INTERLOCK CONNECTOR BOX

Transcription

1 INSTRUCTION MANUAL INTERLOCK CONNECTOR BOX MODEL: TSC-MF-S MODEL: TSC-MF-M 4 th Edition August MADOKA SYSTEM CO., LTD. -1-

2 CONTENTS 1. Outline 3 2. Component Units Product Component Units 4 3. Appearance TSC-MF-S TSC-MF-M 6 4. Specifications General Specifications Max. Rating Circuit Diagram of the Interlock Box 8 5. Internal Layout of the Box TSC-MF-S TSC-MF-M 10, TSC-MF-M(When Asi Installed) TSC-MF-M(When Device Net Slave Installed) Wiring Diagrams of Unit Connection Common Connection of Input Units Independent Connection of Input Units Common Connection of Switch Units + Input Units Switch Units (Independent Connection) + Input Units (Common Connection) Lamp Units (Independent Connection) + Input Units (Common Connection) Asi Slave Device Net Slave (Remote Terminal) Example of Unit Connection Internal Printed Circuit Board When Regular Shipment Example of LS (Proximity) Only Connection Example of LS (Proximity) + Switch Units (Interlock) Connection Example of LS (Proximity) + Master On +Emergency Stop Lamp Connection Example of LS (Proximity) + Master On + Switch Units (Interlock) + Emergency Stop Lamp Connection Example of Switch Units (Interlock) Only Connection Example of Switch Units (Interlock) + Master On + Emergency Stop Lamp Connection Reference 26-2-

3 8. Outline The Interlock Connector Box is the equipment for connecting sensor signals (contact signals) and interlock signals among machines. Interlock Connector Boxes can be connected by one multi-core cable (by one-touch connector) and wiring saving can be achieved. The operation time of wiring and replacement can be cut down because onetouch attachment terminal blocks are employed for wiring into the interlock connector box. An Asi slave or a device net slave can be installed to internal TSC-MF-M besides PLC direct input. The interlock switch units can be installed per one unit; therefore, its replacement can be done without trouble. Differences with conventional interlock boxes Fig. 図 A A 8. The interlock connector box is common for both PREC. And FOLL. PROCESS. 8. Switch units, lamp units, box-connecting cables are not attached and they are sold as an option. 8. Number of connectable units Number of connectable units for an interlock connector box are as follows: Switch Units and Lamp Units : Max. 8 Input Units : Max. 11 In case of Input Units + Switch Units + Lamp Units : Max

4 2.Component Units 2-1. Product Component Units Interlock Connector Box Type S Part Name Model Detail Interlock Connector Box Type M TSC-MF-S TSC-MF-M For both PREC. And FOLL. PROCESS Asi and device net slaves can not be installed. Both Asi and device net slaves can be installed. Switch Units TSC-RAP Exclusive switch units for TSC-MF-S,-M Refer to the detailed specifications with the concerned instruction manual. Lamp Units TSC-RAP-L Exclusive lamp units for TSC-MF-S,-M Refer to the detailed specifications with the concerned instruction manual. Box-Connecting Cable 1m Box-Connecting Cable 3m Box-Connecting Cable 5m Box-Connecting Cable 1m Box-Connecting Cable 3m Box-Connecting Cable 5m Box-Connecting Cable 1m Box-Connecting Cable 1m Box-Connecting Cable 5m Box-Connecting Cable 1m Box-Connecting Cable 1m Box-Connecting Cable 5m TSC-C-1 TSC-C-3 TSC-C-5 TSC-C-1-MTW TSC-C-3-MTW TSC-C-5-MTW TSC-C-1L TSC-C-3L TSC-C-5L TSC-C-1L-MTW TSC-C-3L-MTW TSC-C-5L-MTW Exclusive cables for TSC-MF-S,-M The cable housing is straight. Refer to the detailed specifications with the concerned instruction manual. Exclusive cables for TSC-MF-S,-M The cable housing is straight. Refer to the detailed specifications with the concerned instruction manual. Exclusive cables for TSC-MF-S,-M The cable housing is L-shape. Refer to the detailed specifications with the concerned instruction manual. Exclusive cables for TSC-MF-S,-M The cable housing is L-shape. Refer to the detailed specifications with the concerned instruction manual. Note) TSC-RAP-1 (switch units for type L) and TSC-RAP-1L (lamp units for type L) can not be applied to TSC-MF-S, -M because their wire lengths are too long. TSC-MF48- (cables for type L) can not be applied to TSC-MF-S,-M because of the different shapes of the connector. -4-

5 3. Appearance 3-1.TSC-MF-S NOTE 1) CN1 is fixed with M4X12mm screws and L.&R. side faces blank panels are fixed with M4X8mm screws. Be sure to use M4X12mm screws for CN1 installation and M4X8mm screws for blank panels fixation. (when CN1 is installed on both L.&R side faces) 図 Fig. 11 NOTE 2) When installing CN1 to R. side face, change and install the lock lever that is installed to CN1 housing to L. side. 8. parts of SW1~SW8 in the squares of the dashed line are blank plugs. If the blank plugs are removed, either switch units or lamp units can be installed. There are no indications of SW1~SW8 on the actual panel; however, there are indications of them at the inner side of the actual panel. 8. When shipment, the name plate indication of FOR PREC. PROCESS is TO FOLL. PROCESS and FROM FOLL. PROCESS. When apply the equipment to FOR FOLL. PROCESS, fix the name plates TO PREC. PROCESS and FROM PREC. PROCESS that are attached to the equipment on the indication part 2. CN1 connector is installed at the lower side when regular shipment. Please install it yourself when installing it to either L. or R. side face. When a connector is installed on the side face, connector A must be at the upper side. Please refer to the attention regarding the CN2 connector inserting and drawing written at the end of the section. CORRECT WRONG -5-

6 3-2.TSC-MF-M Fig 2 NOTE 1) CN1 is fixed with M4X12mm screws and L.&R. side faces blank panels are fixed with M4X8mm screws. Be sure to use M4X12mm screws for CN1 installation and M4X8mm screws for blank panels fixation.(when CN1 is installed on both L.&R. side faces.) NOTE 2) When installing CN1 to R. side face, change and install the lock lever that is installed to CN1 housing to L. side. 8. parts of SW1~SW8 in the squares of the dashed line are blank plugs. If the blank plugs are removed, either switch units or lamp units can be installed. There are no indications of SW1~SW8 on the actual panel; however, there are indications of them at the inner side of the actual panel. 8. When shipment, the name plate indication of FOR PREC. PROCESS is TO FOLL. PROCESS and FROM FOLL. PROCESS. When apply the equipment to FOR FOLL. PROCESS, fix the name plates TO PREC. PROCESS and FROM PREC. PROCESS that are attached to the equipment on the indication part 2. CN1 connector is installed at the lower side when regular shipment. Please install it yourself when installing it to either L. or R. side face. When a connector is installed on the side face, connector A must be at the upper side. Please refer to the attention regarding the CN2 connector inserting and drawing written at the end of the section. -6-

7 8. Attention Regarding CN2 Inserting and Drawing In case of CN2 inserting and drawing when changing to install CN1(Harting Connector) to L.& R. sides from standard installation, make sure that the connectors are surely locked as shown below. 1 TRASLATION 1 Lock Lock INSERT THE HARNESS CONNECTOR IN THE DIRECTION OF THE ARROW AND CONFIRM THAT BOTH L.& R. LOCKS ARE COMPLETED AS SHOWN. 2 TRASLATION 2 4. Specifications 4-1 General Specifications VERIFICATION OF HARNESS CONNECTOR AND PRINTED CIRCUIT BOARD (THIS SHOWS R. ANGLE TYPE AND STRAIGHT TYPE OF TYPE S AND TYPE M ARE THE SAME.) ITEM SPECIFICATIONS Vibration Resistance IEC Compliant Impact Resistance IEC Compliant Atmospheric 0~40 Temperature for Use Atmospheric 25~85%RH No Dew Condensation Humidity for Use Atmospheric -10~50 Temperature for Preservation Environment for Use No Corrosion Gas Tolerable Voltage AC1.5KV(for a minute) Signal Terminal~FG Insulation Resistance Above 10MΩ at DC500V Signal Terminal~FG 4-2. Max. Rating ITEM Voltage of Input Units Current of Input Units Common Current SPECIFICATIONS Max. DC30V Max. 300Ma (per a unit) Max. 1A(total amount of connected units) -7-

8 4-3.Circuit Diagram of the Interlock Connector Box Fig. 2a -8-

9 5.Internal Layout of the Box 5-1.TSC-MF-S Fig Bridge connectors are installed to SW1~SW8 when shipment. When installing switch units and lamp units, remove the bridge connectors and install the connectors of the concerned units. 8. Specifications of Terminal Block Terminal Block No. Model Maker Wire Connection Method TB1, TB2 OCN-061N Osada Co., Ltd. One-Touch Type by Bar Terminal (Terminal Length: 10mm) TB3 OTB-750B Osada Co., Ltd. M3 X 7mm Screw Terminal Pitch: 7.62mm 8. Recommended Suitable Terminal Model Terminal Block No. Name of Terminal Model Maker Remark TB1, TB2, TB4 Bar Terminal UA-F***10 Osada Co., For AWG20~16 Ltd. Length of Terminal: TB3 Short Bar Y Terminal OB OB Toyo Giken 10mm Pitch: 7.62mm Resin Coating Use 10P+2P if all terminals are shorted. Bar terminals models vary with the wire size; therefore, please refer to the catalog attached at the end of this instruction manual. Use suitable tools to press bar terminals for proper work. The short bars 2P, 2P intermittent and 10P of Toyo Giken (one each) are attached to the equipment. 2P 2P Intermittent -9-10P

10 5-2.TSC-MF-M Fig 4 8. The DIN rail (35mm) is screwed to make the ASi Slave installation possible. Remove the DIN rail when installing the Device Net Slave. The ASi units and the remote terminal are not attached therefore please purchase them separately. The bridge connectors are installed to SW1~8 when shipment. When installing the switch units and the lamp units, remove the bridge connectors and install the connectors of the concerned units. Specifications of Terminal Block Terminal Block No. Model Maker Wire Connection Method TB1, TB2 OCN-061N Osada Co., Ltd One-Touch Type by Bar Terminal (Terminal Length: 10mm) TB3 OTB-750B Osada Co., Ltd. M3 X 7mm Screw Terminal Pitch: 7.62mm Recommend Suitable Terminal Model Terminal Block No. Name of Terminal Model Maker Remark TB1, TB2 TB4 TB3 Bar Terminal UA-F***10 Osada Co., Ltd. Short Bar Y terminal OB OB Toyo Giken For AWG20~16 Length of Terminal: 10mm Pitch: 7.62mm Resin Coating Use 10P+2P if all terminals are shorted.

11 Bar terminals models vary with the wire size therefore please refer to the catalog attached at the end of this instruction manual. Use suitable tools to press bar terminals for proper work. The short bars 2P, 2P intermittent and 10P of Toyo Giken (one each) are attached to the equipment. 2P 2P Intermittent 10P -11-

12 5-3.TSC-MF-M Internal Layout Drawing When Installing ASi Slave Fig

13 5-4.TSC-MF-M Internal Layout Drawing When Installing Device Net Slave (Remote Terminal) Fig. 6 When installing the device net slave, remove the DIN rail (incl. color spacer) and fix the slave unit to the case with two screws of M4 X 12mm (with S+SW). Screws fixing the DIN rail that are M4 X 12mm (with S+SW) can be applied. -13-

14 6.Wiring Diagrams of Unit Connection The connection drawing shows PNP connection as an example. Please process the common jumper wiring of TB3 yourself. A short bar for the common jumper is attached. 6-1.Common Connection of Input Units(Max. Units : 11) Fig Independent Connection of Input Units (Max. Units: 11) Fig

15 6-3.Common Connection of Switch Units + Input Units Switch Units : 8 Input Units : 3 Fig Switch Units (Independent Connection) + Input Units (Common Connection) Switch Units : 8 Input Units : 3 Fig. 10 Note) When installing the switch units and the lamp units, remove the bridge connectors installed to SW1~8 and install the connectors of the concerned units. There is not protective diode at the relay coil on the switch printed circuit board and the lamp is non polarity. -15-

16 6-5.Lamp Units (Independent Connection) + Input Units (Common Connection) Lamp Units : 8 Input Units : 3 Fig

17 6-6.ASi Slave Wiring Diagram Fig

18 6-7.Wiring Diagram of Device Net Slave (Remote Terminal) Fig

19 7.Example of Unit Connection 7-1.Internal Printed Circuit Board When Regular Shipment The following picture shows green printed circuit board but the color of the actual one is black. Short Bars (attached) 2P Intermittent 2P 10P TB1 TERMINAL BLOCK FOR OUTPUT TB2 TERMINAL BLOCK FOR INPUT TB3 TERMINAL BLOCK FOR COMMON BRIDGE HARNESS The bridge harness is built in. -19-

20 7-2.Example of LS (Proximity) Only Connection SHORT BAR 2P+10P SW1~SW8 BRIDGE HARNESS INSTALLATION TB2 TERMINAL BLOCK FOR INPUT COMMON -20-

21 7-3.Example of LS (Proximity) + Switch Units (Interlock) Connection 3P SHORT BAR 2P+2P (CUT 10P) SW1~SW8 SWITCH UNITS INSTALLATION RELAY CONTROL 1 RELAY CONTROL 2 RELAY CONTROL 3 RELAY CONTROL 4 RELAY CONTROL 5 RELAY CONTROL 6 RELAY CONTROL 7 RELAY CONTROL 8 N24 TB2 TERMINAL BLOCK FOR INPUT COMMON 8P SHORT BAR (CUT 10P) -21-

22 7-4. Example of LS (Proximity) + Master On + Emergency Stop Lamp Connection 2P INTERMITTENT SHORT BAR SW1~SW8 BRIDGE HARNESS INSTALLATION MASTER ON SIGNAL EMERGENCY STOP LAMP SIGNAL N24 TB2 TERMINAL BLOCK FOR INPUT COMMON 7P SHORT BAR (CUT 10P) -22-

23 7-5.Example of LS (Proximity) + Master On + Switch Units (Interlock) + Emergency Stop Lamp Connection SW1~SW7 SWITCH UNITS INSTALLATION MASTER ON SIGNAL RELAY CONTROL 1 RELAY CONTROL 2 RELAY CONTROL 3 RELAY CONTROL 4 RELAY CONTROL 5 RELAY CONTROL 6 RELAY CONTROL 7 EMERGENCY STOP LAMP SIGNAL N24 TB2 TERMINAL BLOCK FOR INPUT COMMON 8P SHORT BAR(CUT 10P) SW8 LAMP UNITS INSTALLATION -23-

24 7-6.Example of Switch Units (Interlock) Only Connection SW1~SW8 SWITCH UNITS INSTALLATION RELAY CONTROL 1 RELAY CONTROL 2 RELAY CONTROL 3 RELAY CONTROL 4 RELAY CONTROL 5 RELAY CONTROL 6 RELAY CONTROL 7 RELAY CONTROL 8 N24 TB2 TERMINAL BLOCK FOR INPUT COMMON 8P SHORT BAR (CUT 10P) -24-

25 7-7.Example of Switch Units (Interlock) + Master On+ Emergency Stop Lamp Connection SW1~SW7 SWITCH UNITS INSTALLATION MASTER ON SIGNAL RELAY CONTROL 1 RELAY CONTROL 2 RELAY CONTROL 3 RELAY CONTROL 4 RELAY CONTROL 5 RELAY CONTROL 6 RELAY CONTROL 7 EMERGENCY STOP LAMP SIGNAL N24 TB2 TERMINAL BLOCK FOR INPUT COMMON 8P SHORT BAR(CUT 10P) SW8 LAMP UNITS INSTALLATION -25-

26 8.Reference UA ー 本の工具で 0.08m m2 ~6m m2 AWG28~10 まで対応!! 圧着後の棒端子形状 使い方棒端子に適合電線を挿入した後 圧着工具の圧着部に差し込み圧着します 適応範囲 0.08mm2~6mm2 /AWG28~10 L S2 S1 d1 d2 品名 mm2 AWG サイズ (mm) サイズ (mm) 色品名 mm2 AWG L d1 S1 d2 S2 L d1 S1 d2 S2 色 UA-F 白色 UA-F 青色 UA-F 白色 UA-F 青色 UA-F 白色 UA-F 青色 UA-F 青色 UA-F グレー UA-F 青色 UA-F グレー UA-F 青色 UA-F グレー UA-F 赤色 UA-F オレンジ UA-F 赤色 UA-F オレンジ UA-F 赤色 UA-F 緑色 UA-F 黒色 UA-F 緑色 UA-F 黒色 UA-F 黒色 メーカー : 株式会社オサダ販売代理店 : マドカシステム ( 株 ) 愛知県稲沢市下津新町愛知県名古屋市守山区志段味穴ヶ洞 125 番地 TEL FAX URL: クリエーション コア名古屋担当 208 : 日比野 hibino@madoka-system.com TEL FAX URL: 担当 : 日比野 hibino@madoka-system.com -26-

27 Instruction Manual Revision Record Edition Detail Date 1 st First edition October nd Revision of general specifications, reference standard Addition of the compliant for installing the connection connector to L. & R. side faces Addition of examples of units connection Change of the address February February February February rd Addition of the ground boss at the right side face of the outer side of the main body(common for S,M) Corrections Correction of the error in writing of the emergency stop lamp signal in the example of connection 7-4 Addition of the attention regarding CN2 inserting and drawing at the end of section 3 Addition of the attached name plate for output side indication on the layout drawing 4th Addition of Box Connecting Cable TSC-C- -MTW and TSC-C- L-MTW in Product Component Units. May May May September August MADOKA SYSTEM CO., LTD. 208 Creation Core Nagoya Shimoshidami Anagahora Moriyama Nagoya Aichi Japan TEL FAX URL: -27-