MANLID CATALOGUE // The Fort Vale Range of Manlid Equipment. Fort Vale Engineering Ltd. 2012

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1 MANLID CATALOGUE // The Fort Vale Range of Manlid Equipment 3 Fort Vale Engineering Ltd. 0

2 MANLID CATALOGUE // CONTENTS // INSPECTION HATCH ASSEMBLIES» 70MM INSPECTION HATCH» 300MM PENDLE INSPECTION HATCH» 300MM ULTRA LOW PROFILE INSPECTION HATCH 0MM MANLID ASSEMBLIES» 0MM PENDLE MANLID ASSEMBLY» 0MM PENNINE MANLID ASSEMBLY 00MM MANLID ASSEMBLIES» 00MM LOW PRESSURE PENDLE MANLID ASSEMBLY» 00MM PENDLE MANLID ASSEMBLY» 00MM ULTRA LOW PROFILE PENDLE MANLID ASSEMBLY» 00MM MANLID ASSEMBLY - OFFSHORE SPECIFICATION» 00MM QUICK RELEASE LATCH MANLID ASSEMBLY 00MM MANLID ASSEMBLY OVAL MANLIDS & SPECIALS» 00MM SIDE ENTRY MANLID ASSEMBLY» IN-OUT OVAL MANLID ASSEMBLY» SPECIAL MANLIDS SWINGBOLTS & SAFEBOLTS» SWINGBOLT ASSEMBLIES» SWINGBOLT ASSEMBLY COMPONENTS» SAFEBOLT ASSEMBLIES SEALS & ANCILLARIES» MANLID SEALS» RUBBER MANLID SEAL FITTING INSTRUCTIONS» BRAIDED MANLID SEAL FITTING INSTRUCTIONS» MANLID ANCILLARIES Fort Vale Engineering Ltd. 0 REV

3 .0 (. ) Data 70mm Inspection Hatch 70mm Inspection Hatch - 3 point fastening. mm thick x 00mm deep neckring. Contact parts manufactured in 3 stainless steel. Stainless steel swingbolts with stainless steel handnuts, -off spring-loaded to allow the cover to rotate clear of the neckring when in the open position. Seal supplied separately. Options - alternative neckring depths and swingbolt combinations available. Fitting Details Example shown : I/30000A (3.9 ) Weight Design Pressure (MAWP) Test Pressure Design Temperature 8.9 Kgs *See note Bar (8 PSI) Bar (87 PSI) -0 C to +0 C (- F to +30 F) NB Weight will vary according to specification.0 (0. ) Ø 7. (.7 ) Ø 03. (8.00 ) Range Part No Neckring Height I/30007X 7mm (.9") I/30000X 00mm (3.9") I/300X mm (.9") I/3000X 0mm (.9") I/30000X 00mm (7.87") I/30030X 30mm (.00") 37.7 (. ) 3 Item Description Part No. Cover 7/00 Seal (sold separately) See separate sheet 3 Swingbolt assembly () 9/X3 Neckring *See note /300 Spring loaded swingbolt, comprising Top washer Swingbolt Spring Washer Swingbolt pin Handnut **See note / SS 90/XXXX *NB: part number may vary according to specification **Note X in swingbolt part number denotes handnut material = stainless steel = naval brass E = low profile stainless steel/brass composite Fort Vale Engineering Ltd. 0 Page MAN00 REV

4 300mm Pendle Inspection Hatch TM 300mm Inspection Hatch - point fastening. Double skin cover. mm thick x 00mm deep neckring. Contact parts manufactured in 3 stainless steel. Stainless steel swingbolts with naval brass handnuts. Seal supplied separately. Options - 00mm, 0mm and 00mm deep neckrings. Stainless steel swingbolts with stainless steel handnuts. Profiled and compensated versions available. Fitting Details Example shown : 3C/0000B Ø Weight Kg *See note Design Pressure (MAWP) Bar (8 PSI) Test Pressure Bar (87 PSI) Design Temperature Range -0 C to 00 C (-0 F to 39 F) *NB Above data will vary according to specification Manlid cover 703/000P approved to BS EN0 99. Range Ø37.9 TYP Part No. 3C/0000B 3C/000B 3C/0000B Neckring description mm thick x 00mm deep mm thick x 0mm deep mm thick x 00mm deep 3 Item Description Part No. Cover *See note 703/000P Seal See DS/MAN08 3 Swingbolt assembly () 9/X3 Hinge pin assembly 00/00 Hinge kit *See note 3B Neckring *See note 3/XXX *NB Part numbers will vary according to specification X in swingbolt assembly part number denotes handnut material: = naval brass = stainless steel E = low profile stainless steel/brass composite Fort Vale Engineering Ltd. 0 Page MAN003 REV0-.0.

5 300mm Ultra Low Profile EN Pendle Inspection Hatch Assembly 300mm Ultra Low Profile Inspection Hatch Assembly - point fastening double skin cover. 8mm thick pressed neck/compensating ring profiled to suit tank radius range from 80 to 0mm. Contact parts manufactured in 3 stainless steel. Stainless steel swingbolts with naval brass handnuts. Seal supplied separately. Options - Stainless steel swingbolts with either stainless steel handnuts or low profile stainless steel/brass composite handnuts. Fitting Details Example shown : 8PB/70XXXP Ø30. 3P/70XXXP 3 3 FORT VALE 9.7 Weight 9.8 Kg *See Note Design Pressure (MAWP) Bar (8 PSI) Test Pressure Bar (87 PSI) Design Temperature -0 C to 00 C (-0 F to 39 F) *NB Above data varies according to specification Manlid cover 703/000P approved to BS EN0 Range FORT VALE Ø37.9 PCD INSPECTION HATCH 300mm Point ASME VIII DIV AND EN 0 Part No. 703/000PEN.0 BAR AT 00 C Working Pressure 378 3SS Inner Cast No SS Outer Cast No. SERIAL NO Serial No. MADE IN UK ASSEMBLY PART NUMBER 8PX/70XXXX Part No. 8PB/70XXXP 8PB/70XXXS Description Fitted with naval brass handnuts Fitted with stainless steel handnuts XXX in part number above denotes the radius range:- 087 = 80 mm to 900 mm 09 = 900 mm to 90 mm 097 = 90 mm to 00 mm 0 = 00 mm to 07 mm = 07 mm to mm 8 = mm to 0 mm Item Description Part No. Cover 703/000P Seal See DS/MAN08 3 Swingbolt assembly () 9/X0 Grubscrew -009 Hinge pin assembly 00/00 Hinge kit 3 fixed 3B 7 Neck/compensating ring *See note 3P/70XXXP *NB Part number varies according to specification X in swingbolt part number denotes handnut material : = naval brass = stainless steel E = low profile stainless steel/brass composite Fort Vale Engineering Ltd. 0 Page 3 MAN00 REV

6 Data 0mm Pendle Bar Manlid/ Straight Neck Assembly 0mm Pendle Manlid Assembly - point double skin manlid cover hinged to open to 3. mm thick x 00mm deep straight neckring. Contact parts manufactured in 3 stainless steel. Stainless steel swingbolts with naval brass handnuts. Seal supplied separately. Options Bar, Bar, 3 Bar and Bar version. point, point and 8 point assemblies. 0 opening. 00mm, mm, 0mm, 00mm and 0mm deep neckrings. Stainless steel swingbolts with stainless steel handnuts. Profiled and compensated versions. 30 Stainless steel and Carbon steel (SA G0) neckrings available. Fitting Details Example shown : C/0000B. Weight 30 Kg *NB Design Pressure (MAWP) Bar (8 PSI) Test Pressure Bar (87. PSI) Design Temperature Range -0 C to 80 C (-0 F to 3 F) Maximum handnut torque 8 Nm *NB Weight varies according to specification Range 9. CTRS Part No. Points MAWP Neckring Material AC/0000B 0.7 Bar mm x 00mm St Steel AC/0000BM 0.7 Bar mm x 00mm Carbon Steel BC/0000B Bar mm x 00mm St Steel BC/0000BM Bar mm x 00mm Carbon Steel 3C/0000B 3 Bar mm x 00mm St Steel 3C/0000BM 3 Bar mm x 00mm Carbon Steel C/0000B Bar mm x 00mm St Steel C/80000B 8 Bar mm x 00mm St Steel The above table shows common configurations, other options are available. Item Description Part No. Manlid *See Note 70/00P Seal - supplied separately See MAN08 3 Swingbolt assembly () *See Note 9/X3 Hinge pin assembly 00/00 Hinge kit *See Note 3B Neckring /00A *Note : Part numbers vary according to specification *Note : X in swingbolt assembly part number denotes handnut material: = naval brass = stainless steel E = low profile stainless steel/brass Fort Vale Engineering Ltd. 0 Page MAN008 REV

7 0mm Pennine.7 Bar Manlid/ Straight Neck Assembly 0mm Pennine Manlid Assembly - point double skin cover, hinged to open to 3. mm thick x 00mm deep neckring. Contact parts manufactured in 3 stainless steel with stainless steel swingbolts and handnuts. Seal supplied separately. Options - 00mm, 0mm, 00mm & 0mm deep neckrings. Neckring profiling available to suit a tank radius range from 80mm to 0mm. 0 opening. May be supplied fitted with a safebolt. Alternative handnut and hinge kit options available. Fitting Details Part number : X/0000A Weight 30 Kg *See note Design Pressure (MAWP).7 Bar (38.7 PSI) Service Test Pressure Bar (8 PSI) Design Temperature Range -0 C to 00 C (- F to 39 F).0 Maximum handnut torque 8 Nm Ø *NB Weight varies according to specification Range Part No. X/00XXXX X/XXXXXX Description Assembly with straight neckring Assembly with profiled neckring 3 Item Description Part No. Manlid 7/0000P Manlid seal Sold separately 3 Swingbolt assembly () *see Note A 9/X3 Neckring *see Note B /XXXA Hinge kit *see Note B 3B Hinge pin assembly 00/00 Note A X in swingbolt assembly part number denotes handnut material: = naval brass = stainless steel E = low profile stainless steel/brass composite Note B Part number varies according to specification. Fort Vale Engineering Ltd. 0 Page MAN0 REV

8 00mm Low Pressure Pendle Manlid Assembly 00mm Low Pressure Pendle Manlid Assembly - point fastening cover. mm x 00mm straight neckring. Contact parts manufactured in 3 stainless steel with stainless steel swingbolts and handnuts. Seal supplied separately. Options - 00mm, 0mm, 00mm, 0mm, 300mm deep neckrings. Neckring profiling available to suit a tank radius from 00mm to 0mm. 3 and 0 opening. Stainless steel swingbolt with naval brass handnut available. Fitting Details Example shown : EC/0000A Weight 30 Kg *See NB Design Pressure (MAWP) Bar (. PSI) Test Pressure. Bar (.8 PSI) Design Temperature Range -0 C to 00 C (-0 F to 39 F) *NB Weight varies according to specification. Approved to BS EN0 Recommended handnut torque : 8Nm (0 Lb/ft) ASSY PART NO: EX/00XXXX FORT VALE PENNINE MANLID 00mm Point Part No. Working Pressure 3SS Inner Cast No. *** Ø BAR SS Outer Cast No. SERIAL NO Serial No. MADE IN UK MAXIMUM HAND NUT TORQUE 93. Nm (8 lb ft) Range Part No. EX/00XXXX EX/XXXXXX EX/00XXXXA EX/00XXXXM Description 3 st.st. with straight neckring 3 st.st. with profiled neckring Assy with 30 st.st. straight neck Assy with mild steel straight neck Item Description Part No. Manlid cover 7E/000 Manlid seal - sold separately 00-0XXX 3 Swingbolt assembly () *See Note A 9/X379 Neckring *See Note B E/XXXA Hinge kit *See Note B 3B Hinge pin assembly 00/00 Note A X in swingbolt assembly part number denotes handnut material : = naval brass = stainless steel E = low profile stainless steel/brass composite 3 Note B Part number varies according to specification. Fort Vale Engineering Ltd. 07 Page MAN0 REV0-3..7

9 00mm Pendle 3 Bar Manlid/ Straight Neck Assembly 00mm Pendle Manlid Assembly - point fastening. mm thick x 00mm deep neckring. Contact parts manufactured in 3 stainless steel. Stainless steel swingbolts with naval brass handnuts. Seal supplied separately. Options - 3 Bar, point fastening and Bar, 8 point fastening assemblies. 0mm, 00mm, mm, 0mm, 00mm, 0mm and 30mm deep neckrings. Profiled and compensated versions. 30 Stainless steel and Carbon steel (SA G0) neckrings available. Stainless steel swingbolts with stainless steel handnuts. Fitting Details Example shown : E3C/0000B Ø REF CTRS Weight Design Pressure (MAWP) Test Pressure Design Temperature Range 3 Kg *NB 3 Bar (3. PSI) *NB. Bar (.3 PSI) *NB -0 C to 0 C **Note (-0 F to 8 F) **Note * NB Data will vary according to specification **Note Metal parts only Approved to BS EN0 ASSY PART NO: E3X/00XXXX.0 PCD FORT VALE EN0 MANLID 00mm Point Part No. 3.0 BAR AT 00 C Working Pressure RING CAST NO 3SS Ring Cast No. DOME CAST NO 30SS Dome Cast No. SERIAL NO MADE IN UK Serial No. Fort Vale Engineering Ltd. SALES@FORTVALE.COM MAXUIMUM HAND NUT TORQUE 93. Nm (8.7 lbf ft) Range Part No. Points MAWP Neckring Material E3C/0000B 3 Bar x 00 mm St Steel EC/80000B 8 Bar 8 x 00 mm St Steel Neckrings are available in a variety of heights. 3 Item Description Part No. Manlid cover 73E/000 mm seal See separate sheet 3 Swingbolt assembly () 9/X37 **See note Hinge pin assembly 00/00 Hinge kit *See note 3B Neckring *See note E/00A *Note Part numbers will vary according to specification **Note X in swingbolt part number denotes handnut material = stainless steel = naval brass E = low profile stainless steel/brass composite 0 = stainless steel hex nut Fort Vale Engineering Ltd. 08 Page 7 MAN0 REV

10 00mm Ultra Low Profile Pendle Manlid Assembly Fitting Details 00mm Ultra Low Profile Manlid Assembly - 8 point fastening. 8mm thick pressed neck/compensating ring profiled to suit tank radius. Contact parts manufactured in 3 stainless steel. Stainless steel swingbolts with naval brass handnuts. Seal supplied separately. Options - 3 Bar point version and Bar 8 point version. Tank radius range from 70mm to 300mm. Stainless steel swingbolts with either stainless steel handnuts or low profile stainless steel/brass composite handnuts. Cover hinge stop plate may be fitted to adjust opening angle. Example shown : EC/8XX0B Ø Weight 0 Kg Design Pressure (MAWP) Bar (8 PSI) Test Pressure Bar (87 PSI) Design Temperature -0 C to 00 C -0 F to 39 F NB Above data varies according to specification Manlid covers 7E/000 ( Bar) & 73E/000 (3 Bar) are approved to BS EN0.. Range Part Number Points MAWP EC/8XX0B 8 Bar E3C/XX0B 3 Bar Ø9.0 XX in part number above denotes the radius range:- 7 = 70 to 800mm 0 = 00 to 07mm 8 = 800 to 80mm = 07 to mm 87 = 80 to 900mm 8 = to 0mm 9 = 900 to 90mm 0 = 0 to 300mm 97 = 90 to 00mm 8 = 80mm Item Description Part No. Cover 7E/000 Seal (sold separately) See DS/MAN08 3 Neck/compensating ring EP/703XXXP Long swingbolt assembly () 9/XXXX see Note Short swingbolt assembly () 9/X0 see Note Grubscrew -009 Hinge pin assembly 00/00 7 Hinge kit 3 fixed 3B 7 Note 9/X in swingbolt part number denotes handnut material 3 = naval brass = stainless steel E = low profile stainless steel/brass composite 9/XXXX - long swingbolt length depends upon tank radius. Fort Vale Engineering Ltd. 0 Page 8 MAN03 REV0-0..

11 TM 00mm Manlid Assembly Offshore 00mm Offshore Manlid Assembly - 0 point fastening. 8mm thick x 90mm deep transverse opening compensating ring. Profiled to suit tank radius range of to 0mm. Contact parts manufactured in 3 stainless steel. Stainless steel swingbolts with naval brass handnuts. Seal supplied separately. Options - tank radius range from 80mm to 0mm. Stainless steel swingbolts with stainless steel handnuts. Bar and 7.7 Bar design pressures optional. Fitting Details Example shown: 8A/98P 8.0 (0.3 ) 03.9 (.09 ) Ø 9. (9.3 ) 0. (.9 ).0 (.80 ) Weight Design Pressure (MAWP) Test Pressure Design Temperature Range 8 Kg *see note.9 Bar (00 PSI) 8.97 Bar (30 PSI) 30 C ( F) *NB above data varies according to specification. Part No. Neckring Swingbolts 309. (.8 ) 8A/9XXXP 8mm x 90mm St. Steel swingbolts / naval brass handnuts 8A/9XXXS 8mm x 90mm St. Steel swingbolts / St. Steel handnuts The last letter indicates handnut material P = naval brass S = stainless steel XXX in part number above denotes the radius range:- 097 = 90mm - 00mm = 07mm - mm 0 = 00mm - 07mm 8 = mm - 0mm Associated Parts Part No. 00-0XXX Associated Parts mm x 0mm manlid seal 3 Item Description Part No. Manlid cover 0/000 Hinge pin assembly 00/00 3 Seal sold separately 00-0XXX 00mm transverse neckring 79/9XXXP Swingbolt assy -. long () 9/X *NB Grubscrew Swingbolt assy.0 long () 9/X00 *NB 8 Swingbolt assy 3.7 long () 9/X37 *NB 8 *NB : X in swingbolt assembly denotes handnut material = naval brass = stainless steel E = low profile stainless steel/brass composite 7 Fort Vale Engineering Ltd. 00 Page 9 MAN08 REV0-.0.0

12 00mm Manlid Assembly with Quick Release Latches Data 00mm Manlid Assembly with Quick Release Latches pressed point fastening cover. mm thick x 80mm deep neckring. Contact parts manufactured in 3 stainless steel. Fitted with stainless steel quick release latches. Seal supplied separately. Options - 00mm, mm, 0mm, 80mm deep neckrings. Manlid may be supplied with welded ancillary items, eg. RJT fitting. Insulated manlid available. Available etched with customer logo upon request. Fitting Details Example shown : 8EZ/XXXSH Weight Design Pressure (MAWP) Test Pressure Design Temperature.0 *Note : varies according to specification. Ø REF CENTRES. Approved to BS EN0 9.0 PCD 0. Kg *See Note.0 Bar (3.3 PSIG) 3. Bar (7. PSIG) -0 C to 0 C (- F to 30 F) Range Part No. Description 8EZ/XXXSH 8EZ/7XXXSH 8EZ/8XXXSH Standard assembly Assembly with RJT fitting in manlid cover Assembly with insulated manlid cover Item Description Part No. Manlid cover Quick release handle () M0 self locking nut () M0 washer () M0 hex head bolt () M swingbolt () M half nut () mm eye female swingbolt () M8 socket grubscrew () mm swingbolt pin () Neckring *See Note 73E/700 90/ Z/ Z/ SS E/XXXSH 9 0 *Note Part number varies according to specification. Quick release swingbolt assembly part number 8Z/000 includes items -0. mm section Manlid seal supplied separately part number 00-0XXX (various materials available) Fort Vale Engineering Ltd. 07 Page 0 MAN0 REV

13 00mm Manlid Assembly 00mm Manlid Assembly - point fastening fabricated cover. mm thick x 00mm deep neckring. Contact parts manufactured in 3 stainless steel. Stainless steel swingbolts with naval brass handnuts. Seal supplied separately. Options - 3 Bar point version and Bar 8 point version. 00mm to 00mm deep neckrings. Stainless steel swingbolts with stainless steel handnuts. Profiled and compensated version. Carbon steel (SA G0) neckring available. Fitting Details Example shown : 3X/0000B Ø Weight 37.8 Kg *See note Design Pressure (MAWP) 3 Bar (3. PSI) Test Pressure. Bar (. PSI) Design Temperature Range -9 C to 00 C (-0. F to 39 F) * NB Weight will vary according to specification 39.3 Range Ø. * 8 point = ½ *30 *30 Part No. Points MAWP Neckring Material 3X/0000B 3 Bar x 00mm St Steel 3X/0000BM 3 Bar x 00mm Carbon Steel neck X/80000B 8 Bar x 00mm St Steel 00 in part number above denotes straight neckring. X in part number above denotes the hinge kit. 3 Item Description Part No. Cover *See NB 0/00P Seal See separate sheet 3 Swingbolt assembly () 9/X00 *See Note Hinge pin assembly 00/00 Hinge kit *See NB 3A Neckring *See NB /XXXA * NB Part numbers will vary according to specification Note X in swingbolt part number denotes handnut material = naval brass = stainless steel E = low profile stainless steel/brass composite Fort Vale Engineering Ltd. 0 Page MAN03 REV

14 00mm Side Entry Manlid Assembly 00mm Side Entry Manlid Assembly - suitable for Milk Tankers. Cover with cross arm and point fastening with clamp system. 0mm deep neckring. Contact parts manufactured in 30 stainless steel. Fitted with a sweet white rubber seal. (FDA compliant) Fitting Details Part Number : 80/ Ø9. Weight Design Pressure (MAWP) Test Pressure Design Vacuum Test Vacuum Design Temperature 3.8 Kg 0. Bar (7. PSI) 0.7 Bar (0.9 PSI) -0. Bar (0mmHg) -0.8 Bar (0mmHg) -0 C to +8 C (- F to +8 F) Bolt torque 0 Nm. Item Description Part No Stud assembly () 80/30 Spring washer () Clamp bracket () 70/0033 Lug spring () 0-78 Hex bolt () -0 Spring washer () Dome nut () Spacer tube 77/003/ 9 Brass bush () 77/003 0 Hinge assembly 77/0039 Hex bolt - Manlid weld assembly 70/ Sweet white rubber seal 70/003 Neckring 77/00 Hinge arm 70/003 Hex bolt Spacer tube 77/003 3 Fort Vale Engineering Ltd. 0 Page MAN08 REV

15 In-Out Oval Manlid Assembly In/Out Oval Manlid Assembly - 0. x 07mm assembly with 73.mm deep x 0mm thick neckring. Contact parts manufactured in 3 stainless steel polished to 80 grit. Fitted with sweet white rubber seal as standard. The manlid is operated using a double arm handnut and incorporates a cross arm to clamp and seal the cover on closure. Internal tank pressure enhances sealing performance. The cover opens into the vessel and may be rotated to swing out through the manway, clear of the neckring. Handling bars are attached to assist operation. Options - hand polishing and other seal materials are available on request. Neckrings range from 73-00mm deep. Sampling point may be incorporated. 30 stainless steel contact parts. Fitting Details Example shown : 80/000XXX Weight 3 Kg *See Note Design Pressure (MAWP) 3 Bar (3. PSI) Design Temperature -0 C to 0 C -0 F to 30 F Suitable for 0. mbar ("Hg) vacuum conditions, assuming neckring/vessel weld distortion is minimal..0 Note : Weight will vary according to specification. 0. MINOR ELLIPSE 07.0 MAJOR ELLIPSE Range Part No. 80/000XXX 80/00030XXX 80/00XXX 80/0030XXX Description 3 st/st 73.mm deep neck 30 st/st 73.mm deep neck 3 st/st 00mm deep neck 30 st/st 00mm deep neck XXX indicates variable seal material. Parts Drawing Item Description Part No. M dome nut -00 Pivot beam assembly 0/00 3 Hinge pin 0/00 Cap 70/0 Handnut 70/030 Thrust bearing 70/003 7 Cross arm 70/00 8 Pivot block 70/00 9 Neckring 0/00 0 Retaining pin 70/03 Lid assembly 70/00 Sweet white rubber seal 70/0XXX 0 Fort Vale Engineering Ltd. 07 Page 3 MAN0 REV

16 Special Manlids TM Below are some typical examples of fabricated manlid assemblies developed for specific vessel or product requirements. Our state-of-the-art manufacturing capabilities teamed with our in-house design expertise allows for great flexibility. Please contact our Sales team to discuss your special requirements more fully. US DOT 00MM FLAT BOLTED MANLID PART NO : S089/3 Ø point fastening cover - Ø mm equi-spaced on a 0mm PCD. 0mm wide solid neckring flange. Tongue and groove sealing system. Contact parts manufactured in 3 stainless steel. Supplied with all studs, nuts and washers and with PTFE seal. Ø00.0 Designed to ASME VIII Div Maximum Working Pressure Test Pressure Design Temperature.9 Bar (00 PSI) 0. Bar (.3 PSI) C (0 F) Available with ASME certified materials. 00MM FLAT BOLTED DOMED MANLID ASSEMBLY PART NO : 99/03CXXXX point fastening cover - Ø 8mm equi-spaced on a.0mm PCD. 8mm thick neckring with 8mm x 80mm compensating ring profiled to suit customer tank radius. Contact parts manufactured in 3 stainless steel. Supplied with all M bolts, nuts and washers. PTFE seal supplied separately. 8.0 Ø Maximum Working Pressure 7 Bar (0 PSI) Test Pressure 0 Bar ( PSI) Design Temperature -0 C to 0 C (-0 F to 30 F). Ø. 0 HOLES Ø MM EQUI-SPACED ON A 8.MM PCD Flat bolted manlid covers may be machined to your requirements to accept the tank service equipment (i.e. relief valves, airline valves and discharge valves) which alleviates the need to fit separate weld-in flanges to the tank shell. Please discuss your individual requirements with our Sales team. Fort Vale Engineering Ltd. 0 Page MAN09 REV

17 Swingbolt Assemblies Standard Swingbolt Assembly Part Number Breakdown Example : 9 / X X X X ¾ BSW stainless steel bolt with mm diameter eye, swingbolt hinge pin and captivated handnut. 0 Handnut Type 7 C E = ¾ BSW stainless steel hexagonal nut. = ¾ BSW low profile naval brass with stainless steel thrust washer. = ¾ BSW naval brass with TIR holes. = ¾ BSW naval brass safebolt assembly. = ¾ BSW low profile stainless steel. = ¾ BSW stainless steel single arm, long handle. = ¾ BSW stainless steel single arm, short handle. = ¾ BSW stainless steel extended double arm with brass insert to prevent galling. = low profile stainless steel with brass insert to prevent galling. Eyebolt Length Equivalent to working length of bolt, calculated from centre of eye to end of bolt and expressed in inches. See Swingbolt Assembly Components Data sheet (MAN08) for full range of eyebolt lengths. Please refer to Sales department for assembly numbers. Options Components may be purchased separately - see Swingbolt Assembly Components Data sheet Swingbolt assemblies with ¾ eye and ¾ pivot pin may be supplied as a spare part Other thread sizes available on request Fort Vale Engineering Ltd. 0 Page MAN09 REV

18 30.0 (.8 ).0 (0.3 ) Data Swingbolt Assembly Components TM Eyebolt ¾ BSW ( B) ¾ BSW Eyebolt mm eye (dimension A) x ¾ BSW (dimension B) x length from centre of eye to end of bolt (dimension C). With M8 grubscrew. Manufactured in stainless steel. Options - other eye/thread sizes available on request. N.B. ¾ eye x ¾ BSW available as spares DIMENSION C Handnut M8 mm ( A) Range Part No. Length (mm/ ) 0/00 3mm (.0 ) 0/00 mm (.0 ) 0/00 mm (.0 ) 0/00 mm (.0 ) 0/07 70mm (.7 ) 0/090 7mm (.90 ) 0/03 80mm (3. ) 0/03 87mm (3. ) 0/037 9mm (3.7 ) 0/000 0mm (.00 ) 0/07 mm (.7 ) 0/090 7mm (.90 ) ¾ BSW 0.0 (0.79") 0.0 (.7 ) 30. (.0") A/F ¾ BSW Handnut Standard range includes naval brass and stainless steel low profile handnut, stainless steel hexagonal handnut and stainless steel single arm handnut. Options - safebolt handnuts available - please see separate sheet. Other sizes and materials available on request. Range ¾ BSW 0. (.93 ) 9. (0.7 ) 03. (.0) Part No. Handnut Description Assy.Code 90/90 ¾ stainless steel hex nut 0 90/00 ¾ naval brass low profile 90/030 ¾ stainless steel low profile 90/00 ¾ stainless steel single arm 90/0380 Low profile stainless steel/brass composite E ¾ BSW Hinge Pin.0 (.7 ) mm diameter x mm Hinge Pin - part no. 093SS Manufactured in stainless steel. N.B. ¾ x.7 and.00 stainless steel hinge pins available as spares. Fort Vale Engineering Ltd. 00 Page MAN08 REV0-.0.0

19 Spares TM UK Tel : + (0) UK Fax: + (0)8 870 sales@fortvale.com NL Tel : NL Fax: bvsales@fortvale.com Swingbolt Assemblies Eyebolt with mm or ¾ eye (Dimension A) x ¾ BSW (Dimension B) x length from centre of eye to end of bolt (Dimension C). Manufactured in Stainless Steel. Fitted with M8 grubscrew. Supplied with swingbolt hinge pin and captivated handnut (see below for options) Standard handnuts :.low profile stainless steel.low profile naval brass with stainless steel thrust washer.stainless steel Anti-Galling handnut (brass thread) DIMENSION C ¾ BSW DIMENSION B M8 mm eye Swingbolt Assemblies Part Number : 9/XXXX mm OR ¾ DIMENSION A Eyebolt Length (mm/ ) Dimension C Swingbolt Assy. St.St. handnut Swingbolt Assy. N. Brass handnut mm (.0 ) 9/0 9/0 9/C0 87mm (3. ) 9/3 9/3 9/C3 9mm (3.7 ) 9/37 9/37 9/C37 Swingbolt Assy. Anti-Galling handnut ¾ eye Swingbolt Assemblies Part Number : 9/XXXX Eyebolt Length (mm/ ) Dimension C Swingbolt Assy St. St. handnut mm (.0 ) 9/00 9/08 87mm (3. ) 9/0 9/00 9mm (3.7 ) 9/09 9/0 Swingbolt Assy N. Brass handnut Hinge Pins Description Part Number mm Ø eyebolt pivot pin 093SS ¾ Ø eyebolt pivot pin 09SS Manlid/neck hinge pin assembly 00/00 mm Ø locking manway hinge pin 00/00/3 Fort Vale Engineering Ltd. 00 Page 7 SPA03 REV

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21 Safebolt Assemblies ¾ BSW Safebolt Assembly - an important safety feature suitable for use on all standard manlid assemblies. Use of a safebolt assembly enables the controlled release of any residual tank pressure by breaking the seal between the lid and neck whilst retaining the manlid cover, thus eliminating any possibility of operator injury. When operating a manlid assembly fitted with a safebolt, it is important to secure the safebolt first when closing the manlid and release the safebolt last when opening the lid. Simple to operate and may easily be retro-fit. Fitting Details SAFEBOLT WITH RETAINING COLLAR PART NO : 9/XXXXXX (Part number dependent upon eyebolt length & handnut material) Part number 9/XXX illustrated below i See data sheet MAN0 for instructions on how to operate a safebolt. For full installation and operating instructions for manlid assemblies, see OPIN3. ¾ BSW THREAD ¾ BSW eyebolt with mm eye, pivot pin, retaining collar and captivated safety handnut. Manufactured in stainless steel. (Fits to existing bracketry) For the full range of swingbolt lengths, please refer to Swingbolt Assembly Components data sheet, MAN08. Options - stainless steel low profile handnut (pictured), stainless steel low profile handnut with brass thread insert, extended stainless steel handnut with brass thread insert. SWINGBOLT LENGTH PLEASE REFER TO DATASHEET REF. MAN08 Ø 3.8 (. ) IMPORTANT NOTE Customer to weld the r e t a i n i n g c o l l a r 70/000 in position on the assembly to the *SETTING DIMENSION indicated, with no compression on the manlid seal. This a l l o w s f o r m m adjustment for sealing purposes. Ø.0 (0.3 ) 7.8 (0.70 ). (.7 ) 3. (0.0 ) * SETTING DIMENSION. (0.87 ) MIN TO CLEAR SWINGBOLT BRACKET Item Description Part No ¾ eyebolt with mm eye *See Note 0/0XXX Safebolt handnut *See Note 90/0XXX 3 Retaining collar 70/000 Pivot pin 093SS M8 grubscrew -00 Note : Part number varies according to specification. Fort Vale Engineering Ltd. 0 Page 9 MAN03 REV

22 Safebolt Assemblies Operating Details CLOSED POSITION IMPORTANT NOTE : All pressure must be relieved from the tank prior to loosening the swingbolt assemblies. Failure to relieve residual tank pressure may cause the manway cover to blow open which may result in serious personal injury or death. Proper use of a safebolt assembly enables the controlled release of any residual tank pressure. When operating a manlid assembly fitted with a safebolt, it is important to secure the safebolt first when closing the manlid and release the safebolt last when opening the manlid. SAFEBOLT WITH RETAINING COLLAR, PART NO. 9/XXXXXX LUG BRACKET RETAINING COLLAR In this position, the safebolt retains the manlid closed, as does a standard swingbolt. In the event of the handnut working loose, the retaining collar (shown in red) will prevent the swingbolt from pivoting away from the lug bracket, thus preventing the manlid cover from opening suddenly due to a build-up of pressure inside the tank. RETAINED POSITION HANDNUT BOTTOM COLLAR When intentionally unscrewed, the bottom collar on the handnut forces the lid to open slightly, even if the gasket is sticking to the neckring. This allows any residual pressure inside the tank to vent, making it safe for the operator to open the lid. OPEN POSITION Only when the safebolt has been fully unscrewed will the retaining collar be clear of the manlid lug bracket, allowing the bolt to pivot and the manlid to open fully. NOTE : The above instructions are intended only as a guideline. For more detailed information, please refer to our Manway Operating Instructions, reference OPIN3. Please contact sales@fortvale.com. Fort Vale Engineering Ltd. 0 Page 0 MAN0 REV

23 Manlid Seals Rubber Compounds Fort Vale offer an extensive selection of manlid seals to suit all applications and a range of temperatures. Standard seal section dimensions are approximately mm x 0mm. Alternative dimensions are available as well as special seals to suit specific manways. Seals may be fitted into the manlid cover if requested at the time of order. It is the responsibility of the client to verify that the seal material is compatible with the cargo. A comprehensive range of genuine Fort Vale spare seals is available from all Fort Vale group companies as well as from our worldwide network of authorised distributors and service centres. Seals moulded from rubber compounds are suitable for many duties. Advantages include : Easily cleaned Good resilience qualities Excellent sealing capabilities Economical to replace regularly Please be aware that many of these compounds are suitable only for specific types of cargo. The temperature range of each type of rubber must be observed. Please refer to the table overleaf for a general guide to product suitability. For more specific advice, please contact our Sales team. Composite Seals Composite seals have been developed for general purpose tanks where the products carried can vary and therefore, where a multi-purpose seal is required. Braided - (NON-GAS TIGHT) PTFE impregnated fibre tightly braided around a silicone core and jointed into a solid ring. Caution should be taken when fitting rigid seals. Fitting this seal is at the discretion of the tank builder. See note on reverse for duty. * NB (see over page) This material is lubricant free but does contain a small percentage of residual wetting agents essential to the PTFE dispersion with which this packing is impregnated. It should be noted that small amounts of these wetting agents may leach during application. Super Tanktyt - a virgin PTFE sheath bonded to three sides of a nitrile rubber core offering excellent sealing capabilities and cleanliness together with suitability for a wide variety of cargoes. It remains gas tight at Bar. Advantages include: Easily cleaned Excellent resilience qualities Excellent sealing capabilities Does not become porous Suitable for a wide variety of cargoes and a broad temperature range Overall, the Super Tanktyt is the ideal sealing solution for the chemical industry. Its rubber core gives flexibility to ensure a gastight seal and its PTFE envelope gives optimum protection in hazardous cargo applications. (Super Tanktyt is a Fort Vale trade name.) Seal Gas-Tightness - Important Note: Following fabrication of the neckring to the tank shell, Fort Vale recommends a maximum tolerance of mm for roundness and mm for flatness. Fort Vale can accept no responsibility for weld distortion. Distortion in excess of these values may lead to problems in operation and/or sealing efficiency. Seal gas-tightness varies according to seal material and can depend upon the number of bolt fixings. For specific advice, please contact Fort Vale: + (0) Fort Vale Engineering Ltd. 0 Page MAN0 REV

24 Manlid Seals The table below is a guide to the standard range of Fort Vale manlid seals. We also offer a wide variety of different sizes and materials - please contact our sales department if the seal you require is not listed below. The seal section is noted below the part number - all dimensions quoted are millimetres. Fort Vale rubber manlid seals have a unique colour-coding system to identify the seal material. The appropriate colour is marked on the outer edge of the seal as indicated in the table below. Butyl EPDM Graphite Impregnated Fibre (non- Asbestos) CSM Natural White Rubber Neoprene Nitrile (Black) PTFE Impregnated Braided Fibre (silicone core) Orange Silicone White Silicone Super Tanktyt Nitrile Core Super Tanktyt EPDM Core Viton A Duty (example only) Non-corrosive cargo -0 C to 0 C (-0 F to 8 F) 00-7B Some corrosive cargoes. Not suitable for petroleum based liquids. -0 C to 0 C (-8 F to 30 F) Non-corrosive high temperature products e.g. tar, bitumen etc. -0 C to 0 C (-8 C to 8 F) Moderately corrosive cargoes. Not suitable for petroleum based liquids. -0 C to 8 C (-0 F to 8 F) Food products -0 C to 80 C (-8 F to 7 F) Non-corrosive cargo -30 C to 00 C (- F to F) Super Tanktyt is a Fort Vale trade name. Pendle Manlid Seal 70mm (7 ) 300mm ( ) 0mm (8 ) 00mm (0 ) 00mm ( ) 00-7EPD 00-7GA. x. 00-7CSM 00-7SWR 00-7NR Aliphatic hydrocarbons - C to 00 C (-3 F to F) 00-7N Most corrosive cargoes commonly used on general purpose tanks. -30 C to 0 C (- F to 8 F) See note on reverse High temperature non-corrosive cargoes. -0 C to 00 C (-8 F to 39 F) Food products. FDA approved. -0 C to 00 C (-8 F to 39 F) Corrosive cargoes resistance similar to that of PTFE. - C to 0 C (-3 F to 8 F) Corrosive cargoes resistance similar to that of PTFE. -0 C to 0 C (-8 F to 30 F) Moderately corrosive cargoes. - C to 00 C ( F to 39 F) 00-7P/A 00-7S 00-7WS EP. x VR 00-30B 00-30EPD 00-30GA. x CSM 00-30SWR 00-30NR 00-30N 00-30P/A x 00-30S 00-30WS x EP x VR 3B. x.8 3EPD. x.8 3GA. x. 3CSM. x.8 3SWR. x.8 3NR. x.8 3N. x.8 3P/A x 3S. x.8 3WS. x x EP. x 0 3VR. x B. x EPD. x GA. x. 00-0CSM. x SWR. x NR. x N. x P/A x 00-0S. x WS. x x 00-80EP. x 00-0VR. x B 00-0EPD 00-0GA. x. 00-0CSM 00-0SWR 00-0NR 00-0N 00-0S 00-0WS EP x VR Euro Lid Seal 300mm ( ) 0mm (8 ) 00mm (0 ) 00-33B 00-33EPD 00-33GA 00-33CSM 00-33SWR 00-33NR 00-33N 00-33P/A 00-33S 00-33WS 00-33VR 00-7B 00-7EPD 00-7GA 00-7CSM 00-7SWR 00-7NR 00-7N 00-7P/A 00-7S 00-7WS 00-7VR 00-3B 00-3EPD 00-3GA 00-3CSM 00-3SWR 00-3NR 00-3N 00-3P/A 00-3S 00-3WS VR Colour Code Blue Red/Blue White Green Red Red Yellow Page Fort Vale Engineering Ltd. 0 MAN08 REV-9.0.

25 Seal Fitting Instructions TM Fitting a Rubber Seal H O Turn the manlid upside down on its neckring Take the rubber seal and immerse it in cold water 90 Push the seal into the manlid groove at four points, 90 to each other Knock the seal firmly into place with a plastic or wooden mallet, all round the manlid? If a kink occurs, use a small piece of clean plastic or spare rubber seal material and the mallet to work the seal back into the groove. Fort Vale Engineering Ltd. 00 Page 3 MAN0 REV

26 Fitting a Braided Seal Seal Fitting Instructions Turn the manlid upside down on its neckring Take the braided seal and place it over the manlid groove to measure the length required. Cut the seal with a mitre joint. PTFE tape may be applied to reinforce the mitre joint. (Adhesive not recommended) 90 Push the seal into the manlid groove at four points, 90 to each other Knock the seal firmly into place with a plastic or wooden mallet, all around the manlid? If a kink occurs, use a small piece of clean plastic or spare seal material and the mallet to work the seal back into the groove Fort Vale Engineering Ltd. 0 Page MAN03 REV0-.0.

27 Manlid Ancillaries We are able to respond to a variety of specialized demands from all market sectors and the following is a sample of ancillary products which may be incorporated into the Fort Vale manlid range. Please enquire with our Sales department if your specific requirement is not detailed below. Weld-in Adaptors A wide range of adaptors may be welded into the cover to accommodate additional fittings, such as a relief valve, sampling valve, fill aperture etc. Fittings available include BSP, NPT, RJT, SMS, DIN 8 and flanges. Please discuss your individual needs with our Sales team. Insulation For the transportation and storage of heated products, insulation may be incorporated into the manlid cover, giving improved heat-retaining properties and increasing the tank s overall efficiency. Breather Assembly A stainless steel sintered disc holder with venting cap can be fitted for the purpose of filtering air entering the tank and preventing internal pressure build-up. This is especially suited to the handling of hydrogen peroxide. Vacuum Vent A vacuum vent valve is available as a catastrophic vacuum relief provision for road tankers. The valve is especially suited to hygienic situations. Various vacuum settings are available and an optional gauzed cowl may be supplied. Safety Grille A range of designs is available depending upon the level of protection required - from preventing debris entering the tank to guarding against operator injury from tank internal mechanisms. Please discuss your individual requirements with our Sales team. Sight Glass A customer-supplied sight glass may be expertly welded into the manlid dome for a nominal fee. Dipstick Holder Bracketry may be fitted to the neckring at the time of manufacture if specified at the time of order. Customer Logo A facsimile of your logo may be included in the lid marking for a nominal charge. Polishing Clean, weld-free lines to underside of cover with a high grade electro polish giving a standard surface finish of 0-30 microns Rtm. Hand polished finish to ultra high grade specification available on request. Fort Vale Engineering Ltd. 0 Page MAN0 REV0-.08.

28 Fort Vale UK Head Office & Manufacturing Plant Tel : + (0)8 870 Fax : + (0) sales@fortvale.com Fort Vale USA Tel : Fax : ussales@fortvale.com Fort Vale Netherlands Tel : +3 (0) Fax : +3 (0) bvsales@fortvale.com Fort Vale Russian Federation Tel : rw@fortvale.ru All goods supplied will be subject to Fort Vale Engineering Ltd Terms and Conditions of Sale (Ref. FV) which are available upon request, or may be viewed at Please note that this brochure and the contents herein remain the property of Fort Vale Engineering Limited. This brochure may not be copied or reproduced, or the information contained herein divulged to any third party without the prior written permission of Fort Vale Engineering Limited. Repair/refurbishment/resetting of Fort Vale valves may be carried out only by trained and authorised personnel. Fort Vale Engineering Limited shall not, in any circumstances, be liable for injuries, losses, expenses or damage, direct or consequential, sustained by the buyer or any person which may in any degree be attributable to the adoption, either by the buyer or any third party, of technical or other information, data or advice given on behalf of Fort Vale Engineering Limited or however otherwise caused in relation to the use of its products in accordance with Fort Vale Engineering Limited s recommendation. The specifications included in this catalogue are intended to be generic and must be interpreted as equivalent or functionally equivalent. The identification of many items is facilitated by illustrations (photographs and line drawings). The mention of, or reference to specific companies, national standards, or trade names, including those that might appear on the photographs, is intended for illustration purposes only. It does not imply an endorsement, preference or availability of any specific standard, brand or supplier. The data and information contained herein is being provided for information only and without responsibility, and Fort Vale Engineering Limited makes no representations or warranties, either expressed or implied, as to the accuracy, completeness, or fitness for a particular purpose. Fort Vale Engineering Limited does not accept any responsibility or liability with regard to the reliance on, or use of this data and information. Fort Vale Engineering Ltd. 08 REV0_ Fort Vale P.R. China Tel : Fax : cnsales@fortvale.com Fort Vale Singapore Tel : Fax : sgsales@fortvale.com Fort Vale Australia Tel : ausales@fortvale.com