Sales Service Repair. Professional Service Fast Nationwide Shipping

Transcription

1 Sales Service Repair Professional Service Fast Nationwide Shipping

2 SF Bookletmaker Instruction and Parts Manual

3 SF CONTENTS Introduction... Specifications... Safety... Assembly Drawing... Installation... 6 Preventive Maintenance... 6 Control Panel... Fuses... Operation & Setup... Side Stitching... 9 Corner Stitching... 0 Adjustments... Clutch Shear Pin Replacement... Trouble Shooting... Exploded Drawings & Parts Lists... 6 Electrical Schematic... Back Jog... Side/Corner Stitch Gate (Optional)... Activated Clinch (Optional)...

4 INTRODUCTION Simple Operation: Just load your booklet and it is automatically jogged, stitched, folded, and discharged onto an accumulating output conveyor. Side stitching, corner stitching, and folding projects, with or without stitching, are easily accomplished. Advanced Technology: Stitch'n Fold uses ISP's patented magnetic stitching head technology, providing the reliability and economy of wire stitching. Dual sets of folding rollers assure consistent, professional results. For safety, interlocked access guards prevent machine operation when open. Improved Productivity: With Stitch'n Fold, you can jog, stitch, and fold more than 6,000 booklets at a maximum speed of,00 finished booklets per hour - without stopping to reload staples. Stitch 'n Fold's variable work thickness capacity handles from sheets to a one hundred page booklet with no setup changes or adjustments. Lower Operating Costs: The Stitch'n Fold replaces expensive preformed staples with inexpensive bookbinding wire; you save on material costs and nonproductive downtime. SPECIFICATIONS - MODEL: B000 Unit Weight: Speed: Capacity: Re-load: 0 Pounds Up to,00 booklets per hour to sheets of 0# bond (.00" thick before folding) (00 page book) 6,000 booklets per spool of wire Paper Size: Min.." x." Max.." x." (also: A to A) Booklets:." x.",." x.",." x ",." x. "CD", & metric sizes (All booklets with or without trim stock on one or three sides) Stitch Space:." on." or " tall books." on." tall books Counter: Folder: Squaring: Output: Resettable 6-digit electronic counter Knife folder with dual folding rollers Side jog plus full length tape feed Continuous conveyor Footprint: 6." x." Dimensions: Height " Width " Depth " Modes: Stitch and Fold, Stitch, Fold, Corner Stitch, Side Stitch Electrical: Standard outlet - Volts, 60 Hz, 0 Amps (/ HP)

5 SF SAFETY SAFETY PRECAUTIONS AND PROCEDURES. Make sure electrical power is turned off before performing any adjustment or maintenance.. Keep hands, hair, tools, and clothing clear of stitching area.. A well maintained machine is a safer machine. Clean and lubricate the machine at regular intervals. Check machine daily for broken or worn parts. Replace as necessary. DO NOT attempt to operate the machine if a part is broken.. Become familiar with the moving components of your machine. Keep fingers away from areas that could pinch or cut.. See "SAFETY GUARDS" below! If you are unsure how to safely operate your Bookletmaker, contact your Service Representative. DANGER KEEP HANDS CLEAR OF STITCHING AREA AND ANY MOVING P ARTS! NEVER OPERATE MACHINE WITHOUT ALL GUARDS IN PLACE! A. Front Guard: Blocks access to the stitching heads and their point of operation. An electrical interlock keeps the machine turned off unless this hinged guard is closed. Do not stick your fingers under the front guard! B. Top Guard: Blocks access to mechanism that drives the stitching heads. An electrical interlock keeps the machine turned off unless this guard is closed. Do not stick your fingers under the top guard! C. Right Side Cover: Blocks access to mechanisms that can pinch or cut. SAFETY GUARDS E. Front Cover: Blocks access to dangerous electric voltage and mechanisms that can pinch or cut. Be sure to disconnect electrical power before removing this cover. F. Rear Cover: Blocks access to low voltage connections and mechanisms that can pinch or cut. Do not stick your fingers beyond this cover! G. Roller Guard: Blocks access to a pinch points. Do not stick your fingers beyond this cover! D. Left Side Cover: Blocks access to dangerous electric voltage and mechanisms that can pinch or cut. Be sure to disconnect electrical power before removing this cover.

6 ASSEMBLY DRAWING C. Right Side Cover A. Front Guard B. Top Guard Delivery Table Ski Main Table Right Side Guide Jog Fingers Main Table Belt F. Rear Cover Secondary Table G. Roller Guard D. Left Side Cover Left Side Guide E. Front Cover Hand Crank (RBM000A Scene )

7 SF BEFORE UNCRATING: INSTALLATION LOADING & THREADING WIRE: Examine the crate for visible damage. If the crate is damaged, the machine might be damaged. Notify the carrier who delivered the machine. UNCRATING THE MACHINE: Carefully remove the machine from its container. Lift the machine by grasping its strong framework. Tugging on cables, covers, or other delicate components could cause damage. Examine the machine for damages incurred during shipping. Do not install a damaged machine. Notify the carrier immediately, and be sure to get a signed copy of the Carrier Inspector's Report of the damage incurred. Your service representative will assist you in determining the cost of repairs. ELECTRICAL POWER: The power cord can be plugged into any V, 60 Hz, Phase, Amp circuit. The machine draws less than 0 amps. Use only approved stitching wire, part number - 0. Open the top guard to reach the wire spool studs. Remove the first retaining pin on each stud. While holding back the white brake pad, mount the coil of stitching wire so the wire comes off upward from the backside, and replace the pin. Thread the wire upward through the large opening in the spring lever assembly, over the curved section of the lever, and through the slot in the lever. Continue to thread the wire over the large roller on top of the stitcher head, through the straightening rollers, into the check pawl, and down past the gripper. (For easier threading, temporarily turn straightening roller to "OFF" position.) Guide the wire about /" into the hole in the top of the cutter. When both heads are threaded, the machine is ready to operate. However, it will take two cycles before proper stitches are produced. See instructions in the stitching head owners manual for detailed instruction on threading wire. PREVENTIVE MAINTENANCE LUBRICATION: Disconnect electrical power. Next, remove the front cover and both side covers. Use SAE-0 oil to lubricate porous bronze bearings, plastic bearings, chains, and shafts. CLEANING: Use alcohol to clean the belts. Use a 0-0 mixture of alcohol and water to clean the folding rollers. 6 Use 0 weight, SAE-0 oil, to lubricate the stitching heads every time a new coil of stitching wire is loaded. Clean and lubricate the magnetic rotator. Lubricate the driver bar and the bender bar latch. See stitching head owners manual for detailed lubrication instructions.

8 MAIN CONTROL PANEL ON POWER OFF ON STITCH OFF COUNTS A B C D E A. Pilot Light: Glows to indicate that electrical power is turned on. B. Power On: Black rocker switch turns on power. Pilot glows, motor runs, and belts move. D. Counter: Digital counter records the number of sets that pass through the machine. A manual reset button returns the counter to zero after each job. The reset button can be locked to prevent accidental reset. C. Power Off: Red rocker switch turns off power. Note: Opening the front or top guards shuts off the machine. It must be restarted as above. E. Stitch On/Off: Selector switch chooses mode of operation: "On" for stitching jobs or "Off" for folding without stitching. FUSE PANEL CAUTION: For continued protection against risk of fire, replace only with same type and rating of fuse. MAIN 0A 0V DC.A 0V Lift open the front guard. The fuse panel is located on the left side wall. Use a small screw driver to open each fuse holder. A. Main Fuse: Fuse protects entire machine. If this fuse fails, power cannot be turned on. Replace with 0 amp ceramic time-delay fuse, ISP #RBM9F. B. DC Fuse: Fuse protects transformer. If this fuse fails, none of the VDC components will operate. Replace with proper. amp fuse, ISP #RBM6F.

9 SF OPERATION & SETUP BOOKLETMAKING STITCHING HEADS: Make sure the stitching heads are mounted in the proper positions to match the paper size. For." x." (also A) paper, the heads must be mounted in the two positions closest to the belt on the main table. One head is mounted just to the left of the belt, and the other head is mounted just to the right of the belt. These head locations will provide a stitch spacing of.". For." x " or " x " (also: A or A) paper, each head is mounted in the second position to the left and the right of the center belt. These head locations provide.0" stitch spacing. To move a stitching head to a new position, first lift open the top guard. Loosen and remove the knob/ bolt from the back of the head. Pull the head forward until it comes off of the locating pin, and slide it over to the desired location. Slip the head onto the new locating pin, and be sure that the driving lug on the upper backside of the head engages the slot in the head driving bar. Replace the knob/bolt (and its washers and lockwasher), and tighten it securely. PAPER WIDTH: Adjust the side guides for paper width. For instance, if." x " paper is being used to make a." x." booklet, the side guides must be set for the." width. First, lift open the front guard. Loosen the thumb screw on each side guide, and slide each guide sideways until its outer edge is aligned with the.0" mark on the setup scale. This adjustment is critical for accurate stitch placement, so fine tune as follows. Place two sheets of paper between the side guides and slide them under the ski until they stop against the first gate. Hold the right side guide with your fingers on each side of the thumb screw and pull it to the left until it stops at the fully jogged position. In this position, the paper must fit perfectly between the side guides. If there is a gap or the paper buckles, loosen the thumb screw on the righthand side guide and move it in the correct direction. Recheck your side guide position until proper setting is obtained.

10 PAPER LENGTH: Adjust the gates for paper length. For instance, for." x " paper, the gates must be set for the " length. Place two sheets of paper between the side guides and slide them under the ski until they stop against the first gate. While holding the paper against the gate, turn the hand crank under the left hand side of the table until the paper is aligned with the " mark on the scale. (Clockwise rotation moves the paper out.) This single adjustment takes care of the stitching gate, the folding gate, and the optional back jog. For machines equipped with the optional back jog, fine tune the hand crank adjustment as follows. Place your finger about one inch down from the top of one of the jog fingers and raise it to the point that it hits the stop. Use your other hand on the hand crank to get the two sheets firmly against the back jog finger without buckling the paper. In other words, two sheets should fit perfectly between the first gate and the raised jog fingers Adjust the booklet tray at the end of the delivery table to match the booklet size. Loosen the knob under the tray, and slide the tray to the proper position. Finally, adjust the position of the delivery table wheels. There are four sets of slots in the frame for positioning the shaft and wheels; choose a position that suits the booklet size. Just lift the shaft and wheels and set the ends of the shaft into the appropriate pair of slots. OPERATION: Turn on power and select "STITCH ON". Square up a set of paper sheets by hand, and lay the front edge on the table between the side guides. Push until the front edge is under the ski, and then let go. The set will be automatically stitched, folded, and ejected onto the output conveyor. FOLDING ONLY Adjust the machine for paper size according to the instructions for bookletmaking. However, the stitching heads may be left in any mounting positions. On the control panel, select "STITCH OFF". SIDE STITCHING Side stitching can be done with." x." or." x " (also: A or A) paper. In either case, mount the heads for.0" stitch spacing. Lower the folding gate by pressing the toggle switch located on the secondary table. The side stitched sets will drop off the end of the secondary table unfolded. The booklet stacker assembly can be relocated to catch the finished sets. Adjust the side guides for paper length. For instance, if." x " paper is being side stitched, the side guides must be set for the " length. Align the outer edge of each side guide with the " mark on the table scale. With Optional Side/Corner Stitch Gate: Use thumb screw to mount gate assembly on the middle of the stitcher head mounting bar. Connect cord from gate to socket on left inside wall. Place two sheets between the side guides, and slide them under the ski until they stop against the side stitch gate. Use the hand crank to adjust the position of the back jog until the paper just fits between the gate and the raised jog fingers. If the standard fold gate returns early and causes a jam or double stitch, turn the gate timer clockwise enough to prevent the problem. Without Optional Side/Corner Stitch Gate: Adjust the stitching gate for paper width. For instance, for." x " paper, the gate must be set for the." width. First, lift open the front guard. Place two sheets between the side guides, and slide them under the ski until they stop against the gate. Turn the knob until the trailing edge of the paper is just in front of the clinchers. 9

11 SF CORNER STITCHING paper just fits between the gate and the raised jog fingers. If the standard fold gate returns early and causes a jam or double stitch, turn the gate timer clockwise enough to prevent the problem. 0 Lower the folding gate by pressing the toggle switch located on the secondary table. The side stitched sets will drop off the end of the secondary table unfolded. The booklet stacker assembly, item 6 on page 9, can be relocated to catch the finished sets. With Optional Side/Corner Stitch Gate: Corner stitching can be done with." x." or." x " (also: A or A) paper. In all cases, mount one head in the far right position. (Be sure there is a clincher, item # on page 0, in the far right position. If necessary, relocate the far left clincher to the far right position.) The other head may be removed or left in another position without wire. Use thumb screw to mount gate assembly on the middle of the stitcher head mounting bar. See page for picture of gate assembly. Connect cord from gate to socket on left inside wall. Adjust the left side guide for paper length. For instance, if." x " paper is being corner stitched, the side guide must be set for the " length. Align the outer edge of the left side guide with the table scale as follows: " paper " mark." paper " mark A paper." mark A paper 6." mark An accessory guide must be mounted on the right hand side for corner stitching. Using thumb screws and wing nuts, attach the corner stitch guide (9" long sheet metal part) to the two holes in the right side guide. See items,, and on page. Place two sheets between the side guides, and slide them under the ski until they stop against the corner stitch gate. Pull the right side guide left to the jogged position. If there is a gap or the paper buckles, loosen the thumb screw on the right-hand side guide and move it in the correct direction. Use the hand crank to adjust the position of the back jog until the Without Optional Side/Corner Stitch Gate: Corner stitching can be done with." x." or." x " (also: A or A) paper. In all cases, mount one head in the far left position. The other head may be removed or left in any position without wire. Two accessory guides must be mounted on the left hand side for corner stitching. See page for picture of accessories. First, adjust the standard left side guide as far as possible to the left. Using thumb screws and wing nuts, attach the corner stitch guide (9" long sheet metal part) to the two holes in the left side guide. Next, lift open the top guard. Using two thumb screws, attach the corner stitch bar (" long bar) to two holes in the table on the far left. The angle on the bar should face the front and middle of the machine. Adjust the left side guide until the corner stitch guide is aligned with the corner stitch bar. Adjust the right side guide for paper length. For instance, if." x " paper is being corner stitched, the side guide must be set for the " length. Align the outer edge of the right side guide with the table scale as follows: " paper " mark." paper 6" mark A paper." mark A paper 6." mark Adjust the stitching gate for paper width. For instance, for." x " paper, the gate must be set for the." width. First, lift open the front guard. Place a sheet on the table between the side guides, and slide it under the ski until it stops against the gate. Turn the knob until the trailing edge of the paper is just in front of the clinchers.

12 GATE TIMER ADJUSTMENTS BOOKLET SQUARENESS The adjusting knob for the gate timer is located on the back of the machine's left side cover. It controls the amount of time that the stop gate is held down each cycle after the stitches have been driven into the booklet. Longer booklets need more time to get past the gate, and the next cycle cannot start until the gate has returned. GATE TIMER. x. x. A, A PAPER SIZE: x A For " x " paper, set the knob as shown. The knob can be left in this position for any other paper size with feed rates up to,00 booklets per hour. For faster feed rates with smaller paper, turn the knob to the.x position. Check the finished booklet. If the stitches are properly located on the fold, but the fold is off center, adjust the gates by turning the hand crank until sets will fold precisely in half. Off Center Fold Proper Fold Important: Adjust the lock nuts as described below only as a last resort. First, carefully adjust the side guides and hand crank per page. If the stitches are off the fold (see below), open the booklet flat and measure to see if the stitches are centered on the length of the paper. Turn the knob until stitches are placed precisely on the center of the paper. Next, remove the rear cover and locate the two lock nuts below the back end of the secondary table. Turn both nuts equally in small increments until booklets will fold precisely on the stitches. The stitch gate must be down long enough for booklet to pass over. If the gate comes up too soon, the gate limit swich could get tripped causing a double stitch. Turn the knob slightly clockwise. If the stitch gate stays down longer than necessary and the feed rate is high, booklets will will pass through the stitching station without getting stitched. Turn the knob slightly counter clockwise. Finally, if the fold is not quite square (see below), the lock nuts can be adjusted individually. Once the adjustment is fine tuned, the knob can be calibrated by loosening its set screw and aligning the mark on the knob with the appropriate paper size.

13 SF STITCHING CLUTCH The stitching heads are controled by a single revolution wrap spring clutch. This clutch must be adjusted to stop the stitching heads in the proper position. First disconnect electrical power. Then remove the front cover and the right side cover. The clutch is located inside the cabinet on the shaft toward the left side, and it is bronze, black, brown, and pewter in color. the clutch and turn the wheel until one of the set screws is facing forward. Carefully hold the adjusting collar so that the stop collar pin is centered in the opening in the adjusting collar. Tighten the set screw securely. Turn the wheel and trip the clutch, if necessary, until the second set screw can be tightened. Stop Collar Adjusting Collar Pin (far side) Actuator Set Screws (far side) CAM for LS The cam for LS, which signals the stitch gate to operate, is to the right of the stitching clutch. To assure proper stitch alignment, the stitching heads should contact the work before the gate goes down. To prevent repeat stitching, the gate must pull the stitch start limit switch, LS, down away from the work before the clutch completes a full cycle. (RBM96F Scene ) Clutch In Neutral Position Remove stitching wire from the stitching heads. Trip the clutch by by pushing down the brown actuator. On the right hand side of the machine, slowly turn the large spoked wheel clockwise until the first set screw in the adjusting collar is facing forward. Use a /6 hex wrench to loosen the set screw. Continue to turn the wheel until the second set screw is facing forward; loosen the screw. First, be sure the stitching clutch has been adjusted properly. Then, trip the clutch and turn the spoked wheel clockwise until the stitcher heads just reach the clinchers. Loosen set screw on cam, and rotate the cam until it is just about to trip the limit switch. Tighten the cam in this position. Turn the wheel until the stop on the stop collar hits the actuator. Now turn the wheel until the proper stopping position is reached. Watch the stitching heads on the up stroke. When the bender bars reach the top of the windows in the face plates, turn the wheel slightly more. Be sure that both wire grips are still open. This is the proper stopping position. If you have gone too far, just continue to turn the wheel until you return to the proper position. Finally, while still in the proper stopping position, trip

14 REPLACEMENT OF SHEAR PIN ON STITCH CLUTCH REPLACEMENT OF STITCH CLUTCH. Unplug machine. Remove side covers and front cover. Shear Pin Clutch Collar. See exploded view of head drive shaft on page. Disconnect the pull rods from both head drive cranks (#6). Remove the left side head drive crank (#6) and the right side jog actuator cam (#) by driving out roll pin (#).. Remove the bearing assembly (#) on each side. (RBM96F Scene ) Stitcher Head Drive Clutch. Unplug machine and remove front cover. The clutch is located inside the cabinet on the shaft toward the left side, and it is bronze, black, brown, and pewter in color.. Remove the sheared pin and replace.. It might be necessary to adjust the clutch per the instructions on page.. Mark the position of the side jog actuator cam (#), then loosen both set screws and slide it to the left. If the unit has the optional activated clinch feature, loosen the set screws on its cam and also slide it to the left.. Mark the position of the stitch gate switch cam (#), then loosen the set screw. 6. Remove screws (#9) from the switch and clutch bracket (#), and gently lay the bracket down. There is no need to remove the switch wires.. Release the tension idlers on both drive pulley belts. And slip the belts off the pulleys to the left.. Move the head drive shaft (#), and all the components connected to it, to the right and remove it. 0. Remove the pin (#) that connects the clutch collar to the shaft, and slide all components off the shaft. Match the markings on the old shaft to the new shaft.. Reassemble by reversing the disassembly procedure using the new clutch coupling comonents.

15 SF TROUBLE SHOOTING PROBLEM:. Unit will not turn on.. Book remains in stitching position. SOLUTION:. Plug unit into appropriate power supply.. If there is no green light: a. Check for proper line voltage. (V or 0V) b. Check the "Main" fuse. c. Make sure front and top guards are closed.. Make sure motor and belt are running. If not, see problem.. Check the "DC" fuse.. Check the connection to the stitch gate microswitch (LS).. Turn to Stitch "off" position: a. If stitch gate drops when putting a set through the machine, check connections to the stitch clutch. b. If stitch gate doesn't drop when putting a set through, check the stitch gate microswitch (LS).. Book moves slowly through the machine.. Inconsistent fold.. Make sure when feeding the book that it gets under the side guides.. Spray furniture polish or wax on the entry and through the machine. Caution: Do not get polish or wax on paper drive belt.. Use a 0-0 mixture of rubbing alcohol and water to clean all four folding rollers.. Use a 0-0 mixture of rubbing alcohol and water to clean paper drive belt.. Check and tighten the set screws in all five sprockets that drive the folding rollers. (Three on left side; two on right.). Make sure that the spring loaded folding rollers are freely springing out and back.. Check the folding knife for bends or waviness. Straighten or replace the knife.. Stitches are not square to book. 6. Stitch heads cycle and stop in the down position.. Make sure the stitch stops are square to the clinchers.. Make sure the side guides are square to the stops.. Adjust the stitch clutch according to page.

16 PROBLEM:. Stitch heads won't cycle. SOLUTION:. Make sure that Stitch on/off switch is in "on" position.. Check stitch clutch solenoid to see if it is activating when triggered by the stitch gate microswitch (LS): a. If solenoid is activating and heads still don't cycle, check stitch clutch shear pin. See page. b. If solenoid is not activating, check the stitch clutch connections. There should be VDC to the solenoid when it is triggered by LS. If the solenoid fails to activate when VDC is applied, replace the stitch clutch.. Loud banging/clicking noise when stitch heads cycle. 9. Double stitch. 0. Booklet folded but not stitched.. Lubricate head per the "External Lubrication Sheet" provided with the stitch heads. (Lubrication instructions also appear in the EZ Thread Owners Manual.) Pay special attention to the rotator lubrication.. Check stitch gate timer setting; see instructions on page. The gate should stay down until the tail end of the book clears the stitch gate. Otherwise, turn clockwise.. Adjust cam for LS according to page.. Check for sluggish operation of stitch gate. If there is binding or the return spring is too strong, the gate will fail to pull the stitch start limit switch, LS, away from the paper causing repeat stitching.. Adjust the stitch clutch according to page.. Make sure that Stitch on/off switch is in "on" position.. Check that you are not feeding the books so fast that the gate has not come back up to receive the next book in time. In that case, adjust stitch gate timer setting per instructions on page.

17 SF COVERS & GUARDS (RBM000B Scene ) Number Number Required Number Number Required 6 RBMF LH Cover RBMF RH Cover RBM69F Front Cover RBM66A Back Cover RBMF Pan Hd Scr 0- x / 0 6 RBM60F Front Guard RBM0F Top Guard RBM60F Guard Bracket 9 RBM6F Guard Hinge 0 CG6C Button Hd Scr 0- x / 0 CB9 Lockwasher #0 CG6 Button Hd Scr 0- x / 6 CB Nut #0-6 RBM6F Rubber Bumper D96F Round Hd Scr -0 x / 6 D9F Elastic Lock Nut #-0 RBM66F Interlock Cam RBM69F Extension Spring 9 CB Nylon Washer 0 RBM6F Retaining Ring RBM6F Spring Arm RBMF Top Guard Window CG6A Button Hd Scr 0- x / RBM90F Steel/Rubber Washer RBM9F Roller Guard

18 F RAME A S S E M B L Y (RBM000C Scene ) 6 9 Number Number Required RBM9F Frame Bottom RBM66F LH Side Frame RBM6F RH Side Frame RBMF Pan Hd Scr 0- x / 6 RBM0F Bumper Foot 6 RBMF Rd Hd Scr /-0 x CB60C Elastic Stop Nut /-0 RBM0A Bearing Assy 9 CB Hex Hd Scr /-0 x / 0 CB Washer / RBM9F Lockwasher / CB9 Nut /-0 6 Number Number Required RBMF Tape Drive Shaft (also item page ) RBM0F Motor (also item 9 page ) RBM0F Motor Mount 6 RBM06A Tape Drive Pulley Assy CB9 Set Scr /-0 x / RBM09F Motor Belt 9 RBM0F Motor Pulley 0 RBMF Hex Hd Scr /-0 x / RBM6F Collar CB Screw,.0-0 x.0 Soc. Hd.

19 SF H EAD D R IVE A S S E M B L Y (RBM000D Scene )

20 Number Number Required CAAA006W EZ Thread Stitcher Head RBMA Knob Assy CB Lockwasher / RBM60F Washer / RBM0A Head Support Bar Assy 6 CB606 Hex Hd Scr /- x / CB9 Lockwasher /6 0 RBM0F Head Actuating Bar 9 CB Soc Hd Scr /-0 x / 0 RBM6F Head Drive Wear Strip CB Hex Hd Scr /-0 x / CB06 Washer RBM6F Keps Nut /-0 RBM0F RH Rod End CB RH Nut /6-6 RBMF LH Rod End RBM6F LH Nut /6- RBM0F Head Connecting Rod 9 CB0A Soc Hd Scr /6- x / 0 CB Washer RBM69F Ski Bracket CK Hex Hd Scr /-0 x / CA90A Roll Pin / x /6 RBM9F Paper Ski CB6 Hex Hd Scr /-0 x / 6 CB60C Elastic Stop Nut /-0 RBM660F Roller Arm RBM6F Plastic Screw /-0 x / 9 CB Plastic Nut /-0 0 CB06 Washer CBA Roller RBM6F Wire Spool Stud CBA Soc Hd Scr /-6 x / CB9 Lockwasher / 6 CA6 Washer -0 Stitching Wire (Two Spools) CK6 Hairpin 9 RBM6F Shaft 0 RBM66F Spacer CG6A Button Hd Scr 0- x / MF Soc Hd Scr 0- X / CB9 Lockwasher #0 6 CB Nut 0- RBM66A Spring Lever Assy 6 RBM6F E-Ring CK0 Spring 9

21 0 SF MAIN TABLE ASSEMBLY (RBM000E Scene ) 9 6

22 Number Number Required Number Number Required RBMA Main Table RBM6F Gate Table RBMF Pan Hd Scr 0- x / CB Nut 0- RBMA Clincher Bar 6 CBA Hex Hd Scr /-0 x / RBM9F Lockwasher / 6 CT906X Clincher 9 RBM0F RH Front Bracket 0 CG6A Button Hd Scr 0- x / RBM600F Center Pulley Bracket RBM6A Center Belt Pulley Assy RBM0A Crowned Idler Assy RBM0A Flat Idler Assy RBM6F Idler Shaft 6 CBB Retaining Ring / 6 CG6 Button Hd Scr 0- x / 6 CB6F Soc Hd Scr 0- x / 9 CB6 Washer #0 0 RBMA Front LH Bracket RBMF RH Rear Bracket RBMF Tape Drive Shaft RBM096F Table Drive Pulley CB Set Scr /-0 x / RBM6F Table Belt 6 RBMF Stop Carriage RBM9F Plastic Bearing RBMF Stop Platform 9 RBMF Gate Shaft 0 RBM666F Torsion Spring RBM06F Switch Bracket CG6N Button Hd Scr - x / CB9A Lockwasher # RBM0C Microswitch (also item page ) RBMF Rd Hd Scr -0 x / 6 RBMF Solenoid (also item 9 page ) CE Washer RBM0F Back Up Plate 9 CB9 Lockwasher #0 6 0 RBMF Solenoid Pivot Bracket CB Rd Hd Scr 6- x /6 CK0 Lockwasheer #6 RBM0F Pin RBM0F LH Guide Bracket RBMF RH Guide Block 6 CB Soc Hd Scr /-0 x / CB06 Washer / 6 RBMF Stop Carriage Rod 9 RBM66F Spring 0 RBM9F Stop Carriaiage Screw RBM69F Sprocket 0T RBMF Split Collar RBM6A Bracket Assy RBMF Hand Crank RBM0F Hand Crank Shaft 6 CB Washer / RBM60F Roll Pin x RBMF Sprocket T 9 RBMF Sprocket T CA Set Scr /-0 x /6 6 RBM60F Chain - 6L 6 CLA Spring Washer 6 RBM69F Paper Stop 6 RBM0F Eccentric Paper Stop 6 RBM9A Rear LH Bracket 66 CB Rd Hd Scr - x /6 6 CB Cotter Pin

23 S H E A D D R I VE S H AFT A S S E M B L Y (RBM000F Scene )

24 Number Number Required Number Number Required RBM69A LH Side Guide RBM6A RH Side Guide RBM9F Flat Hd Scr - x / RBM9F Cam Shim RBM6F Side Guide Bracket 6 D00F Soc Hd Scr 0- x / RBM6F Belt Bed RBM6F Plate 9 CG6A Button Hd Scr 0- x / 0 RBM0F Stationary Guide Shaft RBM9F Spring RBM9F Moveable Guide Shaft CBG Roll Pin RBM0F Plastic Bearing RBMF Head Drive Shaft 6 RBM6F Head Drive Crank DF Roll Pin / x RBM0A Bearing Assy 9 CB Hex Hd Scr /-0 x / 0 RBM9F Lockwasher / CB9 Nut /-0 * CB Nut /-6 6** CB6B Soc Hd Scr 0- x / 6 CB69C Soc Hd Scr /-0 x / RBM96F Switch & Clutch Bracket 9 RBMF Pan Hd Scr 0- x / 0 CB6 Washer #0 CB69A Soc Hd Scr /-0 x * CB Soc Hd Scr /-6 x CBA Lockwasher / * CB9 Lockwasher / RBMF Microwitch (LS) (also item 0 page ) RBMF Rd Hd Scr -0 x / 6 CG Nut -0 RBM6F Switch Cam RBM9F Actuator Cam 9 CB Set Screw /-0 x / 0 RBM09F LH Bracket RBM090F RH Bracket RBM06F Roller Stud RBM0F Roller RBM0F Actuator Bar DF Set Scr 0- x / 6 CBP Roll Pin RBM0F Actuator Bar Extension CG6 Button Hd Scr 0- x / 9 CB0 Dowel Pin 0 CB9 Lockwasher #0 CB9 RBM6F Nut /-0 Cam CGGB Thumb Scr Knob Assy ** CBE Retaining Ring, / 6 RBM90F Pulley, CB6 Clutch RBM909F Pulley, Knife Drive RBM9F Bearing, Flanged 9 RBM9F Shaft Adapter 60 RBM9F Pulley Spacer 6 RBM96F Clutch CB6 6 RBM9F Key /6 x -/ 6 UB. Roll Pin * Parts marked with asterisk are for machines equipped with Hi-Torque Clutch for Loop Stitch Heads or four head applications. **For use on machines with serial numbers 60 and up. When replacing the discontinued RBMF clutch on a model B000 prior to serial #60, order update kit CBBB000J. Below listed part numbers are for reference from previous B000 and B000 model machines: RBM0F Head Drive Pulley * RBM9F Head Drive Pulley ** RBM900F Bearing * RBM96F Bearing ** RBM90F Knife Drive Pulley * RBM9F Knife Drive Pulley ** RBM90F Clutch (also item page ) * RBM9F Clutch (also item page ) CB9 Lockwasher #0 * RBM9F Lockwasher / RBM60F Roll Pin / x * RBM9F Roll Pin / x / ** CBB Dowel Pin, /6 x

25 Stitch'n Fold ROLLERS & KNIFE ASSEMBLY (RBM000G Scene ) Number Number Required RBMF Book Deflector CG6A Button Hd Scr 0- x / CB Nut 0- CB9 Lockwasher # RBMA Lower Folding Roll Assy CB Nylon Washer /6 (/ O.D.) RBM6A Bearing Block Assy 9 RBMF Pan Hd Scr 0- x / 0 RBM9F Bearing Housing RBM66F Folding Roll Spring RBMF Split Collar CB9 Nut,.0-0 Hex. RBM6F Folding Sprocket (also item 6 page 6) RBM99F Set Screw /6- x /6 6 RBM6A Book Guide Assy RBMF Spacer Table RBMF Pan Hd Scr - x / Number Number Required 9 RBM6F Folding Knife 0 CB6F Soc Hd Scr 0- x / RBMF Knife Support RBM66F Square Nut /-0 CB Soc Hd Scr /-0 x / RBM6F Head Drive Wear Strip CB Hex Hd Scr /-0 x / 6 CB06 Washer RBM6F Keps Nut /-0 RBM00F Bearing Housing 9 RBM0F Folding Roll Spring 0 CBA Roller Wheel RBM660F Roller Arm RBM6F Screw,.0-0 x. PVC Hex. RBMF Shaft CBC Retaining Ring, ø. Ext. * RBM6F Spacer, Roller *6 RBMF Pan Hd Scr 0- x / *Used on BookletMakers serial # 0 and up

26 KNIFE SHAFT ASSEMBLY (RBM000H Scene ) Number Number Required Number Number Required RBM06F Knife Connection Rod RBM00F Knife Drive Crank CA90A Roll Pin / x /6 RBMF RH Rod End CB RH Nut RBMF LH Rod End RBM6F LH Nut 0- CB6B Soc Hd Scr 0- x / 9 CB9 Lockwasher #0 9 0 CB6 Washer #0 RBM0A Bearing Assy CB Hex Hd Scr /-0 x / RBM9F Lockwasher / CB9 Nut /-0 RBMF Knife Drive Shaft 6 RBMF Clutch (also item page ) RBMF Sprocket-T RBM06A Pulley Assy 9 CB6D Soc Hd Scr 0- x / 0 RBM9F Knife Clutch Bracket RBMF Pan Hd Scr 0- x / RBM6F Collar

27 SF BELTS & CHAINS ASSEMBLY (RBM000J Scene ) 6

28 Number Number Required RBMF Timing Belt /" Wide RBM0F Timing Belt /" Wide D9F Soc Hd Scr /-0 x / RBM9F Lockwasher / 0 CB Washer 6 RBM9F Knife Idler Shaft RBM9F Idler Roll RBM9F Idler Spacer 9 RBM6F Chain - L 0 RBM0F Reducer Pulley 0 Teeth CBB Retaining Ring / RBM0F Idler Bracket Stud RBM0A Idler Bracket Assy CB9 Lockwasher #0 6 CG6 Button Hd Scr 0- x / 6 CB69B Soc Hd Scr /-0 x / RBM9F Stitcher Idler Shaft RBM60F Idler Roll 9 CB60B Elastic Stop Nut 0-0 CB Nut 0- CG6C Button Hd Scr 0- x / RBMF Idler Spring D0F Nut /-6 CB9 Lockwasher / CB Nylon Washer /6 (/ O.D.) 6 RBMF Sprocket Stud RBM6A Dual Sprocket Assy CT Washer 9 RBMA Idler Sprocket Assy 0 RBM9F Idler Stud CB Hex Hd Scr /-6 x / CB9 Washer / CB9 Lockwasher RBM66F Idler Shaft RBM99F Set Screw /6- x /6 6 RBM6F Folding Sprocket CK Hex Hd Scr /-0 x / RBM6F Idler Shaft (mount on bearing) 9 RBMF Drive Sprocket 0 CA90A Roll Pin / x /6 RBM6F Chain - 6L RBM60F Chain - 6L RBM0F Stud Backup Plate CB Screw,.0-0 x. Soc. Hd. CB9 Nut,.0-0 Hex. 6 RBMA Bearing Block Assy. RBMF Index Shaft RBM6A Index Collar Assy. 9 RBMF Sprocket-T 0 RBMA Bearing Block Assy. RBMF Idler Shaft RBMF Chain-L

29 SF SECONDARY TABLE ASSEMBLY (RBM000K Scene ) Number Number Required RBMF Stop Carriage RBM6 Paper Stop 6 RBMF Guide Rod D066F Soc Hd Cap Scr - x / RBM6F Secondary Table 6 RBM6F Adjusting Bar RBM66F Stud Bracket RBM6F Soc Hd Cap Scr - x / 9 RBM66F Adjusting Stud 0 CB60B Elastic Lock Nut 0- CB Nut 0- CB9 Lockwasher #0 RBM0F Spring RBM66F Stop Platform RBMF Gate Shaft 6 RBMF Torsion Spring RBM06F Switch Bracket CB Round Hd Scr - x /6 9 CB9A Lockwasher # 0 RBM0C Microswitch (also item page ) Number Number Required RBMF Rd Hd Scr -0 x / RBM60F U-Bracket LH RBM6F U-Bracket RH RBMF Pan Hd Scr 0- x / RBM6F Solenoid (also page 0) 6 CE Washer RBM0F Back Up Plate CB6F Soc Hd Cap Scr 0- x / (screws connect item 6 to items & page 0) 9 RBMF Solenoid Pivot Bracket 0 CB Rd Hd Scr 6- x /6 CK0 Lockwasher #6 RBM0F Pin RBM6F Spacer CG6N Button Hd Scr - x / CG6 Button Hd Scr 0- x / 6 RBM9F Plastic Bearing CBR Fold On/Off Sw (also item page ) CB Cotter Pin

30 DELI V E RY T A B LE A S S E M B L Y (RBMA Scene ) 0 9 Number Number Required RBMF Conveyor Table RBMF Conveyor Bracket CG6 Screw, 0- x. Button Hd. CB Nut, 0- Hex. 0 RBM9A Delivery Tray Bracket 6 CG6N Screw, - x. Button Hd. RBMF Bearing RBMF Idler Shaft 9 RBM0A Pulley Assy. 0 CBB Retaining Ring, ø. RBMF Conveyor Drive Shaft RBM6A Index Collar Assy. RBMF Split Collar RBM0F Pulley DF Screw, 0- x. Set Number Number Required 6 RBM6F Conveyor Belt RBM0F Delivery Tray RBMA Stud Assy. 9 CB Lockwasher, ø.00 0 RBM60F Washer RBMF Conveyor Wheel Bracket RBMF Nut Bar CGGC Thumb Screw Assy. CB6 Washer CB Screw, 0- x.6 Soc. Hd. 6 CB60B Nut, 0- Elastic Stop RBMA Conveyor Wheel Assy. RBMF Conveyor Wheel Shaft 9 RBMA Stop Block Assy. 9

31 SF FOLD STOP CAGE ASSEMBLY 6 SK Number Number Required Number Number Required RBMF Fold Stop Cage CGC Thumb Screw CB Nut 0- CG6A Button Hd Scr CB6 Washer #0 6 CB9 Lockwasher #0 CORNER STITCH PARTS SK 0 Number Number Required RBMF Corner Stitch Guide CGGB Thumb Screw 0- x / RBM0F Wing Nut 0- Number Number Required RBMF Corner Stitch Bar CGG Thumb Screw 0- x /

32 SF MAIN CONTROL PANEL ON POWER OFF ON STITCH OFF COUNTS,, 6 FUSES & TIMER POTENTIOMETER CAUTION: For continued protection against risk of fire, replace only with same type and rating of fuse. MAIN 0A 0V DC.A 0V GATE TIMER. x. x. A, A PAPER SIZE: x A,,, 6, 9, 0, 9, 0, Number Number Required Number Number Required RBM6F Main Control Panel Decal * RBMF Rubber Grommet 6 RBMF Bracket 6* RBM60F Relay Bracket RBMF Pan Hd Scr 0- x / * RBMF Pan Hd Scr 0- x / RBMF Green Ilum. Momentary Switch * CB Power Relay (CR) CG6 Red Momentary Switch 9* CBE Rd Hd Scr 6- x / 6 RBMF Counter 0* CB0 Nut 6- CG Black Selector Switch * RBM6F Timer - Single Shot RBM6A Fuse Holder Decal * RBMF Cable Tie RBMF Pan Hd Scr 0- x / * RBMF Timer Socket 9 RBM69F Fuse Holder Body * DF Rd Hd Scr 6- x / 0 RBM60F Fuse Holder Carrier * CB0 Nut RBM9F Main Fuse 0A 6* RBM0A Transformer RBM6F DC Fuse.A * RBMF Pan Hd Scr - x / RBMF Timer Potentiometer * RBM9F Bridge Rectifier RBM6F Potentiometer Bracket 9* RBMF Pan Hd Scr 0- x / RBMF Pan Hd Scr 0- x / 0* RBMF Stitch Gate Solenoid 6 RBM9F Potentiometer Knob * RBM6F Fold Solenoid RBM69F Gate Timer Decal * RBMF Clutch (Fold) * RBMF Power Cord * RBMF Quencharc (QA) 9* RBM66F Power Cord Bracket * CBR Fold On/Off Switch 0* RBMF Pan Hd Scr - x / * RBMF Clutch (Stitch) (Standard) * RBM9F Power Inlet RBM9F Clutch (Stitch) (Hi-Torque) * CB0 Flat Hd Scr -0 x / 6* RBM0A Wiring Harness * D9F Elastic Stop Nut * RBMF Cap (corner/side stitch socket) * RBM0F Terminal Block * RBMF Socket (for RBMF) * DF Rd Hd Scr 6- x / 9* CGB Microswitch (6LS) 6* CB0 Nut 6-60* RBMF Solenoid, Jog & Side Stitch * CB00B Green Ground Screw 6* RBM6F Microswitch (LS) * RBMF Ground Label 6* RBMF Time Delay Module (TR) 9* RBM0F Motor 6* RBM96F Capacitor 0* RBMF Microswitch (LS) 6* RBMF Resistor * RBM0F Microswitch (LS, LS) 6* RBMF Rectifier * RBMF Interlock Switch (LS, LS) 66* RBM9F Terminal Block * RBMF Rd Hd Scr -0 x / 6* RBMF Cable Tie * CG Nut -0 6* RBMF Cable Tie Holder * Not shown; see Schematic.

33 ELECTRICAL SCHEMATIC (SK)

34 SF BACK JOG ASSEMBLY , 9 (RBM000L Scene ) Number Number Required Number Number Required RBM6 Front Jog Plate RBM606F Rear Jog Plate CB Soc Hd Scr /-0 x / CB06 Washer / RBM99F Threaded Guide Rod 6 RBM60F Guide Rod CG6 Button Hd Scr 0- x / 6 CB9 Lockwasher #0 9 RBMA Tooth Sprocket * RBM6F Back Jog Chain 0 CB6D Soc Hd Scr 0- x / RBM9F Idler Stud CB6 Washer #0 RBM69C 0 Tooth Sprocket RBM60F Jog Bracket CB9 Flat Hd Scr /-0 x / 6 CB9 Nut /-0 Hex RBM6F Guide Block RBMA Solenoid and Components 9 CB06 Washer ID x / OD 0 RBM66F Jog Shaft RBM0F Bushing,. Dia RBM6F Retaining Ring * RBMF Extension Spring CB06B Flat Hd Scr - x / CB9 Nut, - Hex RBM6F Jog Crank 6 CB6X Soc Hd Scr - x / CB9 Nut, - Hex RBMF Jog Link 9 RBM0F Clevis Pin * CB Cotter Pin 0 RBM6F Jog Finger D0F Soc Hd Scr - x / D6F Lockwasher, No. RBMF Finger Stop RBMA Tensioner Bar Assy RBM9F Idler Stud 6 CBB Retaining Ring * RBMF Extension Spring * CBBE " Wire (# to Jog Solenoid) * CBBF " Wire (#0 to Jog On-Off) * CBBG 6" Wire (6LS to Jog On-Off) * CBBH " Wire (6LS to Jog Solenoid) * CBR Jog On/Off Switch * RBM0F Spacer (Switch) * CB6 Soc Hd Scr 0- x / * CB Nut, 0- Hex * CGB Switch * CGB Rd Hd Scr -0 x / * RBM6F Cam (Cam replaces Crank, RBM6F, on left side. See page.) * Not shown

35 S I DE/ C O RNER S TITCH G A T E ( O P TIONAL) 9, 0 6 9, 0 6 SK9 Number Number Required Number Number Required RBMF Solenoid CB06 Washer " x /" RBMF Solenoid Pivot Bracket RBM0F Clevis Pin * CB Cotter Pin /6 x / CBA Rd Hd Scr 6- x / 6 CK0 Lockwasheer #6 RBM6F Microswitch * RBMF Rd Hd Scr -0 x / RBM06F Switch Bracket 9 CG6N Button Hd Scr - x / 0 CB9A Lockwasher # RBMF Gate Shaft * RBM666F Torsion Spring RBM9F Plastic Bearing RBMF Stop Platform RBMF Solenoid Bracket RBM9F Mtg. Bracket * CG6A Button Hd Scr #0- x / * CB9 Lock Washer #0 * Not shown 6 RBM0F Cover CG6 Button Hd Scr #0- x / CBR ON/OFF Switch * RBMF Wing Hd Scr /-0 x / * RBMF Strain Relief Bushing * RBMF Pan Hd Scr #6 x /6 * RBMF Plug * CK0 Contact Pin * RBMF Strain Relief * RBMF Cable * RBMF Paper Ski * CG6A Button Hd Scr #0- x / * RBM0F Wing Nut 0-

36 SF ACTIVATED CLINCH (OPTIONAL) ,, (RBM000M Scene ) Number Number Required Number Number Required RBMF Short Clincher Assy RBMF Clincher Assy CA90A Clincher Point (inside Assy's) 0 RBM60F Short Clincher Slide RBM6F Clincher Slide 6 RBMF Clincher Cam CB Set Scr /6- x.00 RBM0A Cam Arm Assy 9 RBM6F Cross Bar 0 RBMF Slider Base RBM6F Clincher Arm RBM69F Shaft CB Soc Hd Scr /-0 x.00 RBM9F Lockwasher / CB9 Washer / x / 6 RBM6F Split Collar RBM9F Hex Hd Scr /-0 x CB9 Nut /-0 9 CB Hex Hd Scr /-0 x / 0 CB Hex Hd Scr /-6 x / RBM0F Lockwasher / CBA Soc Hd Scr /-0 x.6

37 To order parts contact: