TimeCutter ZS 4200T Riding Mower

Transcription

1 Form No Rev A TimeCutter ZS 4200T Riding Mower Model No Serial No and Up Register at Original Instructions (EN) * * A

2 Ordering Replacement Parts To order replacement parts, please supply the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1,6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustration and in parts lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. List of Abbreviations AR: as required ASM: assembly BBC: blade brake control BHTF: button head thread forming CARR: carriage CCW: counter clockwise CW: clockwise DEG: degrees DPA: Dual Point Adjustment ECM: electronic control module EXT: external FH: flat head GA: gauge HD: heavy-duty HF: hex flange HH: hex head HHF: hex head flange HHFTF: hex head flange thread forming HJ: hex jam HLH: hex lag head HOC: height-of-cut HP: high pressure HSBH: hex socket button head HSFH: hex socket flat head HSH: hex socket head HWH: hex washer head HWHTF: hex washer head thread forming HYD: hydraulic LH: left hand LP: low pressure LPG: Liquefied Petroleum Gas NI: nylon insert NPTF: national pipe thread fine PFH: phillips flat head PPH: phillips pan head PPHTF: phillips pan head thread forming PRH: phillips round head PTH: phillips truss head PTO: power-take-off RH: right hand ROPS: roll-over protection system RRB: rear roller brush SFH: slotted fillister head SHH: slotted hex head SHWH: slotted hex washer head SPH: slotted pan head SQH: square head SRH: slotted round head STD: standard TAP: self tapping TTH: torx truss head 2

3 Contents Frame, Front Axle and Caster Wheel Assembly Caster Wheel Assembly No Deck Lift Assembly Motion Control Assembly Brake Assembly Seat Assembly Belt and Idler Assembly Hydro Transaxle Assembly Ply Wheel and Tire Assembly No Left Hand Hydro Transaxle Assembly No Right Hand Hydro Transaxle Assembly No Clutch Assembly Engine and Muffler Assembly Fuel System Assembly Engine Assembly No Carburetor Assembly No Engine Assembly Air Intake and Filtration Assembly Engine Assembly No Ignition and Electrical Assembly Engine Assembly No Crankcase and Crankshaft Assembly Engine Assembly No Governor Control Assembly Engine Assembly No Piston and Cylinder Head Assembly Engine Assembly No Blower Housing Assembly Engine Assembly No Gasket and Seal Kit Engine Assembly No Body Styling and Fuel Tank Assembly Fuel Delivery Assembly Battery and Electrical Assembly Fuse and Wire Harness Assembly Inch Deck Assembly Inch Deck Decal Assembly No Inch Deck Baffle Assembly Inch Deck, Belt and Blade Assembly Attachments and Accessories The Toro Company 8111 Lyndale Avenue South Bloomington, MN Contact us at Printed in the USA. All Rights Reserved

4 Frame, Front Axle and Caster Wheel Assembly A 4 A2

5 Frame, Front Axle and Caster Wheel Assembly (continued) Frame ASM Axle-Front, Narrow Caster Wheel ASM Spanner-Wheel Screw-HH Nut-Lock, NI Fork-Caster Washer-Thrust Bearing-Ball Washer-Flat Screw-HHF Cap-Grease Footrest ASM 16: Decal 16: Decal-Danger Screw-HWHTF Screw-HHF Nut-Flange, NI A

6 Caster Wheel Assembly No A 6 A2A1

7 Caster Wheel Assembly No (continued) Tire Bushing-Flange Stem-Valve Fitting-Grease Tube-Inner Optional Equipment A

8 Deck Lift Assembly A 8 A4

9 Deck Lift Assembly (continued) Pin-Cotter Screw-HSBH Lever-Lift Lift-Deck, Narrow Brace-Seat, Rear (Narrow) Bracket-Lift Bracket-Battery Nut-Lock, NI Link-Lift Arm-Lift, Rear Block-Pivot Grip-Lever Pin-Cotter Washer-Flat Nut-Flange, NI Mount-Hydro, Front Right Mount-Hydro, Front Left Screw-HHF Nut-Hex Screw-HWHTF Rod-Mount, Deck Pin-Pivot Decal-Bypass Guard-Engine, Narrow Crossmember-Rear, Narrow Screw-HHF Bracket-Hitch Decal Decal A

10 Motion Control Assembly A 10 D2

11 Motion Control Assembly (continued) Handle-Control, RH 1: Grip Handle-Control, LH 2: Grip Washer-Flat Screw-HH Screw-Shoulder Actuator Arm ASM 6: Bushing-Flange Stud-Damper Damper Nut-Lock, NI Nut-Flange, NI Washer-Flat Nut-Flange, NI Washer-Belleville Washer Speed Control ASM Pin-Rod, Hydro Bolt-Pivot Control Box ASM Nut-Lock, NI Lever-Control Washer-Nylon Bolt-Pivot Spring-Return Rod-Hydro Mount-Rod, Hydro Washer Screw-HH Retainer Screw-Taptite Spring-Return, Neutral Spacer-Nylon Knob-RH Knob-LH Screw-PPH Screw-HHF Decal-Speed Control Screw-HWHTF Decal A

12 Brake Assembly A 12 D4

13 Brake Box ASM Rod-Brake, RH Rod-Brake, LH Spring-Compression Pin-Cotter Screw-PPH Brake Assembly (continued) Cover-Connector Screw-HWH Nut-Lock, NI Washer Bracket-Mount, Brake Screw-PPH A

14 Seat Assembly A 14 E2

15 Pan-Seat Seat-18 Inch 2: Armrest Kit (Milsco) Rod-Pivot, Narrow Pin-Cotter Spring-Compression Nut-Flange, NI Washer-Pivot Screw-HH Bolt-Shoulder Seat Assembly (continued) Support-Tank, Rear Decal-Timecutter Stop-Seat Decal-Service Support-Pod Screw-HWHTF Screw-HHF Washer-Flat Pin-Cotter Screw-HSBH Not illustrated A

16 Belt and Idler Assembly A 16 F2

17 Belt and Idler Assembly (continued) Screw-CARR Nut-Flange, NI Screw-HH Spring-Return, Pedal Washer-Pivot V-Belt Pulley-Idler Pulley-Idler Arm-Idler Spacer Spacer-Arm, Idler Washer-Flat A

18 Hydro Transaxle Assembly A 18 F3

19 Hydro Transaxle Assembly (continued) RH Hydro Transaxle ASM LH Hydro Transaxle ASM Screw-HH Screw-HH Nut-Flange, NI Ply Wheel And Tire ASM Nut-Lug Mount-Hydro Rod-Bypass, LH Screw-HH Plate-Cross, Hydro Screw-HHF Pin-Cotter Rod-Bypass, RH Nut-Lock, NI Washer-Flat Screw-HH Washer Washer-Flat Guard Rear, Narrow A

20 2 Ply Wheel and Tire Assembly No A 20 F3A2

21 2 Ply Wheel and Tire Assembly No (continued) Tire-2 Ply Stem-Valve Tube-Tire Not illustrated A

22 Left Hand Hydro Transaxle Assembly No A 22 1

23 Left Hand Hydro Transaxle Assembly No (continued) Main Housing ASM Housing Side Kit Plug-Thread, Straight Screw-HHF Sealant Rod-Bypass Swashplate-Trunnion Stud Puck-Friction Washer Spring-Compression Washer Shaft-Input Bearing-Ball Spacer Bearing-Thrust Washer-Flat Gear-Pinnion, 13T Shaft-Motor Washer Washer Gear-10T/48T Gear-Jackshaft, 10T Pin-Jackshaft Gear-Bull Nut-HJ Bushing-Inboard Shaft-Axle Bearing-Sleeve Disc-Brake, Cog Cylinder Block Kit Pump Block ASM Arm Control Kit Brake Arm Kit Center Section Filter Kit Filter Kit RH Expansion Tank Kit Bypass Kit Hub Kit Fan Pulley Kit Fitting-Sae Hose Case-Tube Cap-Axle Hub-Puller, 4 Bolt Seal And Ring Kit Not illustrated A

24 Right Hand Hydro Transaxle Assembly No A 24 1

25 Right Hand Hydro Transaxle Assembly No (continued) Main Housing ASM Housing Side Kit Plug-Thread, Straight Screw-HHF Sealant Rod-Bypass Swashplate-Trunnion Stud Puck-Friction Washer Spring-Compression Washer Shaft-Input Bearing-Ball Spacer Bearing-Thrust Washer-Flat Gear-Pinnion, 13T Shaft-Motor Washer Washer Gear-10T/48T Gear-Jackshaft, 10T Pin-Jackshaft Gear-Bull Nut-HJ Bushing-Inboard Shaft-Axle Bearing-Sleeve Disc-Brake, Cog Cylinder Block Kit Pump Block ASM Arm Control Kit Brake Arm Kit Center Section Filter Kit Filter Kit LH Expansion Tank Kit Bypass Arm Kit Hub Kit Fan Pulley Kit Fitting-Sae Hose Case-Tube Cap-Axle Hub-Puller, 4 Bolt Seal And Ring Kit Not illustrated A

26 Clutch Assembly A 26 G2

27 Screw-HHF Pulley-Engine Isolator-Clutch Stop-Clutch Clutch Assembly (continued) Nut-Flange, NI Clutch-Electric Screw-HH A

28 Engine and Muffler Assembly A 28 G4

29 Engine and Muffler Assembly (continued) Engine-Lc2P77F Decal Muffler Decal-Engine Screw-Taptite Washer-Flat Shield-Heat Screw-HHFTF Decal-Drain, Oil Placard A

30 Fuel System Assembly Engine Assembly No A 30 02

31 Fuel System Assembly Engine Assembly No (continued) Filter-Fuel Clamp-Fuel Line Line-Fuel Pump-Fuel Screw-HHF Hose-Fuel Hose-Fuel Gasket-Intake Screw-HHF Manifold-Intake Stud Gasket-Carburetor Insulator-Carburetor Linkage-Throttle Carburetor Replacement Kit Carburetor Repair Kit Solenoid Kit High Altitude Kit-Lc2P77 Not illustrated A

32 Carburetor Assembly No Engine Assembly A 32 02A1

33 Carburetor Assembly No Engine Assembly (continued) Carburetor Gasket-Carburetor Gasket-Carburetor Spring Cover, Choke Shaft Spring Spring Lock Clamp Spring Carburetor Repair Kit Solenoid Kit Float Kit Bowl Kit Throttle Shaft Kit Needle And Jet Kit Air Jet Kit Choke Shaft Kit Idlestop Kit A

34 Air Intake and Filtration Assembly Engine Assembly No A 34 03

35 Air Intake and Filtration Assembly Engine Assembly No (continued) Tube-Breather Clamp-Hose Filter-Air, Complete 3: Filter-Pre, Foam Hose-Fuel Clamp-Hose Nut-Flange Manifold-Filter, Air Gasket-Carburetor A

36 Ignition and Electrical Assembly Engine Assembly No A 36 04

37 Ignition and Electrical Assembly Engine Assembly No (continued) Screw-HWH Screen-Rotating Screw-HWH Fan-Cooling Screw-HWH Washer-Flat Flywheel Screw-HSH Alternator Motor-Starter Bracket-Lift Screw-HHF Bolt-Flange Ignition Coil ASM Spark Plug Tie-Zip Regulator-Voltage W/Harness Screw-HHF Screw-HHF Pinion-Starter A

38 Crankcase and Crankshaft Assembly Engine Assembly No A 38 05

39 Crankcase and Crankshaft Assembly Engine Assembly No (continued) Screw-HHF Baffle Cover-Breather Gasket-Breather Filter-Breather Screw-HHF Valve-Breather Seal-Oil Crankcase Fitting-Threaded, Oil Filter Filter-Oil Oil Tube ASM 12: Dipstick 12: O-Ring 12: O-Ring Crankshaft Cover-Screen, Oil Screen-Oil Retainer-Screen Pin-Dowel Plate-Retainer Spring Valve-Ball O-Ring Gasket-Cover, Crankcase Plug-Drain Cover-Crankcase Oil Drain Hose ASM Fitting-Hose Clamp-Hose Seal Screw-HHF Cover-Oil Pump O-Ring Oil Pump ASM Deflector-Oil, Rubber Camshaft Governor ASM Rod-Governor Washer-Plain Seal-Oil Pin-Hair Screw-HHF A

40 Governor Control Assembly Engine Assembly No A 40 06

41 Governor Control Assembly Engine Assembly No (continued) Clip-Linkage Linkage-Choke Spring-Governor Bolt-Arm, Governor Nut-Flange Arm-Governor Spring-Governor Control Plate ASM Screw-HHF A

42 Piston and Cylinder Head Assembly Engine Assembly No A 42 07

43 Piston and Cylinder Head Assembly Engine Assembly No (continued) Connecting Rod ASM Clip-Piston Pin Pin-Piston Piston Ring Set-Piston Lifter-Valve Rod-Push Gasket-Cylinder Head Pin-Dowel Valve Set Head-Cylinder Head-Cylinder Stud Gasket-Exhaust Washer-Lock, Split Nut-HH Spark Plug Screw-HWH Screw-HWH Seat-Spring, Valve Seal-Stem, Valve Spring-Valve Retainer-Spring, Valve Keeper-Valve Plate-Push Rod, Guide Rocker Arm ASM Gasket-Valve Cover Cover-Valve Screw-HHF Screw-Shoulder, HH A

44 Blower Housing Assembly Engine Assembly No A 44 08

45 Blower Housing Assembly Engine Assembly No (continued) Screw-PPH, Plastic Cover-Fan Screw-Shoulder, HWH Shroud-Engine Door-Filter, Air Pin-Hair Pin Plate-Spring Baffle-Air, Left Screw-Shoulder, HHF Baffle-Air, Right Cleat-Hose Screw-HHF A

46 Gasket and Seal Kit Engine Assembly No A 46 09

47 Gasket and Seal Kit Engine Assembly No (continued) Gasket And Seal Kit 1: Gasket-Breather 1: Seal-Oil 1: Gasket-Cylinder Head 1: Gasket-Intake 1: Gasket-Valve Cover 1: Gasket-Exhaust 1: Seal-Oil 1: Gasket-Carburetor 1: Gasket-Carburetor 1: O-Ring 1: Gasket-Cover, Crankcase 1: Seal 1: O-Ring 1: O-Ring 1: O-Ring A

48 Body Styling and Fuel Tank Assembly A 48 H2

49 Body Styling and Fuel Tank Assembly (continued) Pod-RH Pod-LH Decal-Panel, Control Cable-Throttle Screw-PRH Clip Cap-Fuel, Ratcheting Plate-Control Fuel Tank ASM 9: Connector-Elbow, 90 DEG 9: Bushing 9: Fitting-Plastic Screw-Shoulder Spring Cable-Choke Washer-Lock Nut-HJ Support-Tank, Front Screw-HWHTF Decal-Control Lever, LH Decal-Control Lever, RH A

50 Fuel Delivery Assembly A 50 H3

51 Hose-Fuel Clamp-Hose Tie-Cable Fuel Delivery Assembly (continued) Adaptor-Orifice Hose-Fuel A

52 Battery and Electrical Assembly A 52 I2

53 Battery and Electrical Assembly (continued) Battery-Dry Switch-Ignition Key-Ignition Switch-PTO Nut-Wing Switch-Seat Solenoid Cable-Battery, Positive Bolt-CARR Cable-Battery, Black Holddown-Battery Screw-HH Washer-Flat Cable-Battery, Red Nut-HF Nut-HF Screw-HWH Nut-Jam Screw-HHF A

54 Fuse and Wire Harness Assembly A 54 I3

55 Fuse and Wire Harness Assembly (continued) Switch Harness-Wire 2: Fuse-Blade, 30 Amp 2: Fuse-Blade, 25 Amp Use dielectric grease on all unsealed connectors and terminals only. Do not apply in sealed connectors A

56 42 Inch Deck Assembly A 56 K2

57 42 Inch Deck Assembly (continued) Inch Deck And Decal ASM Bracket-Hanger, RH Bracket-Hanger, LH Bolt-CARR Decal-Recycler Nut-Flange, NI Fitting-Washout O-Ring Screw-HHFTF Baffle-Cutoff Cover-Belt Screw-Taptite Bolt-Shoulder Roller-Scalp, Anti Rod-Pivot Spring-Torsion Deflector Nut-Lock, NI Nut-Flange, NI Pin-Clevis Screw-Shoulder, HHF Washer-Flat Pin-Cotter Rod-Level, Deck Screw-CARR Nut-Retaining A

58 42 Inch Deck Decal Assembly No A 58 K2A3

59 42 Inch Deck Decal Assembly No (continued) Decal-Danger Decal-Danger, Deck Decal-Routing, Belt Rivet-Blind Screw-HH Nut-Lock, NI A

60 42 Inch Deck Baffle Assembly A 60 K3

61 42 Inch Deck Baffle Assembly (continued) Nut-Lock, NI Cover-Discharge Baffle-Upper Plate-Kicker Screw-PPH Screw-HH Nut-Cap Screw-HH Nut-HF Screw-HH Rod-Support, Upper RH Rod Support, Lower LH Rod Support, Lower RH Guard Side LH Guard Side Shield-Front Screw-HSBH Nut-Flange, NI Screw-HHFTF Nut-Retaining A

62 42 Inch Deck, Belt and Blade Assembly A 62 K4

63 42 Inch Deck, Belt and Blade Assembly (continued) V-Belt Screw-HH Washer-Flat Pulley-Idler, Flat Nut-Flange, NI Arm-Idler Washer Washer-Friction, Composite Spacer Screw-HH Nut-Hex Pulley Screw-Taptite Screw-HH Washer-Belleville Spring-Extension Blade Inch Hook-Return, Spring Spindle ASM 19: Spindle 19: Spacer 19: Bearing-Ball Shaft-Spindle Washer-Rebound A

64 Attachments and Accessories For TimeCutter ZS 4200T Riding Mower Product Name Model/Part 42in Blowout Ring Kit Hourmeter Kit Oil-Synthetic, All Season Fuel Stabilizer (4oz) Fuel Stabilizer (16oz) Seat Cover W/arm Rest Striping Kit Jack Mount Kit Jack Kit Replacement Blade Kit P Attachment Mount Kit Weight Kit Deluxe Seat Kit Floor Mat Kit w30 4-cycle Engine Oil (32oz Bottle) Toro 4-cycle Sae 30 Oil (32oz Bottle) Storage Cover Foot Assist Deck Lift Kit, 2011 and After Zero-Turn-Radius Riding Mower Sunshade Kit Cargo Carrier Assist Handle and Step Kit in Bagger, Zero-Turn-Radius Riding Mower

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