Workman MD Utility Vehicle

Transcription

1 Form No Rev A Workman MD Utility Vehicle Model No TC Serial No and Up Register at Original Instructions (EN) * * A

2 Ordering Replacement Parts To order replacement parts, please supply the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1,6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustration and in parts lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. List of Abbreviations AR: as required ASM: assembly BBC: blade brake control BHTF: button head thread forming CARR: carriage CCW: counter clockwise CW: clockwise DEG: degrees DPA: Dual Point Adjustment ECM: electronic control module EXT: external FH: flat head GA: gauge HD: heavy-duty HF: hex flange HH: hex head HHF: hex head flange HHFTF: hex head flange thread forming HJ: hex jam HLH: hex lag head HOC: height-of-cut HP: high pressure HSBH: hex socket button head HSFH: hex socket flat head HSH: hex socket head HWH: hex washer head HWHTF: hex washer head thread forming HYD: hydraulic LH: left hand LP: low pressure LPG: Liquefied Petroleum Gas NI: nylon insert NPTF: national pipe thread fine PFH: phillips flat head PPH: phillips pan head PPHTF: phillips pan head thread forming PRH: phillips round head PTH: phillips truss head PTO: power-take-off RH: right hand ROPS: roll-over protection system RRB: rear roller brush SFH: slotted fillister head SHH: slotted hex head SHWH: slotted hex washer head SPH: slotted pan head SQH: square head SRH: slotted round head STD: standard TAP: self tapping TTH: torx truss head 2

3 Contents Front Suspension and Wheel Assembly Front Frame Assembly Rear Frame and Suspension Assembly Front Brake Assembly Master Cylinder Assembly No Brake Caliper Assembly No Rear Brake Assembly RH Rear Brake Assembly No LH Rear Brake Assembly No Steering Assembly Steering Box Assembly No Pedal Box Assembly Shifter Assembly Hood and Bumper Assembly Fender Well Assembly Fender Assembly Dash Installation Assembly Dash Assembly Seatbase Assembly Cargo Bed Assembly Cargo Bed Service Assembly No Engine, Clutch and Air Cleaner Assembly Primary Clutch Assembly No Air Cleaner Assembly No Rear Axle Drive System Assembly Transaxle Assembly No Secondary Clutch Assembly No Battery Assembly Electrical Assembly Starter Generator Assembly No Fuel Tank Assembly Cylinder Head Assembly Crankshaft and Piston Assembly Camshaft and Valve Assembly Starter Air Shroud Assembly Air Intake Assembly Carburetor Assembly Crankcase Assembly Fuel Pump Assembly Magneto Assembly Miscellaneous Engine Parts Governor Assembly Attachments and Accessories The Toro Company 8111 Lyndale Avenue South Bloomington, MN Contact us at Printed in the USA. All Rights Reserved

4 Front Suspension and Wheel Assembly LH A-Arm ASM 1: Bushing 1: Bushing-Flange RH A-Arm ASM 2: Bushing 2: Bushing-Flange Shock/Spring ASM 3: Spring Washer-Thrust Sleeve-Kingpin Spindle-LH Spindle-RH Cone-Bearing, Tapered Cup-Bearing, Tapered Hub ASM 10: Stud-Type, Drive Seal-Shaft Bearing-Cup, Tapered Bearing-Cone, Tapered Washer-Tab Nut-Jam Nut-Lock, Retainer Pin-Cotter Cap-Dust Clip-Hose Tire/Wheel ASM 20: Tire 20: Wheel 20:2: Stem-Valve Fitting-Grease Nut-Lug Screw-HH Screw-HH Washer Screw-HH Nut-Lock, NI A 4 A2

5 Frame-Front Pivot Yoke ASM Bumper-Rubber Plate-Mount, Electrical Washer-Hardened Screw-HH Washer-Flat Screw-HH Screw-HHF Front Frame Assembly Nut-Flange, NI Screw-HH Nut-Flange, NI Screw-HHF Decal-Block, Fuse Washer-Lock/Int Screw-HWH Tie-Cable A A

6 Rear Frame and Suspension Assembly Rear Frame ASM 1: Decal-Warning Swing Arm ASM 2: Bushing-Arm, Control Rear Shock/Spring ASM 3: Spring Hitch-Duty, Light Bumper-Rubber Nut-Flange, NI Screw-HHF Screw-HH Screw-HH Screw-HH Nut-Lock, NI Nut-Lock, NI Washer-Thrust Decal-Rating, Hitch (Light Duty) A 6 B2

7 Front Brake Assembly Master Cylinder ASM Brake Caliper ASM Screw-Bleed Rotor Front Brake Line ASM Clip-Line, Brake Pin-Clevis Pin-Cotter Screw-HH Nut-HHF, Whiz Screw-HWH Screw-HHF Bolt-Flange, Banjo Washer-Banjo Screw-HSBH D A

8 Master Cylinder Assembly No Reservoir ASM 1: Cap ASM Seal-Port, Flange Pin-Stop Secondary Piston ASM Clevis Nut-Hex Cover-Dust Rod-Push Ring-Snap Retainer-Washer Primary Piston ASM A 8 D2A1

9 Brake Caliper Assembly No Pads-Brake Bracket Kit Piston Kit D2A A

10 RH Brake ASM LH Brake ASM Drum-Brake Rear Brake Line ASM Cable-Brake Clip-Tie Clamp-R Tie-Cable Rear Brake Assembly Washer-Banjo Bolt-Banjo Nut-Flange, NI Screw-HSBH Pin-Clevis Pin-Cotter Ring-Retaining, External Screw-HWH A 10 D3

11 RH Rear Brake Assembly No Backing Plate ASM Adjuster Kit 2: Washer-Bellville 2: Adjuster Lever ASM 2: Cover-Dust 2:4 2 Washer 2:5 2 Bolt Shoe And Lining Kit Hardware Kit 4: Shoe Hold Down Spring ASM 4: Spring-Upper 4: Spring-Lower 4:4 2 Bolt And Washer Wheel Cylinder ASM RH Park Brake Lever ASM Not serviced separately D3A A

12 LH Rear Brake Assembly No Backing Plate ASM Adjuster Kit 2: Washer-Bellville 2: Adjuster Lever ASM 2: Cover-Dust 2:4 2 Washer 2:5 2 Bolt Shoe And Lining Kit Hardware Kit 4: Shoe Hold Down Spring ASM 4: Spring-Upper 4: Spring-Lower 4:4 2 Bolt And Washer Wheel Cylinder ASM LH Park Brake Lever ASM Not serviced separately A 12 D3A4

13 Column Steering Shaft ASM Steering Box ASM Wheel-Steering 4: Cover-Wheel, Steering Joint-Ball, LH 5:2 1 Socket-Balljoint 5:2: Nut Joint-Ball, RH 6:2 1 Socket-Balljoint 6:2: Nut Tie Rod Collar 8: Screw-HSH Bearing Steering Assembly Cover-Dust Fitting-Grease Nut-Jam Nut-Jam Pin-Cotter Nut-Flange, NI Screw-HH Nut-Lock, NI Bolt-CARR Washer-Lock Washer-Flat Screw-Cap, HH Decal Steering Box Cover Kit Not serviced separately E A

14 Steering Box Assembly No Gasket Screw-HWH Seal Sector-Gear Washer-Flat Bearing-Ball Spacer Washer-Stepped Screw-HHF Bearing-Ball Spacer-Shaft, Input Washer Screw-HH Fitting-Grease Cover-Housing, Steering Housing-Steering Gear-Pinion Seal-Oil Arm-Pitman A 14 E2A5

15 Support-Pedal Pedal-Throttle Pedal-Brake Pivot-Pedal Plate-Tapped Spring-Return, Pedal Bushing-Flange Switch Nut-Flange, NI Pedal Box Assembly Screw-HSH Screw-HH Screw-HWH Nut-Keps Screw-HH Screw-HH Screw Nut-Lock, NI F A

16 Bracket-Shift Arm-Detent Plate-Detent Plate-Shifter Bearing-Ball Knob-Grip, Soft Spring-Return, Pedal E-Ring Tie-Cable Shifter Assembly Nut-Flange, NI Screw-HWH Screw-HWH Screw-HH Pin-Cotter Nut-Lock, NI Decal-Shifter Cable-Choke A 16 G2

17 Bumper Bracket-Headlight Clip-Speed Latch-Catch Latch-Rubber Keeper-Pivot, Hood Nut-Flange, NI Retainer-Pin Screw-HHF Pin-Clevis Pin-Spring Rivet Hood and Bumper Assembly Screw-HWH Washer-Flat Nut-Lock, NI Nut-HF Screw-CARR Screw-HWH Headlight ASM 21: Light Bulb ASM Hood ASM 22:1: Seal-Foam 22: Screw-HWH H A

18 Fender Well Assembly Well-Fender, LH Well-Fender, RH Nut Screw-HHF Screw-HWH A 18 H3

19 Fender Assembly Fender-LH Fender-RH Screw-HH Washer-Flat Nut-Lock, NI Washer-Flat Screw-HWH Screw-HWH H A

20 Handle-Grip Bracket-Grip, Handle Spacer Support-Dash Bracket-Mount, Dash (RH) Bracket-Mount, Dash (LH) Angle-Mount, Dash (LH) Plug-Rubber Tube-Manual Cap-Housing R-Clamp Dash Installation Assembly Nut-HF Nut-Flange, NI Nut-Flange, NI Screw-HHF Screw-HHF Horn ASM Screw-HHF Nut-Flange, NI Nut-Weatherproof Switch-Horn A 20 I2

21 Dash Assembly Dash ASM 1: Decal-Panel, Control 1: Decal-Danger 1: Decal-No Storage Hourmeter Switch Ignition Switch ASM 4: Nut-Mounting 4: Ignition Key Set 4: Washer-Backup Point-Power Cap Plug Indicator-Light, Low-Oil Pressure Plug-Hole I A

22 Seat Base ASM Seat ASM Bracket-Seat Screw-FH Rubber Receptical ASM Post-Holding Lever-Brake, Park 7: Grip-Handle Support-Brake, Park Cover-Brake, Parking Bracket-Equalizer, Cable Ring-Retaining, External Seatbase Assembly Washer-Flat Screw-HWH Screw-HH Screw-HHF Washer-Flat Pin-Cotter Rivet Washer-Curved Nut-Lock, NI Screw-HH Washer-Flat Pin-Clevis A 22 J2

23 Latch ASM Bracket-Pivot Bushing-Pivot Grip-Handle Spring-Tension Pin-Latch Rod-Prop Screw-HHF Brace-Bed, Middle Brace-Bed, Rear Screw-Tapping Cargo Bed Assembly Bolt-CARR Screw-HHF Nut-Lock, NI Decal Decal-No Riders Decal Washer-Flat Hairpin Complete Cargo Bed Service ASM K A

24 Cargo Bed Service Assembly No Tailgate ASM 2: Decal Brace-Bed, Middle Brace-Bed, Rear Screw-HHF Washer-Flat Screw-Shoulder, BHTF Lanyard-Tailgate Screw-Shoulder, Bh (Torx) Decal Decal-No Riders A 24 K2A6

25 Engine, Clutch and Air Cleaner Assembly Engine ASM (Yamaha Mx360) Manifold Muffler Pipe-Exhaust, Kohler Nut-Flange, NI Tray-Engine Cable-Accelerator Grill-Engine Bracket-Cable, Throttle Bushing-Idler Lever-Throttle Ball-Stud Spring-Extension Belt-Starter Belt-Variable Primary Clutch ASM Bracket-Mounting Hose-Intake Hose-Intake Bracket-Cleaner, Air Hose-Overflow, Radiator Air Cleaner ASM Fitting-90 Degree Clamp-Hose Clamp Clamp-Hose Clamp-Hose Nut-Lock, NI Clip-Tie Tie-Cable Mount Nut-Flange, NI Screw-HH Washer-Flange Washer Screw-HH Screw-HH Screw-HH Screw-HHF Washer-Lock Spring-Brake L A

26 Engine, Clutch and Air Cleaner Assembly (continued) Washer-Flat Screw-HHF Screw-HH Washer Nut-Lock, NI Washer-Lock, Internal A 26 L2

27 Primary Clutch Assembly No Screw-HWHTF Pulley-Primary Weight-Roller (47Gm) Shim-Spider Shim-Limiter (.175) Shim-Spider Spring-Red/White L2A A

28 Air Cleaner Assembly No Body Filter-Air Cover ASM 3: Latch-Cleaner, Air Valve-Vacuator 5 1 Plug 6 1 Marking Not serviced separately A 28 L2A8

29 Rear Axle Drive System Assembly Transaxle ASM Secondary Clutch ASM Tire/Wheel ASM 3: Tire 3: Wheel 3:2: Stem-Valve Tension Cable Control ASM Washer-Hardened Washer-Stepped Nut-Flange, NI Screw-HH, Lock Nut-Lug Screw-HH Screw-HHF Washer-Flat Pin-Cotter Nut-Lock, NI Washer-Flat Nut-Lock Washer-Spring Washer Hub Lever-Select Nut-Castle P A

30 Transaxle Assembly No A 30 P3A9

31 Transaxle Assembly No (continued) Case-LH, Complete Seal-Oil Seal-Oil Ring-Snap Spacer Shaft-Selector Seal-Oil Bolt-Flange Plug-Check, Oil Gasket Plug-Drain, Oil Gasket Plug-Filler, Oil Case-Complete, RH Shaft-Input, Complete Bearing-Ball Bearing-Ball Spacer Gear Bracket-Wire, Change Clutch-Pin Shaft-Center Gear Collar Gear Bolt-Flange Bearing-Ball Bearing-Ball Spacer Gear Shaft-Counter Case-Differential Gear-Side, Differential Pinion-Differential Shaft-Differential Pin Bearing-Ball Bearing-Needle Gear Bolt Shaft-Axle, LH Shaft-Axle, RH Bearing-Ball Case-Axle, LH Case-Axle, RH Ring-Snap Nut-Castle Ring-Snap Shaft-Shift, Complete Knock-Pipe Ball-Steel Spring Gasket Bolt Gasket Bolt-Flange Bolt-Flange Collar Nut-HF Bracket-Axle Nut-Lock Washer-Spring Washer Hub Lever-Select Stud Cap-Seal A

32 Secondary Clutch Assembly No Cup-Spring Retainer, Inner Spring-Compression, Black/Almond Cup-Spring Retainer, Outer Ring-Retaining Shim-Thrust A 32 P3B1

33 Battery-Dry Cable-Battery, Positive Cable-Battery, Negative Cable-Battery, Negative Base-Battery Rod-Hold Down, Battery Post-Battery Tray-Battery Cover-Battery Battery Assembly Grommet Nut-Wing Clip-Tie Nut-Flange, NI Nut-Flange, NI Screw-CARR Screw-HHF Washer-Lock, Internal Q A

34 Harness-Wire 1: Diode-Over Molded 1: Fuse-Blade, 10 Amp 1: Fuse-Blade, 15 Amp 1: Fuse-Blade, 20 Amp 1: Fuse-Maxi, 60 Amp Harness-Wire, Engine Wire-Ground Regulator-Voltage Cable-Battery, Positive Solenoid-12 Vdc Clip-Fuse Block-Terminal, Ground Strip-Jumper Cable-Negative Cover-Controller Mount-Component Nut-Flange, NI Electrical Assembly Pulley-Drive Starter Generator ASM Tie-Cable Screw-HWH Nut-HF Nut-Flange, NI Nut-Lock, NI Screw-CARR Screw-HH Screw-HWH Nut-Keps Screw-HH Nut-Jam Screw-HH Screw-HHF Washer-Lock Nut-Lock, NI A 34 R3

35 Starter Generator Assembly No Nut Washer-Lock Head-End, Drive Bearing Ring-Retaining Key-Woodruff Armature ASM 9 1 Frame And Field Assembly Brush Lead And Terminal Service Kit Spring-Brush Brush Box ASM Washer-Wave Bearing 15 1 Head-End, Cummutator Plug-Rubber Plug-Rubber Not serviced separately R3B A

36 Fuel Tank ASM 1: Gauge-Fuel 1: Grommet Cap-Fuel Valve-Rollover Grommet Bushing Pipe-Stand Filter-Fuel, Inline Canister-Carbon, 800Cc Filter-Fuel Fuel Tank Assembly Hose-Fuel Hose-Fuel Hose-Fuel Hose-Fuel Hose-Fuel Clamp-Hose Clamp-Hose Strapping-Web Conduit-Line, Fuel Conduit-Line, Fuel A 36 S2

37 Cylinder Head Assembly Head-Cylinder Gasket-Head, Cylinder Bolt-Flange Pin-Dowel Bolt-Stud Spark Plug Cover-Head, Cylinder Gasket-Cover, Head Bolt-Flange Bolt-Flange Bolt-Stud A

38 Crankshaft and Piston Assembly Piston (STD) Piston (0.25Mm O/S) Piston (0.50Mm O/S) Piston Ring Set (STD) Piston Ring Set (0.25Mm O/S) Piston Ring Set (0.50Mm O/S) Pin-Piston Circlip Connecting Rod ASM Bolt- Rod, Connecting Weight Shim-Crank Crankshaft ASM A 38 04

39 Camshaft and Valve Assembly Camshaft ASM Valve-Intake Valve-Exhaust Lifter-Valve Spring-Compression Retainer-Spring, Valve Cotter-Valve Arm-Rocker, Valve Screw-Adjusting, Valve Nut Shaft-Rocker Rod-Push, Valve Seal-Stem, Valve A

40 Starter Air Shroud Assembly Case-Fan Bolt-Flange Shroud-Air, Cylinder A 40 06

41 Air Intake Assembly Joint-Carburetor Gasket Gasket Plate Nut-Hex, M Washer-Spring A

42 No. 1 Carburetor ASM Screw Screw-Rod Screw-Adjusting, Pilot Spring Cap Spring Screw-Throttle Screw-SPH Washer-Spring Washer Seal Float Gasket Carburetor Assembly Seal Needle ASM Pin-Float Clip Bolt-Holding Nozzle-Main Pipe-Bleed, Main Jet-Main (115) Body-Float, Chamber Plug-Drain Plate O-Ring Jet-Pilot (53.8) A 42 08

43 Crankcase Bearing Seal-Oil Seal-Oil Bearing Plug-Screw, Straight Gasket Pin-Dowel Crankcase Cover ASM Bearing Seal-Oil Crankcase Assembly Bearing Shaft-Flyweight Gasket-Cover, Crankcase Bolt-Flange Plug-Oil Level O-Ring Pipe-Oil Gauge-Level O-Ring Plate-Baffle Bolt-Flange A

44 Fuel Pump Assembly Filter ASM Fuel Pump ASM Gasket Bolt Washer-Plate Bolt-Flange Pipe-Fuel Clip Pipe-Breather Clip Hose A 44 10

45 Magneto Assembly Rotor ASM T.C.I. Unit ASM Bolt-Flange Nut Washer-Plate Key-Woodruff Plug Cap ASM Oil Level Gauge ASM Bolt-Flange Clamp A

46 Miscellaneous Engine Parts Nut-Hex, M Gasket-Exhaust Tube-Intake Gasket-Intake Tee-Emission, Evaportive A 46 12

47 Flyweight Shaft ASM Weight Shaft-Weight Washer-Plate Circlip Washer-Plate Collar Fork-Governor Washer-Plate Governor Assembly Clip Arm-Governor Bolt-Hexagon Washer-Plate Nut-Square Rod-Link Spring-Tension Spring-Governor A

48 Attachments and Accessories For 07266TC Workman MD Utility Vehicle Product Name Model/Part Electric Bed Lift Kit, 2014 and After Workman MD/MDX/MDX-D Utility Vehicle Receiver Hitch Kit Roll-Over Protection System Canopy Kit Folding Windshield Kit Solid Windshield Kit Heavy-Duty Brush Guard and Bumper Kit Heavy-Duty Bumper Kit Hard Cab Sliding Window Door Kit Fixed Window Door Kit Snow Plow Lift Wire Harness Kit Backup Alarm Kit Tire And Wheel Asm Replacement Front Spring Kit Tire-AT 489, 24x Tire-AT 489, 22x Wheel-5 Bolt Spark Arrestor Screen Side Mirror Kit Battery Kit Stake Pocket Adapter Kit, 2011 and After Workman MD Series Utility Vehicle Tie-Down Kit, 2011 and After Workman MD Series Utility Vehicle Road Light and Homologation Kit Brake and Signal Light Kit Road-Ready Pro Force Debris Blower Pro Force Debris Blower Bed Mount Kit, Pro Force Debris Blower Bed Mount Sound Barrier Kit, Pro Force Debris Blower Tapered Nozzle Kit Rectangular Nozzle Kit Nozzle-Extension, Straight Nozzle-Extension, Tapered Nozzle-Extension, Rectangular Horn Kit Key Start Kit Cargo Bed Installation Kit with Manual Dump, 2011 to 2013 Workman MD Series Utility Vehicle Cargo Bed Installation Kit with Electric Lift, 2011 to 2013 Workman MD Series Utility Vehicle Cargo Bed Installation Kit with Manual Dump, 2010 and Before Workman MD Series Utility Vehicle

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