Hiline Steel Metric Catalogue

Transcription

1 iline Steel Metric Catalogue

2 Table of Contents 1 Specification for CPV iline-zpum Preinsulated Steel Pipes... 2 Specification for Thermal nsulation... 3 Surveillance System General Principles of Laying Preinsulated Pipe in Soil... 5 Cross-sections of Jacket and Carrier Pipes... 6 Quality Assurance System... 7 nformation on Other Products... 8 Preinsulated Pipes Straight Preinsulated Pipes Preinsulated Bend Pipes... 9 Preinsulated Fittings º Elbow º Elbow º Elbow º Elbow º Elbow º Elbow Cranked Tee Reducing Cranked Tee Elongated Cranked Tee Mk Under Cranked Tee Under Cranked Tee Mk Vent Tee Vent Tee Mk Parallel Tee Flat Tee Flat Tee Mk Reducing Pipe Anchor Fittings Wall Mounted Anchor Point Angle Achor Point º Anchor Point º Anchor Point Longitudinal Compensator Single bellow longitudinal compensator operating at 1.6 MPa Single bellow longitudinal compensator operating at 2.5 MPa Preinsulated Steel Valve Fittings and Fixtures Shutoff Ball Valve Vent Ball Valve Strain Ball Valve Shutoff Ball Valve and Vent Valve Assembly Single Strain Valve Shutoff Ball Valve Strain and Vent Shutoff Ball Valve Coupling Unit Common Coupling N eat Shrinkable Coupling NT Electrically Welded eat Shrinkable Coupling DT Crosslinked eat Shrinkable Coupling - TS...

3 11.5 Dry eat Shrinkable Coupling NTS DX Butt Welded Coupling (Standard nsulation) DX+ Butt Welded Coupling (Plus nsulation) nsulation and Pipeline Closing Pipeline Closing End Sleeve Shrink End Cap eat Shrinkable Sleeve Warning Tape Wall Transition Rubber Ring Branch-Off Protective Tube Joint Adapter Mains Branching Off 45º Elbow Cold nset Mains Branching Off 45º Elbow ot nset Pulse System (Measuring, Leak Detection and Location Device) Pulse System (Location Cable, Jumper Cable and Connecting Cable) Technical nformation Trade nformation...

4 iline Metric Steel Specification Overview MANUFACTURE & STANDARDS LNE METRC STEEL RGD pre-insulated pipes and fittings for thermal utilities are manufactured within an SO 9001 accredited environment in accordance with EN 253, EN 448, EN 488, EN 489, EN LNE METRC STEEL FLEXBLE pre-insulated pipes and accessories for thermal utilities are manufactured within an SO 9001 accredited environment in accordance with EN SERVCE PPE Rigid Pipes Seamless Pipe Certified seamless steel pipe manufactured in accordance with EN Grade P235 G, EN /A1 Grade P235 TR1 & P235 TR2, DN 1629 Grade St 37.0 Seamed Pipe (Welded) Certified seamed (welded) steel pipe manufactured in accordance with EN /A1 Grade P235 G, EN /A2 Grade P235 G, EN Grade P235 TR1 or P235 TR2, DN 1626 Grade St 37.0 Galvanised Pipe Galvanised seamless pipe manufactured in accordance with EN steel grade P235 TR1 & P235 TR2, EN Grade P235 G, DN 1629 Grade St 37.0 and galvanised in accordance with EN 10240, EN 1461, EN 1179 General Properties Upper yield stress 235 MPa Tensile strength MPa Density 7850 kg/m³ Operating pressure 5 MPa The external surface of the steel pipe is shot blasted to increase the adhesion of the rigid polyurethane foam (PUR) The pipe ends are bevelled ready for welding nspection Certificate EN b available on prior request 16/11/ Pg 1

5 iline Metric Steel Specification Overview Flexible Pipes Dar-Flex Flexible seamless steel pipe is manufactured in accordance with EN Flexible welded steel pipe is manufactured in accordance with EN & EN General Properties & Applications deal for building entries Minimum bending radius 0.8m (Standard nsulation) Minimum bending radius 0.9m (nsulation Plus) Fewer number of elbows required Fewer number of welded joints Reduced installation cost Changes of direction easily diverted to suit site conditions Fully compatible for welding to rigid steel pipes TERMAL NSULATON Rigid Pipes The insulation material is CFC free rigid polyurethane foam (PUR) homogenously filling the space between the service pipe and casing over the total length and in compliance with standard EN 253 Properties Thermal conductivity coefficient to w/mk Radial compression strength 0.30 MPa Minimum core mass density 60 kg/ m³ Continuous operating temperature 130 C Maximum peak operating temperature 152 C igher performing insulation is available upon request Flexible Pipes - Dar-Flex Dar-Flex pipes are insulated using CFC free semi-rigid polyurethane foam (PUR) homogenously filling the space between the service pipe and casing to form a fully bonded system Properties Thermal conductivity coefficient (max) w/mk Radial compression strength (min) 0.12 MPa Minimum core mass density 50 kg/ m³ Continuous operating temperature 120 C Maximum peak operating temperature 140 C 16/11/ Pg 2

6 iline Metric Steel Specification Overview CASNG PPE Rigid Pipes - DPE Casing pipe is manufactured in accordance with standard EN 253 from high density polyethylene (DPE) Properties Density 950 kg/m³ Upper yield stress 19 MPa Elongation at break at least 350% Expected life at least 50 years DPE casing is also available with additional UV stabiliser offering greater protection against direct sunlight for above ground installations The casing pipe inner surfaces are corona treated to ensure optimum adhesion of the insulation material (PUR) to form a fully bonded system Spiral Wound Pipes Spiro Casing pipe is made of zinc coated mild steel sheet in accordance with EN or aluminium sheet in accordance with EN 485: PN-87/ Flexible Pipes PE Dar-Flex casing pipes are made from flexible polyethylene (PE) and meets the requirements of EN Properties Density 915 kg/m³ MF (190 C/5 2.0g/min The casing pipe can be lined with an anti-diffusion barrier if required (optional) STE JONTNG TECNQUES Steel Service Pipes The welding of pre-insulated steel pipes to be installed in buried and above ground thermal utilities can be carried out using the following techniques: Manual arc welding with shielded electrodes 111 as per EN SO 4063 nert gas arc welding with a non-consumable electrode (TG welding) 141 as per EN SO 4063 Gas welding 311 as per EN SO /11/ Pg 3

7 iline Metric Steel Specification Overview Rigid Casing Pipes Rigid DPE casing pipes in the field can be sealed using the following techniques: eat shrinkable DPE oversleeve sealed with hot melt adhesive and heat shrinkable bands (Type NT) eat shrinkable crosslinked DPE oversleeve sealed with hot melt adhesive (Type TS) Wrap around DPE electrofusion coupling forming a fully fused casing joint (Type DX) Slide over DPE heat shrinkable oversleeve sealed by the electrofusion technique (Type DT) Spiral wound casing pipes field joints can be sealed with: Zinc coated mild steel or aluminium sheet oversleeve sealed with heat shrinkable bands (Type NS) Flexible Casing Pipes Dar-Flex casing pipe field joints can be sealed using the following techniques: eat shrinkable DPE oversleeve sealed with hot melt adhesive and heat shrinkable bands (Type NT) eat shrinkable crosslinked DPE oversleeve sealed with hot melt adhesive (Type TS) nsulation Field joints can be insulated using the following methods: Moulded PUR ½ shells installed before the oversleeve is fitted PUR liquid 2-part resin and activator either hand mixed or machine mixed and poured into casing oversleeve after it has been sealed to the casing pipe SUPPLY PROGRAMME iline Metric Steel pipes and fittings are available in the following size ranges: Rigid pre-insulated steel pipes can be supplied in 6m or 12m lengths in the following ranges: Seamless steel pipes are available in size DN20 to DN500 Welded steel pipes are available in sizes DN20 to DN1200 Rigid pre-insulated steel pipes are available as twin pipes (F&R) inside a single casing for sizes DN20+DN20 to DN200+DN200 Dar-Flex flexible steel pipes are available in sizes DN16, DN20 & DN25 and coils up to 400m All pre-insulated steel pipes can be supplied with Series 1 (Standard) or Series 2 (nsulation Plus) PUR thicknesses Rigid pre-insulated steel pipes can also be supplied with insulation to Series 3 and above Special insulation for use with steel pipes for steam is also available for rigid pipes 16/11/ Pg 4

8 iline Metric Steel Specification Overview SURVELLANCE SYSTEMS iline Metric Steel can be supplied with imbedded alarm wires of various manufactures for locating and/or detecting moisture ingress according to EN including: Nordic pulse system (plain and tinned copper wires 1.5mm 2 ) Resistance system (such as Brandes) Client specified system NSTALLATON iline Metric Steel pre-insulated pipe systems can be installed both above and below ground following the general principles and practices of EN Design and nstallation of Pre-insulated Bonded Pipes for District eating and strictly in accordance with CPV s instructions and terms and conditions of supply iline Metric Steel pre-insulated pipes and fittings are supplied by: CPV Ltd Tel: +44(0) Fax: +44(0) sales@cpv.co.uk web: Woodington Mill, East Wellow, Romsey, ampshire, SO51 6DQ, UK 16/11/ Pg 5

9 3. Surveillance System CPV iline ZPUM can be equipped with any system for detecting moisture ingress, such as Nordic pulse system 2 copper detection wires 1.5mm² (0ne tinned for identification) 16SWG BS4109, or resistance system (BRANDES), or DW system or client specified system. Such a system comprises wires embedded in the insulation layer. The system signals moisture spots in any place of the pipeline. 4. General Principles of Laying Preinsulated Pipe in Soil Preinsulated pipes and fittings are laid directly in ground in narrow trenches on a sand subgrade at least 10 cm thick. Prior to welding steel carrier pipes, in each common joint or a heat shrinkable one, a sleeve has to be pushed on, which will protect the joint heat insulation. Once the pipes have been welded and leak tests are over, a heat insulation layer has to be laid down and the joint tightness tested. A completed preinsulated pipeline is then subject to a technical acceptance, and then is backfilled with sand up to 10 cm above the upper pipe surface. Both the subgrade and backfilling layers have to be compacted, so that the line is placed in homogenous conditions. Once the backfilling layer has been stabilised, the remaining part is replenished with virgin soil. A minimal thickness of the covering layer is 40 cm. See CPV iline ZPUM installation guides for further details. 29/06/11 Pg 6

10 5. Cross-sections of Jacket and Carrier Pipes CPV iline ZPUM pipes and fittings are manufactured from jacket and carrier pipes of the following diameters: Steel Carrier Pipe PED PED welded seamless Standard insulation nsulation Plus DN D ext g g D ext gp D ext gp mm mm mm mm mm mm mm mm 20 26,9 2,6 2,9 75 3,0 90 3, ,7 2,6 2,9 90 3, , ,4 2,6 2, , , ,3 2,6 2, , , ,3 2,9 3, , , ,1 2,9 3, , , ,9 3,2 3, , , ,3 3,6 4, , , ,7 3,6 4, , , ,3 4,0 4, , , ,1 4,5 6, , , ,0 5,0 7, , , ,9 5,6 7, , , ,6 5,6 8, , , ,4 6,3 8, , , ,0 6,3 10, , , ,0 6,3 11, , , ,0 7, , , ,0 8, , , ,0 8, , , ,0 10, , , ,0 11, ,00 DN steel pipe nominal diameter; D ext external diameter g, gp wall thickness Recommended diameters of preinsulated jacket pipes and fittings are given on further pages of the catalogue. Tables show pipe and fitting geometric dimensions up to a diameter of DN 600. Geometric dimensions of products exceeding nominal diameters of DN 600 are ordered individually. Specifications of preinsulated products should state carrier pipe steel grade (R-35 or St 37.0, and P 235G seamless or seamed), type of thermal insulation, type of moisture detection embedded system or its lack, and for pipes their length and quote symbols used throughout the catalogue. Other carrier pipe materials are available upon request. 29/06/11 Pg 7

11 6. Quality Assurance System CPV iline ZPUM pre-insulated materials and products manufactured presently are based on the ntegrated Quality Management System *Environment, compliant with SO 9001:2008 and EN SO 14001:2005 Certificate No JSA-124/3/2008. The quality management and environment management system covers: design, development, manufacturing, supplies, service and installation of CPV iline ZPUM preinsulated pipes and fittings with due attention paid to environmental regulations. 7. nformation on Other Products CPV also supplies: Above ground chemical drainage systems : CPV-Zurn Below ground chemical drainage systems : CPV-Floway Dual contained pipe systems : CPV-Safeflo Pressure pipes : CPV-Chemflo Fabricated tanks & vessels : CPV-Bulk Specialist extrusions, mouldings & fabrications : CPV-Custom polyethylene pipes grade PE 100 navy blue, to be used in water mains, in diameters between Ø 25 and 1200 mm, in the following diameter ranges: SDR 9; SDR 11, SDR 13,6; SDR 17; SDR 21; SDR 26; SDR 27,6; SDR 33; SDR 41; supplied as straight units 12 m long (standard) and on customer s request -15 m (for diameters between 75 and 1200 mm), and coiled in lengths up to 200 m (for diameters between 25 and 110 mm), or in any other length as agreed with the customer; polyethylene pipes grade PE 100 black, to be used in gravity sewer systems, in diameters between Ø 32 and 1200 mm, in the following diameter ranges: SDR 9; SDR 11, SDR 13,6; SDR 17; SDR 21; SDR 26; SDR 27,6; SDR 33; SDR 41; supplied as straight units 12 m long (standard) and on customer s request -15 m (for diameters between 75 and 1000 mm), and coiled in lengths up to 200 m (for diameters between 32 and 110 mm), or in any other length as agreed with the customer; polyethylene culvert pipes in diameters between 50 and 1200 mm, supplied in straight units 12 m long or any other lengths as agreed with the customer; preinsulated flex units to be used in hot water buried utilities in PEX carrier pipes; PE jacket pipes in diameters between 75 and 1200 mm; sleeves in diameters between 83 and 472 mm; heat shrinkable sleeves and DX welding couplings (to set up a coupling unit thermal insulation); preinsulated pipes featuring polyethylene carrier pipe (diameters agreed with the customer); preinsulated corrugated pipes (as per SPRO catalogue); preinsulated pipes to be used in water steam pipelines; SPRO pipes and fittings for mining working; Preinsulated elbows bent by the machine with diameter from Ø 20 mm up to Ø 300 mm 29/06/11 Pg 8

12 8 Preinsulated Pipes 8.1 Straight Preinsulated Pipes Dz Dzp L Table 1 Steel Carrier Pipe Weight Length seamless welded DN Dz Dzp L 1m 1m mm mm mm m kg kg 20 26, ,7 2,5 R-20/ , ,2 3,0 R-25/ , ;12 4,2 3,9 R-32/ , ;12 4,6 4,3 R-40/ , ;12 6,7 5,7 R-50/ , ;12 7,7 7,2 R-65/ , ;12 10,0 9,8 R-80/ , ;12 14,3 13,2 R-100/ , ;12 17,5 16,2 R-125/ , ;12 22,9 21,0 R-150/ , ;12;16* 40,4 31,2 R-200/ , ;12;16* 58,7 45,2 R-250/ , ;12;16* 70,1 58,6 R-300/ , ;12;16* 86,8 66,6 R-350/ , ;12;16* 108,0 83,9 R-400/ , ;12;16* 130,6 90,6 R-450/ , ;12;16* 161,3 104,2 R-500/ , ;12;16* - 149,3 R-600/ , ;12;16* - 180,4 R-700/ , ;12;16* - 222,9 R-800/ , ;12;16* - 278,2 R-900/ , ;12;16* - 335,8 R-1000/1200 Note: When ordering specify steel grade (reference number R-35, St 37.0, or P 235 or EN 10255, BS 1387 medium or heavy gauge). Preinsulated pipes of diameters exceeding DN DN 1200 are manufactured if their length and filling diameter (insulation thickness) have been agreed with the customer. *Pipes with length L=16m are manufacturing on individual customer s request. Catalogue Reference 29/06/11 Pg 9

13 8.2 Preinsulated Bend Pipes L Dz Dzp Table 2 Steel Carrier Pipe Weight Length seamless (P 235G) DN Dz Dzp L 1m 1m welded (P 235G) mm mm mm m kg kg Catalogue Reference 20 26, ,7 2,5 RG-20/ , ,2 3,0 RG-25/ , ,2 3,9 RG-32/ , ,6 4,3 RG-40/ , ,7 5,7 RG-50/ , ,7 7,2 RG-65/ , ,0 9,8 RG-80/ , ,3 13,2 RG-100/ , ,5 16,2 RG-125/ , ,9 21,0 RG-150/ , ,4 31,2 RG-200/ , ,7 45,2 RG-250/ , ,1 58,6 RG-300/ , ,8 66,6 RG-350/ , ,0 83,9 RG-400/ , ,6 90,6 RG-450/ , ,3 104,2 RG-500/630 Note: When ordering specify steel grade (reference number R-35, St 37.0, or P 235G or EN10255) BS medium or heavy gauge) and angle and bend direction. Preinsulated pipes of diameters exceeding DN 600 are manufactured if their length and filling diameter (insulation thickness) have been agreed with the customer. 29/06/11 Pg 10

14 9 Preinsulated Fittings º Elbow A-90 Dz Dzp A-90 Bend radius: Mechanical bending for: DNs Dz DNs ,5 Dz With Weld Bend elbows for: DNs ,5 DN Steel Carrier Pipe Dimension Weight of Preinsulated Elbow DN Dz Dzp A 90 mm mm mm mm 1 unit 20 26, ,0 K-20/ , ,4 K-25/ , ,0 K-32/ , ,6 K-40/ , ,0 K-50/ , ,5 K-65/ , ,5 K-80/ , ,5 K-100/ , ,0 K-125/ , ,0 K-150/ , ,0 K-200/ , ,0 K-250/ , ,0 K-300/ , ,0 K-350/ , ,0 K-400/ , ,0 K-450/ , ,0 K-500/ , ,0 K-600/90 Table 3 Catalogue Reference Note: *Preinsulated units of diameters exceeding DN 600 are tailor-made. *On customer request bends for diameters DN can be made with the 1,5xDN Weld Bend elbows. 29/06/11 Pg 11

15 9.2 75º Elbow A-75 A-75 Dz Dzp Bend radius: Mechanical bending for: DNs Dz DNs ,5 Dz With Weld Bend elbows for: DNs ,5 DN Steel Carrier Pipe Dimension Weight of Preinsulated Elbow DN Dz Dzp A 75 mm mm mm mm 1 unit 20 26, ,0 K-20/ , ,4 K-25/ , ,0 K-32/ , ,6 K-40/ , ,0 K-50/ , ,5 K-65/ , ,5 K-80/ , ,5 K-100/ , ,5 K-125/ , ,5 K-150/ , ,0 K-200/ , ,0 K-250/ , ,0 K-300/ , ,0 K-350/ , ,0 K-400/ , ,0 K-450/ , ,0 K-500/ , ,0 K-600/75 Note: *Preinsulated units of diameters exceeding DN 600 are tailor-made. Table 4 Catalogue Reference *On customer request bends for diameters DN can be made with the 1,5xDN Weld Bend elbows. 29/06/11 Pg 12

16 9.3 60º Elbow A-60 A-60 Dz Dzp Bend radius: Mechanical bending for: DNs Dz DNs ,5 Dz With Weld Bend elbows for: DNs ,5 DN Steel Carrier Pipe Dimension DN Dz Dzp A 60 Weight of Preinsulated Elbow mm mm mm mm 1 unit 20 26, ,0 K-20/ , ,4 K-25/ , ,0 K-32/ , ,5 K-40/ , ,0 K-50/ , ,5 K-65/ , ,5 K-80/ , ,5 K-100/ , ,5 K-125/ , ,5 K-150/ , ,5 K-200/ , ,0 K-250/ , ,0 K-300/ , ,0 K-350/ , ,0 K-400/ , ,0 K-450/ , ,0 K-500/ , ,0 K-600/60 Note: *Preinsulated units of diameters exceeding DN 600 are tailor-made. Table 5 Catalogue Reference *On customer request bends for diameters DN can be made with the 1,5xDN Weld Bend elbows. 29/06/11 Pg 13

17 9.4 45º Elbow A-45 Dz A-45 Bend radius: Mechanical bending for: DNs Dz DNs ,5 Dz With Weld Bend elbows for: DNs ,5 DN Steel Carrier Pipe Dimension DN Dz Dzp A 45 Weight of Preinsulated Elbow mm mm mm mm 1 unit 20 26, ,0 K-20/ , ,4 K-25/ , ,0 K-32/ , ,5 K-40/ , ,0 K-50/ , ,5 K-65/ , ,5 K-80/ , ,5 K-100/ , ,5 K-125/ , ,5 K-150/ , ,5 K-200/ , ,0 K-250/ , ,0 K-300/ , ,0 K-350/ , ,0 K-400/ , ,0 K-450/ , ,0 K-500/ , ,0 K-600/45 Table 6 Catalogue Reference Note: *Preinsulated units of diameters exceeding DN 600 are tailor-made. *On customer request bends for diameters DN can be made with the 1,5xDN Weld Bend elbows. 29/06/11 Pg 14

18 9.5 30º Elbow A-30 A-30 Dz Dzp Bend radius: Mechanical bending for: DNs Dz DNs ,5 Dz Steel Carrier Pipe Dimension DN Dz Dzp A 30 mm mm mm mm 1 unit With Weld Bend elbows for: DNs ,5 DN Weight of Preinsulated Elbow 20 26, ,0 K-20/ , ,4 K-25/ , ,5 K-32/ , ,5 K-40/ , ,0 K-50/ , ,5 K-65/ , ,5 K-80/ , ,5 K-100/ , ,5 K-125/ , ,5 K-150/ , ,5 K-200/ , ,0 K-250/ , ,0 K-300/ , ,0 K-350/ , ,0 K-400/ , ,0 K-450/ , ,0 K-500/ , ,0 K-600/30 Note: *Preinsulated units of diameters exceeding DN 600 are tailor-made. Table 7 Catalogue Reference *On customer request bends for diameters DN can be made with the 1,5xDN Weld Bend elbows. 29/06/11 Pg 15

19 9.6 15º Elbow A-15 A-15 Dz Dzp Steel Carrier Pipe Dimension DN Dz Dzp A 15 mm mm mm mm 1 unit Bend radius: Mechanical bending for: DNs Dz DNs ,5 Dz With Weld Bend elbows for: DNs ,5 DN Weight of Preinsulated Elbow Table 8 Catalogue Reference 20 26, ,0 K-20/ , ,4 K-25/ , ,0 K-32/ , ,5 K-40/ , ,0 K-50/ , ,5 K-65/ , ,5 K-80/ , ,5 K-100/ , ,5 K-125/ , ,5 K-150/ , ,5 K-200/ , ,0 K-250/ , ,0 K-300/ , ,0 K-350/ , ,0 K-400/ , ,0 K-450/ , ,0 K-500/ , ,0 K-600/15 Note: *Preinsulated units of diameters exceeding DN 600 are tailor-made. *On customer request bends for diameters DN can be made with the 1,5xDN Weld Bend elbows. 29/06/11 Pg 16

20 9.7 Cranked Tee Dzp1 Dz Dz Dzp B Table 9 Straight Section Vertical Section Carrier Pipe Carrier Pipe DN Dz Dzp Dz1 Dzp1 mm mm mm mm mm mm 20 26, , TW-20/ , , TW-25/ , , TW-32/ , , TW-40/ , , TW-50/ , , TW-65/ , , TW-80/ , , TW-100/ , , TW-125/ , , TW-150/ , , TW-200/ , , TW-250/ , , TW-300/250 Note: 1. Tees are fabricated in a free selection of diameters 2. The dimension changes along with branching off pipe diameter 3. Preinsulated units of diameters exceeding DN 300 are tailor-made. B Catalogue Reference 29/06/11 Pg 17

21 9.7.1 Reducing Cranked Tee Dzp1 Dz1 B Dzp Dz Dz2 Dzp2 Table 10 Straight Section Branching Off Section Reduced Pipe Carrier Pipe Carrier Pipe Carrier Pipe B Catalogue Reference DN Dz Dzp Dz1 Dzp1 Dz2 Dzp2 mm mm mm mm mm mm mm mm mm 20 33, , , TWR-25/20/ , , , TWR-32/20/ , , , TWR-32/25/ , , , TWR-40/25/ , , , TWR-40/32/ , , , TWR-50/32/ , , , TWR-50/40/ , , , TWR-65/40/ , , , TWR-65/50/ , , , TWR-80/50/ , , , TWR-80/65/ , , , TWR-100/65/ , , , TWR-100/80/ , , , TWR-125/80/ , , , TWR-125/100/ , , , TWR-150/100/ , , , TWR-150/125/ , , , TWR-200/125/ , , , TWR-200/150/ , , , TWR-250/150/ , , , TWR-250/200/ , , , TWR-300/200/ , , , TWR-300/250/250 Note: 1. Reducing wyes are fabricated in a free selection of diameters 2. The dimension changes along with branching off pipe diameter 29/06/11 Pg 18

22 9.7.2 Elongated Cranked Tee Mk. 2 Dzp1 Dz Dz Dzp B Table 11 Straight Section Branching Off Section Carrier Pipe Carrier Pipe DN Dz Dzp Dz1 Dzp1 mm mm mm mm mm mm mm B Catalogue Reference 20 26, , TW2-20/ , , TW2-25/ , , TW2-32/ , , TW2-40/ , , TW2-50/ , , TW2-65/ , , TW2-80/ , , TW2-100/ , , TW2-125/ , , TW2-150/ , , TW2-200/ , , TW2-250/ , , TW2-300/ , , TW2-350/ , , TW2-400/ , , TW2-450/ , , TW2-500/ , , TW2-600/500 Note: 1. Wyes are fabricated in a free selection of diameters 2. They can also be fabricated as reducing wyes in any diameters 3. The dimension changes along with branching off pipe diameter 4. Preinsulated units of diameters exceeding DN 600 are tailor-made. 29/06/11 Pg 19

23 9.8 Under Cranked Tee Dzp 1200 Dz Dz1 Dzp1 B Table 12 Straight Section Carrier Pipe Branching Off Section Carrier Pipe DN Dz Dzp Dz1 Dzp1 mm mm mm mm mm mm mm B Catalogue Reference 25 33, , TO-25/ , , TO-32/ , , TO-40/ , , TO-50/ , , TO-65/ , , TO-80/ , , TO-100/ , , TO-125/ , , TO-150/ , , TO-200/ , , TO-250/ , , TO-300/50 Note: 1. Wyes are fabricated in a free selection of diameters 2. They can also be fabricated as reducing wyes in any diameters 3. The dimension changes along with branching off pipe diameter 4. Preinsulated units of diameters exceeding DN 300 are tailor-made. 29/06/11 Pg 20

24 9.8.1 Under Cranked Tee Mk. 2 Dzp 1800 Dz Dz1 Dzp1 B Table 13 Straight Section Carrier Pipe Branching Off Section Carrier Pipe DN Dz Dzp Dz1 Dzp1 mm mm mm mm mm mm mm B Catalogue Reference 25 33, , TO2-25/ , , TO2-32/ , , TO2-40/ , , TO2-50/ , , TO2-65/ , , TO2-80/ , , TO2-100/ , , TO2-125/ , , TO2-150/ , , TO2-200/ , , TO2-250/ , , TO2-300/ , , TO2-350/ , , TO2-400/ , , TO2-450/ , , TO2-500/ , , TO2-600/100 Note: 1. Wyes are fabricated in a free selection of diameters 2. They can also be fabricated as reducing wyes in any diameters 3. The dimension changes along with branching off pipe diameter 4. Preinsulated units of diameters exceeding DN 600 are tailor-made. 29/06/11 Pg 21

25 9.9 Vent Tee Dzp1 Dz1 600 L Dz Dzp Table 14 Straight Section Carrier Pipe Branching Off Section Carrier Pipe DN Dz Dzp Dz1 Dzp1 mm mm mm mm mm mm mm L Catalogue Reference 65 76, , TD , , TD , , TD , , TD , , TD , , TD , , TD , , TD-300 Note: 1. Wyes are fabricated in a free selection of diameters 2. They can also be fabricated as reducing wyes in any diameters 3. The dimension changes along with branching off pipe diameter 4. Preinsulated units of diameters exceeding DN 300 are tailor-made. 29/06/11 Pg 22

26 9.9.1 Vent Tee Mk. 2 Dzp1 Dz Dz Dzp Table 15 Straight Section Carrier Pipe Branching Off Section Carrier Pipe DN Dz Dzp Dz1 Dzp1 mm mm mm mm mm mm Catalogue Reference 65 76, , TD , , TD , , TD , , TD , , TD , , TD , , TD , , TD , , TD , , TD , , TD , , TD , , TD2-600 Note: 1. Wyes are fabricated in a free selection of diameters 3. The dimension changes along with branching off pipe diameter 2. They can also be fabricated as reducing wyes in any diameters 4. Preinsulated units of diameters exceeding DN 600 are tailor-made. 29/06/11 Pg 23

27 9.10 Parallel Tee L / 2 Dz1 Dzp1 Dz Dz L Table 16 Straight Section Branching Off Section Carrier Pipe Carrier Pipe DN Dz Dzp Dz1 Dzp1 mm mm mm mm mm mm mm L Catalogue Reference 20 26, , TR-20/ , , TR-25/ , , TR-32/ , , TR-40/ , , TR-50/ , , TR-65/ , , TR-80/ , , TR-100/ , , TR-125/ , , TR-150/ , , TR-200/ , , TR-250/ , , TR-300/250 Note: 1. Wyes are fabricated in a free selection of diameters 3. The dimension changes along with branching off pipe diameter 2. They can also be fabricated as reducing wyes in any diameters 4. Preinsulated units of diameters exceeding DN 300 are tailor-made. 29/06/11 Pg 24

28 9.11 Flat Tee Dzp1 Dz1 Dz Dzp 1200 B Table 17 Straight Section Carrier Pipe Branching Off Section Carrier Pipe DN Dz Dzp Dz1 Dzp1 mm mm mm mm mm mm B Catalogue Reference 20 26, , TP-20/ , , TP-25/ , , TP-32/ , , TP-40/ , , TP-50/ , , TP-65/ , , TP-80/ , , TP-100/ , , TP-125/ , , TP-150/ , , TP-200/ , , TP-250/ , , TP-300/250 Note: 1. Tees are fabricated in a free selection of diameters 2. They can also be fabricated as reducing tees in any diameters 3. Preinsulated units of diameters exceeding DN 600 are tailor-made. 29/06/11 Pg 25

29 Flat Tee Mk. 2 Dzp1 Dz1 Dz Dzp 1800 B Straight Section Carrier Pipe Branching Off Section Carrier Pipe DN Dz Dzp Dz1 Dzp1 mm mm mm mm mm mm B Table 18 Catalogue Reference 20 26, , TP2-20/ , , TP2-25/ , , TP2-32/ , , TP2-40/ , , TP2-50/ , , TP2-65/ , , TP2-80/ , , TP2-100/ , , TP2-125/ , , TP2-150/ , , TP2-200/ , , TP2-250/ , , TP2-300/ , , TP2-350/ , , TP2-400/ , , TP2-450/ , , TP2-500/ , , TP2-600/500 Note: 1. Tees are fabricated in a free selection of diameters 2. They can also be fabricated as reducing tees in any diameters 3. Preinsulated units of diameters exceeding DN 600 are tailor-made. 29/06/11 Pg 26

30 9.12 Reducing Pipe Dzp Dz Dz1 Dzp1 L Table 19 Straight Segment Reduced Segment Length Catalogue Reference DN/DN1 Dz Dzp Dzl Dzpl L mm mm mm mm mm mm 25/20 33, , Z-25/20 32/20 32/25 42,4 42, ,9 33, Z-32/20 Z-32/25 40/25 40/32 48,3 48, ,7 42, Z-40/25 Z-40/32 50/32 50/40 60,3 60, ,4 48, Z-50/32 Z-50/40 65/40 65/50 76,1 76, ,3 60, Z-65/40 Z-65/50 80/50 80/65 88,9 88, ,3 76, Z-80/50 Z-80/65 100/65 100/80 114,3 114, ,1 88, Z- 100/65 Z- 100/80 125/80 125/ ,7 139, ,9 114, Z- 125/80 Z -125/ / / ,3 168, ,3 139, Z -150/100 Z -150/ / / ,1 219, ,7 168, Z -200/125 Z -200/ / / ,0 273, ,3 219, Z -250/150 Z -250/ / / ,9 323, ,1 273, Z- 300/200 Z-300/ / / ,6 356, ,0 323, Z-350/250 Z -350/ / / ,4 406, ,9 355, Z-400/300 Z-400/ / / ,0 457, ,6 406, Z-450/350 Z-450/ / / ,0 508, ,4 457, Z -500/400 Z -500/ / / ,0 610, ,0 508, Z-600/450 Z-600/500 Note: 1. Reducing pipes are fabricated in a free selection of diameters 2. Units of diameters exceeding DN 600 are tailor-made. 29/06/11 Pg 27

31 9.13 Anchor Fittings Dz Dzp D L Table 20 Carrier Pipe Length Flange Catalogue Reference DN Dz Dzp L D mm mm mm mm mm 20 26, PS , PS , PS , PS , PS , PS , PS , PS , PS , PS , PS , PS , PS-300 Note: 1. Units of diameters exceeding DN 300 are tailor-made and can be included on bends and tees 2. Fixed point concrete block diameters are specified in the Manual Static and Designed Calculations 29/06/11 Pg 28

32 9.14 Wall Mounted Anchor Point B Dz Dzp 1500 C Steel Pipe DN Dz Dzp B c mm mm mm mm mm mm Table 21 Catalogue Reference 20 26, PSS , PSS , PSS , PSS , PSS , PSS , PSS , PSS , PSS , PSS , PSS , PSS , PSS-300 Note: Units of diameters exceeding DN 300 are tailor-made to geometric configurations agreed with the customer. 29/06/11 Pg 29

33 9.15 Angle Anchor Point ºFixed Point A-30 B B A-30 Dz Dzp D Bending angle: 3 Dz DN 20 80; 1,5 DN DN Table 22 Steel Pipe Length Diamete r Distance DN Dz Dzp A-30 D B mm mm mm mm mm mm Catalogue Reference 20 26, PSK-20/ , PSK-25/ , PSK-32/ , PSK-40/ , PSK-50/ , PSK-65/ , PSK -80/ , PSK-100/ , PSK-125/ , PSK-150/ , PSK-200/ , PSK-250/ , PSK-300/30 Note: Units of diameters exceeding DN 300 are tailor-made to geometric configurations agreed with the customer. 29/06/11 Pg 30

34 º Anchor Point B B A-15 A-15 Dz Dzp D Bending angle: 3 Dz DN 20 80; 1,5 DN DN Table 23 Steel Pipe Length Distance Catalogue Reference DN Dz Dzp A-15 D B mm mm mm mm mm mm 20 26, PSK-20/ , PSK-25/ , PSK-32/ , PSK-40/ , PSK-50/ , PSK-65/ , PSK-80/ , PSK-100/ , PSK-125/ , PSK-150/ , PSK-200/ , PSK-250/ , PSK-300/15 Note: Units of diameters exceeding DN 300 are tailor-made to geometric configurations agreed with the customer. 29/06/11 Pg 31

35 9.16 Longitudinal Compensator Single bellow longitudinal compensator operating under a nominal pressure of 1.6 MPa D Dz Dzp L Table 24 Carrier Pipe Jacket Pipe Length Compens ation ncreme nt Catalogue Reference DN Dz Dzp Dzp1 Dz2 L k mm mm mm mm mm mm 40 48, KP , KP , KP , KP , KP , KP , KP , KP , KP , KP , KP , KP , KP , KP , KP , KP , KP , KP , KP , KP , KP , KP , KP , KP , KP ,0 610, KP KP Note: Units of diameters exceeding DN 600 are tailor-made to geometric configurations agreed with the customer. 29/06/11 Pg 32

36 Single bellow longitudinal compensator operating under a nominal pressure of 2.5 MPa D Dz Dzp L Carrier Pipe Length Compensati on ncrement DN Dz Dzp D L L k mm mm mm mm mm mm Table 25 Catalogue Reference 80 88, KP , KP , KP , KP , KP , KP , KP , KP , KP , KP , KP , KP Note: Units of diameters exceeding DN 600 are tailor-made to geometric configurations agreed with the customer. 29/06/11 Pg 33

37 10 Preinsulated Steel Valve Fittings and Fixtures 10.1 Shutoff Ball Valve A preinsulated shutoff ball valve is supplied together with its fittings, which comprise: a wrench to open and shutoff the valve, a street box and a jacket pipe connecting the spindle and street box. Dz Dzp D Długość wg zamówienia Klucz Straight Pipe Carrier Pipe L DN Dz Dzp D L mm mm mm mm mm mm 118 Rura osłonowa Skrzynka uliczna Table 26 Catalogue Reference 20 26, ZK , ZK , ZK , ZK , ZK , ZK , ZK , ZK , ZK , ZK , ZK , ZK , ZK-300 Dzn 118 mm ZKN-100 Wrench Street Box 36 mm 50 mm CPV iline ZPU type ZKK-36 ZKK-50 ZKS-100 Note: Units of diameters exceeding DN 300 are tailor-made to geometric configurations agreed with the customer. 29/06/11 Pg 34

38 10.2 Vent Ball Valve Dz Dzp 1200 Table 27 Straight Pipe Carrier Pipe DN Dz Dzp of Vent Valve mm mm mm mm mm Catalogue Reference 25 33, ,7 384 ZD , ,7 388 ZD , ,7 403 ZD , ,7 410 ZD , ,7 414 ZD , ,7 427 ZD , ,7 450 ZD , ,7 455 ZD , ,7 457 ZD , ,7 515 ZD , ,7 560 ZD , ,7 756 ZD-300 Option: Threaded end vent valves Note: Units of diameters exceeding DN 300 are tailor-made to geometric configurations agreed with the customer. 29/06/11 Pg 35

39 10.3 Strain Ball Valve Dz Dzp 1200 Table 28 Straight Pipe Carrier Pipe DN Dz Dzp of Strain Valve mm mm mm mm mm Catalogue Reference 40 48, ,3 403 ZO , ,3 410 ZO , ,3 414 ZO , ,3 427 ZO , ,3 450 ZO , ,3 455 ZO , ,3 457 ZO , ,3 515 ZO , ,3 560 ZO , ,3 756 ZO-300 Option: Threaded end strain valves Note: Units of diameters exceeding DN 300 are tailor-made to geometric configurations agreed with the customer. 29/06/11 Pg 36

40 10.4 Shutoff Ball Valve and Vent Valve Assembly 300 Dz Dzp D 1800 Table 29 Straight Pipe Carrier Pipe DN Dz Dzp mm mm mm mm mm 32 42, ZKD , ZKD , ZKD , ZKD , ZKD , ZKD , ZKD , ZKD , ZKD , ZKD , ZKD-300 Vent valve diameter: for pipe of nominal diameters up to 300 mm 33,7 mm nominal diameters up to 600 mm 48,3 mm D Catalogue Reference Option: Threaded end vent valves Note: Units of diameters exceeding DN 300 are tailor-made to geometric configurations agreed with the customer. 29/06/11 Pg 37

41 10.5 Single Strain Valve Shutoff Ball Valve 300 Dz Dzp D 1800 Table 30 Straight Pipe Carrier Pipe DN Dz Dzp mm mm mm mm mm 40 48, ZKO , ZKO , ZKO , ZKO , ZKO , ZKO , ZKO , ZKO , ZKO , ZKO-300 Strain valve diameter: for pipe of nominal diameters up to 150 mm 48,3 mm nominal diameters up to 300 mm 60,3 mm nominal diameters up to 400 mm 88,9 mm nominal diameters up to 600 mm 114,3 mm Option: Threaded end strain valves Note: Units of diameters exceeding DN 300 are tailor-made to geometric configurations agreed with the customer. D Catalogue Reference 29/06/11 Pg 38

42 10.6 Strain and Vent Shutoff Ball Valve Dz Dzp D 2100 Table 31 Straight Pipe Carrier Pipe DN Dz Dzp mm mm mm mm mm 40 48, ZKOD , ZKOD , ZKOD , ZKOD , ZKOD , ZKOD , ZKOD , ZKOD , ZKOD , ZKOD-300 Strain/vent valve diameter: for pipe of nominal diameters up to 150 mm 48,3 mm nominal diameters up to 300 mm 60,3 mm nominal diameters up to 400 mm 88,9 mm nominal diameters up to 600 mm 114,3 mm Option: Threaded end strain valves Note: Units of diameters exceeding DN 300 are tailor-made to geometric configurations agreed with the customer. D Catalogue Reference 29/06/11 Pg 39

43 11 Coupling Unit 11.1 Common Coupling N (PDE sleeve sealed with heat shrinkable tape) Dzn A B eat shrinkable tape Sleeve L Components Closing tape Carrier Pipe Sleeve eat Length Components Closing Shrinkable tape Tape DN Dzp Dzn L A B mm mm mm mm g g cm cm Table 32 Catalogue Reference N-20/ N-25/ N-32/ N-40/ N-50/ N-65/ N-80/ N-100/ N-125/ N-150/ N-200/ N-250/ N-300/472 PLUS nsulation DN Dzp Dzn L A B eat Shrinkable Tape Closing tape Table 32a Catalogue Reference mm mm mm mm g g cm cm N-20/ N-25/ N-32/ N-40/ N-50/ N-65/ N-80/ N-100/ N-125/ N-150/ N-200/ N-250/472 Note: CPV can deliver N joints with shrinkable band on special customer s request acc. to catalogue card no.: /06/11 Pg 40

44 11.2 eat Shrinkable Coupling NT (PDE sleeve sealed with heat shrinkable band) Dzn eat shrinkable band eat shrinkable band L Sleeve A B Components FOPS Vent plug Variant No. Vent plug Variant No. Electrically welded plug Carrier Sleeve Pipe eat Length Components Shrinkable Band Plugs DN Dzp Dzn L A B mm mm mm mm g g pieces set Table 33 Catalogue Reference NT-20/ NT-25/ NT-32/ NT-40/ NT-50/ NT-65/ NT-80/ NT-100/ NT-125/ NT-150/ NT-200/ NT-250/ NT-300/480 PLUS nsulation DN Dzp Dzn L A B eat Shrinkable Band Plugs Table 33a Catalogue Reference mm mm mm mm g g pieces set NT-20/ NT-25/ NT-32/ NT-40/ NT-50/ NT-65/ NT-80/ NT-100/ NT-125/ NT-150/ NT-200/ NT-250/480 Note: CPV can deliver NT joints with shrinkable tape on special customer s request acc. to catalogue card no.: /06/11 Pg 41

45 11.3 Electrically Welded eat Shrinkable Coupling DT (PDE sleeve sealed with heat shrinkable band) Dzn L eat shrinkable sleeve A B PUR Components Vent plug Plug Set Electrically welded plug eating element Table 33b Carrier Pipe Sleeve Length PUR Components DN Dzp Dzn L A B eating element Catalogue Reference mm mm mm mm g g pcs set DT-20/ DT-25/ DT-32/ DT-40/ DT-50/ DT-65/ DT-80/ DT-100/ DT-125/ DT-150/ DT-200/ DT-250/ DT-300/ DT-350/ DT-400/ DT-450/ DT-500/ DT-600/ DT-700/ DT-800/1060 Plug Set 29/06/11 Pg 42

46 11.4 Crosslinked eat Shrinkable Coupling - TS (Crosslinked PDE sleeve) Dzn A B nsulation STANDARD Carrier Pipe L Nasuwka Sleeve Length Składniki PUR Components Vent Korek plug odpow. Vent plug + electrically welded plug Electrically Korek welded plug wgrzew. for PeX elektr. sleeves do nasuwek PeX Tabel 33c Catalogue Reference DN Dzp Dzn L A B mm mm mm mm g g set TS-20/ TS-25/ TS-32/ TS-40/ TS-50/ TS-65/ TS-80/ TS-100/ TS-125/ TS-150/ TS-200/ TS-250/ TS-300/480 29/06/11 Pg 43

47 11.5 Dry eat Shrinkable Coupling NTS (DPE eat Shrinkable Sleeve, PUR Lag, eat Shrinkable Band) Variant No. 2 Dwn L L eat Shrinkable Band Sleeve PUR Lag Table 34 Pipe Unit Sleeve Coupling Assembly Parts nternal Length PUR Lags Variant No. 2 DN Dzp Dzn L L Band mm mm mm mm mm Catalogue Reference NTS-20/ NTS-25/ NTS-32/ NTS-40/ NTS-50/ NTS-65/ NTS-80/ NTS-100/224 NTS-125/255 NTS-150/ NTS-200/341 NTS-250/430 NTS-300/480 29/06/11 Pg 44

48 11.6 DX Butt Welded Coupling (Standard nsulation) 750 A B Components Reinforcing strip Plug L Coupling Casing Table 35 Plate Length Components Plug DN Dzp Dzn A B mm mm mm g g pieces Catalogue Reference DX-110/ DX-110/ DX-125/ DX-140/ DX-160/ DX-200/ DX-225/ DX-250/ DX-315/ DX-400/ DX-450/ DX-500/ DX-560/ DX-560/ DX-630/ DX-800/ DX-900/ DX-1000/ DX-1200/750 Note: Option available only if a coupling unit is made by CPV iline ZPU trained installers. 29/06/11 Pg 45

49 DX+ Butt Welded Coupling (Plus nsulation) A B 750 Components Reinforcing strip L Coupling Casing Plug Table 35a Plate Length Components Plug DN Dzp Dzn A B mm mm mm g g pieces Catalogue Reference DX+110/ DX+125/ DX+125/ DX+140/ DX+160/ DX+200/ DX+225/ DX+250/ DX+315/ DX+400/ DX+450/ DX+500/ DX+560/ DX+630/ DX+630/ DX+710/ DX+900/ DX+1000/ DX+1100/ DX+1200/750 Note: Option available only if a coupling unit is made by CPV iline ZPU. 29/06/11 Pg 46

50 12 nsulation and Pipeline Closing 12.1 Pipeline Closing End Sleeve Dzn L=300 A B Components eat Shrinkable Tape DN>200; L = 400 Sleeve Closing Tape Table 36 Sleeve eat Components Closing Shrinkabl e Tape Tape DN Dzp Dzn A B mm mm mm g g cm cm Catalogue Reference NK-20/ NK-25/ NK-32/ NK-40/ NK-50/ NK-65/ NK-80/ NK-100/ NK-125/ NK-150/ NK-200/ NK-250/ NK-300/472 PLUS nsulation Sleeve eat Components Closing Shrinkabl e Tape Tape DN Dzp Dzn A B mm mm mm g g cm cm Table 36a Catalogue Reference NK-20/ NK-25/ NK-32/ NK-40/ NK-50/ NK-65/ NK-80/ NK-100/ NK-125/ NK-150/ NK-200/ NK-250/472 29/06/11 Pg 47

51 12.2 Shrink End Cap eat Shrinkable Sleeve Dz Dzp Table 37 Catalogue Reference 75 E E E E E E E E E E E E E E E E E E Warning Tape To be placed above a pipeline. Supplied in coils in 350 m multiple lengths. Carries a wording CAUTON! EATNG MANS BELOW. Table 38 Colour Width [mm] Catalogue Reference Warning Tape yellow 155 T /06/11 Pg 48

52 14 Wall Transition 14.1 Rubber Ring Dzp Catalogue Reference 75 P P P P P P P P P P P P P P P P P P-800 Table Branch-Off Protective Tube Joint Adapter Dzp B Opaska termokurczliwa Band 1300 Table 40 Pipe Catalogue Dimension B Reference mm mm A A A A A A /06/11 Pg 49

53 15 Mains Branching Off 45º Elbow Cold nset Dzp Dzn 70 Dz Dzp TPE Tee B Branching Off Elbow A B Components eat Shrinkable Tape 150 mm Wide Closing Tape eat Shrinkable Tape 450 mm Wide Plug Mains Branching Off Branching Off Pipe B Mains TPE Tee Branching Off Dzp Table 41 Catalogue Reference DN Dzp DN Dzp Dzn mm mm mm mm mm mm mm mm TPE-25/ TPE-32/ TPE-40/ TPE-50/ TPE-65/ TPE-80/ TPE-100/65 Note: TPE tees are fabricated to accommodate any mains diameter and branching off pipe diameter up to DN /06/11 Pg 50

54 16 Mains Branching Off 45º Elbow ot nset Dzp2 Dzp1 Dzn Zawór 300 TPE Tee DN Dzp B Branching Off Elbow A B Components eat Shrinkable Tape 150 mm Wide Closing Tape eat Shrinkable Tape 450 mm Wide Plug Mains Branching Off Branching Off Pipe B Mains TPE Tee Branching Off Dzp Table 42 Catalogue Reference DN Dzp DN Dzp Dzn mm mm mm mm mm mm mm mm TPG-25/ TPG-32/ TPG-40/ TPG-50/ TPG-65/ TPG-80/ TPG-100/ TPG-125/ TPG-150/100 Note: TPE tees are fabricated to accommodate any mains diameter and branching off pipe diameter up to DN /06/11 Pg 51

55 17 Pulse System 17.1 Measuring Device Dimensions [mm] Catalogue Width Thickness eight Reference LA301 2a. Leak Detection System Components Universal Connection Box Dimensions [mm] Catalogue Width Thickness eight Reference UPP-1 Locating Device Resetting Terminal Dimensions [mm] Catalogue Length Reference KZL 29/06/11 Pg 52