LOGSTOR FlexPipe System

Transcription

1 VERSION a PexFlextra LOGSTOR FlexPipe System Handbook - design, products and installation AluFlextra CuFlex Biomass plant Residential area School premises SteelFlex Agricultural buildings defining network efficiency

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3 0 FlexPipe Handbook Contents 1 General 2 Design 3 Products 4 Transport and handling 5 Installation FlexPipe Handbook LOGSTOR A/S

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5 1.1 General Contents 1.1 Contents 1.2 LOGSTOR FlexPipe Handbook 1.3 FlexPipe for counity heating 1.4 Symbol key LOGSTOR A/S FlexPipe Handbook

6 1.2 General LOGSTOR FlexPipe Handbook Introduction LOGSTOR FlexPipe systems are especially suitable for distribution networks for counity heating. The technical solutions for pipelines for counity heating are in general the same as the ones for district heating, where LOGSTOR FlexPipes are well-known and widely used due to their many advantages. In this handbook you will find information which are typically required to design and establish counity heating plants. This handbook is based on excerpts from LOGSTOR catalogues and manuals. Please refer to these for further information. FlexPipe Handbook LOGSTOR A/S

7 1.3 General FlexPipe for counity heating Typical use System types: Distribution: Consumers: Biogas Horticultural farms Landfill gas Terraced and cluster houses Biomass (Wood chips/straw) Detached houses Heat pumps (Air/ground) LOGSTOR FlexPipes Schools Industry Sports centres Geothermal energy Small- and medium-sized entreprises Solar system Villages BIO LOGSTOR A/S FlexPipe Handbook

8 1.4 General Symbol key Symbol Unit Definition A 2 Cross-sectional area D Diameter casing d Diameter service pipe s Wall thickness L Length P bar Internal overpressure R Bend radius T f C Flow temperature T r C Return temperature T s C Soil temperature H m Soil cover from top of casing pipe to top of surface l W/mK Thermal conductivity (Lambda-value) FlexPipe Handbook LOGSTOR A/S

9 2.1 Design Contents 2.1 Contents 2.2 Introduction 2.5 Expansion 2.6 Curves 2.7 Installation 2.8 House entry 2.9 Heat loss 2.12 Pressure loss charts LOGSTOR A/S FlexPipe Handbook

10 2.2 Design Introduction Application The long flexible pipes are especially suitable for: -- Branch pipes without joints -- Passage of vegetation and other obstacles -- Hilly areas -- Tunnelling and thrust boring Which FlexPipe system to choose is determined by the application, operating conditions, and tradition. FlexPipe type Service pipe Materials Insulation Outer casing Application District Heating District Cooling Domestic Water Pressure bar Continuous operating temperature C Max. temperature (short-term) Surveillance PexFlextra PEXa PUR HDPE x x PexFlex PEXa PUR LDPE x x SaniFlextra PEXa PUR HDPE x AluFlextra Alupex PUR HDPE x x x AluFlex Alupex PUR LDPE x x x SteelFlex Steel PUR LDPE x x x x CuFlex Copper PUR LDPE x x x 16* * x Max. coil lengths, FlexPipe SteelFlex Dimension Standard length m Fixed length m Max. length m 20/90 50, /90 50, CuFlex Dimension Standard length m Fixed length m Max. length m 15/ x / x / x / x / x / x x18/ x x18/ x x22/ x x22/ x x28/ x x28/ x 100 FlexPipe Handbook LOGSTOR A/S

11 2.3 Design Introduction Max. coil lengths, FlexPipe, continued PexFlex Dimension Standard length m Fixed length m Max. length m 20/ x / x / x / x / x / x / x / x / x / x / x / x x20/ x x25/ x x32/ x x32/ x x40/ x x40/ x 100 AluFlex Dimension Standard length m Fixed length m Max. length m 20/ x / x / x x16/ x x20/ x x26/ x x26/ x x32/ x 240 Max. coil lengths, FlextraPipe SaniFlextra Dimension Standard length m Fixed length m Max. length m 22/ x / x / x / x / x / x x22/ x x22/ x x28/ x x28/ x x32/ x x32/ x x40/ x 150 LOGSTOR A/S FlexPipe Handbook

12 2.4 Design Introduction Max. coil lengths, FlextraPipe, continued PexFlextra Dimension Standard length m Fixed length m Max. length m 20/ x / x / x / x / x / x / x / x / x / x / x /160 30, 50, 70, /180 30, 50, 70, /180 30, 50, 70, x20/ x x25/ x x25/ x x32/ x x32/ x x40/ x x40/ x x50/ x x50/ x x63/ x 150 AluFlextra Dimension Standard length m Fixed length m Max. length m 20/ x / x / x / x / x / x / x x16/ x x16/ x x20/ x x20/ x x20/ x x26/ x x26/ x x26/ x x32/ x x32/ x x16/ x x16/ x x16/ x x20/ x x20/ x 200 FlexPipe Handbook LOGSTOR A/S

13 2.5 Design Expansion PexFlextra, SaniFlextra, Aluflextra, and CuFlex As regards buried FlexPipe-systems with PEX or AluPex service pipe it is not necessary to make allowance for expansion, because the system is fixed by the friction against the surrounding soil, and the expansion is absorbed in the flexible service pipe. On transition from steel it must be ensured that large movements from the steel system are not transferred to the FlexPipe system. This is ensured by making the transition from steel by branching or after a bend. The main pipe expansion is absorbed in foam pads in accordance with the design rules described in the manuals Design and Design with TwinPipes. On transition to FlexPipe in iediate continuation of a steel pipeline, the length of the steel pipeline must not exceed 2 m. However, a length of 14 m is allowed for PexFlextra and SaniFlextra. SteelFlex In straight pipe runs SteelFlex can be installed without making allowance for expansion. It can however be necessary to reduce stresses at branching points and movements towards buildings. This can be done by absorbing the expansion by means of curves and bends, established during the installation of the flexible pipe. When branching with SteelFlex perpendicular to the main pipe, the distance to a bend or a house entry pipe must not exceed 20 m. In connection with parallel branching the parallel SteelFlex length must be at least 1.8 m (2 x R min ). It must always be ensured that the expansion of the branch towards the consumer is absorbed in the pipe system before the basement or that the consumer s installation can withstand the expansion. The expansion can be absorbed by means of a Z-bend with min. radius of curvature iediately before the basement. When branching from a steel main pipe it must be ensured that movements in the main pipe are not transferred to the branch pipe. Branching with SteelFlex must not be done, if the movement exceeds 56. The movement in the branch must be secured with foam pads in accordance with design rules for steel single pipe and TwinPipe. max. 20 m max. 20 m Min. 1,8 m max. 20 m Min. 1,8 m LOGSTOR A/S FlexPipe Handbook

14 2.6 Design Curves Curves At temperatures down to 5 C FlexPipes can be bent on site to the minimum bending radius, R min stated in the table. The flexibility depends on the pipe temperature. At temperatures below 5 C the outer casing must be heated to lukewarm with a gas burner, before uncoiling or bending the pipe. On installation it may be necessary to secure the position of the pipes e.g. by means of partial backfilling. Outer casing Single pipe TwinPipe D Smooth casing Flex R min Corrugated casing Flextra R min Smooth casing Flex R min Corrugated casing Flextra R min 5 C and 23 C 5 C 23 C 5 C and 23 C 5 C 23 C 90 7 x D x D 8 x D 6 x D 10 x D x D 7 x D* x D 10 x D 10 x D x D * Service pipe ø 32 and larger: 9 x D FlexPipe Handbook LOGSTOR A/S

15 2.7 Design Installation Trench FlexPipe is installed in excavated trenches or by means of tunnelling. In connection with tunnelling FlexPipe with corrugated casing must be in a conductor pipe. In connection with installation in trench minimum 50 compressed friction material must encircle the pipes all the way round. The trench is filled up with minimum 400 backfill material measured from the top of the pipe to the underside of the asphalt/concrete or to unpaved area Backfill material 2. Friction material Friction material The following specifications apply to the friction material under normal conditions: Max. grain size: 32 Max. 10 weight: or max. 3 weight: Coefficience of uniformity l, d 60 /d Purity: The material must not contain harmful quantities of plant residues, humus, clay or silt lumps(max. 2%). Grain shape: Careful and homogeneous compression is required. Large sharp-edged grains, which may damage pipes or joints, must be avoided. LOGSTOR A/S FlexPipe Handbook

16 2.8 Design House entry Lead-in through basement As for house connection through basement the pipe must be led through the basement in the same work procedure as installation and backfilling. The pipe is terminated min. 500 from the interior wall to ensure sufficient lenght to prepare the pipe end. As for new build an inlet pipe can be cast, so the FlexPipe can be led through it later without further ado. As for bore in the basement with wall entry sleeve, the hole diameter must be 4 minor than the seal ring diameter. If the construction is subject to water pressure, a type of wall entry sleeve is recoended which is fixed to the inside or outside of the wall, and squeezes the PE casing. Min. 500 Min. 500 Min. 500 FlexPipe Handbook LOGSTOR A/S

17 2.9 Design Heat loss Introduction This section contains general as well as product specific rules for designing and dimensioning with PexFlex(tra), AluFlex(tra), and SaniFlextra. LOGSTOR A/S FlexPipe Handbook

18 2.10 Design Heat loss Conditions The following conditions apply to the tables in this section, so the tables are only guiding: --Flow temperature 80 C --Return temperature 40 C --Soil temperature 10 C -- Soil cover 0.6 m --Distance between pipes (single pipes) 0.15 m -- Lambda value of the soil 1.6 W/mK For exact calculations with other conditions go to LOGSTOR Calculator on (use Quick Link). PexFlex(tra) The heat loss is the total heat loss for flow/return. Pair of pipes: Service pipe ø TwinPipes: Series 1 Outer casing ø Heat loss W/m Service pipe ø Series 1 Outer casing ø Heat loss W/m 25/ / / / / Service pipe ø Series 2 Outer casing ø Heat loss W/m Service pipe ø Series 2 Outer casing ø Heat loss W/m 20/ / / / / FlexPipe Handbook LOGSTOR A/S

19 2.11 Design Heat loss AluFlex The heat loss is the total heat loss for flow/return. Pair of pipes: Service pipe ø Series 1 Outer casing ø Heat loss W/m Service pipe ø Series 2 Outer casing ø Heat loss W/m Service pipe ø Series 3 Outer casing ø Heat loss W/m TwinPipes: Service pipe ø Series 1 Outer casing ø Heat loss W/m 26/ Service pipe ø Series 2 Outer casing ø Heat loss W/m 16/ / / / Service pipe ø Series 3 Outer casing ø Heat loss W/m 16/ / / / Double pipes: Service pipe ø Series 2 Outer casing ø Heat loss W/m 20/ / Service pipe ø Series 3 Outer casing ø Heat loss W/m 20/ / Service pipe ø Series 4 Outer casing ø Heat loss W/m 20/ LOGSTOR A/S FlexPipe Handbook

20 2.12 Design Pressure loss charts General In order to establish the correct pipe dimension it is necessary to know the water flow and the maximum allowable pressure loss. Small pipelines are often dimensioned after the available pressure difference, thereby minimising the dimension and the heat loss as much as possible as well as assuring the consumer the highest possible flow temperature. In addition, it must be ensured that the water speed will not be too high. For flexible pipelines it is recoended that the speed does not exceed 2 m/s in couplings and that the speed in house connections does not exceed 1 m/s to minimise the risk of noise. It is recoended that the system is dimensioned after the available pressure difference. In case it is not known, a value corresponding to 150 Pa/m is often used. As a dimensioning tool LOGSTOR Calculator can be used. It is available on: As an alternative to a hand calculation the graphs in the following can be used. Inter-related values between output (kw) and cooling as well as water flow (kg/h) appear from the graphs. The required output is found with the inter-related cooling, or the water flow can be found after the formula: q Q 860 T q = Mass flow [ kg/h] Q = Output [kw] DT = Cooling The following graphs are based on: Water temperature of 80 C for heat pipes and 60 for domestic water pipes. Absolute PEX roughness = 0.01 FlexPipe Handbook LOGSTOR A/S

21 2.13 Design Pressure loss charts PexFlex kw 2000 kg/h ,0 m/s ø 110 ø 90 ø ,0 m/s ø ,50 m/s ø 50 ø ,25 m/s ø 32 ø 25 ø 20 ø ΔT 40 C 30 C Pa/m AluFlex kw kg/h ,0 m/s ø ,25 m/s 0,50 m/s 1,0 m/s ø 32 ø 26 ø 20 ø ΔT 40 C 30 C Pa/m LOGSTOR A/S FlexPipe Handbook

22 2.14 Design Pressure loss charts PEX DW kg/h 2,0 m/s ø ,0 m/s ø 50 0,50 m/s ø 40 ø 32 0,25 m/s ø 28 ø ø Pa/m FlexPipe Handbook LOGSTOR A/S

23 3 FlexPipe Handbook Products Contents 3.1 PexFlextra 3.3 AluFlextra 3.4 SteelFlex 3.5 CuFlex 3.6 Casing joints 3.7 Terminations 3.8 Foam packs 3.9 Tools FlexPipe Handbook LOGSTOR A/S

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25 3.1.1 Products - PexFlextra Contents Contents General Pipes - corrugated casings Pipes - smooth casings Preinsulated fittings Press couplings, type MP Press couplings, type JT Compression couplings LOGSTOR A/S FlexPipe Handbook

26 3.1.2 Products - PexFlextra General Application The LOGSTOR flexible PEX system is used within District Heating for distribution and transmission pipelines. Due to the properties of the PEX service pipe, expansion must not be taken into consideration. The flexibility, low weight, and long lengths make the installation quicker and more inexpensive. PexFlextra is especially suitable for: - branch pipes without joints - passage of vegetation and other obstacles - hilly areas Continuous operating temperature max.: 85 C Short-term operating temperature max.: 95 C Operating pressure max.: 6 bar (max. 100 hours) PexFlextra can be combined with the other LOGSTOR systems provided that the above temperatures and pressure are observed. To join PEX service pipes in buried systems press couplings are used. For jointing in buildings, chambers, and cabinets compression couplings can be used. Description The standard coil length is 100 m. Fixed lengths can be ordered to measure in lengths of min. 10 m and max. 90 m. Corrugated casings with D90 and D110 PEXa are, however, as a standard delivered in 30, 50, 70, and 100 m and are usually not delivered in fixed lengths. Always delivered without free ends. All pipes are produced in accordance with EN and EN Max. 2,4 m Materials Service pipe: PEXa with external EVOH oxygen diffusion barrier, preventing oxygen ingress. The material complies with the requirements in EN ISO Insulation: Outer casing: Smooth, PexFlex: Polyurethane foam Blowing agent: Cyclopentane Average thermal conductivity l 50 = W/mK Polyethylene, PE-LD with internal PVDC diffusion barrier. Corrugated, PexFlextra: Polyethylene, PE-HD with co-extruded EVOH diffusion barrier. FlexPipe Handbook LOGSTOR A/S

27 3.1.3 Products - PexFlextra Pipes - corrugated casings PexFlextra single pipe D d Component No PEX service pipe Outer casing Series 1 Series 2 Outer casing d Wall thickness D Wall thickness Weight kg/m D Wall thickness Weight kg/m PexFlextra TwinPipe d D d Component No PEX service pipe Outer casing Series 1 Series 2 Outer casing d Wall thickness D Wall thickness Weight kg/m D Wall thickness Weight kg/m 20/ / / / / / Distance between service pipes: 12 LOGSTOR A/S FlexPipe Handbook

28 3.1.4 Products - PexFlextra Pipes - smooth casings PexFlex single pipe D d Component No PEX service pipe Outer casing Series 1 Series 2 Outer casing d Wall thickness D Wall thickness Weight kg/m D Wall thickness Weight kg/m * *Series 0 PexFlex TwinPipe d D d Komponentnr PEX service pipe Outer casing Series 1 Series 2 Outer casing d Wall thickness D Wall thickness Weight kg/m D Wall thickness Weight kg/m 20/ / / / Distance between service pipes: 12 FlexPipe Handbook LOGSTOR A/S

29 3.1.5 Products - PexFlextra Preinsulated fittings General For PexFlextra and PexFlex preinsulated fittings with service pipes in PEX can be used. Preinsulated fittings with PEX service pipe are delivered without free pipe ends. The service pipe must not be shortened. T-pieces with PEX service pipe are made with press couplings, embedded in the insulation. Alternatively, preinsulated fittings with steel service pipe from single pipe or TwinPipe can be used. Press couplings with weld end are bought separately and welded on site. 90 bend Single pipe Component No d D Series 1 Series TwinPipe Component No d D Series 1 Series 2 20/ / / / / / LOGSTOR A/S FlexPipe Handbook

30 3.1.6 Products - PexFlextra Preinsulated fittings T-piece, straight Single pipe Component No d 1 D 1 d 2 D 2 d 3 D 3 L D 1 L 2 d 1 d d 3 D 3 D 2 TwinPipe Component No d 1 D 1 d 2 D 2 d 3 D 3 L 2 40/ / / D 1 L 2 d 1 d 2 D 2 50/ / / / / / / / / / / / / / / d 3 D 3 FlexPipe Handbook LOGSTOR A/S

31 3.1.7 Products - PexFlextra Press couplings, type MP General Used to connect PEX service pipes. Use special tools to install the press coupling, type MP (Multipress), see section 17.5 Tools for FlexPipe. Press coupling are made of brass or red brass. Weld ends for transition to steel are made in S235JR. Press coupling, straight Press coupling for straight PEX-PEX joints: 1. Supporting bush 2. Squeezing ring 3. Press ring Component No Coupling end 2 Coupling end x 25 x x 32 x x 40 x x 50 x x 63 x x 75 x x 90 x x 110 x x LOGSTOR A/S FlexPipe Handbook

32 3.1.8 Products - PexFlextra Press couplings, type MP Press coupling, weld Press coupling with weld end for transition to steel pipe. Component No PEX Steel x x 33.7 x x x 42.4 x 48.3 x x 60.3 x 76.1 x 88.9 x x Press coupling, weld, closed Closed press coupling with weld end. Component No PEX Steel x x 33.7 x 42.4 x 48.3 x 60.3 x 76.1 x 88.9 x FlexPipe Handbook LOGSTOR A/S

33 3.1.9 Products - PexFlextra Press couplings, type MP Press coupling, tee The base unit of the press coupling is made in one piece. Component No d 1, d 2, x 25 x x 32 x x x 40 x x x x 50 x x x x x 63 x x x x x x 75 x x x x x 90 x x x x x 110 x x x x x Press coupling, male Press coupling with male end for termination in a cabinet or a building. Component No PEX Thread ¾ x x x 1 x x 1¼ x x 1 ½ x 2 x 2½ x 3 x 4 x LOGSTOR A/S FlexPipe Handbook

34 Products - PexFlextra Press couplings, type JT General Used to connect PEX service pipes. Use special tools to install the press coupling, type JT (Jentro) see section 17.5 Tools for FlexPipe. Press couplings are made of brass or red brass. Weld ends for transition to steel is made in S235JR. Press coupling, straight Press coupling for straight PEX-PEX connections: 1. Supporting bush 2. Press ring Component No Coupling end 2 Coupling end x 32 x x 40 x x x 50 x x x 63 x x x x 75 x x x x 90 x x x 110 x x x x FlexPipe Handbook LOGSTOR A/S

35 Products - PexFlextra Press couplings, type JT Press coupling, weld Press coupling with weld end for transition to steel pipe. Component No PEX Steel x 33.7 x 42.4 x 48.3 x 60.3 x 76.1 x 88.9 x x Press coupling, elbow with press coupling in both ends. Component No Coupling end 2 Coupling end x 32 x 40 x 50 x 63 x 75 x 90 x 110 x LOGSTOR A/S FlexPipe Handbook

36 Products - PexFlextra Press couplings, type JT Press coupling, tee The base unit of the press coupling is made in one piece. Component No Main pipe d 1 - d 3 Branch d 2, x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x Other combinations of dimensions can be delivered. FlexPipe Handbook LOGSTOR A/S

37 Products - PexFlextra Press couplings, type JT Press coupling, male Press coupling with male thread for termination in a cabinet or a building. Component No PEX Thread ¾ x x 1 x x 1¼ x x 1 ½ x 2 x 2½ x 3 x 4 x LOGSTOR A/S FlexPipe Handbook

38 Products - PexFlextra Compression couplings General Compression couplings are used to connect PEX service pipes. Compression couplings are made of brass or red brass. Compression coupling, straight Compression coupling for straight PEX-PEX joint. Ø Clutch casing 2. Supporting bush 3. Squeezing ring 4. Union nut Ø Clutch casing 2. Supporting bush 3. Clamp 4. Screw Component No Coupling end 2 Coupling end x 25 x 32 x 40 x x 50 x x x 63 x x x x 75 x 90 x 110 x FlexPipe Handbook LOGSTOR A/S

39 Products - PexFlextra Compression couplings Compression coupling, male Compression coupling with male thread for termination in a cabinet or a building. Component No Thread PEX ¾ x x 1 x x 1¼ x x 1 ½ x 2 x x 3 x x Compression coupling, female Compression coupling with female thread for termination in a cabinet or a building. Component No Thread PEX ¾ x x 1 x x 1¼ x 1 ½ x 2 x x 3 x x LOGSTOR A/S FlexPipe Handbook

40 Products - PexFlextra Compression couplings Compression coupling, union elbow, male Component No Thread PEX ¾ x x 1 x x 1¼ x x 1 ½ x 2 x x 3 x x Compression coupling, union elbow, female Component No PEX Thread ¾ x x 1 x x 1¼ x 1 ½ x 2 x x 3 x x FlexPipe Handbook LOGSTOR A/S

41 Products - PexFlextra Compression couplings Compression coupling, tee Component No d 1, d 2, x 25 x x 32 x x x 40 x x x x 50 x x x x x 63 x x x x x x 75 x x x x x x x x x 90 x x x x x x x x 110 x x x x x x x x LOGSTOR A/S FlexPipe Handbook

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43 3.3.1 Products - AluFlextra Contents Contents General Pipes - corrugated casing Pipes - smooth casing Press couplings, type MP LOGSTOR A/S FlexPipe Handbook

44 3.3.2 Products - AluFlextra General Application AluFlextra is used within District Heating for distribution and transmission pipelines. Due to the properties of the AluPEX service pipe, expansion must not be taken into consideration. The flexibility, low weight, and long lengths make the installation quicker and more inexpensive. AluFlextra is especially suitable for: - branch pipes without joints - passage of vegetation and other obstacles - hilly areas Continuous operating temperature max: 90 C Short-term operating temperature max: 95 C (max. 100 hours) Operating pressure max: 10 bar AluFlextra can be combined with the other LOGSTOR systems provided that the above temperatures and pressure are observed. AluPEX-service pipes are joined with press couplings. For pipe systems with AluFlextra preinsulated steel fittings from the bonded pipe system or TwinPipes with press couplings which are welded onto one or more pipe ends can be used Press couplings with weld end are bought separately and welded on site. Description The standard coil length is 100 m. Fixed lengths can be ordered to measure in lengths of min. 10 m and max. 90 m. Delivered without free ends. All pipes are produced in accordance with EN and EN Max. 2,4 m Materials Service pipe: Multilayer PEX/aluminium/PE-HD or PEX/aluminium/PEX The material complies with the requirements in EN ISO Insulation: Outer casing: Smooth, AluFlex: Polyurethane foam Blowing agent: Cyclopentane Average thermal conductivity l 50 = W/mK Polyethylene, PE-LD. Aluminium diffusion barrier between insulation and outer casing. Corrugated AluFlextra: Polyethylene, PE-HD with co-extruded EVOH diffusion barrier. FlexPipe Handbook LOGSTOR A/S

45 3.3.3 Products - AluFlextra Pipes - corrugated casing AluFlextra single pipe D d Component No Alupex service pipe Series 1 Series 2 Series 3 Outer casing Outer casing Outer casing d Wall thk D Wall thk Weight kg/m D Wall thk Weight kg/m D Wall thk Weight kg/m AluFlextra TwinPipe d D d Component No. TwinPipe: 2190 Double pipe: 2191 Alupex service pipe Series 1 Series 2 Series 3 Outer casing Outer casing Outer casing d Wall thk D Wall thk Weight kg/m D Wall thk Weight kg/m D Wall thk Weight kg/m TwinPipe 16/ /20* / / Double pipe 20/16* 2.5/ /20 3.0/ Distance between service pipes: 12. * Also available in series 4 with casing diameter 140. LOGSTOR A/S FlexPipe Handbook

46 3.3.4 Products - AluFlextra Pipes - smooth casing AluFlex single pipe D d Component No Alupex service pipe Outer casing Series 1 Series 2 Outer casing d Wall thk D Wall thk Weight kg/m D Wall thk Weight kg/m AluFlex TwinPipe d D d Component No Alupex service pipe Series 1 Series 2 Series 3 Outer casing Outer casing Outer casing d Wall thk D Wall thk Weight kg/m Distance between service pipes: 12. D Wall thk Weight kg/m D Wall thk Weight kg/m 16/ / / / FlexPipe Handbook LOGSTOR A/S

47 3.3.5 Products - AluFlextra Press couplings, type MP General Used for permanent jointing of Alupex service pipes. Use special tools to install the press couplings, type MP (Multipress), see section 17.5 Tools for FlexPipe. Outer casings are joined with casing joints with insulation shells with flexible cores or casing joints for foaming. Press coupling are made of brass or red brass. Weld ends for transition to steel are made in S355J2. Press coupling, straight Press coupling for straight AluPEX-AluPEX joints: 1. Supporting bush 2. Insulating ring 3. O-ring 4. Squeezing ring 5. Press ring Component No Coupling end 2 Coupling end x 20 x x 26 x x 32 x x Press coupling, weld Press coupling with weld end for transition to steel pipe. Component No Steel Alupex x 20 x 26 x x 32 x LOGSTOR A/S FlexPipe Handbook

48 3.3.6 Products - AluFlextra Press couplings, type MP Press coupling, weld, closed Closed press coupling with weld end. Component No Steel Alupex x 20 x 26 x 32 x Press coupling, elbow with press coupling in both ends. Component No Coupling end 2 Coupling end x 20 x 26 x 32 x FlexPipe Handbook LOGSTOR A/S

49 3.3.7 Products - AluFlextra Press coupings, type MP Press coupling, male Press coupling with male thread for termination in a cabinet or a building. Component No Thread Alupex ½ ¾ 1 16 x x 20 x 26 x 32 x Press coupling, 90, male Press coupling with male thread for termination in a cabinet or a building. Component No Thread Alupex ½ ¾ 1 16 x 20 x 26 x 32 x LOGSTOR A/S FlexPipe Handbook

50 3.3.8 Products - AluFlextra Press couplings, type MP Press coupling, tee The base unit of the press coupling is made in one piece. Component No Main pipe d 1 - d 3 Branch d 2, x x x x x x x x x x x x x x x x x x x x x x FlexPipe Handbook LOGSTOR A/S

51 3.4.1 Products - SteelFlex Contents Contents General Pipes Weld fittings LOGSTOR A/S FlexPipe Handbook

52 3.4.2 Products - SteelFlex General Application SteelFlex is used within District Heating for distribution and transmission pipelines. The long lengths make SteelFlex especially suitable for: - branch pipes without joints - passage of vegetation and other obstacles - hilly areas Continuous operating temperature max.: 120 C Short-term operating temperature max.: 130 C (Max. 100 hours) Operating pressure max.: 25 bar SteelFlex can be combined with the other LOGSTOR systems. The steel service pipes are joined by means of welding. Branches which are at least one dimension smaller than the main pipe can be welded directly onto the main pipe. For dimensioinal changes weld reductions are used. Description The standard coil length is 50 or 100 m. Always delivered without free ends. All pipes are produced in accordance with EN Max. 2,4 m Materials Service pipe: Welded steel pipe E195 or E155, + N, S2 in accordance with EN Insulation: Outer casing: Polyurethane foam Blowing agent: Cyclopentane Average thermal conductivity l 50 = W/mK Polyethylene, PE-LD with internal aluminium diffusion barrier. FlexPipe Handbook LOGSTOR A/S

53 3.4.3 Products - SteelFlex Pipes Pipes D d Component No Service pipe Outer casing d Wall thickness D Wall thickness Weight kg/m LOGSTOR A/S FlexPipe Handbook

54 3.4.4 Products - SteelFlex Weld fittings Weld reduction For transition between SteelFlex and an ordinary steel pipe. Component No Pipe end 1 Ord. steel pipe Pipe end 2 SteelFlex x 33.7 x x Weld tee Used with weld reductions for branching from SteelFlex to SteelFlex. Component No Main pipe d 1 Branch d 2, 33, x FlexPipe Handbook LOGSTOR A/S

55 3.5.1 Products - CuFlex Contents Contents General Pipes Solder joint fittings Press couplings, type MP LOGSTOR A/S FlexPipe Handbook

56 3.5.2 Products - CuFlex General Application CuFlex is used within District Heating for distribution and transmission pipelines. Due to the properties of the soft copper pipe, allowance must not be made for expansion. The flexibility, low weight, and long lengths make the installation quicker and more inexpensive. CuFlex is especially suitable for: - branch pipes without joints - passage of vegetation and other obstacles - hilly areas Continuous operating temperature max.: 120 C Short-term operating temperature max.: 130 C (Max. 100 hours) Operating pressure max.: 16 bar CuFlex can be combined with the other LOGSTOR systems. As for preinsulated fittings with copper service pipe, see the Product Catalogue section 7 The copper pipe system. Copper service pipes are joined with solder joint fittings or press couplings. Description The standard coil length is 100 m. Fixed lengths can be ordered to measure in lengths of min. 10 m and max. 90 m. Delivered without free ends. All pipes are produced in accordance with EN Max. 2,4 m Materials Service pipe: Soft annealed copper Cu-DHP-CV024A-H40 after EN Tolerances after EN Insulation: Outer casing: Polyurethane foam Blowing agent: Cyclopentane Average thermal conductivity l 50 = W/mK Polyethylene, PE-LD with internal aluminium diffusion barrier. FlexPipe Handbook LOGSTOR A/S

57 3.5.3 Products - CuFlex Pipes Single pipe D d Component No Service pipe Outer casing Series 1 Series 2 Outer casing d Wall thk D Wall thk Weight kg/m D Wall thk Weight kg/m TwinPipe d D d Component No Service pipe Outer casing Series 1 Series 2 Outer casing d Wall thk D Wall thk Weight kg/m D Wall thk 18/ / / Distance between service pipes: 12 Weight kg/m LOGSTOR A/S FlexPipe Handbook

58 3.5.4 Products - CuFlex Solder joint fittings General Solder joint fittings for joining CuFlex service pipes are designed to transfer axial forces, arising in the pipe system. The solder joint fittings have stop for the max insertion depth. The material is Cu-DHP after EN Dimensions and tolerances are in accordance with EN Soldered with silver solder with at least 5% silver. Prior to soldering a calibration mandrel is used to calibrate the copper pipes. Weld ends are made of P235 TR1/TR2 in accordance with EN or P235GH in accordance with EN Solder joint fitting, straight Component No d, Solder reduction, male/female Never reduce more than a single dimension. Component No d 1, d 2, Transition fitting Steel-copper transition fitting is welded onto the steel pipe and soldered on the copper pipe with a straight solder joint fitting. Component No d Cu, d St, 26,9 26,9 26,9 33,7 42,4 FlexPipe Handbook LOGSTOR A/S

59 3.5.5 Products - CuFlex Solder joint fittings Solder elbow fitting 45 and 90 angle. Component No d, x x x x x 90 x x x x x Solder tee fitting Component No Main pipe Branch d 2, d 1, x 18 x x 22 x x x 28 x x x x 35 x x x x x Saddle pipe piece The saddle pipe piece is soldered directly onto the main pipe. Component No Main pipe Branch d 2, d 1, x x 28 x x x 35 x x x LOGSTOR A/S FlexPipe Handbook

60 3.5.6 Products - CuFlex Press couplings, type MP General Copper service pipes are connected with press couplings. Use special tools to install the press coupling, see section 17.5 Tools for FlexPipe. Press coupling are made of brass or red brass. Weld ends are made in S355J2. Press coupling, straight Press coupling for straight Cu-Cu joints: 1. Supporting bush 2. Squeezing ring 3. Press ring Component No Coupling end 2 Coupling end x 18 x 22 x x 28 x x x 35 x Press coupling, weld Press coupling with weld end for transition to steel pipe. Component No Copper Steel x x x x 33.7 x 42.4 x Press coupling, weld, closed Closed press coupling with weld end. Component No Copper Steel x x 33.7 x FlexPipe Handbook LOGSTOR A/S

61 3.5.7 Products - CuFlex Press couplings, type MP Press coupling, male Press coupling with male thread for termination in a cabinet or a building. Component No Copper pipe Thread ½ x x x ¾ x x 1 x x LOGSTOR A/S FlexPipe Handbook

62

63 3.6.1 Products - Casing joints Contents Contents FXJoint SX-WPJoint C2LJoint C2FJoint T-joint straight TXJoint SXT-WPJoint TSJoint LOGSTOR A/S FlexPipe Handbook

64 3.6.2 Products - Casing joints FXJoint Application Shrink sleeve in cross-linked PE with insulation shells in polyurethane (PUR). PEX or AluPex service pipes are delivered with insulation shells with flexible core to ensure space for the coupling. The shrink sleeve can be used for reduction. The dimensional limits appear from below table. Allowing for the insulation shells, order the largest dimension. Major reductions can be carried out by combining two sleeves a small and a big one. Description The FXJoint consists of: 1. Insulation shells 2. Shrink sleeve with integrated mastic 2 1 Component No Outer casing D, Sleeve dimensional limits, Sleeve length, Service pipe, d PexFlextra SaniFlextra AluFlextra SteelFlex x x x x x x x x x 75 x x 90 x x 110 x FlexPipe Handbook LOGSTOR A/S

65 3.6.3 Products - Casing joints SX-WPJoint Application Shrink sleeve in cross-linked PE (PEX) for foaming. The sleeve is shrinkable at the ends and the foam holes are sealed with weld plugs. Installation on pipes with corrugated casing requires that the sleeve ends be sealed with extra collars, which are ordered separately. Description The SX-WPJoint consists of: 1. Shrink sleeve with integrated mastic 2. Venting plugs 3. Weld plugs L Component No Outer casing D 1, Outer casing D 2, x 110 x x 125 x x 140 x x 160 x x 180 x x L = 650 Accessories Collar for corrugated casing, component No Order 2 pcs. per joint. To be foamed with foam packs, component No When ordering state insulation series, and that delivery must include foam packs. LOGSTOR A/S FlexPipe Handbook

66 3.6.4 Products - Casing joints C2LJoint Application Open shrink sleeve in PE with insulation shells in PUR. Prior to installation the shrink sleeve is cut longitudinally. I.a. for repair of pipes with SteelFlex service pipe. Description The C2LJoint consists of: 1. Insulation shell 2. Shrink film 3. Shrink sleeve 4. Shrink wrap 5. Closure patches L 1 L 2 5 Component No SteelFlex service pipe d, Outer casing D, L 1 = 650 L 2 = 900 FlexPipe Handbook LOGSTOR A/S

67 3.6.5 Products - Casing joints C2FJoint Application Open shrink sleeve in PE with insulation shells in PUR with flexible core. Prior to installation the shrink sleeve is cut longitudinally. I.a. for repair of pipes with PEX or AluPex service pipe. Description The C2FJoint consists of: 1. Insulation shell 2. Shrink film 3. Shrink sleeve 4. Shrink wrap 5. Closure patches L 1 L 2 5 Component No Service pipe d, Outer casing D, PexFlextra SaniFlextra AluFlextra x x x x x x x x x 75 x x 90 x x 110 x L 1 = 500 L 2 = 640 LOGSTOR A/S FlexPipe Handbook

68 3.6.6 Products - Casing joints T-joint straight Application T-joint straight is used to branch on FlexPips. Available with insulation shells or for foaming. T-joint straight with insulation shells can be used for single pipe FlexPipes with PEX, AluPex or steel service pipe. T-joint straight for foaming can be used for all FlexPipes. Description T-joint straight with insulation shells consists of: 1. Closure patch 2. Shrink wrap 3. Insulation shell 4. T-shoe 5. Insulation shell 6. Collar 1 2 L L 1 5 L 3 6 T-joint straight for foaming consists of: 1. Closure patch 2. Shrink wrap 3. T-shoe 4. Collars 5. Venting and expansion plugs L 1 L 2 L 3 Component No Main pipe D 1 Branch D 2, x 110 x x 125 x x x 140 x x x x 160 x x x x x 180 x x x x x x L 1 = 400 L 2 = 650 L 3 = 300 Accessories To be foamed with foam packs, component No When ordering state insulation series, and that delivery must include foam packs. FlexPipe Handbook LOGSTOR A/S

69 3.6.7 Products - Casing joints TXJoint Application T-joint for foaming used to branch perpendicular to the main pipe. The T-joint is made of PE and the shrink sleeve of cross-linked PE (PEX). If it is to be used in connection with hot tapping this must be stated when ordering. Installation on pipes with corrugated casing requires that the branch be sealed with an extra collar, which is ordered separately. Description The TXJoint consists of: 1. Main pipe joint 2. Open collars 3. Closure patches 4. Shrink wrap 5. Closure patch 6. Shrink sleeve 7. Venting plugs 8. Expansion plugs 9. Patches Component No Main pipe D 1 Branch D 2, x x 140 x x x 160 x x x x 180 x x x x x 200 x x x x x x 225 x x x x x x 250 x x x x x x 280 x x x x x x 315 x x x x x x 355 x x x x x x 400 x x x x x x 450 x x x x x x 500 x x x x x x 560 x x x x x x 630 x x x x x x 710 x x x x x x Length of main pipe joint = 600 Length of shrink wrap = 900 Length of shrink sleeve = 650 Accessories Collar for branch with corrugated casing, component No Order 1 pc. per joint. To be foamed with foam packs, component No When ordering state insulation series, and that delivery must include foam packs. LOGSTOR A/S FlexPipe Handbook

70 3.6.8 Products - Casing joints TXJoint Connecting pipe Used when branching from TwinPipe to TwinPipe, where the service pipe dimension of the branch is minor than the main pipe. The connecting pipe ensures the correct distance between the service pipes of the the branch. Component No Main pipe d 1 Branch d x x 48.3 x x x 60.3 x x x x 76.1 x x x x x 88.9 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x FlexPipe Handbook LOGSTOR A/S

71 3.6.9 Products - Casing joints SXT-WPJoint Application T-joint for foaming. Made of cross-linked PE (PEX) with flanges and bolts in acid-resistant steel AISI 316 L. The T-joint is shrinkable and the foam holes are sealed with weld plugs. The SXT-WPJoint can be used to branch perpendicular to or parallel with the main pipe. The main pipe is not a flexible pipe. The SXT-WPJoint can be used together with a hot tapping valve. Installation on branch pipe with corrugated casing requires that the branch be sealed with an extra collar, which is ordered separately. Description The SXT-WPJoint consists of: 1. Main pipe joint 2. Branch pipe joint 3. Venting plugs 4. Weld plugs 5. Branch pipe piece with spacers 1 L Component Nos.: Main pipe joint 5210 Branch pipe joint 5211 Main pipe D 1, Branch D 2, x 110 x x 125 x x x 140 x x x x 160 x x x x x 180 x x x x x x 200 x x x x x x 225 x x x x x x 250 x x x x x x 280 x x x x x x 315 x x x x x x Branch pipe piece Component No Branch pipe pc. Ø Radius, LOGSTOR A/S FlexPipe Handbook

72 Products - Casing joints SXT-WPJoint Accessories Collar for branch with corrugated casing, component No Order 1 pc. per joint. To be foamed with foam packs, component No When ordering state insulation series, and that delivery must include foam packs. Measurements and combinations The connecting piece of the main pipe fits several branch pipe joints and the branch pipe joint fits several branch dimensions. The possible combinations appear from below table. D 1 C B D 2 L Main pipe joint Branch pipe joint D 2, D 1, B, L, C, FlexPipe Handbook LOGSTOR A/S

73 Products - Casing joints TSJoint Application T-joint for foaming, used to branch perpendicular to or parallel with the main pipe. The main pipe is made of weldable PE and the branch of cross-linked PE (PEX). The T-joint is shrinkable. The main pipe is not a flexible pipe. The main pipe is extrusion welded longitudinally and then the ends are shrunk and sealed with mastic tape and open collars or welded with weld strips. The branch is sealed with mastic and a collar. The foam holes are sealed with a weld plug on the main pipe and an expansion plug on the branch. The TSJoint can be used together with a hot tapping valve. Description The TSJoint with mastic consists of: 1. T-joint 2. Mastic tape 3. Open collars 4. Venting and weld plugs 5. Venting and expansion plugs 6. Collar or 90 branch pipe piece The TSJoint EW consists of: 1. T-joint 2. Weld strips 3. Venting and weld plugs 4. Venting and expansion plugs 5. Collar or 90 branch pipe piece Component No Branch Main pipe D 1, D 2, x x x x x x x x x x x x x x x x x x x Length T-joint main pipe = 650 LOGSTOR A/S FlexPipe Handbook

74 Products - Casing joints TSJoint Branch pipe piece To ensure correct positioning of the branch pipe joint the branch pipe piece is delievered with spacers, fitting the relevant branch pipe. Outer casing dimension D 2 is therefore to be stated when ordering. Component No Component No Branch pipe pc. Ø For branch outer casing D 2, Radius, Branch pipe pc. Ø For branch outer casing D 2, Radius, Accessories To be foamed with foam packs, component No When ordering state insulation series, and that delivery must include foam packs. FlexPipe Handbook LOGSTOR A/S

75 3.7.1 Products - Terminations Contents Contents End fitting Sealing ring Inlet pipe Sealing reduction Inlet box Protective cap End cap Valves and mountings LOGSTOR A/S FlexPipe Handbook

76 3.7.2 Products - Terminations End fitting Application End fitting with closed end for temporary termination in the ground. The outmost part of the end fitting is shrinkable. End fitting with insulation shells can be used for single pipes, whereas TwinPipes and double pipes must be foamed. Description End fitting with insulation shells consists of: 1. Closed shrink sleeve 2. Insulation shells 3. Open collar 4. Closure patch End fitting for foaming consists of: 1. Closed shrink sleeve 2. Venting and expansion plugs 3. Patch 4. Open collar 5. Closure patch Component No Outer casing D, Fitting length, Foaming + disposable valve Accessories To be foamed with foam packs, component No When ordering state insulation series, and that delivery must include foam packs. FlexPipe Handbook LOGSTOR A/S

77 3.7.3 Products - Terminations Sealing ring Application For sealing in connection with pipe introduction through the base. Description Component No Outer casing D, Outer diameter D o, LOGSTOR A/S FlexPipe Handbook

78 3.7.4 Products - Terminations Inlet pipe Application For embedding in new constructions to enable later introduction of FlexPipes without disadvantages to the construction. Inlet pipes are made of HDPE. Description Double inlet pipe - fix The pipes are fixed side by side at a fixed distance of approx. 15. Double inlet pipe - loose The inlet pipes are joined with flexible rubber bands and can therefore be placed at random in relation to each other. Single inlet pipe Component No R L 1 For outer casing D, Radius R, L L L 2 FlexPipe Handbook LOGSTOR A/S

79 3.7.5 Products - Terminations Sealing reduction Application For sealing between inlet ppe and outer casing. Description L Component No For outer casing D, 90 L, 165 LOGSTOR A/S FlexPipe Handbook

80 3.7.6 Products - Terminations Inlet box Application For sealing external pipe introduction through wall. Box type No. 2 enables valve operation through external cover with lock. Description Colour: light grey. Component No Type 1 Type Product No. Measurements, H B D H D B Extra cover for type 2 can be ordered: Product No Type 2 H D B FlexPipe Handbook LOGSTOR A/S

81 3.7.7 Products - Terminations Protective cap Application For indoor sealing of the insulation end. Applicable on all FlexPipes. Protective cap for outer casing dimensions 90 to 140 is delivered with a conical service pipe nozzle which is adjustable on location to the relevant service pipe. Made of silicone and can be used at temperatures up to 140 C. Single pipe Component No Service pipe d, Outer casing D, x x x x x 90 x x 110 x x TwinPipe and double pipe d 1 d 2 Component No Service pipe Outer casing D, d 1 /d 2, /15-28 x 15-32/15-32 x 16-50/16-50 x 16-50/16-50 x 32-50/32-50 x LOGSTOR A/S FlexPipe Handbook

82 3.7.8 Products - Terminations End cap Application For termination in buildings, inspection chambers, concrete ducts etc. to protect the insulation end against moisture ingress. Applicable on pipes with steel or copper service pipe. The end cap has embedded mastic and is shrunk onto the service pipe and outer casing. Made of cross-linked PE (PEX) and can be used at temperatures up to 130 C. Single pipe Component No Service pipe d, Outer casing D, x x x x TwinPipe and double pipe Component No Service pipe Outer casing D, d 1 /d 2, /12-22 x d 1 d /22-42 x FlexPipe Handbook LOGSTOR A/S

83 3.7.9 Products - Terminations Valves and mountings Twin valves Used in buildings, installed on adjustable wall mountings. The valves are delivered with internal thread at both ends or with internal thread and weld end with red and blue T-handle. Danfoss JIP Component No Valve ends Thread Rørpar TwinPipe* Thread/ thread Weld/ thread 3/4 x x x x 1 x x x x 1 1/4 x x x x *For TwinPipes the valves are turned 45 to ensure space to operate the handles LOGSTOR A/S FlexPipe Handbook

84 Products - Terminations Valves and mountings Mounting Mounting for installing valves in buildings. Component No Male thread 3/4 1 1 ¼ Valve set Delivered with red or blue handle. Component No Male thread 3/4 1 1 ¼ FlexPipe Handbook LOGSTOR A/S

85 3.8.1 Products - Foam pack Contents Introduction Joints in the pipe system are best insulated with our foam packs. It is an easy-to-apply method according to which a two-component foam liquid, after mixing and filling, forms an effective insulation with the same properties as in the rest of the pipe system. Contents Contents Description Foam pack sizes LOGSTOR A/S FlexPipe Handbook

86 3.8.2 Products - Foam pack Description Application Foam packs are used to insulate joints. Foam packs are easy to apply and the fitter does not come into contact with the liquids. After mixing and filling in the two foam liquids, an efficient insulation is formed which has the same properties as the rest of the pipe system. Foam packs comply with the requirements to materials in EN 253. If 2 foam packs are required per casing joint, preparations must be made, so they can be filled into the joint iediately after each other. It may be an advantage to be 2 persons to carry out the task. If 3 or 4 foam packs are required per casing joint, 2 foam packs must be filled in simultaneously. This requires that an additional venting hole be drilled. Remember to order an additional plug set. Foam packs have a time limit for use of 12 months counting from the stated production week, provided they are stored correctly. Description Foam packs are supplied in insulation boxes. The box i.a. contains a foam pack folder, from which it appears which foam pack size to use for which casing joint, as well as a leaflet with addresses and safety precautions. The total weight of the foam packs and the box is max. 20 kg. Foam packs are not returnable. Component No Foam pack size No. of packs per box x The foam pack is marked with isocyanate and polyol/cyclopentane, respectively, as well as their hazard symbols. B Scanning the QR code on the bag with a mobile phone gives direct access to safety information. A isocyanate polyol/cyclopentane No. 2 prod. 2017/37 Product No., foam pack No., and production week also appear from the bag. FlexPipe Handbook LOGSTOR A/S

87 Product name FOAM PACK Version no.: 1 Page 1/5 Created: Date of revision: Date of printing: Product name FOAM PACK Version no.: 1 Page 2/5 Created: Date of revision: Date of printing: Product name FOAM PACK Version no.: 1 Page 3/5 Created: Date of revision: Date of printing: Product name FOAM PACK Version no.: 1 Page 4/ Special Created: PHYSICAL protective AND equipment: IDENTIFICATION OF THE SUBSTANCE/PREPARATION CHEMICAL Date of revision: PROPERTIES: AND OF THE COMPANY/UNDERTAKING: Date of printing: Wear Product self-contained name FOAM breathing PACK apparatus Version no.: and 1 full protective Isocyanate gear (component when extinguishing A) fire. Polyol (component B) Page 5/5 Product Created: Date of revision: Date of printing: General Name: Accumulation: Form: information: FOAM PACK Liquid Liquid Not Known. Supplier: If it is without risk containers should be removed from the area where there is a risk Emergency of fire. telephone number : Uses Colour: and Restrictions: Brown Clear, yellowing 6. LOGSTOR General Individuals A/S information: wit more susceptibility to dermatitis should not be selected to work isocyanates. Dial 999 in case of a emergency, or ACCIDENTAL Prevent Not Odour: to be material handled RELEASE from by persons entering MEASURES: under drains, the streams, age of Weak lakes 18 years. etc. NHS Direct Weak for advice (GB). Danmarksvej 11 Personal Density: precautions: 1,23 g/cm³ Both services 1,04 are g/cm³ available 24 hours. DK-9670 DISPOSAL Loegstoer 13. Remove Special Education: CONSIDERATIONS: The Explosion all ignition user of the limits: sources and ensure sufficient product must be thoroughly instructed - ventilation. Avoid inhalation of vapours/aerosols working with the product, the dangerous 1,1-8,7 and properties % contact (Cyclo of the pentane) with skin and Telephone eyes. Unauthorized no.: 0045 persons are 00forbidden to enter. Regarding personal protection - see section 8. product and the Responsible Disposal necessary Boiling for the point: considerations: safety Safty measurements. Data Sheet - > 48 C (Cyclo pentane) Environmental Delivered to precautions: disposable centre according to the local regulations Prevent Flash material point: tit@logstor.com from entering drains, streams, lakes > 200 C etc. 8 C Waste OTHER code: INFORMATION: waste plastic Methods Melting for cleaning point up: < 0 C <-10 C waste isocyanates Uses: Absorb R Ignition spill phrases: with temperature: non flaable, absorbing material, > 400 C e.g. sand, soil, vermiculit, and place in suitable 380 C disposable (Cyclo pentane) container Insulation (section General R11 Vapour for 13). district The information: pressure heating container Highly joints should flaable. not be closed caused by the developing of CO2 from the waste. The container should be under EAK R20 observation should Keep Harmful it be in use the by when open inhalation. container it is a mixture outside. 1 hpa (20 C) or the The waste total from time tiding of reaction: up in section 7-14 days Dispose hpa (20 C) according (Cyclo to pentane) section 2. HAZARDS 13. R52 Viscosity: IDENTIFICATION: Harmful to aquatic organisms. 200 mpa (20 C) 690 mpa (23 C) 14. TRANSPORT R53 INFORMATION: May cause long-term adverse effects in the aquatic environment. Water solubility: No No 7. Main HANDLING Toxicological R36/37/38 AND and STORAGE: Ecological Irritating to hazards: eyes, respiratory system and skin. Isocyanate ADR/RID R42/43 (component A): May Harmful cause by sensitisation inhalation. Irritating by UN inhalation no. to eyes, and skin respiratory contact. system and skin May cause sensitisation by inhalation Handling: 10. Class: Final STABILITY and skin contact. remarks: AND REACTIVITY: 3 Polyol Avoid (component inhalation B): of Highly and contact flaable. with product. Eating, Packaging drinking, group: smoking or storage of food, drinks and tobacco must not take place This where safety data sheet is compiled the basis of information from the supplier and in accordance II with EU legislation. The users Stability: there is a risk of contamination of the product. Wash hands before any breaks and after working hours. Ensure working conditions is outside our knowledge and Hazard control, Identification: we draw to your attention that it's always 33 the users responsibility to take the 3. COMPOSITION/INFORMATION adequate necessary Isocyanate ventilation. precautions (component Local mechanical and A): ON follow Polymerisation INGREDIENTS: exhaustion the given occurs could legislation. by 200 C. be necessary. The polymerisation Take measures will develop to prevent CO2. static electricity. Ensure access Proper Shipping Name: Polyol in the (component working area B): to The "rinse product the is eye" s table facility. if it is Ensure handled access and stored ample according water, to shower section facility 7. RESIN and SOLUTION changing-room. Isocyanate Personal IMDG-CODE (component protective equipment: A) CAS no: Refer to section 8. UN no Polyol (Component References: Class: CHIP3: Conditions B) Chemicals to contains avoid: CAS no: Storage: (Hazard Information and Packaging for Supply), Regulations 2002 (SI 2002/1689) 3 and accompanying documentation. Temperature above EH40/ C. Contains: Store securely, away from children, Occupational away from Exposure food, Packaging animal Limits. foodstuffs, group: COSHH : medicaments The Control of or Substances the like. II Stored Hazardous in temperatures to Health Regulations 2992 CAS between number: and subsequent amendments. EC Regulation EmS: no. 1907/2006. REACH. Substances 10 EC-no.: and 40 C. to avoid: Keep %: the product Chemical away from Name: ignition sources, Classification: oxidizing agents and strong F-E, acidic S-E and basic Note: substances. Follow HSE INDG388 10/03 C650 (Working with 2-pack Proper isocyanate Shipping paints). Oxidizing the HSG51 agents "The and storage acids. of Bases. flaable Alcohols. liquids Amines. containers." Isocyanate Name: % diphenylmethane-4,4'-diisocyanate, UN isomers no. and R42/ Xn, (component Xi A): Isocyanates R20, RESIN R36/37/38, reacts SOLUTION strongly with water under a IATA Drawn heating up development. by: pbb trotters aps QA ah homologueclass: 3 8. EXPOSURE Hazardous CONTROLS/PERSONAL Decomposition Products: PROTECTION: Updated by: pbb Packaging group: When heated to high < temperatures, 10% cyclo or in pentane case of fire, the product can F liberate toxic gases/vapours R11, II R52, R53 of: Carbon oxides, nitrogen oxides, Engineering Control Measures: isocyanate, compound of cyanides. Proper Shipping Name: RESIN SOLUTION 4. FIRST All work AID MEASURES: must be planned with a view to limit the breathing of fumes and the exposure to the skin. Ensure adequate ventilation. There General Hardening must be information: access time to ample Isocyanates. supplies of water and eye wash bottles. General information: Respiratory This 5 minutes Transport Protection: 20 C information is only relevant for Polyol (component B). Isocyanate (component A) is not comprised by transport In case of regulations doubt or if of the dangerous symptoms goods. are continuous, seek medical advice. In poor 11. TOXICOLOGICAL ventilated areas use INFORMATION: fresh air equipment. Inhalation: 15. REGULATORY INFORMATION: Move Hand the injured Protection: Inhalation: person into fresh air, if symptoms are continuously seek medical aid. If the patient is conscious examine if patient Use is protective Contains: breathing. gloves Isocyanate If (component the of unconscious nitril rubber, A): May person butyl or irritate is respiratory breathing, any suitable tract lay material. Isocyanate and person may in Break cause (component recovery through coughing, position time > A): asthmatic Diphenylmethane-4,4 -diisocyanate, and 480 keep min. breathing warm Follow with the and difficulty blankets glove in or breathing. the isomers and like. manufacturer's If breathing Polyol (component has recoendations stopped, B): apply Vapours artificial on may use respiration. cause and replacement. bluntness Seek homologue and medical dizziness. attention. Contact Eye protection: with eyes: Polyol (component B): Polyol with contains of cyclopentane Use protective Contact with goggles skin: Open your eye wide. Make or sure face to shield. remove any contact lenses. Iediately flush eyes with water for at least 10 minutes. Seek Labelling: Irritating to skin. medical Isocyanat (component A): Diphenylmethane-4,4 -diisocyanate, isomers and homologue Skin attention. Protection: Contact Use special with Contact skin: working Xn with eyes: clothes. R20 Harmful by inhalation. Remove contaminated Irritating to eyes. clothes iediately, R36/37/38 and wash skin thoroughly Irritating to with eyes, soap respiratory and water. system Always and skin. end cleansing with applying General moisturising information: cream to degreased R42/43 skin. Obtain medical May attention cause sensitisation if irritation continues. by inhalation and skin contact. The employer Ingestion: has a duty to S23 ensure that pregnant women Do are not not breathe exposed vapour/spray. to any influences, which may be a risqué to the Ingestion: unborn Ingestion child. may cause nausea and queasy. Rinse mouth with water. Drink afterwards S45 plenty of water. Seek In case medical of accident attention. or if you feel unwell, seek medical advice iediately (show Occupational Chronic effects: Exposure Limits: Burns: the label where possible). The general Isocyanate Harmful exposure (component limits of A): all May isocyanates cause sensitisation are 0,02 mg/m³. by inhalation EH40/2005 and skin Workplace contact. Polyol (component exposure limits. Polyol (component B): Flush B) with Inhalation S36/37 plenty of of water vapours until may pain cause ceases. Wear drowsiness, suitable Whilst flushing dizziness protective with and clothing water, can cause and remove gloves. damage all loose to the clothing central from nervous system by area of burns. prolounged If medical exposure. treatment is necessary, continue flushing until medical trained staff takes over treatment. F Polyol (component B): 5. FIRE-FIGHTING 12. ECOLOGICAL MEASURES: INFORMATION: R11 Highly flaable. Suitable extinguishing media: Eco toxicity: S9 Keep container in a well-ventilated place. Fire is extinguished None known. with water fog, foam, powder or carbon dioxide. S16 Keep away from sources of ignition - No smoking. Extinguishing media that must S33 not be used: Take precautionary measures against static discharges. Do not use Mobility: full jet of water. The fire will spread. Isocyanate (componenet A), Polyol (componenet B) and the mixture are not soluble in water. Therefore there is no mobility in water. Special hazards: Highly flaable If heated or Degradability: in case of fire toxic fumes are formed. Isocyanate (component A): Bio-degradation: Difficult. Special Polyol (component labelling: B): Bio-degradation: Difficult. Contains isocyanates Products - Foam pack Description Materials The insulation box: Polystyrene foam (EPS) Foam pack: Multi-ply plastic bag with diffusion-tight aluminium foil for liquid A and B. Liquid A: Isocyanate. MDI Liquid B: Polyol and cyclopentan Material Safety Data Sheet A detailed MSDS for foam pack is available on our website. The MSDS ncludes16 items with information. FOAM PACK SAFETY DATA SHEET SAFETY DATA SHEET SAFETY DATA SHEET SAFETY DATA SHEET SAFETY DATA SHEET en LOGSTOR A/S FlexPipe Handbook

88 3.8.4 Products - Foam pack Foam pack sizes Foam volume The volume of the cavity to foam decides which foam pack size to choose. To ensure the quality of the finished insulation the foam volume limits in below table must be observed. Size and number of foam packs for a specific casing joint appear from the foam pack folder for single pipe and TwinPipe which is available on LOGSTOR s website and in the insulation box. Vf Vfe Foam pack Alternative Foam volume. litre No. V f V fe min. max. min. max x x x x x x x x x x x x12+2x x FlexPipe Handbook LOGSTOR A/S

89 3.9.1 Products - Tools Contents Contents Tools for transport and laying Tools for shortening and calibration Stripping tools Press tool for coupling type MP Press tool for coupling, type JT Tools for installing casing joints Tools for expansion plug Tools for weld plug Leakage test equipment LOGSTOR A/S FlexPipe Handbook

90 3.9.2 Products - Tools Tools for transport and laying Bending tool For bending FlexPipes. The two handles can be dismantled. R B Casing D, Product No. A B R A Pulling tool For house entry through inlet pipe embedded in concrete or tilted bore in the base pulling tool and pulling sleeve are used. Outer casing dimension 90 Product Nos: Pulling tool: Pulling sleeve: Transport and uncoiling For transport and uncoiling of FlexPipes a FlexPipe wagon with motorized straightener and remote control is offered for rent or sale. Especially recoended for major dimensions and a higher number of house entries Contact LOGSTOR.. FlexPipe Handbook LOGSTOR A/S

91 3.9.3 Products - Tools Tools for shortening and calibration Eclipse saw An eclipse saw with depth guard is used to cut outer casings and insulation. The depth guard prevents that the service pipe and surveillance wires are damaged, when cutting the outer casing. Product No.: PEX scissors For perpendicular cutting PEx and Alupex service pipes. Max diameter pipe Product No Calibration mandrel For CuFlex to calibrate copper pipes before soldering. CuFlex service pipe, d Product No LOGSTOR A/S FlexPipe Handbook

92 3.9.4 Products - Tools Stripping tools Application For removal of insulation from pipes with PEX and Alupex service pipes to prevent that the service pipe is damaged. Service pipe Service pipe, d Product No. PEX Alupex Service pipe Service pipe, d Product No. PEX FlexPipe Handbook LOGSTOR A/S

93 3.9.5 Products - Tools Press tool for coupling type MP General Hydraulic press tool for installing press coupling, type MP (Multipress). Delivered as a complete set. To buy or rent please contact LOGSTOR. AP63 For dimension ø16 - ø63 AP110 For dimension ø63 - ø110 Hydraulic pump Used for hydrauliic press tool. LOGSTOR A/S FlexPipe Handbook

94 3.9.6 Products - Tools Press tool for coupling, type JT General Press tool for installing press coupling, type JT (Jentro). Delivered as a complete set. To buy or rent please contact LOGSTOR. ø25 - ø32 ø40 - ø63 ø50 - ø110 FlexPipe Handbook A LOGSTOR A/S