MANUFACTURERS OF HIGH PURITY COMPONENTS FOR PHARMACEUTICAL APPLICATIONS

Transcription

1 MANUFACTURERS OF HIGH PURITY COMPONENTS FOR PHARMACEUTICAL APPLICATIONS ESIGN STEAM TRAPS CHECK VALVES SAMPLE COOLERS SAMPLE VALVES MANUFACTURING SIGHT GLASSES FITTINGS STEAM SEPARATORS

2 Introduction to Staitech Staitech is a leading manufacturer of high purity pipeline components for applications in the pharmaceutical industry. This catalogue covers the products designed and produced exclusively by Staitech at it s UK manufacturing site. In addition to these products, Staitech also supply an extensive range of complimentary products including control and relief valves, isolation valves and general pipeline components, all of which can be viewed on our website Online resource A full overview of the Staitech product range can be viewed on our website at staitech.com. This informative website also includes a short presentation video outlining our design and manufacturing capability. Certification and compliance All of Staitech s products are supported with comprehensive documentation to simplify the validation process. Typical documentation includes material certification, FA and USP elastomer compliance certificates, surface finish reports and confirmation of regulatory compliance such as PE and ATEX. Comprehensive stock holding Staitech hold an extensive stock of finished products and component parts at both it s UK manufacturing site and at it s local Agent s facilities. Where additional stock or bespoke parts are required, then our dedicated manufacturing plant is always ready to quickly produce any necessary parts. 2

3 Contents Steam Traps 04 Sample Coolers 11 Sample Valves 18 Check Valves 27 Sight Glasses 40 Steam Separators 50 Fittings Overview 52 Technical ata 53 3

4 Clean Steam Traps HST20, HST30 and HST30TC balanced pressure thermostatic clean steam traps - suitable for a wide range of clean steam condensate drainage, SIP, and system air venting applications in high purity steam systems. The Staitech HST range of clean steam traps share a number of common design features which include: Near-to-steam operating characteristic 316L stainless steel construction FA and USP Class VI compliant body seal ASME BPE compliant clamp and weld connections IN and ISO size options Available in low ferrite/low sulphur materials Electropolished finish option Full component traceability The Staitech HST20 and HST30 ranges of clean steam trap are designed to remove condensate from high purity steam systems operating up to 6 barg. A balanced pressure thermostatic element is used to detect the difference between the temperature of the cooling condensate and the system operating temperature. When this temperature differential exceeds 3-5 C the element contracts allowing the cooling condensate to exhaust. Staitech HST20 Steam Trap Compact design with a reduced surface finish criteria 05 Clamped or screwed body joint Compact design envelope Choice of connections including compression fittings Wetted surfaces finished to 1.0 micron Ra 07 Staitech HST30 Steam Trap Bolted body design for improved system integrity Industry standard face-face dimension 1/2-1-1/2 ASME BPE sizes Wetted surfaces finished to 0.5 microns Ra as standard Angled inlet available Staitech HST30TC Steam Trap Clamped centre joint for ease of maintenance 09 Industry standard face-face dimension 1/2-1-1/2 ASME BPE sizes Wetted surfaces finished to 0.5 microns Ra as standard Angled inlet available 4

5 Staitech HST20 Clean steam trap Pressure Rating Maximum operating pressure (PMO) - 6 barg Maximum allowable pressure (PMA) - 8 barg Temperature Rating Maximum allowable temperature (TMA) C Connections 1/2-1 ASME BPE clamp or weld end 1/2 and 3/4 ASME BPE tube compression fittings N8, 10, 15, 20, 25 ISO and IN clamp or weld end The HST20 range of steam traps is designed to remove condensate from steam systems where a lower level of surface finish can be accepted. A thermostatic element is used to detect the difference between the temperature of the cooling condensate and the system operating temperature. When this temperature differential exceeds 3-5 C the element contracts to allow the cooling condensate to exhaust. Being a temperature sensitive device, the HST20 also ensures that air is purged from a steam system together with waste condensate. Typical applications for the HST20 are steam main drainage, Steam-in-Place (SIP) applications and when inverted, as a steam system air vent. The HST20 is available with either clamped (HST20) or screwed (HST20S) body joint. Flow Capacity Pressure (bar) Flow (kg/h) Cold flow (kg/h) Surface Finish Wetted surfaces micron Ra External surfaces micron Ra Options Bolted body joint - HST20 Screwed body joint - HST20S Screwed connections Available Certification Part escription 1 Inlet connection 316L stainless steel 2 Outlet connection 316L stainless steel 3 Element assembly 316/316L stainless steel 4 Element retainer Stainless steel 5 Seal HST20 PTFE-Viton envelope Seal HST20S FEP-Viton 6 Body clamp 304 stainless steel HST20S 5

6 HST20 Clean steam trap HST20 A ØA A C A C B ASME BPE 1/2 3/4 1 imensions (mm) Weight (kg) ISO N8 and N10 N15 N20 A B C IN N8 and N10* N15* N20* and N25 P P P P P P P P P P P P P P P P *ISO N15, IN N8 - N20 available with 25mm or 34mm clamp connections. ISO N15 available with 50.5mm clamp connections Packaging Individually capped, bagged and boxed Service Parts Element assembly and body seal - parts 3, 4 and 5 6

7 Staitech HST30 Clean steam trap Pressure Rating Maximum operating pressure (PMO) - 6 barg Maximum allowable pressure (PMA) - 8 barg Temperature Rating Maximum allowable temperature (TMA) C Connections 1/4-1-1/2 ASME BPE clamp or weld end N8, 10, 15, 20, 25 ISO and IN clamp or weld end Flow Capacity Pressure (bar) Flow (kg/h) Cold flow (kg/h) The HST30 range of steam traps is designed to remove condensate from high purity steam systems. A thermostatic element is used to detect the difference between the temperature of the cooling condensate and the system operating temperature. When this temperature differential exceeds 3-5 C the element contracts to allow the cooling condensate to exhaust. Being a temperature sensitive device, the HST30 also ensures that air is purged from a steam system together with waste condensate. Typical applications for the HST30 are steam main drainage, Steam-in-Place (SIP) applications and when inverted, as a steam system air vent. Where a clamped body joint is preferred over bolted configuration the HST30TC model is available. Surface Finish Wetted surfaces microns Ra External surfaces microns Ra Options Horizontal inlet Clamped body joint - HST30TC Electropolished finish Stainless steel grade WN Available Certification Part escription 1 Inlet connection 316L stainless steel 2 Outlet connection 316L stainless steel 3 Element assembly 316/316L stainless steel 4 Seal PTFE composite 5 Label 304 stainless steel 6 Body clamp Stainless steel 7

8 HST30 Clean steam trap HST30 ØA A A A C B ASME BPE 1/4 3/8 1/2 3/ /2 imensions (mm) Weight (kg) ISO N8 & N10 N15* N20 N25 A B C IN N8 & N10* N15* N20* & N25 N32 P P P P P P P P P P P P P P P *ISO N15, IN N8 - N20 available with 25mm or 34mm clamp connections. ISO N15 available with 50.5mm clamp connections Packaging Individually capped, bagged and boxed Service Parts Element assembly and body seal - parts 3 and 4 8

9 Staitech HST30TC Clean steam trap Pressure Rating Maximum operating pressure (PMO) - 6 barg Maximum allowable pressure (PMA) - 8 barg Temperature Rating Maximum allowable temperature (TMA) C Connections 1/2, 3/4, 1, 1-1/2 ASME BPE clamp or weld end N8, 10, 15, 20, 25 ISO and IN clamp or weld end Flow Capacity Pressure (bar) Flow (kg/h) Cold flow (kg/h) The HST30TC range of steam traps is designed to remove condensate from high purity steam systems. A thermostatic element is used to detect the difference between the temperature of the cooling condensate and the system operating temperature. When this temperature differential exceeds 3-5 C the element contracts to allow the cooling condensate to exhaust. Being a temperature sensitive device, the HST30TC also ensures that air is purged from a steam system together with waste condensate. Typical applications for the HST30TC are steam main drainage, Steam-in-Place (SIP) applications and when inverted, as a steam system air vent. Where a bolted body joint is preferred over clamped configuration the HST30 model is available. Surface Finish Wetted surfaces microns Ra External surfaces microns Ra Options Hexagon nut or wing nut clamp Horizontal inlet connection Bolted body joint - HST30 Electropolished finish Stainless steel grade WN Available Certification Part escription 1 Inlet connection 316L stainless steel 2 Outlet connection 316L stainless steel 3 Element assembly 316/316L stainless steel 4 Seal PTFE-Viton envelope 6 Body clamp Stainless steel 9

10 HST30TC Clean steam trap HST30TC ØA A A A C B ASME BPE 1/2 3/8 1/2 3/ /2 imensions (mm) Weight (kg) ISO N8 & N10 N15* N20 N25 A B C IN N8 & N10* N15* N20* & N25 N32 P P P P P P P P P P P P P P *ISO N15, IN N8 - N20 available with 25mm or 34mm clamp connections. ISO N15 available with 50.5mm clamp connections Packaging Individually capped, bagged and boxed Service Parts Element assembly and body seal - parts 3 and 4 10

11 Sample Coolers HSC30, HSC50 and HSC60 sample coolers - designed and manufactured for steam condensing and water cooling applications in high purity environments. The HSC range of sample coolers share an identical internal coil ensuring continuity of performance across the range. Features of the HSC range include: 316L stainless steel construction Coils formed from electropolished tubing Rated to 10 barg Free draining designs All wetted parts finished to 0.5 microns Ra Fully passivated after manufacture Various connection options in accordance with BPE, IN and ISO standards Wide range of ancillary items available Staitech s range of sample coolers allow clean steam and high purity water samples to be taken quickly and easily whilst maintaining a sterile testing environment. The HSC50 and HSC60 units are designed to be mounted at the sampling point, whilst the HSC30 is a free-standing, portable unit. All models can be operated with either mains or chilled water as the cooling medium. Where the quality of the cooling water may cause fouling of the coil, the HSC50 can be easily disassembled to allow cleaning. Staitech HSC30 Sample Cooler Portable unit for mobile sampling 12 Free-standing design Simple and safe to operate Clamp connections for easy set-up Full range of accessories available 14 Staitech HSC50 Sample Cooler Removable body chamber to allow coil cleaning Easy to service design All connections to suit ASME BPE fittings Ideal for continuous cooling applications All wetted parts electropolished as standard Staitech HSC60 Sample Cooler esigned for fixed point installations 16 Compact, high efficiency design Threaded or clamped cooling water connections Suitable for wall or panel mounting Standard or electropolished finishes 11

12 Staitech HSC30 Sample cooler Pressure Rating Coil and shell - up to 10 barg Temperature Rating Coil C Shell C Connections Sample medium - 25mm clamp to suit 1/2 ASME BPE, IN and ISO Cooling water - 25mm clamp to suit 3/4 ASME BPE, IN and ISO Performance Heat transfer area m² Coil volume - 160ml Typical performance - 10kg/h condensate at 30 C from steam at 3 barg with 0.1 l/s cooling water at 20 C rising to 40 C Surface Finish Wetted surfaces microns Ra* External surfaces - Satin polish finish (*Coil formed from tube with an internal electropolished finish of 0.25 microns Ra) The HSC30 is a portable unit designed to allow samples to be taken quickly and safely at any point within a steam system. Cooling water connections are 3/4 ASME BPE clamp compatible which enables the unit to be connected easily to a local water supply. The HSC30 is suitable for autoclaving. Options Electropolished finish - all wetted surfaces Steam throttling valve (HSV60) Sample outlet hose adaptor Steam and cooling water hoses Extended legs with floor pads Storage case Available Certification Sample inlet Part escription 1 Body and sample connections 316L stainless steel 2 Coil 316L stainless steel 3 Cooling water fittings 316L stainless steel 4 Cooling water outlet tube 316L stainless steel 5 Legs 316L stainless steel 6 Floor pad 316L stainless steel Cooling water inlet Cooling water outlet Sample medium hose adaptor Mezzanine floor pads 12

13 HSC30 Sample cooler HSC30 With extended legs F H A B E F C G imensions (mm) A B C E F G H Weight (kg) Accessories HSV60 sample valve - a steam rated valve suitable for both isolation and throttling of the steam sample Sample hose adaptor kit - 316L stainless steel hose adaptor with 8.5mm barb which connects directly to the sample medium outlet using a standard clamp and seal PTFE lined sample hose - PTFE lined hose with stainless steel outer braid and silicone protective cover. Available with 1/2 ASME BPE clamp end fittings to any length required Cooling water hose - reinforced PVC hose with 3/4 ASME BPE clamp end fittings to any length required Storage/carry case - ABS case with profiled high density foam insert to house HSC30, HSV60 sample valve and hose adaptor kit Packaging Individually capped and boxed Service Parts The HSC30 has no maintainable parts 13

14 Staitech HSC50 Sample cooler Pressure Rating Coil and shell - up to 10 barg Temperature Rating Coil C Shell C Connections Sample medium - 25mm clamp to suit 1/2 ASME BPE, IN and ISO Cooling water - 25mm clamp to suit 3/4 ASME BPE, IN and ISO Performance Heat transfer area m² Coil volume - 160ml Typical performance - 10kg/h condensate at 30 C from steam at 3 barg with 0.1 l/s cooling water at 20 C rising to 40 C esigned for environments where the cooling water supply may lead to fouling of the coil, the HSC50 can be disassembled for cleaning. The orientation of the sample connections also makes the HSC50 suitable for continuous in-line cooling applications such as conductivity monitoring in high purity systems. Surface Finish Wetted surfaces microns Ra* External surfaces - Satin polish finish (*Coil formed from tube with an internal electropolished finish of 0.25 microns Ra) Options Electropolished finish - all wetted surfaces Steam throttling valve (HSV60) Sample outlet hose adaptor Steam and cooling water hoses Extended legs with floor pads Storage case Available Certification Cooling water outlet Cooling water inlet Part escription 1 Base plate 316L stainless steel 2 Sample medium fittings 316L stainless steel 3 Coil 316L stainless steel 4 Body 316L stainless steel 5 Seal EPM 6 Clamp 304 stainless steel Sample outlet Sample inlet 14

15 HSC50 Sample cooler HSC50 F F ØG C E B A imensions (mm) A B C E F ØG Weight (kg) Accessories HSV60 sample valve - a steam rated valve suitable for both isolation and throttling of the steam sample Sample hose adaptor kit - 316L stainless steel hose adaptor with 8.5mm barb which connects directly to the sample medium outlet using a standard clamp and seal PTFE lined sample hose - PTFE lined hose with stainless steel outer braid and silicone protective cover. Available with 1/2 ASME BPE clamp end fittings to any length required Cooling water hose - reinforced PVC hose with 3/4 ASME BPE clamp end fittings to any length required Packaging Individually capped and boxed Service Parts The HSC50 has no maintainable parts 15

16 Staitech HSC60 Sample cooler Pressure Rating Coil and shell - up to 10 barg Temperature Rating Coil C Shell C Connections Sample medium - 1/2 ASME BPE clamp Cooling water - 1/2 BSP or 1/2 NPT 25mm clamp to suit 1/2, 3/4 ASME BPE, IN and ISO Performance Heat transfer area m² Coil volume - 160ml Typical performance - 10kg/h condensate at 30 C from steam at 3 barg with 0.1 l/s cooling water at 20 C rising to 40 C The HSC60 is intended for permanent mounting. Utilising the same basic coil design as the HSC30 and HSC50 units, the HSC60 is ideal for obtaining samples at both the point of generation and throughout a distribution system. The HSC60 can be sterilised in-situ, thus ensuring continuity of samples regardless of testing frequency. Sample inlet Surface Finish Wetted surfaces microns Ra* External surfaces - Satin polish finish (*Coil formed from tube with an internal electropolished finish of 0.25 microns Ra) Options Electropolished finish - all wetted surfaces Steam throttling valve (HSV60) Sample outlet hose adaptor Steam and cooling water hoses Wall mounting kit 34mm and 50.5mm clamp sample connections to suit IN and ISO connections Available Certification Cooling water outlet Part escription 1 Body and sample connections 316L stainless steel 2 Coil 316L stainless steel 3 Cooling water fittings 316L stainless steel Cooling water inlet Sample outlet Sample medium hose adaptor Water cooling clamp 16

17 HSC60 Sample cooler HSC60 H ØF A B C E E G imensions (mm) A B C E ØF G H Weight (kg) M8 3 Accessories HSV60 sample valve - a steam rated valve suitable for both isolation and throttling of the steam sample Clamp cooling water adaptor kit - 1/2, 3/4 or 1 ASME BPE clamp cooling water adaptor Sample hose adaptor kit - 316L stainless steel hose adaptor with 8.5mm barb which connects directly to the sample medium outlet using a standard clamp and seal PTFE lined sample hose - PTFE lined hose with stainless steel outer braid and silicone protective cover. Available with 1/2 ASME BPE clamp end fittings to any length required Cooling water hose - reinforced PVC hose with 3/4 ASME BPE clamp end fittings to any length required Wall mounting kit - two mounting bosses to allow mounting on a solid wall Packaging Individually capped and boxed Service Parts The HSC60 has no maintainable parts 17

18 Sample Valves HSV20, HSV30, HSV60 and HSV90 sample valves - a range of valves designed for liquid and steam sampling applications. The HSV range of sample valves are all designed and manufactured to the same exacting standards demanded by the pharmaceutical industry. Features of the HSV range include: 316L stainless steel construction FA and USP compliant seals Electropolished finish on all wetted parts esign suitable for autoclaving - HSV90 Choice of connections and outlets All valves passivated and ready for use All models suitable for SIP CIP flushing ports available Full traceability on all components Staitech offer several sample valve designs suitable for steam and liquid applications. All models have been conceived with high purity applications in mind, with all construction materials fully certified. As standard, all wetted parts are electropolished and passivated to ensure optimum cleanliness. Valves are available in sizes ranging from 1/2 to 2 with clamp, hose barb and Luer sample outlet connections. Staitech HSV20 Sample Valve Simple, cost effective value for liquid sampling 19 Straight-through design Clamped system connection Luer or hose barb outlet Electropolished as standard 21 Staitech HSV30 Sample Valve Angled version of the HSV20 Clamped system connection Hose barb or clamped outlet connection Electropolished finish Purge port option Staitech HSV60 Sample Valve esigned specifically for steam throttling 23 Steam resilient Perlast seals Clamped connections Fine pitch handle for sensitive control Suitable for use with HSC sample coolers 25 Staitech HSV90 Sample Valve Ideal for WFI sampling applications Clamped body with a choice of outlets Suitable for autoclaving Wide choice of seal materials Electropolished finish as standard 18

19 Staitech HSV20 Sample valve for liquid systems Pressure Rating Up to 10 barg Temperature Rating Up to150 C Connections Inlet - 1/2-2 ASME BPE clamp N8 - N50 ISO and IN clamp Outlet - 6.5mm hose barb or 6% Luer fitting Orifice iameter 5.0mm Seal Material Seat seal - TFM-PTFE or PEEK Stem seal - EPM, Viton or Silicone esigned for sampling water and process fluids, the HSV20 utilises a TFM-PTFE or PEEK seat seal to ensure bubble tight shut-off. The HSV20 is available with a range of ASME BPE, IN and ISO clamp system connections and either 6.5mm hose barb or 6% Luer sample outlet fitting. The sample outlet on all valves is fitted with a removable silicone protective dust cap. Valves are also available with insertion tube which allows a sample to be collected from the main flow stream. The HSV20 is suitable for applications where steam sterilisation (SIP) is performed. Surface Finish Wetted surfaces microns Ra and electropolished External surfaces microns Ra and electropolished Options Threaded or welded system connection Available Certification Part escription 1 Body 316L stainless steel 2 Valve stem 316L stainless steel 3 Seat seal TFM-PTFE or PEEK 4 Stem seal EPM, Viton or Silicone 5 Travel stop Stainless steel - ust cap Silicone Agitator port HSV20 with insertion tube 19

20 HSV20 Sample valve for liquid systems HSV20 E E B C ØA ØA System Connection Outlet imensions (mm) Weight (kg) ASME BPE 1/2 3/ /2 2 ISO N8 & N10 N15* N20 N25 & N32 N40 IN N8 & N10* N15* N20* & N25 N32 & N40 N50 6.5mm barb 6% Luer ØA B C E (barb) E (Luer) P P P P P P P P P P P P P P P P P P P P P P * ISO N15, IN N8 - N20 available with 25mm or 34mm clamp connection. ISO N15 available with 50.5mm clamp connection Packaging Individually capped, bagged and boxed Service Parts Seal kit comprising parts 3 and 4 20

21 Staitech HSV30 Sample valve for liquid systems Pressure Rating Up to 10 barg Temperature Rating Up to150 C Connections Inlet - 1/2-2 ASME BPE clamp N8 - N50 ISO and IN clamp Outlet - 2.5mm x 4.2mm clamp or 6.5mm hose barb Orifice iameter 5.0mm Seal Material Seat seal - TFM-PTFE or PEEK Stem seal - EPM, Viton or Silicone Surface Finish Wetted surfaces microns Ra and electropolished External surfaces microns Ra and electropolished esigned for sampling water and process fluids, the HSV30 utilises a TFM-PTFE or PEEK seat seal to ensure bubble tight shut-off. The HSV30 is available with a range of ASME BPE, IN and ISO clamp system connections and 6.5mm hose barb sample outlet fitting. The sample outlet is fitted with a removable silicone dust cap. The HSV30 is suitable for applications where flushing or sterilisation of the sample chamber is to be performed. Options Flushing port Available Certification Part escription 1 Body 316L stainless steel 2 Valve stem 316L stainless steel 3 Seat seal TFM-PTFE or PEEK 4 Stem seal EPM, Viton or Silicone 5 Travel stop Stainless steel - ust cap Silicone HSV30 with flushing port 21

22 HSV30 Sample valve for liquid systems HSV30 ØB C ØB C E E ØA ØA System connection Outlet imensions (mm) Weight (kg) ASME BPE 1/2 3/ /2 2 1/2 BPE clamp ** ISO N8 & N10 N15 * N20 N25 & N32 N40 6.5mm barb 25mm clamp ** ØA B C E IN N8 & N10 * N15 * N20 * & N25 N32 & N40 N50 25mm clamp ** P P P P P P P P P P P P P P P P P P * ISO N15, IN N8 - N20 available with 25mm or 34mm clamp connection. ISO N15 available with 50.5mm clamp connection ** Outlet fitting is 25mm clamp to suit ASME BPE, IN and ISO fittings with 4.2mm bore Packaging Individually capped, bagged and boxed Service Parts Seal kit comprising parts 3 and 4 22

23 Staitech HSV60 Sample valve for steam systems Pressure Rating Up to 8 barg Temperature Rating Up to176 C Connections Inlet - 1/2-2 ASME BPE clamp Outlet - 1/2 ASME BPE clamp Orifice iameter 5.0mm Seal Material Perlast Surface Finish Wetted surfaces microns Ra and electropolished External surfaces microns Ra and electropolished esigned for use in high purity steam systems, the HSV60 utilises steam resilient Perlast seals to ensure optimum service life and bubble tight shut-off. The HSV60 is designed to connect directly onto HSC30 and HSC60 sample coolers and can also be used for any general steam sampling application where a throttling valve is required. Options IN and ISO connections Available Certification Part escription 1 Body 316L stainless steel 2 Stem 316L stainless steel 3 Handle Polyethermide 4 Circlip Stainless steel 5 Shim washer Stainless steel 6 Washer Stainless steel 7 Nut Stainless steel 8 Handle insert Stainless steel 9 Seat seal Perlast 10 Stem seal Perlast 11 Handle insert seal EPM 23

24 HSV60 Sample valve for steam systems HSV60 C ØB E ØA System connection imensions (mm) Weight (kg) ASME BPE 1/2 3/ /2 2 1/2 BPE clamp ** ISO N8 and N10 N15 * N20 N25 and N32 N40 25mm clamp ** ØA ØB C E IN N8 and N10 * N15 * N20 * and N25 N32 and N40 N50 25mm clamp ** P P P P P P P P * ISO N15, IN N8 - N20 available with 25mm or 34mm clamp connection. ISO N15 available with 50.5mm clamp connection ** When a system connection is a 50.5mm or 64.0mm clamp, the clamp connection will be 25mm. When the system clamp connection is 34mm the outlet will also be a 34mm clamp Packaging Individually capped, bagged and boxed Service Parts Seal kit comprising parts 9, 10 and 11 24

25 Staitech HSV90 Sample valve for liquid systems Pressure Rating Up to 10 barg Temperature Rating Up to C with EPM seals 200 C with Viton, Silicone or Perlast seals Connections Inlet - 1/2-2 ASME BPE clamp Outlet - 1/2 ASME BPE clamp or 6.5mm hose barb Inlet - N8 - N40 ISO clamp Outlet - N8 ISO clamp or 6.5mm hose barb Inlet - N8 - N50 IN clamp Outlet - N10 IN clamp or 6.5mm hose barb Orifice iameter 5.0mm Seal Material EPM, Viton, Silicone or Perlast Surface Finish Wetted surfaces microns Ra and electropolished External surfaces microns Ra and electropolished The HSV90 is intended for liquid sampling applications in high purity systems. Wetted parts are manufactured in 316L stainless steel with a range of FA and USP compliant elastomer seal materials available. The HSV90 is suitable for both in-line sterilising and autoclaving. A wide range of ASME BPE, IN and ISO system connections are available to include eccentric configurations which allow total system drainability. Options Flushing port Available Certification Part escription 1 Body 316L stainless steel 2 Stem 316L stainless steel 3 Handle Polyethermide 4 Circlip Stainless steel 5 Shim washer Stainless steel 6 Washer Stainless steel 7 Nut Stainless steel 8 Handle insert 316L Stainless steel 9 Seat seal EPM, Viton, Silicone or Perlast 10 Stem seal EPM, Viton, Silicone or Perlast 11 Handle inset seal EPM - ust cap* Silicone *Fitted on hose barb option only 25

26 HSV90 Sample valve for liquid systems HSV90 ØA E C ØB C ØB ØB E E ØA ØA C System connection Outlet imensions (mm) Weight (kg) ASME BPE 1/2 3/ /2 2 1/2 BPE clamp ** ISO N8 and N10 N15 * N20 N25 and N32 N40 6.5mm barb 25mm clamp ** ØA ØB C E IN N8 and N10 * N15 * N20 * and N25 N32 and N40 N50 25mm clamp ** P P P P P P P P P P P P P P P P P P P P * ISO N15, IN N8 - N20 available with 25mm or 34mm clamp connection. ISO N15 available with 50.5mm clamp connection ** When a system connection is a 50.5mm or 64.0mm clamp, the clamp connection will be 25mm. When the system clamp connection is 34mm the outlet will also be a 34mm clamp Packaging Individually capped, bagged and boxed Service Parts Seal kit comprising parts 9, 10 and 11 26

27 Check Valves HCV01, HCV02, HCV03, HCV04 and HCV05 - designed specifically for high purity steam, liquid and gas duties in the pharmaceutical industry. The Staitech HCV range comprises five models, all of which share a number of common design features: 316L stainless steel construction FA and USP Class VI compliant seals ASME BPE compliant clamp and weld connections IN and ISO sizes available Low ferrite/low sulphur material options Wetted surfaces finished to 0.5 microns Ra Electropolished finish option Whether a steam, liquid or gas application, Staitech have a check valve model to suit. All HCV models have been designed with the demands of the pharmaceutical industry in mind and are accompanied with full supporting documents. Staitech HCV01 Check Valve Compact design suitable for a wide range of duties 28 esigned to fit between ASME BPE ferrules Metal-metal or soft seat options FA complaint seals 30 Staitech HCV02 Check Valve First choice for water and liquid applications Proven design with large installed base Clamped body joint for ease of maintenance Concentric and eccentric designs Staitech HCV03 Check Valve Unique one-piece design 33 Inserts between BPE clamp fittings All PTFE construction Replaces standard clamp gasket 35 Staitech HCV04 Check Valve Ideal choice for steam and condensate duty Metal-metal seating as standard Wide range of sizes and capacity options Replacable inner cartridge Staitech HCV05 Check Valve One-piece version of the HCV04 38 Optimised face-face dimension Metal-metal seating as standard Free-draining design 27

28 Staitech HCV01 Check valve Pressure Rating Up to 50 barg Temperature Rating Up to 135 C or 205 C with alternate seals Connections To suit 3/4-4 ASME BPE clamp fittings Seal Material Body seal - EPM Seat seal - metal-metal or EPM Opening Pressure 8, 35, 100 or 240 mbar The HCV01 check valve is designed to fit between two ASME BPE compliant clamp fittings, sealing on the I of the tube using FA approved EPM O-rings. The compact 316 stainless steel design is suitable for a wide range of duties in steam, liquid and gas service, including pressure relieving and antivacuum applications. Standard valves have metalmetal seating. A number of soft seat seal and spring options are also available. Surface Finish Body and valve head microns Ra Piston surfaces microns Ra Options Alternative spring ranges Viton, Aflas or Kalrez body and seat seals USP Class VI compliant seals Available Certification * Standard seals are FA compliant only Part escription 1 Body 316L stainless steel 2 Valve head 316L stainless steel 3 Piston 316 stainless steel 4 Spring 316 stainless steel 5 Body seals EPM 6 Optional seat seal EPM Illustration showing optional seat seal (6) fitted Flow Installed valve 28

29 HCV01 Check valve HCV01 C Open position ØB ØA E F Size imensions (mm) Kv(m³/h) Weight (kg) ASME BPE ØA ØB C E F 1/ / / / Effect on opening pressure due to valve orientation (mbar) Flow 3/ / / mbar spring * * * * * Other spring ranges * Valves not suitable for orientation with flow downward when fitted with 8 mbar spring Packaging Individually bagged Service Parts Seal kit comprising part 5 (2 off per set) Note - valves with soft seat seal are non-maintainable as the seat seal is captive 29

30 Staitech HCV02 Check valve Pressure Rating Up to 10 barg Temperature Rating Up to C with FA grade EPM seals 150 C with USP grade EPM seals 200 C with Viton, Silicone or FEP-Silicone seals Connections 1/2-4 ASME BPE clamp or weld end N8 - N50 IN and ISO clamp and weld end Concentric and eccentric connections available Seal Material EPM, Viton, Silicone or FEP-silicone Opening Pressure 8 or 35 mbar The HCV02 range is intended for use in high purity applications such as WFI systems. Valves are manufactured in 316L stainless steel with a range of seal options. Wetted surfaces are finished to 0.5 microns Ra. The standard opening pressure for the HCV02 range is 35 mbar. Where a valve is to be installed in a horizontal line and drainability maintained, then the HCV02 eccentric version is available. Surface Finish Wetted surfaces microns Ra Wetted surfaces microns Ra Options IN and ISO clamp and weld end connections Perlast seals Enhanced surface finishes and electropolishing Low sulphur stainless steel, C22 and other alloys Available Certification Part escription 1 Inlet body 316L stainless steel 2 Outlet body 316L stainless steel 3 Guide plate 316 stainless steel 4 Stem guide TFM PTFE 5 Stem 316L stainless steel 6 Spring 316 stainless steel 7 Body seals EPM, Viton, Silicone or FEP-Silicone 8 Seat seal EPM, Viton, Silicone or FEP-Silicone 9 Clamp 304 stainless steel Valve with eccentric connections 30

31 HCV02 Check valve HCV02 E C ØA C F E ØA G ØB * Kv valves available upon request Size imensions (mm) Kv(m³/h) Weight (kg) ASME BPE ØA ØB C (clamp) C (weld) (clamp) (weld) E F G 1/ / / / * * * 3.8 Effect on opening pressure due to valve orientation (mbar) Flow 1/2 3/ / / mbar spring Packaging Individually capped, bagged and boxed Service Parts Seal kit comprising parts 7 and 8 31

32 HCV02 Check valve HCV02 - IN sizes E C ØA C F E ØA G ØB Size imensions (mm) Kv(m³/h) Weight (kg) IN ØA ØB C (clamp) N8 C (weld) (clamp) (weld) E F G N10 N N N N N N HCV02 - ISO sizes Size imensions (mm) Kv(m³/h) Weight (kg) ISO ØA ØB C (Clamp) C (Weld) (Clamp) (Weld) E F G N N N N N N N

33 Staitech HCV03 Check valve Pressure and Temperature Rating Max pressure (bar) 3/ / Max temperature ( C) Connections To suit - 3/4-4 ASME BPE clamp fittings Seal Material Body seal - PTFE (integral with valve body) Seat seal - PTFE or EPM The HCV03 check valve is designed to fit between two ASME BPE compliant clamp fittings, with a moulded seal profile replacing the standard joint gasket. The valve is suitable for a wide range of duties in liquid and gas service, including pressure relieving and anti-vacuum applications. A number of soft seat seal and spring options are also available. Opening Pressure 8, 35, 100 or 240 mbar Surface Finish Body, piston and valve head micron Ra Options Alternative spring ranges and seat seals PTFE coated spring Available Certification * Only 3/4 and 1-1/2 valves can be certified as being FA compliant due to the affect of manufacturing processes on other sizes Part escription 1 Body PTFE 2 Valve head PTFE 3 Piston PTFE 4 Spring 316 stainless steel 5 Optional seat seal EPM Illustration showing optional seat seal (5) fitted Flow Installed valve 33

34 HCV03 Check valve HCV03 Open position ØB ØA C Size imensions (mm) Kv(m³/h) Weight (grams) ASME BPE ØA ØB C 3/ / / Effect on opening pressure due to valve orientation (mbar) Flow 3/ / / mbar spring * * * * * Other ranges *Valves not suitable for orientation with flow downward when fitted with 8 mbar spring Packaging Individually bagged Service Parts The HCV03 is a non-maintainable design 34

35 Staitech HCV04 Check valve Pressure Rating Up to 10 barg Temperature Rating Up to C with metal-metal seating 200 C with Viton, Silicone or Perlast seat seal 150 C with EPM seat seal Connections 1/2-2 ASME BPE clamp N8 - N50 IN and ISO clamp Seal Material Body seal - PTFE-Viton envelope Standard valves have metal-metal seating Optional body and seat seals - EPM, Viton, Silicone or Perlast Opening Pressure 8 or 35 mbar The HCV04 range is ideally suited to steam, condensate and process fluid applications. Standard valves have metal-metal seating and a choice of 8 or 35 mbar opening pressure. A range of soft seat options are also available. Wetted surfaces on all valves are finished to 0.5 microns Ra. 1/2 to 1 valves are available in either standard or high capacity configuration. The HCV04 is also suitable for use as an anti-vacuum valve or pressure relief valve device. Surface Finish Wetted inlet surfaces microns Ra Wetted outlet surfaces microns Ra Options 2-1/2-4 sizes Weld end connections Electropolishing Available Certification 1/2, 3/4 and 1 HCV04HC Part escription 1 Inlet body 316L stainless steel 2 Outlet body 316L stainless steel 3 Cartridge valve body 316L stainless steel 4 Cartridge valve piston 316L stainless steel 5 Cartridge valve head 316L stainless steel 6 Cartridge valve spring 316 stainless steel 7 Optional seat seal EPM, Viton, Silicone or Perlast 8 Body seal PTFE-Viton envelope 9 Body clamp 304 stainless steel 10 Body screw Stainless steel 1/2 and 3/4 HCV04SC (clamp centre units also available) 1 HCV04SC, 1-1/2 and 2 HCV04 35

36 HCV04 Check valve HCV04 1/2 and 3/4 SC models ØC ØA ØB B B Size imensions (mm) Kv(m³/h) Weight (kg) ASME BPE ØA B ØC 1/2 SC /2 HC /4 SC /4 HC SC HC / Effect on opening pressure due to valve orientation (mbar) Flow 1/2 3/ / mbar spring * * * 35 mbar spring * Valves not suitable for orientation with flow downward when fitted with 8 mbar spring Packaging Individually capped, bagged and boxed Service Parts Body seal part 8. Cartridge valve assembly also available 36

37 HCV04 Check valve HCV04 - IN sizes Size imensions (mm) Kv(m³/h) Weight (kg) IN ØA B C N8SC & N10SC N10HC N N N25SC N25HC N N N Larger sizes available upon request HCV04 - ISO sizes Size imensions (mm) Kv(m³/h) Weight (kg) ISO ØA B C N8SC & N10SC N8HC & N10HC N N20SC N20HC N N N Larger sizes available upon request 37

38 Staitech HCV05 Check valve Pressure Rating Up to 10 barg Temperature Rating Up to C with metal-metal seating 200 C with Viton, Silicone or Perlast seat seal 150 C with EPM seat seal Connections 1/2-2 ASME BPE clamp N8 - N50 IN clamp N8 - N40 ISO clamp Seal Material Standard valves have metal-metal seating Optional seat seal - EPM, Viton, Silicone or Perlast The HCV05 is a one-piece non-maintainable valve intended for steam, condensate and process fluid applications. Standard valves have metal-metal seating and a choice of 8 or 35 mbar opening pressure. A number of soft seat seal options are also available. The HCV05 is also suitable for use as an anti-vacuum valve or pressure relief valve device. Opening Pressure 8 or 35 mbar Surface Finish Wetted inlet surfaces microns Ra Wetted outlet surfaces microns Ra Options Enhanced surface finishes and electropolishing Low sulphur stainless steel, C22 and other alloys Available Certification Part escription 1 Body 316L stainless steel 2 Valve head 316L stainless steel 3 Piston 316L stainless steel 4 Spring 316 stainless steel 5 Optional seat seal EPM, Viton, Silicone or Perlast 38

39 HCV05 Check valve HCV05 Open position ØB B C imensions (mm) Kv(m³/h) Weight (kg) ASME BPE ØA IN ØA ISO ØA B C 1/2 25 N8 & N10 25 or 34 N8 & B /4 25 N15 25 or 34 N15 25 or N20 N25 25 or 34 N / N32 N N25 & N N50 64 N Effect on opening pressure due to valve orientation (mbar) Flow 1/2 3/ / mbar spring 35 mbar spring Packaging Individually capped, bagged and boxed Service Parts Standard valves with metal-metal seating are non-maintainable Seal kit comprising part 5 (applicable to soft seated valves only) 39

40 Sight Glasses HSG02, HSG03 and HSG04 sight glasses - a range of sight glasses designed specifically for high purity applications in the pharmaceutical industry. The Staitech sight glass range comprises three models, all of which share a number of common design features: 316L stainless steel construction Toughened Borosilicate glass 10 barg pressure rating FA and USP Class VI compliant seals IN and ISO size options Available in low ferrite/low sulphur materials Wetted surfaces finished to 0.5 microns Ra Electropolished finish option The Staitech range of sight glasses are intended for applications in high purity systems where in-line visibility of the flowing medium is required. All models utilise a toughened Borosilicate viewing lens combined with a range of FA and USP compliant seal materials. The Borosilicate glass is manufactured to the same exacting tolerance as BPE tubing to ensure unobstructed flow. Staitech HSG02 Sight Glass Suitable for the majority of in-line viewing applications 41 Two large viewing apertures ASME BPE compliant clamp connections Available with EPM, Viton, Silicone and FEP seals Easy to fit Polycarbonate knock shield option 44 Staitech HSG03 Sight Glass Flanged body design joint resists twisting Two large viewing apertures ASME BPE compliant clamp and weld connections Available with EPM, Viton, Silicone and FEP seals Easy to fit Polycarbonate knock shield option Staitech HSG04 Sight Glass External tie-rods for increased protection 47 Full 360 viewing ASME BPE compliant clamp and weld connections Can be manufactured to various lengths Secondary protective lenses available 40

41 Staitech HSG02 Sight glass Pressure Rating Up to10 barg Temperature Rating Up to C with FA grade EPM seals 150 C with USP grade EPM seals 200 C with Viton, Silicone or FEP-Silicone seals 135 C when knock shield fitted Connections 1/2-4 ASME BPE clamp N8 - N50 IN and ISO clamp Seal Materials EPM, Viton, Silicone or FEP-Silicone The HSG02 range of sight glasses are designed for use in high purity applications where a visible indication of flow or product presence is required. The double window design provides optimum viewing area and eliminates the need for a back light. The bore of the glass and end fittings match that of the corresponding tubing size thus eliminating the possibility of fluid retention, even when units are installed horizontally. An optional Polycarbonate knock shield is also available and this can be fitted without the need to disassemble the sight glass. Surface Finish Wetted surfaces microns Ra External surfaces microns Ra Options Polycarbonate knock shield Enhanced surface finishes and electropolishing Low sulphur stainless steel, C22 and other alloys Bolted design - HSG03 and HSG04 Available Certification Part escription 1 Body 316L stainless steel 2 End fitting 316L stainless steel 3 Glass Borosilicate 4 Seal EPM, Viton, Silicone or FEP-Silicone 5 Knock shield Polycarbonate 6 Support ring 316L stainless steel Illustration showing knock shield fitted 41

42 HSG02 Sight glass HSG02 C B ØA E Size imensions (mm) Weight (kg) ASME BPE ØA B C * E ** * Sight glasses have 2 windows at 180 separation ** imension E only applies when knock shield is fitted 1/ / / / Packaging Individually capped, bagged and boxed Service Parts Seal kit comprising part 4 (2 off per set), glass part 2 and knock shield lens part 5 42

43 HSG02 Sight glass HSG02 - IN sizes Size imensions (mm) Weight (kg) IN ØA B C * E ** N8 N10 N15 N N N N N HSG02 - ISO sizes Size imensions (mm) Weight (kg) ISO ØA B C * E ** N N N15 * Sight glasses have 2 windows at 180 separation ** imension E only applies when knock shield is fitted N N N N

44 Staitech HSG03 Sight glass Pressure Rating Up to10 barg Temperature Rating Up to C with FA grade EPM seals 150 C with USP grade EPM seals 200 C with Viton, Silicone or FEP-Silicone seals 135 C when knock shield fitted Connections 1/2-4 ASME BPE clamp or weld end N8 - N50 IN and ISO clamp and weld end Seal Materials EPM, Viton, Silicone or FEP-Silicone The HSG03 range of sight glasses are designed for use in high purity applications where through window visibility is required. The bore of the glass and end fittings match that of the corresponding tubing size thus eliminating the possibility of fluid retention, even when units are installed horizontally. The unique bolted body design ensures that any forces exerted by the piping systems are transferred through the machined body of the unit therefore protecting the glass against possible damage. An optional Polycarbonate knock shield is also available for improved security. Surface Finish Wetted surfaces microns Ra External surfaces microns Ra Options Polycarbonate knock shield Enhanced surface finishes and electropolishing Low sulphur stainless steel, C22 and other alloys Available Certification Part escription 1 Body 316L stainless steel 2 End fitting 316L stainless steel 3 Glass Borosilicate 4 Seal EPM, Viton, Silicone or FEP-Silicone 5 Body screw Stainless steel 6 Knock shield Polycarbonate 7 Support ring 316L stainless steel Illustration showing knock shield fitted 44

45 HSG03 Sight glass HSG03 E F B E ØA G ØC ØH Size Connections imensions (mm) Weight (kg) ASME BPE Clamp Weld ØA B ØC E F G Viewing area * 1/2 P P /4 P P P P /2 P P P P /2 P * Sight glasses have 2 windows at 180 separation 3 P P ØH Packaging Individually capped, bagged and boxed Service Parts Seal kit comprising part 4 (2 off per set) and knock shield lens part 6 45

46 HSG03 Sight glass HSG03 - IN sizes E F B E ØA G ØC ØH Size imensions (mm) Weight (kg) IN ØA B ØC E F G Viewing area * ØH ** N8 25 or N10 N15 25 or or or or N20 25 or N N N N HSG03 - ISO sizes Size imensions (mm) Weight (kg) ISO ØA B ØC E F G Viewing area * ØH ** N N N N N N N N *Sight glasses have 2 windows at 180 separation **imension ØH only applies when a knock shield is fitted as the body diameter is smaller than the clamp diameter for all sizes 46

47 Staitech HSG04 Sight glass Pressure Rating Up to 10 barg Temperature Rating Up to C with FA grade EPM seals 150 C with USP grade EPM seals 200 C with Viton, Silicone or FEP-Silicone seals 135 C when knock shield fitted Connections 1/2-4 ASME BPE clamp or weld end N8 - N50 IN and ISO clamp or weld end Seal Material EPM, Viton, Silicone or FEP-Silicone Surface Finish Wetted surfaces microns Ra External surfaces microns Ra The HSG04 range of sight glasses are designed for use in high purity applications where an unobstructed view of flow or product presence is required. The bore of the glass and end fittings match that of the corresponding tubing size thus eliminating the possibility of fluid retention, even when units are installed horizontally. An optional Polycarbonate knock shield is also available for all sizes. Options Polycarbonate knock shield Enhanced surface finishes and electropolishing Low sulphur stainless steel, C22 and other alloys Available Certification Part escription 1 End fitting 316L stainless steel 2 Glass Borosilicate 3 Stud 316L stainless steel 4 Screw Stainless steel 5 Seal EPM, Viton, Silicone or PTFE-Silicone 6 Cushioning split ring EPM 7 Knock shield Polycarbonate 8 Support ring 316L stainless steel Illustration showing knock shield fitted 47

48 HSG04 Sight glass HSG04 Illustration showing knock shield fitted E ØA G B E ØA ØF ØC ØH Size imensions (mm) ASME BPE 1/2 3/ / /2 3 4 ØA B ØC E ØF G ØH Weight (kg) Packaging Individually capped, bagged and boxed Service Parts Seal kit comprising parts 5 and 6 (2 off per set), glass part 2 and knock shield lens part 7 48

49 HSG04 Sight glass HSG04 - IN sizes Size imensions (mm) Weight (kg) IN ØA B ØC E ØF G ØH * N8 N10 N or or or or N20 25 or N N N N HSG04 - ISO sizes Size imensions (mm) Weight (kg) ISO ØA B ØC E ØF G ØH * N N N N N N N N * imension ØH only applies when a knock shield is fitted as the body diameter is smaller than the clamp diameter for all sizes 49

50 Staitech CSS20RB Clean steam separator Pressure Rating Up to 10 barg Temperature Rating Up to 175 C Connections 1/2-3 ASME BPE clamp Surface Finish Wetted surfaces microns Ra External surfaces - Satin finish Technical Specification The CSS20RB range is designed and manufactured in compliance with the European Pressure Equipment irective and where relevant, ASME BPE guidelines The CSS20RB separator uses a series of internal baffles to remove entrained moisture from the steam flow, offering a simple and efficient means to conditioning steam over a wide range of pressure and flow conditions. Manufactured in 316L stainless steel, the CSS20RB is designed to allow the internal baffle plate to be removed. Available in sizes 1/2-3, the CSS20RB can be supplied with a range of surface finish options. A vent connection option is available for all sizes. Options Vent connections Enhanced surface finish and electropolishing Available Certification Part escription 1 Body 316L stainless steel 2 Inlet fitting 316L stainless steel 3 Outlet fitting 316L stainless steel 4 Bottom end cap 316L stainless steel 5 Top end cap 316L stainless steel 6 Baffle plate 316L stainless steel 7 Clamp 316L stainless steel 8 Seal PTFE-Viton or Viton Inlet outlet 50

51 CSS20RB Clean steam separator CSS20RB C B ØA Line size rain size imensions (mm) Weight (kg) ASME BPE ASME BPE ØA B C 1/2 1/ /4 3/ / / / Packaging Individually capped, bagged and boxed Service Parts Seal kit comprising part 8 51

52 Staitech FITTINGS OVERVIEW Staitech manufacture a comprehensive range of threaded, clamp and weld end fittings in 316L grade stainless steels and non-standard alternative materials such as C22 and AL6XN. For further information contact Staitech or visit our website at staitech.com. Tube-to-threaded adaptors Simple weld fitting for joining tube and schedule pipe Threaded adaptors An extensive range of BSP and NPT male and female clamp adaptors in various materials Reducers Machined from solid, Staitech s range of short reducers ensure a smooth transition between various fitting sizes Caps Blank, threaded and lever caps in various materials of European and US origin Hose adaptors Available to suit nominal bore hoses up to 2 in a wide range of clamp sizes Ferrules A full range of short, medium and long ferrules in BPE and IN grade materials Instrument ferrules A simple fitting which allows diaphragm seal instruments to be used in tubing systems Pipe adaptor ferrules A range of standard clamp ferrules to suit schedule pipe Thick wall ferrules With sizes up to 12 thick wall ferrules are ideal for vessel and tank fabrications Transfer panel adaptors Machined fittings for rigid throughwall or transfer panel applications Orifice spools Sharp edged and coned orifice spools are available in sizes up to 4. Orifices are solid for machining on site or by Staitech. Low profile elbows A simple range of angled fittings for applications where height restrictions exist 52