Workman GTX Utility Vehicle

Transcription

1 Form No Rev C Workman GTX Utility Vehicle Model No Serial No and Up Register at Original Instructions (EN) * * C

2 Ordering Replacement Parts To order replacement parts, please supply the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1,6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustration and in parts lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. List of Abbreviations AR: as required ASM: assembly BBC: blade brake control BHTF: button head thread forming CARR: carriage CCW: counter clockwise CW: clockwise DEG: degrees DPA: Dual Point Adjustment ECM: electronic control module EXT: external FH: flat head GA: gauge HD: heavy-duty HF: hex flange HH: hex head HHF: hex head flange HHFTF: hex head flange thread forming HJ: hex jam HLH: hex lag head HOC: height-of-cut HP: high pressure HSBH: hex socket button head HSFH: hex socket flat head HSH: hex socket head HWH: hex washer head HWHTF: hex washer head thread forming HYD: hydraulic LH: left hand LP: low pressure LPG: Liquefied Petroleum Gas NI: nylon insert NPTF: national pipe thread fine PFH: phillips flat head PPH: phillips pan head PPHTF: phillips pan head thread forming PRH: phillips round head PTH: phillips truss head PTO: power-take-off RH: right hand ROPS: roll-over protection system RRB: rear roller brush SFH: slotted fillister head SHH: slotted hex head SHWH: slotted hex washer head SPH: slotted pan head SQH: square head SRH: slotted round head STD: standard TAP: self tapping TTH: torx truss head 2

3 Contents Front Frame and Suspension Assembly Floor Plate and Rear Suspension Mount Assembly Rear Frame and Suspension Assembly Frame Mount and Rear Shock/Spring Assembly Brake Assembly Master Cylinder Assembly No Brake Caliper Assembly No Steering Assembly Pedal and Control Assembly Hood and Fender Assembly Dash Assembly Seatbase Assembly Cargo Bed Assembly Cargo Bed and Tailgate Assembly No Engine Assembly Starter Generator Assembly No Secondary Clutch Assembly No Engine Assembly No Air Cleaner Assembly No Primary Clutch Assembly No Transaxle Assembly No Rear Wheel and Transaxle Assembly Battery and Cable Assembly Electrical Assembly Fuel System Assembly Fuel Tank Assembly No Attachments and Accessories The Toro Company 8111 Lyndale Avenue South Bloomington, MN Contact us at Printed in the USA. All Rights Reserved

4 Front Frame and Suspension Assembly Frame-Front Screw-HF Nut-Flange, NI A-Arm Strut ASM 5: Isolator-Shock Screw-HHF Nut-Lock Sleeve-Arm, Control (Inner) Sleeve-Arm, Control (Outer) Sleeve-Kingpin Bushing-Flange Screw-HHF Screw-HF Spindle-LH Spindle-RH Bearing-Cone, Tapered Front Hub ASM 17: Stud-Type, Drive 17: Bearing-Cup, Tapered Washer-Tab Nut-Jam Nut-Lock, Retainer Pin-Cotter Cap-Dust Seal-Oil Tire/Wheel ASM 24: Wheel 24: Stem-Valve 24: Tire Nut-Lug Screw-HWHTF Fitting-Grease Reinforcement-Tower Fitting-Grease, 90 DEG Washer-Bowed C 4 A2

5 Floor Plate and Rear Suspension Mount Assembly Nut-Flange, NI Mount-Suspension, Rear Channel-Frame, Front (LH) Channel-Frame, Front (RH) Plate-Floor Plate-Gimbal, Upper Screw-HH Bracket-Support, Floor Plate Bracket-Angle Screw-HWHTF Screw-HWHTF Screw-TTH Nut-Flange, NI Washer-Snubbing Isolator Screw-HH A C

6 Rear Frame and Suspension Assembly Rear Frame ASM 1: Decal-Surface, Hot Bracket-Bar, Stabilizer Bracket-Bar, Stabilizer Screw-HHF Nut-Flange, NI Screw-HHF Nut-Lock Panhard Rod ASM 8: Bushing-Suspension, Rubber 8: Spacer Washer-Thrust Bracket-Link, Sway Bar Screw-HF Panel-Cover 12: Decal-Warning Bracket-Bar, Sway Clamp-Bar, Sway Bushing-Rubber Bar-Sway, Anti Link-Bar, Sway Bolt-CARR Panel-Side Rivet-Blind Tie-Cable Latch-Swell Decal-Service C 6 B2

7 Frame Mount and Rear Shock/Spring Assembly Screw-HHF Nut-Flange, NI Screw-HHF Nut-Lock Shock/Spring ASM 5: Isolator-Shock B C

8 Master Cylinder ASM Pin-Clevis Pin-Cotter Rotor Screw-HSBH Brake Caliper ASM Caliper-Rear, LH 7: Pad Kit (Set Of 4) 7: Screw-Bleed Caliper-Rear, RH 8: Pad Kit (Set Of 4) 8: Screw-Bleed Brake Assembly Screw-HSH Screw-Bleed Washer-Banjo Bolt-Flange, Banjo Brake Line-Front Brake Line-Rear Screw-HHF Nut-HHF, Whiz Cable-Park Brake Clip-Tie Screw-HWHTF Tie-Cable C 8 C2

9 Master Cylinder Assembly No Reservoir ASM 1: Cap ASM Seal-Port, Flange Pin-Stop Secondary Piston ASM Clevis Nut-Hex Cover-Dust Rod-Push Ring-Snap Retainer-Washer Primary Piston ASM C2A C

10 Brake Caliper Assembly No Pads-Brake Bracket Kit Piston Kit C 10 C2A2

11 Steering Rack ASM 1: Seal-Shaft 1: Bellows 1: Clamp-Bellows, Inner 1: Clamp-Bellows, Outer 1: End-Rod, Track 1: Rod-Tie, Track 1: Pin-Cotter Steering Column ASM Bearing Steering Shaft ASM Steering Assembly Washer-Lock Screw-HH Cover-Dust Screw-HWHTF Bolt-CARR Nut-Flange, NI Wheel-Steering Washer-Flat Nut-Lock Cap-Wheel, Steering D C

12 Pedal Mount ASM Switch Screw Plate-Tapped Brake Pedal ASM Accelerator Pedal ASM Bushing-Flange Pivot Shaft ASM Screw-HWHTF Screw-HSH Nut-HF Spring-Idler Pad-Brake Screw-HWHTF Screw-HHF Nut-Flange, NI Bushing-Snap Shift Arm ASM Shaft-Shifter Knob-Tapered Detent Arm ASM Pedal and Control Assembly Bearing-Ball Screw-Shoulder Spring-Extension Nut-Lock, NI Joint-Ball Mount-Brake, Park Bracket-Equalizer, Cable Lever-Brake, Park Link-Brake, Park Pin-Roll, Slotted Pin-Clevis Pin-Clevis Pin-Cotter Screw-HSBH Nut-Lock, NI Nut-Flange, NI Nut-HF Decal-Shift Shift Indicator ASM Screw-HSH C 12 E2

13 Bumper Bracket-Headlight, LH Bracket-Headlight, RH Screw-HWH Headlight ASM Clip-Speed Hood ASM 7: Seal-Foam Pin-Clevis Pin-Spring Retainer-Pin Screw-HWH Hood and Fender Assembly Fender-Front, LH Fender-Front, RH Screw-HHF Washer-Flat Nut-Flange, NI Screw-HWHTF Screw Strap-Hold Down Nut-Lock, NI Decal-Fender Bulb-Led G C

14 Dash 1: Decal-Danger Footboard Cover-Footboard Screw-Plastite Angle Bracket-Dash, RH Bracket-Dash, LH Screw-TTH Nut-Flange, NI Dash Assembly Washer-Flat Screw-HWHTF Reinforcement-Dash Screw-HWHTF Decal-Dashboard Decal-Control Panel Decal-Usb Bracket-Dash, Side Nut-Flange, NI C 14 H2

15 Side-Base, Seat (RH) Panel-Base, Seat Side-Base, Seat (LH) Angle-Support, Seat Angle-Seat Support, Rear 5: Decal-Warning Channel-Support, Seat Base-Mount, Seat Seat-15 Inch Clamp-Plate, Floor Washer-Flat Screw-HH Nut-Flange, NI Bracket-Support, Side (LH) Seatbase Assembly Bracket-Support, Side (RH) Screw-HWH Screw Screw-HHF Washer-Flat Screw-HH Restraint-Hip, RH Restraint-Hip, LH Screw And Washer ASM Screw-HWHTF Nut-Flange, NI Bracket-Retainer Decal-Danger, Fuel I C

16 Screw-HH Cargo Bed And Tailgate ASM Latch ASM Striker-Bed Latch Grip-Handle Screw-Shoulder, BHTF Spring-Extension Screw-HHF Nut-Flange, NI Nut-Lock Screw-Shoulder Attachment-Quick, Class 1 Cargo Bed Assembly Screw-HHF Rod-Prop Bracket-Prop Rod Lanyard-Tailgate Bracket-U, Prop Rod Decal-Workman Support-Cargo Bed, RH Support-Cargo Bed, LH Handle-T Screw-HSBH Nut-Jam Brace-Bed, Extended Brace-Middle, Bed C 16 J2

17 Cargo Bed and Tailgate Assembly No Cargo Bed And Tailgate ASM 1: Tailgate 1: Screw-Shoulder, Bh (Torx) 1: Washer-Belleville Decal-No Riders Not serviced separately J2A C

18 Swing Arm ASM Bracket-Starter/Generator Screw-CARR Nut-Flange, NI Starter/Generator ASM Washer Screw-HHF Screw-HHF Pulley-Drive Secondary Clutch ASM Washer-Stepped Screw-HH, Lock Bracket-Muffler Screw-HH Engine-Kohler Ch Screw-HHF Nut-Flange, NI Manifold-Exhaust Intermediate Pipe ASM Muffler ASM Spring-Extension Engine Assembly Screw-HHF Screw-HHF Bar-Spanner Screw-HHF Clip-Tie Bracket-Mounting Air Cleaner ASM Hood-Inlet, Air Screw-HHF Hose-Air Intake Clamp Clamp-Hose Primary Clutch ASM Washer-Flat Screw-HH Belt-Variable V-Belt, Impeller Bracket-Throttle Bushing-Flange Lever-Throttle Washer-Flat C 18 K2

19 Keeper-Spring Ball-Stud Spring-Brake Screw-HHF Engine Assembly (continued) Screw-HHF Clamp-Tube, Double Cable-Accelerator Cable-Choke K C

20 Starter Generator Assembly No Nut Washer-Lock Head-Drive End Bearing Ring-Retaining Key-Woodruff Armature ASM 8 1 Frame And Field Assembly Brush Box ASM Spring-Brush Brush Lead And Terminal Service Kit Washer-Wave Bearing 14 1 Head-End, Cummutator Plug-Rubber Not serviced separately C 20 K2A4

21 Secondary Clutch Assembly No Cup-Spring Retainer, Inner Spring-Compression, Black/Almond Cup-Spring Retainer, Outer Ring-Retaining Shim-Thrust K2A C

22 Engine Assembly No C 22 K2A6

23 Engine Assembly No (continued) 1 1 Plate-Closure Camshaft ASM Crankshaft ASM Valve-Exhaust Valve-Intake Flywheel Blower Housing Kit Connecting Rod ASM Ring Set Sparkplug Fan-Flywheel Arm-Rocker Cylinder Head Kit 13:1 1 Head-Cylinder 13: Stud-Intake 14 1 Crankcase Pivot-Arm, Rocker Head Gasket Kit 16:1 1 Gasket-Head 16: Intake Gasket Kit 16:2:1 1 Gasket (Insulator To Head) 16:2: Gasket (Carb To Insulator) 16:2: Gasket-Cleaner, Air 16: Gasket-Muffler High Altitude Kit 17:1 1 Jet-Main (4000 To 8000 Ft) 17: Carburetor Repair Kit 17:2: Intake Gasket Kit 17:2:1:1 1 Gasket (Insulator To Head) 17:2:1: Gasket (Carb To Insulator) 17:2:1: Gasket-Cleaner, Air 17:2:2 1 Needle/Float ASM 17:2:3 1 Pin-Hinge 17:2:4 1 O-Ring (Bowl Screw) 17:2:5 2 O-Ring (Idle Jet) 17:2:6 1 O-Ring (Sediment Bowl) 17:2:7 1 O-Ring High Altitude Kit 18:1 1 Jet-Main (8000 Ft Plus) 18: Carburetor Repair Kit 18:2: Intake Gasket Kit 18:2:1:1 1 Gasket (Insulator To Head) 18:2:1: Gasket (Carb To Insulator) 18:2:1: Gasket-Cleaner, Air 18:2:2 1 Needle/Float ASM 18:2:3 1 Pin-Hinge 18:2:4 1 O-Ring (Bowl Screw) 18:2:5 2 O-Ring (Idle Jet) 18:2:6 1 O-Ring (Sediment Bowl) 18:2:7 1 O-Ring Carburetor Repair Kit 19: Intake Gasket Kit 19:1:1 1 Gasket (Insulator To Head) 19:1: Gasket (Carb To Insulator) 19:1: Gasket-Cleaner, Air 19:2 1 Needle/Float ASM 19:3 1 Pin-Hinge 19:4 1 O-Ring (Bowl Screw) 19:5 2 O-Ring (Idle Jet) 19:6 1 O-Ring (Sediment Bowl) 19:7 1 O-Ring Carburetor Kit 20:1 1 Carburetor Asm 20: Intake Gasket Kit 20:2:1 1 Gasket (Insulator To Head) 20:2: Gasket (Carb To Insulator) 20:2: Gasket-Cleaner, Air Piston W/Ring Set (STD) 21:1 1 Piston (STD) 21: Ring Set 21: Retainer-Piston 21:4 1 Wrist Pin Piston Kit (0.25 Os) 22:1 1 Piston (0.25 Os) 22:2 1 Ring Set (0.25 Os) 22: Retainer-Piston 22:4 1 Pin-Wrist Retainer-Spring, Valve Retainer-Piston Adapter-Inlet, Air Bearing-Shaft, Balance Bearing-Crankshaft O-Ring (Dipstick Cap) Seal-Stem, Valve Seal-Crankshaft Oil Fill Cap ASM 31:1 1 Oil Fill Cap 31:2 1 Gasket Gasket-Muffler Gasket-Plate, Closure Intake Gasket Kit 34:1 1 Gasket (Insulator To Head) 34: Gasket (Carb To Insulator) 34: Gasket-Cleaner, Air Gasket (Carb To Insulator) Gasket-Cleaner, Air Gasket-Cover, Valve Filter-Fuel (75 Micron Gravty Feed) Stud-Arm, Rocker Stud-Intake Linkage-Governor Spring-Valve Spring-Linkage Spring-Governor Governor Lever Kit 45:1 1 Lever-Governor 45: Screw-Rect Head 45: Nut-Hex Flg Not illustrated Not serviced separately C

24 Engine Assembly No (continued) C 24 K2A6

25 Engine Assembly No (continued) Nut-Hex Flg Lock Nut-Flywheel Cup-Drive, Starter Hose-Fuel Hose-Breather Drain Plug Kit 54:1 1 Plug-Drain 54: Washer-Plug, Drain Shaft-Gear, Governor Shaft-Cross, Governor Shaft-Balance Plate-Guide, Pushrod Clip-Shaft, Governor Clip-Harness, Wire Screen-Housing, Blower Insulator Kit 62:1 1 Insulator 62: Intake Gasket Kit 62:2:1 1 Gasket (Insulator To Head) 62:2: Gasket (Carb To Insulator) 62:2: Gasket-Cleaner, Air Dipstick ASM 63:1 1 Dipstick 63:2 2 O-Ring (Dipstick Cap) Clamp-Line, Fuel Clamp-Hose Clamp-Cable Fitting-Pump, Pulse Governor ASM Grommet-Crankcase Shield-Head, Cylinder Shield-Heat, Upper Key-Flywheel Lifter-Valve Pin-Dowel, Cylinder Head Pin-Dowel Rod-Push Washer-Plug, Drain Washer-Flat Lead (Ground To Kill) Module-Ignition Shim Kit Screw-Hex, Flg HD Screw-Rect Head Screw-Hex, Flg HD Screw Screw Screw-Plate, Closure Screw-Cyl HD, Hex Flg Screw Screw-Hex Phillips Screw (Valve Cover Seal ASM) 91:1 1 Screw-Cover, Valve 91:2 1 Gasket-Screw, Valve Cover Screw-Drain, Bowl Screw-Hex, Flg HD Remote Choke Bracket ASM Bracket-Tube, Dipstick Flywheel Finger Guard ASM Not illustrated Not serviced separately C

26 Air Cleaner Assembly No Body Filter-Air Cover ASM 3: Latch-Cleaner, Air Valve-Vacuator 5 1 Plug 6 1 Marking Not serviced separately C 26 K2A7

27 Primary Clutch Assembly No Screw-HWHTF Pulley-Primary Button-Primary, Torque Plug-Button, Torque Weight-Roller Shim-Spider Shim-Limiter Spring-Red/White K2A C

28 Transaxle Assembly No C 28 K3A9

29 Transaxle Assembly No (continued) Case-LH Seal-Oil Ball-Steel Spring Gasket Bolt Case-RH Shaft-Select Seal-Oil Ring-Snap Spacer Seal-Oil Breather-Air Plug-Drain, Oil Gasket Bearing-Ball Shaft-Input Bearing-Ball Bearing-Ball Shaft-Counter Gear Gear Collar Gear Shaft-Center Clutch-Pin Gear Spacer Bearing-Ball Case-Differentail Set-Gear, Differential Bearing-Ball Shaft-Differential Pin Bearing-Ball Gear Bolt Nut-Castle Shaft-Axle, LH Shaft-Axle, RH Bearing-Ball Case-Axle, LH Case-Axle, RH Ring-Snap Shaft-Shift Bolt-Flange Bolt-Flange Bolt-Flange Pipe-Knock Differential ASM C

30 Rear Wheel and Transaxle Assembly Transaxle Spacer-Hardened Rear Hub ASM 3: Stud-Type, Drive Washer-Thrust Tire/Wheel ASM 5: Wheel 5: Stem-Valve 5: Tire Nut-Lug Pin-Cotter Shift Arm ASM Nut-Lock, NI Joint-Ball Screw-HHF Nut-Flange, NI Cable-Shift C 30 K3

31 Base-Battery Screw Tray-Battery Battery-Dry Channel-Clamp, Battery Plate-Clamp, Battery Washer-Flat Screw-HH Nut-Flange, NI Screw-HHF Nut-Flange, NI Screw-HWHTF Battery-Cable, Positive ASM Battery-Cable, Negative ASM Battery and Cable Assembly Positive Battery Cable ASM 15: Insulator-Solenoid 15: Insulator-Battery Washer-Lock/EXT Clip-Tie Clip-Edge W/Tie, Perpendicular Cable-Negative Screw-HHF Nut-Flange, NI Tie-Cable Protection-Terminal, Aerosol Not illustrated N C

32 Harness-Wire 1: Diode-Over Molded 1: Fuse-Blade, 15 Amp 1: Fuse-Blade, 10 Amp Ignition Switch ASM 2: Nut-Mounting 2: Ignition Key Set 2: Washer-Backup Hourmeter Socket-Usb Plug Switch Plug-Hole Electrical Assembly Screw-HWH Solenoid-12 Vdc Regulator-Voltage Washer-Lock Nut-Jam Screw-HHF Screw-HWH Block-Terminal, Ground Strip-Jumper Relay Screw-Taptite Nut-Flange, NI Decal-Fuse Block, 12V C 32 O2

33 Mount-Tank, Fuel Fuel Tank ASM Screw-HWHTF Hose-Fuel Bracket-Canister, Carbon Canister-Carbon Hose-Fuel Filter-Fuel, Inline Screw-HWH Nut-Flange, NI Hose-Fuel Bracket-Tank, Fuel Fuel System Assembly Screw Pump-Fuel Clamp-Hose Hose-Fuel Grommet Hose-Fuel Hose-Fuel Hose-Fuel Filter-Fuel Adaptor-Orifice Cartridge-Cv Hose-Fuel P C

34 Fuel Tank Assembly No Tank-Fuel Grommet Valve-Rollover Bushing Pipe-Stand Cap-Gauge C 34 P2A9

35 Attachments and Accessories For Workman GTX Utility Vehicle Product Name Model/Part Hose Reel Mounting Kit Trash Can Mounting Kit Walk Spreader Mounting Kit Bed Rack Kit Multi-passenger Kit Bucket Seat Base Kit Bench Seat Base Kit Canopy Kit Canopy Kit, Multi-passenger Workman GTX Utility Vehicle Cab Kit V Electric Lift Kit Brush Guard Kit Front Hitch Kit, Workman GTX Series Utility Vehicles with Brush Guard Front Hitch Kit, Workman GTX or MDX Series Utility Vehicles without Brush Guard Steel Flat Bed Kit Extended Bed Kit Storage Box Kit Ball Picker Mounting Bracket Kit in L-Track Kit in L-Track Kit V Electric Bed Lift Kit Aggressive Tire Kit Power Point Kit Brake and Signal Light Kit Horn Kit Reverse Alarm Kit Parking Brake Alarm Kit Class 1 Draw Bar Kit Spark Arrestor Screen Kit Mount-Ball Road Light and Homologation Kit

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