Zero Motocycles. S 2019 Exploded Views

Transcription

1 Zero Motocycles S 209 Exploded Views

2 ZEV Braking

3 ZEV Braking Callout Part Number Part Name Qty. per Motorcycle JJUAN 2.7MM FRONT MASTER CYLINDER SDS/FXS Part Detail for #. JJUAN 2.7MM FRONT MASTER CYLINDER SDS/FXS Callout Part Number Part Name Qty. per Motorcycle 2 PA-30 BRAKE LEVER PIVOT BOLT NUT SDS BRAKE JJUAN LEVER 4 PA-77 BRAKE LEVER PIVOT BOLT JJUAN FRONT MASTER CYLINDER CIRCLIP SDS/XMX JJUAN 2.7MM FRONT MASTER CYLINDER SDS/FXS JJUAN FRONT MC RESERVOIR CAP SERVICE KIT SDS FRONT MASTER CYLINDER BRAKE LIGHT SWITCH SDS JJUAN CALIPER/MASTER CYLINDER BLEED SCREW SDS/XMX JJUAN FRONT MASTER CYLINDER PISTON KIT SDS 6 PA-78 MIRROR POST BOLT 6M X 20 FRONT MASTER CYLINDER CLAMP KIT NOTE: SDS/XMX NOTE: Mount and Bolts NOTE: Upper Mirror Mount RH 8 PA-28 BANJO GASKET SDS FRONT BRAKE LINE MC TO HCU 0 PA-28 BANJO GASKET PA-237 MASTER CYLINDER BANJO BOLT BRAKE LINE/WHEEL SPEED SENSOR WIRE DOUBLE C CLIP 6 3 PA-80 BANJO BOLT 4 PA-28 BANJO GASKET 5 PA-28 BANJO GASKET DS FRONT BRAKE LINE HCU TO CALIPER 7 PA-8 BANJO BOLT 8 PA-28 BANJO GASKET 9 PA-28 BANJO GASKET HEXAGON HEAD SCREW ISO 4762 M0-.25X ZM-F-0 REV03 ZM-L-0 REV JJUAN 32/30MM FRONT CALIPER SDS Part Detail for #2. JJUAN 32/30MM FRONT CALIPER SDS Callout Part Number Part Name Qty. per Motorcycle 22 PA-82 BLEEDER VALVE JJUAN 32/30MM FRONT CALIPER SDS 24 PA-83 ANTI RATTLE CLIP

4 BRAKE PADS SET FRONT SDS HEXAGON HEAD SCREW ISO 4762 M0-.25X ZM-F-0 REV03 ZM-L-0 REV ABS MAGNET RING MPI WHEEL SPEED SENSOR CUSTOM ROTOR BOLT M8X23MM SHOULDER SCREW BRAKE ROTOR 320MM FIXED 3 PA-85 BANJO BOLT 32 PA-28 BANJO GASKET SDS REAR BRAKE LINE HCU TO CALIPER NOTE: Supersedes part number M5X6-8.8 ZM-F- REV PA-28 BANJO GASKET WASHER M5 X X NYLON 6/6 BLACK LOOP CLAMP NYLON 3/4" BLK 38 PA-28 BANJO GASKET 39 PA-86 BANJO BOLT AT REAR CALIPER JJUAN 34MM REAR CALIPER NOTE: Old Part P/N: Part Detail for #40. JJUAN 34MM REAR CALIPER Callout Part Number Part Name Qty. per Motorcycle 4 PA-87 CALIPER SLIDE BOLT BRAKE PAD SET SDS REAR 43 PA-89 ANTI RATTLE CLIP 44 PA-90 CALIPER SLIDE BOLT CLIP JJUAN 34MM REAR CALIPER NOTE: Old Part P/N: PA-28 BANJO GASKET REAR BRAKE ROTOR BOLT NOTE: Supersedes BRAKE ROTOR 240MM SDS/XMX COMMON ABS MAGNET RING MPI WHEEL SPEED SENSOR 2 5 PA-28 BANJO GASKET 52 PA-28 BANJO GASKET SDS REAR BRAKE LINE MC TO HCU 54 PA-28 BANJO GASKET /4 X 3/4 CLEVIS PIN STEEL ZINC WASHER ISO HV ZM-F-0 REV IGLIDE BEARING GFM BRAKE PEDAL SPRING

5 M6X ZM-F-0 REV 03 ZM-L-0 REV 0 PREVAILING TORQUE TYPE NUT DIN 985 M6-8 ZM-F-0 REV BRAKE PEDAL OFF ROAD PEG X BRAKE PEDAL SPACER HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M6X ZM-F-0 REV 03 ZM-L-0 REV WASHER ISO HV ZM-F-0 REV BRAKE PEDAL STREET PEG BRAKE PEDAL BASE NOTE: Brake Pedal Off Road Peg sold seperately NOTE: Brake Pedal Street Peg sold seperately /4 X 3/4 CLEVIS PIN STEEL ZINC X BRAKE PEDAL SPACER IGLIDE BEARING GFM HEXAGON FLANGE BOLT DIN 692 M0X ZM-F REV 03 ZM-L-0 REV WASHER ISO HV ZM-F-0 REV M6X ZM-F-0 REV 03 ZM-L-0 REV 0 MASTER CYLINDER GUARD FOR J-JUAN MASTER CYLINDER JJUAN 2MM REAR MASTER CYLINDER SDS Part Detail for #74. JJUAN 2MM REAR MASTER CYLINDER SDS Callout Part Number Part Name Qty. per Motorcycle REAR STOP LAMP SWITCH JJUAN 2MM REAR MASTER CYLINDER SDS JJUAN REAR MASTER CYLINDER CIRCLIP SDS/XMX JJUAN REAR MASTER CYLINDER PISTON KIT SDS JJUAN REAR MC RESERVOIR HOSE SERVICE KIT SDS JJUAN REAR MC PUSHROD SERVICE KIT SDS/XMX JJUAN REAR MC RESERVOIR CAP SERVICE KIT SDS/XMX WASHER ISO HV ZM-F-0 REV M6X6-8.8 ZM-F-0 REV 03 ZM-L-0 REV M6X6-8.8 ZM-F-0 REV 03 ZM-L-0 REV 0 8 PA-28 BANJO GASKET WASHER ISO HV ZM-F-0 REV PA-9 BANJO BOLT AT HCU GROMMET VIBRATION ISOLATION M6 2 BOSCH ABS HCU FLUID FILLED 6 PROFILE VARIANTS NOTE: Supersedes part number and

6 M6X6-8.8 ZM-F-0 REV 03 ZM-L-0 REV WASHER ISO HV ZM-F-0 REV GROMMET VIBRATION ISOLATION M PA-28 BANJO GASKET 90 PA-28 BANJO GASKET 9 PA-85 BANJO BOLT

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8 ZEV Lighting

9 ZEV Lighting Callout Part Number Part Name Qty. per Motorcycle HEADLIGHT BRACKET WASHER ISO HV ZM-F-0 REV 02 4 HEXAGON SOCKET BUTTON HEAD SCREWS ISO M6X2-8.8 ZM-F-0 REV 03 ZM-L-0 REV TURN SIGNAL BULB TURN SIGNAL FR-RH RR-LH HEADLIGHT MOUNT RIGHT FOR ABS V ACCESSORY COVER, SMALL HEADLIGHT ASSY, 60/55W, TRIOM HEXAGON THIN NUT ISO 4035 M0-04 ZM-F-0 REV 02 2 TOOTHED LOCK WASHER WITH EXTERNAL TEETH DIN A M0-B85 ZM-F-0 REV HEADLIGHT MOUNT LEFT FOR ABS M5X6-8.8 ZM-F- REV WASHER M5 X X NYLON 6/6 BLACK WASHER M5 X X NYLON 6/6 BLACK M5X6-8.8 ZM-F- REV TURN SIGNAL FR-LH RR-RH 7 PA-338 HEADLAMP BULB SEAL SDS HEADLIGHT BULB M5X2-8.8 ZM-F-0 REV WASHER ISO HV ZM-F-0 REV LED TAIL LIGHT TRIOM TURN SIGNAL FR-LH RR-RH TOOTHED LOCK WASHER WITH EXTERNAL TEETH DIN A M0-B85 ZM-F-0 REV HEXAGON THIN NUT ISO 4035 M0-04 ZM-F-0 REV 02 2 SDS TAIL POD TOP NOTE: Top half only. Order bottom half PN: LICENSE PLATE LIGHT REFLECTOR MOUNT BRACKET PHILIPS FLAT HEAD SHEET METAL SCREW TYPE AB NO X /2 STEEL ZM-F- REV REFLECTOR, OVAL, ADH BACK, RED ECIE HEXAGON SOCKET COUNTERSUNK HEAD SCREW ISO M5X2-0.9 ZM-F-0 REV LICENSE PLATE BUMPER

10 LICENSE PLATE BRACKET EXTENSION LOWER NOTE: ONLY USED IN EU/AUS REGION WASHER ISO HV ZM-F-0 REV 02 0 HEXAGON SOCKET BUTTON HEAD SCREWS ISO M6X2-8.8 ZM-F-0 REV 03 ZM-L-0 REV WASHER M5 X X NYLON 6/6 BLACK 4 PREVAILING TORQUE TYPE NUT DIN 985 M5-08 ZM-F REV 02 LICENSE PLATE BRACKET EXTENSIONS NOTE: ONLY USED IN EU/AUS REGIONS SDS TAIL POD BOTTOM NOTE: Bottom half only. Order top half PN: WASHER ISO HV ZM-F-0 REV 02 4 PREVAILING TORQUE TYPE NUT DIN 985 M5-08 ZM-F REV TURN SIGNAL FR-RH RR-LH WASHER ISO HV ZM-F-0 REV 02 0 PREVAILING TORQUE TYPE NUT DIN 985 M6-8 ZM-F-0 REV SDS TAIL FRAME

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12 ZEV Wheel Assy

13 ZEV Wheel Assy Callout Part Number Part Name Qty. per Motorcycle X7 FRONT CAST WHEEL ASSY SILVER BLACK 2 Not Applicable to this Bike Model MPI WHEEL SPEED SENSOR ABS MAGNET RING BEARING DUST SEAL 2 BEARING 6204 SWINGARM/WHEEL NOTE: Bearing used as swing arm bearing in some models and as the wheel bearing (qty of 5; 2 in front and three in rear wheel) 2 in 205 and later models. NOTE: Manufacturer part number is RS FRONT WHEEL BEARING TUBE BEARING 6204 SWINGARM/WHEEL NOTE: Bearing used as swing arm bearing in some models and as the wheel bearing (qty of 5; 2 in front and three in rear wheel) 2 in 205 and later models. NOTE: Manufacturer part number is RS BEARING DUST SEAL HOLLOW AXLE FRONT PIRELLI DIABLO ROSSO II, 0/70R7 M/C 54H WHEEL 3.50X7 SDS REAR CAST WHEEL ASSY 6MY IMPL BLACK-SILVER C 3 Not Applicable to this Bike Model PIRELLI DIABLO ROSSO II, 40/70R7 M/C 66H REAR AXLE 20MM HOLLOW, ROUNDED END WHEEL SPACER DRIVE SIDE REAR BEARING DUST SEAL 2 BEARING 6204 SWINGARM/WHEEL NOTE: Bearing used as swing arm bearing in some models and as the wheel bearing (qty of 5; 2 in front and three in rear wheel) 2 in 205 and later models. NOTE: Manufacturer part number is RS BEARING 6204 SWINGARM/WHEEL NOTE: Bearing used as swing arm bearing in some models and as the wheel bearing (qty of 5; 2 in front and three in rear wheel) 2 in 205 and later models. NOTE: Manufacturer part number is RS REAR WHEEL BEARING TUBE 5MY BEARING 6204 SWINGARM/WHEEL NOTE: Bearing used as swing arm bearing in some models and as the wheel bearing (qty of 5; 2 in front and three in rear wheel) 2 in 205 and later models. NOTE: Manufacturer part number is RS

14 ABS MAGNET RING MPI WHEEL SPEED SENSOR U-NUT M20X.5 FN 27S 5H (REAR AXLE NUT) NOTE: Rear Axle Nut

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16 ZEV Steering Systems

17 ZEV Steering Systems Callout Part Number Part Name Qty. per Motorcycle SPORT HANDLEBAR NO LOGO NOTE: Supersedes part number HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M8X S HANDLEBAR CLAMP CUSTOM STEERING STEM NUT M27 X.5 X 4MM COUNTERBORED FLANGE NOTE: does not require washer HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M8X ZM-F-0 REV SDS UPPER TRIPLE CLAMP 5MY IMP STEERING STEM LOCK NUT M 30 X.5 MM BEARING LIP SEAL OVERMOLDED 55MM OD NOTE: Supersedes part STEERING HEAD BEARING KOYO SAC M5X2-8.8 ZM-F-0 REV WASHER ISO HV ZM-F-0 REV STEERING HEAD BEARING KOYO SAC HEADLIGHT BRACKET BEARING LIP SEAL OVERMOLDED 55MM OD NOTE: Supersedes part SDS LOWER TRIPLE CLAMP ASSY HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M8X ZM-F-0 REV 03 7 Not Applicable to this Bike Model 8 Not Applicable to this Bike Model 9 Not Applicable to this Bike Model S FORK 4MM LEFT, LONGBRICK S FORK 4MM LEFT NOTE: Please provide last five digits of VIN NOTE: NOTE: [Zero S and Zero SR] please confirm matching set, (S FORK 4MM RIGHT) and (S FORK 4MM LEFT). HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M8X ZM-F-0 REV 03 ZM-L-0 REV HOLLOW AXLE FRONT S FORK 4MM RIGHT, LONGBRICK S FORK 4MM RIGHT NOTE: Please provide last five digits of VIN NOTE: NOTE: [Zero S and Zero SR] please confirm matching set, (S FORK 4MM RIGHT) and (S FORK 4MM LEFT).

18 SHOWA FORK SEAL KIT NOTE: Kit for one fork Option #: PAINTED S/SR FRONT FENDER BLACK #3 WITH PROTECTOR FILM NOTE: Supersedes all variations of Option #2: PAINTED S/SR FRONT FENDER WHITE #3 WITH PROTECTOR FILM NOTE: Supersedes all variations of Option #3: PAINTED S/SR FRONT FENDER YELLOW #3 WITH PROTECTOR FILM NOTE: Supersedes all variations of Option #4: PAINTED S/SR FRONT FENDER RED #3 WITH PROTECTOR FILM NOTE: Supersedes all variations of Option #5: PAINTED S/SR FRONT FENDER SATIN SILVER WITH PROTECTOR FILM NOTE: Supersedes all variations of Option #6: PAINTED S/SR FRONT FENDER PEARLESCENT WHITE WITH PROTECTOR FILM NOTE: Supersedes all variations of M5X6-8.8 ZM-F- REV 0 ZM-L-0 REV 0 NOTE: Does not apply to DS WASHER M5 X X NYLON 6/6 BLACK

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20 ZEV Body Trim

21 ZEV Body Trim Callout Part Number Part Name Qty. per Motorcycle RIDER INTERFACE MISCELLANEOUS COMPONENT HANDLEBAR END CAP MIRROR RH MIRROR LH HAND GRIP NON-THROTTLE SIDE NOTE: Grip does not have Zero logo. Order with if you want a matching pair. NOTE: Supersedes p/n RIDER INTERFACE MISCELLANEOUS COMPONENT HANDLEBAR END CAP SEAT BOLT M8X NOTE: Supersedes SDS SEAT ASSEMBLY MY NOTE: replaces SEAT GAP FILLER RIGHT SEAT GAP FILLER LEFT HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M4X WASHER UNIVERSAL (SIZE ) Option #: YELLOW Option #2: WHITE Option #3: ORANGE Option #4: GRAPHITE Option #5: BLACK Option #6: SATIN SILVER Option #7: RED Option #8: SATIN GREEN Option #9: PEARLESCENT WHITE Option #0: METALLIC BLACK Option #: PEARLESCENT WHITE Option #2: METALLIC BLACK Option #3: SATIN SILVER Option #4: BLACK Option #5: WHITE Option #6: YELLOW Option #7: RED Option #8: ORANGE Option #9: GRAPHITE Option #0: SATIN GREEN PHILIPS HEAD SHEET METAL SCREW 6 X / TRUNK PAN RIGHT COMPRESSION ADJUSTER TRIMMED

22 TRUNK PAN LEFT 7 Not Applicable to this Bike Model SDS TAIL POD TOP NOTE: Top half only. Order bottom half PN: CLIP-ON U-NUT M5XDP WASHER M5 X X NYLON 6/6 BLACK HEXAGON SOCKET BUTTON HEAD SCREW ISO M5X Not Applicable to this Bike Model WASHER ISO HV ZM-F-0 REV 02 HEXAGON SOCKET BUTTON HEAD SCREWS ISO M6X2-8.8 ZM-F-0 REV 03 ZM-L-0 REV M5X6-8.8 ZM-F- REV WASHER M5 X X NYLON 6/6 BLACK M5X6-8.8 ZM-F- REV WASHER M5 X X NYLON 6/6 BLACK TRIMMED REAR INNER FENDER HEXAGON SOCKET BUTTON HEAD SCREW ISO 7380 M5X SDS LONGBRICK STORAGE DOOR REPLACEMENT KIT Lock Tumbler NOTE: for Lockset LATCH CYLINDER NUT LONG BRICK STORAGE BOX STRIKER PLATE SINGLE LONGBRICK STORAGE CONTAINER WITH STRIKE PLATE WASHER M5 X X NYLON 6/6 BLACK M5X6-8.8 ZM-F- REV 03 SDS CHIN FAIRING LEFT NOTE: Please order GRAPHIC LABEL SANTA CRUZ separately M5X6-8.8 ZM-F- REV WASHER M5 X X NYLON 6/6 BLACK M5X6-8.8 ZM-F- REV WASHER M5 X X NYLON 6/6 BLACK HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M4X ZM-F-0 REV 03 ZM-L-0 REV M5X6-8.8 ZM-F- REV WASHER M5 X X NYLON 6/6 BLACK RIVET/TREE FASTENER 5MM OD PUSH SCREW TYPE

23 STRUCTURAL PLASTIC SKID PAN M5X6-8.8 ZM-F- REV WASHER M5 X X NYLON 6/6 BLACK CLIP-ON U-NUT M5X5.8DP SDS STUBBY CHIN CENTER 52 Not Applicable to this Bike Model 53 Not Applicable to this Bike Model 54 Not Applicable to this Bike Model 55 Not Applicable to this Bike Model WASHER M5 X X NYLON 6/6 BLACK M5X6-8.8 ZM-F- REV 0 ZM-L-0 REV 0 NOTE: Does not apply to DS 58 Not Applicable to this Bike Model 59 Not Applicable to this Bike Model 60 Not Applicable to this Bike Model 6 Not Applicable to this Bike Model 62 Not Applicable to this Bike Model Option #: YELLOW Option #2: WHITE Option #3: BLACK Option #4: RED M5X6-8.8 ZM-F- REV M5X6-8.8 ZM-F- REV SDS CHIN FAIRING RIGHT LONGBRICK STORAGE FAIRING HINGE ASSEMBLY REWORKED CHIN FAIRING RIGHT, CAM LOCK NOTE: NOTE: for Zero S/DS ZF6.5 and ZF CAM LOCK WING STYLE KIT PHILIPS HEAD SHEET METAL SCREW TYPE AB NO 0 X 3/4" STEEL RECESSED WASHER RUBBER BUMPER 3/4" OD 9/6" TALL /6" COUNTERBORE LATCH CYLINDER NUT LONGBRICK STORAGE FAIRING TETHER ASSEMBLY HEXAGON SOCKET THIN HEAD CAP SCREW DIN M5X PHILIPS HEAD SHEET METAL SCREW 0 X / M5X6-8.8 ZM-F- REV WASHER M5 X X NYLON 6/6 BLACK Option #: YELLOW Option #2: WHITE

24 Option #3: BLACK Option #4: RED Option #5: SATIN SILVER Option #6: PEARLESCENT WHITE SDS FAIRING FRONT CENTER BLACK# HEADLIGHT MOUNT LEFT FOR ABS M5X6-8.8 ZM-F- REV WASHER M5 X X NYLON 6/6 BLACK HEADLIGHT MOUNT RIGHT FOR ABS V ACCESSORY COVER, SMALL HAND GRIP THROTTLE SIDE NOTE: Grip does not have Zero logo. Order with if you want a matching pair NOTE: Supersedes p/n HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M6X ZM-F-0 REV 03 ZM-L-0 REV MIRROR MOUNT CLAMP MIRROR LH MOUNT LOW PROFILE NOTE: Bottom part of the mirror mount LH Option #: YELLOW Option #2: WHITE Option #3: BLACK Option #4: SATIN SILVER (ORIGINAL COLOR) Option #5: RED LATCH BOLT CYLINDER J772 INLET COVER WITH BADGE ASSEMBLY PA-339 J772 INLET COVER BADGE LATCH BOLT SECURITY SCREW M5X6-8.8 ZM-F- REV 0 ZM-L-0 REV 0 NOTE: Does not apply to DS WASHER M5 X X NYLON 6/6 BLACK Option #: YELLOW Option #2: PEARLESCENT WHITE Option #3: WHITE Option #4: BLACK Option #5: RED Option #6: SATIN SILVER WASHER M5 X X NYLON 6/6 BLACK M5X6-8.8 ZM-F- REV LATCH CYLINDER NUT TANK TRUNK LID NOTE: Tank Trunk Lid Only. Please order the complete service kit if all parts are needed. Kit is not backward

25 compatible with earlier model years. NOTE: For older model years, please order the entire replacement tank assembly with tank trunk. Lock Tumbler NOTE: for Lockset DEG TURN KEYLATCH CAP TANK TRUNK LID REPLACEMENT KIT NOTE: Kit includes TANK TRUNK LID ( ). Part Detail for #03. TANK TRUNK LID REPLACEMENT KIT Callout Part Number Part Name Qty. per Motorcycle ASYMMETRIC U-CHANNEL FOAM SEAL 3/6" WIDE HEX SOCKET HEAD CAP SCREW M3X WASHER ISO HV ZM-F-0 REV TANK TRUNK HINGE CAP TORSION SPRING FOR LID ZERO TANK BRAND GLOSS PEWTER 4MY IMPL - TANK EMBLEM S TANK GRAPHIC S TANK GRAPHIC

26 ZEV Rear Suspension

27 ZEV Rear Suspension Callout Part Number Part Name Qty. per Motorcycle PREVAILING TORQUE TYPE NUT DIN 985 M0-8 ZM-F REV WASHER ISO HV ZM-F-0 REV 02 PREVAILING TORQUE TYPE NUT DIN 985 M0-8 ZM-F REV 02 BEARING 6204 SWINGARM/WHEEL NOTE: Bearing used as swing arm bearing in some models and as the wheel bearing (qty of 5; 2 in front and three in rear wheel) 2 in 205 and later models. NOTE: Manufacturer part number is RS STUB AXLE SDS STUB-PIVOT COVER TRIMMED REAR INNER FENDER WASHER M5 X X NYLON 6/6 BLACK M5X6-8.8 ZM-F- REV 03 HEXAGON FLANGE NUT DIN 6923 M8-.25 ZM-F-0 REV NOTE: Axle adjusters jam nut HEXAGON HEAD SCREW DIN 933 M8X ZM-F-0 REV U-NUT M20X.5 FN 27S 5H (REAR AXLE NUT) NOTE: Rear Axle Nut REAR AXLE ADJUSTER PUSH BLOCK NUT SIDE MPI WHEEL SPEED SENSOR WHEEL SPACER DRIVE SIDE REAR REAR AXLE ADJUSTER PUSH BLOCK HEAD SIDE REAR AXLE 20MM HOLLOW, ROUNDED END HEXAGON HEAD SCREW DIN 933 M8X ZM-F-0 REV HEXAGON FLANGE NUT DIN 6923 M8-.25 ZM-F-0 REV NOTE: Axle adjusters jam nut S SWINGARM EXTENDED REAR AXLE SLOT BEARING 6204 SWINGARM/WHEEL NOTE: Bearing used as swing arm bearing in some models and as the wheel bearing (qty of 5; 2 in front and three in rear wheel) 2 in 205 and later models. NOTE: Manufacturer part number is RS STUB AXLE SDS STUB-PIVOT COVER LOWER SHOCK EYE BOLT M0-.5X60MM

28 LOWER SHOCK EYE BOLT M0-.5X60MM S SHOCK 40MM, LONGBRICK S SHOCK 40MM WASHER ISO HV ZM-F-0 REV 02

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30 ZEV Frame(Left)

31 ZEV Frame(Left) Callout Part Number Part Name Qty. per Motorcycle WASHER ISO HV ZM-F-0 REV 02 PREVAILING TORQUE TYPE NUT DIN 985 M6-8 ZM-F-0 REV SDS SEAT FRAME WITH FUSEPANEL MOUNT HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M6X ZM-F-0 REV 03 ZM-L-0 REV WASHER ISO HV ZM-F-0 REV HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M8X WASHER ISO HV ZM-F-0 REV 02 8 Not Applicable to this Bike Model 9 Not Applicable to this Bike Model 0 Not Applicable to this Bike Model SDS TAIL FRAME SEAT BOLT M8X NOTE: Supersedes HEX FLANGE BOLT M8X CLEVIS PIN CUSTOM 0MM X 45L CAVITY PLUG C SDS PASSENGER PEG BRKT L RETAINING RING 9MM SHAFT PASSENGER FOOTPEG LEFT SIDE FOOTPEG DETENT PLATE FOOTPEG DETENT BALL MECHANISM HEXAGON SOCKET THIN HEAD CAP SCREW DIN M0X ZM-F-0 REV 03 ZM-L-0 REV BUSHING FLANGE KICKSTAND MOUNT CLEVIS PIN CUSTOM NOTE: Used to attach kickstand leg to mount SHORT KICKSTAND LEG W/MAGNET E CLIP SIDESTAND SPRING OUTER STAINLESS PASSIVATED HEXAGON SOCKET COUNTERSUNK HEAD SCREW ISO M8X ZM-F-0 REV 03 ZM-L-0 REV RETAINING RING 9MM SHAFT S KS SPRING IN BUSHING FLANGE HEXAGON SOCKET THIN HEAD CAP SCREW DIN M0X ZM-F-0 REV 03 ZM-L-0 REV CLEVIS FOOT PEG UNIVERSAL LEFT

32 CLEVIS PIN CUSTOM 0MM X 45L 35 Not Applicable to this Bike Model TORSION SPRING,.678 OD.078 WIRE, CCW RIDER FOOTPEG LEFT SIDE STREET M5X2-8.8 ZM-F-0 REV WASHER ISO HV ZM-F-0 REV SKID PAN BRACKET SDS FRAME MOUNTED HORN BRACKET HEX SOCKET BUTTON HEAD CAP SCREW M6X WASHER ISO HV ZM-F-0 REV WASHER ISO HV ZM-F-0 REV 02 PREVAILING TORQUE TYPE NUT DIN 985 M6-8 ZM-F-0 REV S MAIN FRAME HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M5X ZM-F-0 REV 03 ZM-L-0 REV WASHER ISO HV ZM-F-0 REV S ELECTRICAL PANEL HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M5X ZM-F-0 REV 03 ZM-L-0 REV WASHER ISO HV ZM-F-0 REV 02

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34 ZEV Frame(Right)

35 ZEV Frame(Right) Callout Part Number Part Name Qty. per Motorcycle CLEVIS PIN CUSTOM 0MM X 45L HEX FLANGE BOLT M8X S MAIN FRAME RIDER FOOTPEG RIGHT SIDE STREET TORSION SPRING,.678 OD.078 WIRE, CCW 6 Not Applicable to this Bike Model RETAINING RING 9MM SHAFT HEXAGON SOCKET THIN HEAD CAP SCREW DIN M0X ZM-F-0 REV 03 ZM-L-0 REV CLEVIS FOOT PEG UNIVERSAL RIGHT CLEVIS PIN CUSTOM 0MM X 45L MASTER CYLINDER GUARD FOR J-JUAN MASTER CYLINDER WASHER ISO HV ZM-F-0 REV M6X ZM-F-0 REV 03 ZM-L-0 REV FOOTPEG DETENT PLATE FOOTPEG DETENT BALL MECHANISM PASSENGER FOOTPEG RIGHT SIDE RETAINING RING 9MM SHAFT SDS AND FX PASSENGER PEG BRKT R

36 ZEV006 - Motor and Drive System

37 ZEV006 - Motor and Drive System Callout Part Number Part Name Qty. per Motorcycle WASHER ISO HV ZM-F-0 REV ZF75-5 S IPM MOTOR SPLINED SHAFT ZF75-7 IPM MOTOR SPLINED SHAFT HEXAGON NUT ISO 4033 M4-2 ZM-F-0 REV MOTOR JACK SCREW INNER WASHER ISO HV ZM-F-0 REV 02 4 HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M8X ZM-F-0 REV 03 WHEEL SPROCKET 90T MM PITCH 7MM WIDE BELT COATED WASHER ISO HV ZM-F-0 REV 02 4 M8X30 HEXOBULAR SOCKET PAN HEAD ISO 4583 CLASS ZM-F-0 REV 04 ZM-L-02 REV BELT 58T MM PITCH 7MM WIDE MOTOR SPROCKET 20T MM PITCH 7MM WIDE BELT ASSEMBLED MOTOR SPROCKET 8T MM PITCH 7MM WIDE BELT ASSEMBLED LOW PROFILE BELT SPROCKET MOTOR SHAFT TOPHAT HEXALOBULAR SOCKET COUNTERSUNK HEAD SCREW ISO M0X ZM-F-0 REV 03 NOTE: Motor sprocket bolt HEXALOBULAR (6 LOBE) SOCKET FLAT HEAD COUNTERSUNK SCREW ISO 4582 M8X ZM-F-0 REV MOTOR MOUNTING LEFT FRONT TOP AND LEFT FRONT BOTTOM BOLT 04

38 ZEV Electronics ZF4.4 Power Pack

39 ZEV Electronics ZF4.4 Power Pack Callout Part Number Part Name Qty. per Motorcycle THROTTLE BITRON HALL EFFECT PCB NOTE: Supersedes KILL MODE START SWITCH LEFT HAND SWITCHGEAR ECIE WASHER ISO HV ZM-F-0 REV 02 PREVAILING TORQUE TYPE NUT DIN 985 M6-8 ZM-F-0 REV #4 CONTROLLER COVER TAILPOD INSERT CONTROLLER FORMEX PAN HEAD PHILLIPS #6 SHEET METAL SCREW CONTROLLER LEAD BOLTS M8X SDS SEVCON CONTROLLER MOUNT REAR BOLT SPACERS CONTROLLER, SIZE 4 GEN 4.5 SEVCON HEX SOCKET BUTTON HEAD CAP SCREW M8X HEATSINK #4 CONTROLLER SDS HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M6X ZM-F-0 REV 03 HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M8X ZM-F-0 REV 03 ZM-L-0 REV 0 ELECTRICAL COMPONENT EVC35 CONTACTOR NOTE: Modular contactor WASHER ISO HV ZM-F-0 REV 02 HEXAGON SOCKET BUTTON HEAD SCREW ISO M5X ZM-F-0 REV 03 ZM-L-02 REV 0 8 Not Applicable to this Bike Model HEXAGON SOCKET BUTTON HEAD SCREW ISO 7380 M5X FUSE 300A 60VDC CLASS T WASHER ISO HV ZM-F-0 REV Not Applicable to this Bike Model 23 Not Applicable to this Bike Model 24 PA-225 LV FUSE HOLDER 25 PA-226 BATTERY BOX SCREW HEXAGON SOCKET BUTTON HEAD SCREWS ISO M6X2-8.8 ZM-F-0 REV 03 ZM-L-0 REV DC-DC CONV 500W SEVCON ABS UNITS S ELECTRICAL PANEL ASSY MBB POTTED GEN2 STEP E NOTE: Please provide VIN, Case or Claim Number when ordering to ensure proper programming. NOTE: Supersedes

40 MBB KW HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M4X ZM-F-0 REV WASHER ISO HV ZM-F-0 REV 02 PREVAILING TORQUE TYPE NUT DIN 985 M8-0 ZM-F REV 02 HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M8X ZM-F-0 REV WASHER ISO HV ZM-F-0 REV 02 HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M4X ZM-F-0 REV 03 ZM-L-02 REV 0 CALEX CHARGER ASSEMBLY 300W REG 0.5 EMC COMPLIANT ASSEMBLY BATTERY MONOLITH ZF4.4 NOTE: Motorcycle VIN#, Case# or Claim# must be provided when ordering NOTE: FOR INSTALLING IN 204 MODELS, INCLUDE IN THE ORDER. IN CASE OF THE BIKE HAVING A POWER TANK, ALSO INCLUDE NOTE: 203 -FOR INSTALLING IN 203 MODELS, INCLUDE TO ORDER BMS PCB ASSY LONG BRICK POTTED 7MY IMPL NOTE: PLEASE INCLUDE CASE#, VIN# OF BIKE AND BATTERY SERIAL # FOR PROGRAMMING PURPOSES WASHER UNIVERSAL (SIZE ) HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M4X ZM-F-0 REV 03 ZM-L-02 REV MONOLITH BMS COVER 42 Not Applicable to this Bike Model BMS COVER PLUG, 22MM PANEL HOLE SIZE, 0.8MM-2MM PANEL THICKNESS HORN WASHER ISO HV ZM-F-0 REV M8X ZM-F-0 REV HEX SOCKET BUTTON HEAD CAP SCREW M6X WASHER ISO HV ZM-F-0 REV SDS FRAME MOUNTED HORN BRACKET PREVAILING TORQUE TYPE NUT DIN 985 M6-8 ZM-F-0 REV WASHER ISO HV ZM-F-0 REV WASHER ISO HV ZM-F-0 REV 02 PREVAILING TORQUE TYPE NUT DIN 985 M8-0 ZM-F REV 02 HEXAGON SOCKET BUTTON HEAD SCREW ISO M5X6-8.8

41 M8X4MM BREAK AWAY HEX BOLT NOTE: One Time Use Bolt KEYSWITCH LOCK ZADI, IGNITION SWITCH NOTE: This part is the ignition switch and keys only. If you want a matching helmet lock for 6MY motorcycles and older, please order p/n If you want the key switch and a lock for a tank trunk, please order If you want a ignition and matching locks for tank trunk and storage trunks, please order part number PREVAILING TORQUE TYPE NUT DIN 985 M6-8 ZM-F-0 REV WASHER ISO HV ZM-F-0 REV DASH LCD SDS TRIPLE CLAMP HARNESS SUPPORT HEXAGON SOCKET BUTTON HEAD SCREW ISO M5X6-8.8 HEXAGON SOCKET BUTTON HEAD SCREW ISO M5X Not Applicable to this Bike Model BATTERY CASE SDS FRONT MY7 IMPL MONOLITH BMS COVER

42 ZEV Electronics ZF7.2 Power Pack

43 ZEV Electronics ZF7.2 Power Pack Callout Part Number Part Name Qty. per Motorcycle LEFT HAND SWITCHGEAR ECIE M5X6-8.8 ZM-F- REV S LONGBRICK SUPPORT B 4 PA-233 BOLT HEXAGON NUT ISO 4032 M6-8 ZM-F-0 REV WASHER ISO HV ZM-F-0 REV S LONGBRICK SUPPORT A CONTROLLER LEAD BOLTS M8X CONTROLLER LEAD BOLTS M8X #4 CONTROLLER COVER TAILPOD INSERT CONTROLLER FORMEX PAN HEAD PHILLIPS #6 SHEET METAL SCREW SDS SEVCON CONTROLLER MOUNT REAR BOLT SPACERS CONTROLLER, SIZE 4 GEN 4.5 SEVCON HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M8X ZM-F-0 REV HEATSINK #4 CONTROLLER SDS HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M6X ZM-F-0 REV 03 HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M8X ZM-F-0 REV 03 ZM-L-0 REV 0 HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M4X ZM-F-0 REV 03 ZM-L-02 REV LONGBRICK FUSE COVER MY7 IMPL CLIP-ON U-NUT M5X5.8DP BATTERY LOW VOLTAGE FUSE HOLDER FUSE 300A 60VDC CLASS T PREVAILING TORQUE TYPE NUT DIN 985 M4-08 ZM-F REV WASHER UNIVERSAL (SIZE ) CONNECTOR CONNECTOR STRAIN RELIEF CLAMP TOP / SB SMART CONNECTOR STRAIN RELIEF PLATE SB SMART LB PREVAILING TORQUE TYPE NUT DIN 985 M6-8 ZM-F-0 REV DC-DC CONV 500W SEVCON ABS UNITS S ELECTRICAL PANEL ASSY MBB POTTED GEN2 STEP E NOTE: Please provide VIN, Case or Claim Number when ordering to ensure proper programming. NOTE: Supersedes

44 MBB KW HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M4X ZM-F-0 REV WASHER ISO HV ZM-F-0 REV 02 CONNECTOR STRAIN RELIEF CLAMP BOTTOM /0 SB SMART WASHER ISO HV ZM-F-0 REV 02 HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M3X ZM-F-0 REV 03 ZM-L-02 REV ASSY BATTERY PACK LONGBRICK 7MY IMPL PREVAILING TORQUE TYPE NUT DIN 985 M8-0 ZM-F REV 02 PREVAILING TORQUE TYPE NUT DIN 985 M8-0 ZM-F REV 02 HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M8X ZM-F-0 REV 03 ZM-L-0 REV WASHER ISO HV ZM-F-0 REV 02 HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M8X ZM-F-0 REV 03 ZM-L-0 REV WASHER ISO HV ZM-F-0 REV WASHER ISO HV ZM-F-0 REV M5X2-8.8 ZM-F-0 REV 03 CALEX CHARGER ASSEMBLY 300W REG 0.5 EMC COMPLIANT HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M4X ZM-F-0 REV 03 ZM-L-0 REV LONG BRICK LOWER MOUNT BMS PCB ASSY LONG BRICK POTTED 7MY IMPL NOTE: PLEASE INCLUDE CASE#, VIN# OF BIKE AND BATTERY SERIAL # FOR PROGRAMMING PURPOSES ELECTRICAL COMPONENT EVC35 CONTACTOR END MT NOTE: Longbrick HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M4X ZM-F-0 REV CURRENT SENSOR BUS BAR ASSEMBLY LONGBRICK HEXAGON SOCKET BUTTON HEAD SCREW ISO 7380 M5X WASHER ISO HV ZM-F-0 REV 02 PREVAILING TORQUE TYPE NUT DIN 985 M4-08 ZM-F REV WASHER UNIVERSAL (SIZE ) HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M4X ZM-F-0 REV 03 ZM-L-02 REV WASHER UNIVERSAL (SIZE ) HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M4X ZM-F-0 REV 03 ZM-L-02 REV 0

45 WASHER UNIVERSAL (SIZE ) 60 Not Applicable to this Bike Model BATTERY FRONT UPPER FILLER PLUG HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M4X ZM-F-0 REV 03 ZM-L-02 REV DISC HORN K70/H2 V WITH BLACK ZINC PREVAILING TORQUE TYPE NUT DIN 985 M8-0 ZM-F REV WASHER ISO HV ZM-F-0 REV WASHER ISO HV ZM-F-0 REV M8X ZM-F-0 REV 03 HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M6X ZM-F-0 REV 03 ZM-L-0 REV WASHER ISO HV ZM-F-0 REV SDS FRAME MOUNTED HORN BRACKET PREVAILING TORQUE TYPE NUT DIN 985 M6-8 ZM-F-0 REV WASHER ISO HV ZM-F-0 REV 02 M8X4MM BREAK AWAY HEX BOLT NOTE: One Time Use Bolt KEYSWITCH LOCK ZADI, IGNITION SWITCH NOTE: This part is the ignition switch and keys only. If you want a matching helmet lock for 6MY motorcycles and older, please order p/n If you want the key switch and a lock for a tank trunk, please order If you want a ignition and matching locks for tank trunk and storage trunks, please order part number KEYSWITCH AND 90 DEG TURN PANEL LATCH KEYED ALIKE SET KEYSWITCH AND TWO 90 DEG TURN PANEL LATCH KEYED ALIKE SET PREVAILING TORQUE TYPE NUT DIN 985 M6-8 ZM-F-0 REV WASHER ISO HV ZM-F-0 REV 02 DASH LCD CHECK ENGINE LIGHT NOTE: Supersedes SDS TRIPLE CLAMP HARNESS SUPPORT THROTTLE BITRON HALL EFFECT PCB NOTE: Supersedes KILL MODE START SWITCH HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M5X ZM-F-0 REV 03 ZM-L-0 REV BATTERY LOW VOLTAGE FUSE COVER S LONGBRICK SUPPORT C