/316 stainless steel fitted with a Viton main seal. All parts in contact with the cargo lined with Halar and lifting rod encased in PTFE bellows. Options - other Halar lined products available : 3 5 Footvalve; 3 Ball valve; 2 Ball valve. Specification Halar Lined Product Range Weight Design Pressure (MAWP) Test Pressure Design Temperature 15 Kg Bar (58.0 PSI) 6 Bar (8.0 PSI) -20 C to +0 C (- F to +212 F) Description 82L/00 Halar lined 3 5 Footvalve 30/L0 Halar lined 2 Ball valve 360/L050X Halar lined 3 Ball valve Part Number Description 2/02 TTMA Tank pad Inlet gasket - CNAF/Teflon envelope Outlet gasket - CNAF/Teflon envelope Part Number : 2/LGS Ø 20.6 (8.25 ) 2. (1. ) (.2 ) Ø.5 (.31 ) Ø 13.0 (5.63 ) Ø 81.8 (3.22 ) 8 HOLES Ø 11.0 EQUI-SPACED ON A 12.0 PCD. (3 TTMA) 13.2 (0.52 ) Fort Vale Engineering Ltd Page 5 FOOT065 REV

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9 PFA Lined 25mm Reduced Bore Flanged Airline Ball Valve PFA Lined 25mm Reduced Bore Flanged Airline Ball Valve - inlet flange drilled x 18mm slots on a 0mm to 125mm PCD; outlet flange (tank connection) drilled x 11mm holes on a 3.5mm PCD. Valve manufactured in stainless steel with PTFE main seal. All parts in contact with the cargo lined with PFA. Options - range of PFA lined ball valves (See RANGE) Specification Part number : 530/P0 Ø Ø 80. Ø 38.1 Weight Design Pressure (MAWP) Test Pressure Design Temperature Range 5.3 Kg 6. Bar (0 PSI).3 Bar (150 PSI) -0 C to +200 C -0 F to +32 F 80.5 Valve complies with EN132:2006 and RID norms. Ø 8.0 Ø Ø 25.0 Range INLET - SLOTS Ø 18.0 EQUI-SPACED ON A 0 TO 125 PCD. Description 530/P0 25mm PFA lined reduced bore ball valve 30/P0 50mm PFA lined full bore ball valve 360/P030X 80mm PFA lined full bore ball valve Parts drawing OUTLET - HOLES Ø 11.0 EQUI-SPACED ON A 3.5 PCD /002 Tank weld-in pad 355/1250 Stud kit 530/8053CM Blind flange Solid PTFE outlet gasket 311/35 Bolting kit Item Description 1 M5 socket screw Retaining washer 2030/5 3 Handle 530/0020/1 M6 button screw () Stuffing clamp 530/1 6 Seal carrier for lining 530/13 Perfluoroelastomer O ring Perfluoroelastomer O ring Fortyt O ring PFA lined body 530/P1 11 PFA lined ball & stem 530/L 12 PFA lined clamp plate 530/11P 13 PTFE front & rear seal (2) 530/ Fort Vale Engineering Ltd Page BALL02 REV

10 PFA Lined 50mm Full Bore Flanged Ball Valve PFA Lined 50mm Full Bore Flanged Ball Valve - inlet flange drilled x 18mm holes on a 126mm PCD; outlet flange drilled x 18mm slots on a 120.mm to 12mm PCD. Valve manufactured in stainless steel with PTFE main seal. All parts in contact with the cargo lined with PFA. Options - range of PFA lined ball valves (See RANGE) Specification Part number : 30/P0 Ø Ø Ø Weight Kg Design Pressure (MAWP) 6. Bar (0 PSI) Test Pressure.3 Bar (150 PSI) Design Temperature Range -0 C to 200 C (-0 F to 32 F) Valve complies with EN132 and RID norms. Range Ø 5.0 Ø SLOTS Ø18 EQUI-SPACED ON A 120. TO 12.0 PCD 5 Ø Description 530/P0 25mm PFA lined reduced bore ball valve 30/P0 50mm PFA lined full bore ball valve 360/P030X 80mm PFA lined full bore ball valve /30 Stud kit 311/350 Bolting kit 30/23PFA PFA lined blind flange Item Description 1 M5 screw Retaining washer 2030/5 3 Handle 30/3306/1 Stop pin (2) 30/P 5 Stuffing plate 30/P11 6 Seal carrier 30/P113 Viton O ring ORB115VL 8 Viton O ring ORB121VL Perfluoroelastomer O ring PER PFA lined body 30/P1 11 PTFE ball seal (2) 30/P Fortyt O ring (2) ORM058000F0 13 PFA lined obturator 30/P1 1 M8 cap screw () PFA lined clamp plate 30/P Perfluoroelastomer O ring (2) P 1 M6 cap screw (2) SEAL KIT Part number 30/P0SK contains all parts marked Fort Vale Engineering Ltd. 201 Page 8 BALL02 REV

11 TM PFA Lined 80mm Full Bore Ball Valve PFA Lined 80mm Full Bore Ball Valve - inlet flange drilled x 18mm holes on a 160mm PCD; outlet flange drilled x 18mm slots equi-spaced on a 16 to 160mm PCD. (3 BSTD to DIN80) Left hand operated with TIR to handle. Valve manufactured in stainless steel with PTFE main seal. All parts in contact with the cargo lined with PFA. Options - right hand operated version. Range of PFA lined ball valves (See RANGE) Specification Range Weight 12. Kg Design Pressure (MAWP) 6. Bar (0 PSI) Test Pressure.3 Bar (150 PSI) Design Temperature Range -0 C to 130 C -0 F to 266 F Valve complies with EN132:2006 and RID norms. Description 530/P0 25mm PFA lined reduced bore ball valve 30/P0 50mm PFA lined full bore ball valve 360/P030X 80mm PFA lined full bore ball valve X in part number denotes whether left (L) or right (R) hand valve. 368/0500P 3 BSP PFA lined outlet flange 368/80L 3 BSP Halar lined eccentric outlet flange Solid PTFE outlet gasket 360/805P PFA lined blind flange Example shown : 360/P030L POSITION CLAMP PLATE TO ACHIEVE HANDING. (CLAMP PLATE SHOWN IN LEFT HAND POSITION) 38.2 Ø 1.0 Ø.0 Ø.0 Ø Ø OUTLET FLANGE X 18MM SLOTS EQUI-SPACED ON A 16MM (3 BSTD) TO 160MM (DIN80) PCD HOLES Ø 18MM SPACED AS SHOWN ON A 160MM PCD. 5.0 Fort Vale Engineering Ltd. 200 Page BALL025 REV

12 PFA Lined 80mm Full Bore Ball Valve Parts drawing Item Description 1 M8 hex bolt () M8 spring washer () M12 locking nut M12 washer Handle 360/ mm washer (2) Clamp plate 360/306/1 8 Stainless steel stuffing collar 360/36 PTFE O ring (3) PFA lined spindle 360/322PL 11 PFA lined body 360/P PTFE front & rear seal (2) 360/302/5 13 PFA coated ball 360/301PL 1 PFA lined clamp plate 360/362PL 15 M6 countersunk bolt (3) Bottom stuffing collar 360/313/1 1 Top stuffing collar 360/312/1 SEAL KIT Part number 360/P0SK contains all parts marked Fort Vale Engineering Ltd. 201 Page BALL026 REV

13 PFA Lined 3 Clamped Butterfly Valve PFA Lined 3 Clamped Butterfly Valve - left hand operated with TIR to handle and padlock facility. Valve manufactured in stainless steel with PFA body liner and fitted with a PFA lined closure plate and spindle assembly. Options - PFA lined 2 clamped butterfly valve. Range of lined discharge valves and relief valves available - please contact our sales department for further details. Specification Weight 3.6 Kg Design Pressure (MAWP) Bar (58 PSI) Test Pressure 6 Bar (8 PSI) Design Temperature -0 C to 200 C (-0 F to 32 F) Approved to BS EN132 Range Part Number Description 258/P00 PFA lined 2 clamped butterfly valve 358/P00 PFA lined 3 clamped butterfly valve Description 368/80L Halar lined 3 BSP outlet flange 303SS 3 BSP stainless steel cap with chain 32P/1 PTFE disc seal to suit 3 cap Part number : 358/P Ø Fort Vale Engineering Ltd. 201 Page 11 BUTT036 REV

14 PFA Lined 3 Clamped Butterfly Valve Parts Drawing Item Description 1 Split ring 368/ Handle lever 368/83 3 Handle 368/0050 Handle spring 368/ Handle location pin 368/00 6 M8 cap screw (2) M8 plain washer (2) Stuffing clamp 368//000 Stuffing clamp bush 368/0301 M8 spring washer (2) M8 full nut (2) Body assembly 358/P Top guide bush 358/P236 1 Belleville washer (6) PFA lined spindle/closure plate 358/P Bottom thrust bearing 358/P233/1 1 Backing rubber (2) 358/P25 18 PFA body seal 358/P250 1 Perfluoroelastomer o ring PER 20 Stem seal housing 358/P Retaining washer M8 bolt Fort Vale Engineering Ltd. 201 Page 12 BUTT03 REV

15 Lined MK3 65mm Flanged Pressure/ Vacuum Super Maxi Relief Valve Lined 65mm NB Flanged MK3 Super Maxi Relief Valveflange drilling to suit customer requirements (See Range) Suitable for a pressure setting of between 3 PSI to 66 PSI (0.21 to.55 Bar) and a vacuum setting of between 0.5 Hg to 6.2 Hg (0.02 to 0.21 Bar). Manufactured with PFA lined body, pressure plate and vacuum poppet, Halar coated pressure spring(s) and high nickel alloy vacuum spring. Fitted with Fortyt seal as standard. May be supplied with or without gauge tapping. Options - pressure only version. 80mm NB range. Viton seals available. Specification Weight 5.8 Kg Design Temperature Range Fortyt : -55 C to 150 C Viton : -18 C to 150 C Minimum Design Metal Temperature : -2 C (-55 C on request) Design approval by Lloyds Register of Shipping. Test certificates supplied as standard. Please see separate data sheets for details on flow rates. Tests may be witnessed and valves individually stamped by an independent inspectorate by arrangement. Visual inspection and service (where necessary) is recommended on a 6 monthly basis. Range Flange Drilling Gauge tap 0U3/XXXXX6SLB slots on Ø NONE 0U3/XXXXX6SL slots on Ø ¼ BSP 0U3/XXXXX ASA / 8 BSP 0U3/XXXXX65N 3 ASA 150 ¼ NPT 0U3/XXXXX658 3 ASA 150 NONE 0U3/XXXXX65 DIN 80 PN ¼ BSP 0U3/XXXXX655 3 ASA 150 ¼ BSP 0U3/XXXXX ASA 150 ¼ BSP 0U3/XXXXX653 3 TABLE D ¼ BSP 0U3/XXXXX651 DIN 80 PN 6 ¼ BSP 0U3/XXXXX650 DIN 65 PN ¼ BSP Description 21/0BBSP 0-0 PSI pressure gauge, bottom entry, brass internal parts 21/0RBSP 0-0 PSI pressure gauge, rear entry, brass internal parts 20/0BBSP 0-0 PSI pressure gauge, bottom entry, stainless steel internal parts 16/200 Removable clamped gauze 862/XXXX 65mm bursting disc 311/300 Stud kit ( x M16) 16/325L Tank weld in flange suitable for lining Part number : 0U3/XXXXX65X Ø MAY BE SUPPLIED WITH OR WITHOUT GAUGE TAPPING. SEE RANGE. 1.0 GAUGE TAP. Ø 68.1 Ø Ø 18.0 Fort Vale Engineering Ltd. 201 Page 13 REL131 REV

16 Lined MK3 65mm Flanged Pressure/ Vacuum Super Maxi Relief Valve Parts Drawing Item Description 1 Stainless steel plug 8 2 Cap (See Note) 1860/006XX 3 Locking grubscrew Halar coated pressure spring pair (See Table 1) 6-XXXX 5 M8 half nut (2) Vacuum spring pad 1860/0005 High nickel alloy vacuum spring (See Table 2) -XXXH 8 High nickel alloy spring pad 86/3H PFA lined pressure plate (See Note) 1860/PX56XX Fortyt pressure O ring PFA lined vacuum poppet 83V/P 12 Fortyt vacuum O ring H 13 PFA lined body (See Note) 1860/06XXU NOTE : Part numbers vary according to valve specification. Please contact Sales for further information. 8 TABLE 1 Pressure setting Halar coated pressure spring(s) 31.8 PSI (2.1 Bar) 6-252L.0 PSI (3.03 Bar) 6-000L (Pair) 53.8 PSI (3.1 Bar) 6-022L (Pair) 63.8 PSI (.0 Bar) 6-085C (Pair) TABLE 2 Vacuum setting High nickel alloy vacuum spring 0.5 Hg (0.02 Bar) -001H 1 Hg (0.03 Bar) -001H 1.5 Hg (0.05 Bar) -002H 3 Hg (0. Bar) -006H 6 Hg (0.21 Bar) -012H 13 Fort Vale Engineering Ltd. 201 Page 1 REL132 REV

17 PTFE Lined 80NB Flanged Vacuum Vent Valve PTFE Lined 80mm NB Flanged Vacuum Vent Valve - flange drilling to suit customer requirements. (See Range) Suitable for a vacuum range of between 0.5 Hg to 6.2 Hg (0.02 Bar to 0.21 Bar) Manufactured in stainless steel fitted with Fortyt seal as standard. Wetted parts of body fitted with a PTFE liner. Poppet manufactured in high nickel alloy. Fitted with weatherproof cowl. Options - Other seal materials are available. Various flange drilling options. Cowl with gauze. Non-lined 3 BSPF stainless steel version available. Example shown : 81BF/X00XXXP Ø122. Specification Weight.5 Kg Design Pressure (MAWP) Bar (58 PSIG) Test Pressure 6 Bar (8 PSIG) Design Temperature Range -20 C to 150 C (- F to 302 F) Range i Operating Instructions available - OPIN2 Parts drawing Ø62. POPPET CLEARANCE Ø.3 VARIES Ø Flange Drilling 81BF/X00XX0P DIN 65 PN 81BF/X00XX1P DIN 80 PN6 81BF/X00XX3P 3.0 B.S. TABLE D 81BF/X00XXP 2.5 ASA BF/X00XX5P 3.0 ASA BF/X00XXP DIN 80 PN 180/0560GZ Weatherproof cowl to accept gauze ring 206/2 Gauze ring to fit weatherproof cowl Item Description 1 Top Cap 180/ Sockethead set screw Weatherproof cowl 180/0560 Plain washer Spring locator 180/050 6 Continuity bush 180/051 Vacuum spring (See Note) 5-XXX 8 Lined flanged body (See Note) 180/080XX Fortyt main seal Viton main seal Retaining pin High nickel alloy poppet 180/0555H Note : Part number varies according to specification. 11 Fort Vale Engineering Ltd Page 15 REL13 REV

18 Fort Vale UK Head Office & Manufacturing Plant Tel : + (0) Fax : + (0) sales@fortvale.com Fort Vale USA Tel : Fax : ussales@fortvale.com Fort Vale Netherlands Tel : +31 (0) Fax : +31 (0)180 bvsales@fortvale.com Fort Vale Russian Federation Tel : rw@fortvale.ru All goods supplied will be subject to Fort Vale Engineering Ltd Terms and Conditions of Sale (Ref. FV) which are available upon request, or may be viewed at Please note that this brochure and the contents herein remain the property of Fort Vale Engineering Limited. This brochure may not be copied or reproduced, or the information contained herein divulged to any third party without the prior written permission of Fort Vale Engineering Limited. Repair/refurbishment/resetting of Fort Vale valves may be carried out only by trained and authorised personnel. Fort Vale Engineering Limited shall not, in any circumstances, be liable for injuries, losses, expenses or damage, direct or consequential, sustained by the buyer or any person which may in any degree be attributable to the adoption, either by the buyer or any third party, of technical or other information, data or advice given on behalf of Fort Vale Engineering Limited or however otherwise caused in relation to the use of its products in accordance with Fort Vale Engineering Limited s recommendation. The specifications included in this catalogue are intended to be generic and must be interpreted as equivalent or functionally equivalent. The identification of many items is facilitated by illustrations (photographs and line drawings). The mention of, or reference to specific companies, national standards, or trade names, including those that might appear on the photographs, is intended for illustration purposes only. It does not imply an endorsement, preference or availability of any specific standard, brand or supplier. The data and information contained herein is being provided for information only and without responsibility, and Fort Vale Engineering Limited makes no representations or warranties, either expressed or implied, as to the accuracy, completeness, or fitness for a particular purpose. Fort Vale Engineering Limited does not accept any responsibility or liability with regard to the reliance on, or use of this data and information. Fort Vale Engineering Ltd REV_ Fort Vale P.R. China Tel : Fax : cnsales@fortvale.com Fort Vale Singapore Tel : Fax : sgsales@fortvale.com Fort Vale Australia Tel : ausales@fortvale.com