VSG Series Features Descriptions VSG VSG VSG Descriptions Supply valve Descriptions Vacuum filter
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- Homer Gilbert
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1 Basic performance oriented general vacuum ejector unit Series Nozzle diameter: ø.5, ø, ø1. acuum switch and vacuum break valve, etc. are unitized, so types matching the work purpose is selectable. Features SY M acuum switch and vacuum break valve, etc. are unitized, so types matching the work purpose is selectable. Types with analog output, 2-point switch output, and inexpensive analog output are available for vacuum switch specifications. Specifications Working fluid Compressed air Working pressure range Ma.25 to Ambient temperature range 5 to 5 Lubrication Not required Supply valve specifications Supply valve Control method ilot operated poppet type ower voltage 24 DC 1% / 1 AC 1% ower consumption 1.2W (with LED) / 1.5A (with LED) Effective sectional area 5mm 2 Manual override ush type (non-locking) acuum filter specifications Material Filtration Element Guard Body acuum port () Filter acuum switch Ejector unit acuum filter oly-vinyl formal olycarbonate transparent BT 1μm alve unit (alve for vacuum generator/vacuum break) Break flow rate adjusting screw Air supply port ()
2 acuum switch specifications acuum switch Series Specifications / circuit diagrams -NA -NW -A Output specifications ower voltage ower consumption (24 DC supply) Working fluid Working pressure range Withstanding pressure Switch output 1 point Switch output 2 point - Analog output 1 point - Analog output 1 point 12 to 24 DC 1% ripple content rate 1% (-) or less 17mA or less (switch 1 point ON) 25mA or less (switch 2 point ON) 15mA or less (output current ma) Air, inert gas to -1ka ka Ambient temperature range to 5 Working humidity range Switch output Analog output 5 to 85%RH (no dew condensation) Output no Output method NN open collector - Set pressure range to -1ka - Operation precision %F.S. (25 ) - Hysteresis Approx. 1 to 15% of setting value 2%F.S. or less - Switch capacity DC 8mA or less - Residual voltage.8 or less - Output voltage 1 to 5-1 to 5 Zero point voltage Span voltage Linearity/hysteresis.5%F.S. or less -.5%F.S. or less acuum break valve specifications Control method acuum break valve Direct acting poppet type ower voltage 24 DC 1% / 1 AC 1% Surge protective circuit ower consumption Surge absorber (24 DC), bridge diode (1 AC) 1.2W (with LED) / 1.5A (with LED) Effective sectional area.mm 2 Manual override Circuit diagram ush type (non-locking) -*A-* (unit combination: A) -*B-* (unit combination: B) SY M -*E-* (unit combination: E) -*F-* (unit combination: F) 1
3 Series How to order mm width discrete vacuum ejector unit H 7 F 6 6 NW SY M A acuum characteristics B Nozzle diameter C Unit combination D acuum port () Note on model no. selection Note 1: A B combination does not allow "E5" combination. Note 2: D E combination is only "44" or "66". Note : If B is "5", D E is only "44". Note 4: If B is "7" and "1", D E is only "66". Note 5: When C unit combination is "A" or "B", D solenoid valve voltage can not be selected. Note 6: When C unit combination is "A" or "E", G vacuum switch specification can not be selected. Filter element for change -E acuum characteristics E Air supply port () F Solenoid valve voltage G acuum switch specifications Symbol A acuum characteristics Note 1 H High vacuum/medium flow type L Medium vacuum/large flow rate type E High vacuum/small flow rate type B Nozzle diameter Note 1, Note, Note 4 5 ø.5 7 ø 1 ø1. C Unit combination Note 5, 6 Refer to Table 1 for unit combinations. D acuum port () Note 2, Note, Note 4 4 ø4 push-in joint 6 ø6 push-in joint E Air supply port () Note 2, Note, Note 4 4 ø4 push-in joint 6 ø6 push-in joint F Solenoid valve voltage Note AC 24 DC G acuum switch specifications Note 6 NW NN output 2 point NA NN output 1 point + analog output A Analog output H - L 5 -*7 -*1 Table 1 Unit combination Symbol Filter acuum switch acuum acuum with LED display generator valve break valve A B - - E - F Ultimate vacuum (-ka) H type ultimate vacuum L type ultimate vacuum Air consumption flow 15 L type suction flow 1 H type suction flow Supply pressure (Ma) Flow l/min. (ANR) Ultimate vacuum (-ka) E type ultimate vacuum H type ultimate vacuum L type ultimate vacuum L type suction flow Air consumption flow H type suction flow E type suction flow Supply pressure (Ma) Flow l/min. (ANR) Ultimate vacuum (-ka) E type ultimate vacuum H type ultimate vacuum L type ultimate vacuum Air consumption flow L type suction flow H type suction flow E type suction flow Supply pressure (Ma) Flow l/min. (ANR) 2
4 Dimensions -*A-* (unit combination: A) Series Dimensions O.D. ød -*B-* (unit combination: B) 1.5 L1 L2 C Nozzle diameter Ultimate vacuum Suction flow Air consumption (mm) (-ka) (l/min. (ANR)) (l/min. (ANR)) -H 5A H 7A H 1A L 5A C 14 Unit: mm Weight (g) L 7A L 1A E 7A E 1A NA: hysteresis setting trimmer -NW: SW2 vacuum setting trimmer Operating indication LED C L1 7 L2 2-øD 2-ø NA: SW vacuum setting trimmer -NW: SW1 vacuum setting trimmer 6 Approx. 5 2-øD SY M 14 L1 52 L2 2-ø.2 1 Note: Analog output (-A) is not used the operation indicating LED or vacuum setting trimmers. Unit: mm O.D. Nozzle diameter Ultimate vacuum Suction flow Air consumption Weight L1 L2 C ød (mm) (-ka) (l/min. (ANR)) (l/min. (ANR)) (g) -H 5B-44-* H 7B-66-* H 1B-66-* L 5B-44-* L 7B-66-* L 1B-66-* E 7B-66-* E 1B-66-*
5 Series Dimensions -*E-* (unit combination: E) Manual button LED acuum break valve acuum generator valve 14.5 Approx. 5 Break air adjustment needle SY M C 4-ø.2 14 (18) 14 O.D. ød -*F-* (unit combination: F) L1 52 L2 L1 L2 C Nozzle diameter Ultimate vacuum Suction flow Air consumption (mm) (-ka) (l/min. (ANR)) (l/min. (ANR)) -H 5E-44-* H 7E-66-* H 1E-66-* L 5E-44-* øD 6.1 Unit: mm Weight (g) L 7E-66-* L 1E-66-* E 7E-66-* E 1E-66-* NA: hysteresis setting trimmer -NW: SW2 vacuum setting trimmer Operating indication LED 56 6 Approx ø.2 2-C 14 L1 67 L2 acuum generator valve -NA: SW vacuum setting trimmer -NW: SW1 vacuum setting trimmer () øD 16.5 Manual button LED acuum break valve 16.5 Approx Break air adjustment needle Note: Analog output (-A) is not used the operation indicating LED or vacuum setting trimmers. Unit: mm O.D. Nozzle diameter Ultimate vacuum Suction flow Air consumption Weight L1 L2 C ød (mm) (-ka) (l/min. (ANR)) (l/min. (ANR)) (g) -H 5F-44-*-* H 7F-66-*-* H 1F-66-*-* L 5F-44-*-* L 7F-66-*-* L 1F-66-*-* E 7F-66-*-* E 1F-66-*-*
6 Safety precautions Refer to Intro 1 for the general precautions of the vacuum system components. Series Safety precautions / How to use CAUTION Monitor if piping resistance or required vacuum release flow is large. Insufficient vacuum release flow could cause problems. Check specifications before use. How to use 1. Fixing method Fix the vacuum ejector with M screws using the fixing holes on the resin body. (Refer to external dimension drawings for mounting hole pitch.) 2. Element replacing method Filter element : -E ( and common part) SY M The silencer element is the same as the square vacuum ejector (SB), so refer to SB replacement silencer elements on page 2. 5
7 Series How to use. Adjustment method of break valve SY M Adjustment method of break air Turning the vacuum release air adjustment needle to right (CW) decreases the release air flow and turning it to left (CCW) increases it. * After adjusting vacuum release air, tighten the lock nut so that the setting does not change. 4. Attaching and removing individual connectors Attaching individual connectors Individually inserted connectors are installed by inserting until they stop. Removing individual connectors To remove individually inserted connectors, hold the lever on the back of the connector down and pull the plug out. Connector back (Black) (Red) + 5. Handling the vacuum switch 1. ressure setting Lever 24 DC - (black) 1 AC 1 Energizing (check wiring and supply DC power.) 2 Turn the hysteresis setting trimmer (HYS) fully in the CCW direction to set hysteresis to a minimum. (Only for vacuum switch with analog output (-NA)) Note) If vacuum is unstable, output destabilizes if hysteresis is setting minimum. Adjust the pressure setting trimmer (S1 or S2, SW) to the required setting. Note) Use a vacuum gauge, or check the set pressure when adjusting actual machinery. 4 Apply pressure and confirm that operation actually takes place. (For vacuum switches with analog output (-NA) Switch output (SW): The operation (LED red) turns on when set pressure is exceeded. (For 2-point switch output vacuum switch (-NW)) Switch output 1 (S1): The operation (LED red) turns on when set pressure is exceeded. Switch output 2 (S2): The operation (LED green) turns on when set pressure is exceeded. Flow: large + 24 (red) Flow: small acuum break air flow control needle Lock nut ( ) blue ( ) blue 2. Setting hysteresis (only for vacuum switches with analog output (-NA) ) 1 Hysteresis is adjusted using the hysteresis setting trimmer (HYS) 2 Hysteresis is adjusted from 1 to 15% of the setting. Hysteresis increases when the trimmer is turned to CW. Checking hysteresis Gradually raise and lower pressure near the set pressure, and using the vacuum gauge, monitor values at which the operation LED turns on or off. The difference in pressure displayed when the LED is on or off is hysteresis. 4 Example of hysteresis adjustment If pressure has a pulse and output is thin and intermittent, use large hysteresis. To set the tolerable range for pressure drops. 6
8 How to use Series How to use. Analog output vacuum switch (-A) output characteristics Analog output characteristics Analog output () Wiring and piping (1) Turn power off before wiring. (2) Check lead color and terminal output when wiring. () Refer to Fig. 1 Connection method when connecting wires. (4) Do not apply strong tension or excessively bend to leads. (5) The cable is connected or disconnected from the connector. When disconnecting the cable, hold the connector, press down on the stopper and pull the cable out. Load is applied on the switch CB each time the cable is connected or disconnected, so minimize the times this step is done. Main circuit acuum (-ka) + (brown) Load SW OUT (black) ANALOG OUT (gray) COM (blue) NN output 1 point + analog output vacuum switch (-NA) connection diagram Main circuit + (brown) SW1 OUT (black) SW2 OUT (gray) COM (blue) 5. Cautions 1 This product is not drip- or dust-proof. Avoid using in exposure to water, oil, or dust. 2 This product is not explosion-proof. Avoid using in exposure to flammable or explosive gases or fluids. Do not use this product for applications where set temperature range is exceeded. The sensor could be damaged. 4 When applying positive pressure during the vacuum release, check that the pressure exceeding.2 Ma is not applied constantly. 5 This product cannot be used in an atmosphere or for fluids containing corrosive substances. 6 Use clean fluid as possible. 7 Use a stable DC power supply. 8 Insert a surge voltage suppressing circuit in the relay and solenoid valve, etc., connected to the output or power terminal. Avoid using where current could exceed 8 ma. 9 When using unit power, such as switching power, ground the FG terminal. 1 Check that the output terminal (black and gray) is not short-circuited with other terminals. 11 Do not apply excessive external force to the switch. 12 Do not use wiring or applications that may cause noise, etc., to be applied. The product could break. 1 When setting pressure or hysteresis, use the enclosed dedicated screwdriver to turn the trimmer carefully within its rotation range. Do not apply force. Load Load 2-point switch output vacuum switch (-NW) connection diagram Fig. 1 Connection method Main circuit + (brown) ANALOG OUT (gray) COM (blue) Analog output vacuum switch (-A) connection diagram SY M 7
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