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1 Vehicle» Engine, Cooling and Exhaust» Engine» Cylinder Head Assembly» Rocker Arm Assembly» Service and Repair» Procedures» Cam, Valve Springs & Seals, Cam Roller Follower and Lifter Camshaft, Valve Springs, Valve Seals, Camshaft Roller Follower and Hydraulic Lash Adjuster 1/17
2 Special Tool(s) Material Removal and Installation 1. If servicing the LH cylinder valvetrain components, remove the LH valve cover. 2. If servicing the RH cylinder valvetrain components, remove the RH valve cover. 3. Remove the spark plugs. 4. NOTE: LH is shown, RH is similar. Remove the parts in the order indicated in the illustrations and tables. 2/17
3 3/17
4 To remove individual parts, only carry out the listed steps: 5. To install, reverse the removal procedure. 4/17
5 Item 1: Camshaft Roller Follower Removal Note 1. Install the special tool between the valve spring coils to protect the valve stem seal from damage. 2. NOTE: The three rear-most followers on the RH side must use special tool in the same manner as is shown in the illustration. Use the special tool to compress the valve springs and remove the camshaft roller follower. 5/17
6 3. Remove the special tool. 4. NOTE: The camshaft roller followers must be installed in their original locations. Record the camshaft roller follower locations. Repeat the previous steps for each of the roller followers being serviced. Items 2-5: Valve Spring Retainer Keys, Valve Spring Retainer, Valve Springs, and Valve Stem Seals Removal Note NOTE: Carry out the following steps for each cylinder requiring service. 1. NOTE: Position the piston of the cylinder to be serviced at the bottom of the stroke. Use compressed air in the cylinder to hold both valves in position. 2. NOTE: The three rear-most followers on the RH side must use special tool in the same manner as is shown in the illustration. 6/17
7 Using the special tools, compress the valve spring and remove the valve spring retainer keys. 3. Remove the valve spring retainers, the valve spring and if necessary the valve stem seal. Items 6-13: Camshaft Sprocket, Sprocket Bolt, Camshaft Bearing Caps and Camshaft Removal Note 1. Install and fully tighten the special tool on the camshaft. 2. CAUTION: Camshaft procedure must be followed exactly or damage to valves and pistons will result. CAUTION: Once installed, do not remove the special tool at any time during disassembly. If the special tool is removed or out of placement, engine must be retimed. 7/17
8 NOTE: Front cover removed for clarity. NOTE: LH is shown, RH is similar. Install the special tool in the timing chain as shown. 8/17
9 3. Scribe a location mark on the timing chain and the camshaft phaser sprocket assembly. 4. CAUTION: Only use hand tools to remove the camshaft phaser sprocket assembly or damage may occur to the camshaft or camshaft phaser unit. CAUTION: Do not remove the special tool at any time during disassembly. If the special tool is removed or out of placement, engine must be retimed. Remove the bolt and the camshaft sprocket from the camshaft and the timing chain. 5. Remove the camshaft bearing caps and the camshaft. 9/17
10 6. Clean and inspect the camshaft bearing caps. - One of the bearing caps contains an oil flow restriction groove. Make sure the groove is free of foreign material. Item 14: Hydraulic Lash Adjuster Removal Note 1. NOTE: Each hydraulic lash adjuster is positional. Mark each hydraulic lash adjuster for installation in its original location. Remove the hydraulic lash adjusters. Item 14: Hydraulic Lash Adjuster Installation Note 1. NOTE: Lubricate the hydraulic lash adjusters with clean engine oil prior to installation. 10/17
11 Install the hydraulic lash adjusters in their original locations. Items 6-13: Camshaft and Camshaft Bearing Caps Installation Note 1. Lubricate the camshaft journals with clean engine oil. 11/17
12 2. Install the camshaft and the camshaft bearing caps in their original locations. - Lubricate the camshaft bearing caps with clean engine oil. - Position the camshaft bearing caps. - Install the bolts loosely. 12/17
13 3. Tighten the bolts in the sequence shown. 4. Install the camshaft gear spacer. 13/17
14 5. Aligning the location marks, install the camshaft sprocket. Tighten the sprocket bolt in two stages. - Stage 1: Tighten to 40 Nm (30 ft. lbs.). - Stage 2: Tighten an additional 90 degrees. Item 5: Valve Stem Seal Installation Note 1. Using the special tools, install the new valve stem seals. Items 2-4: Valve Spring, Valve Spring Retainer, and Valve Spring Retainer Keys Installation Note 14/17
15 1. Install the special tool between the valve spring coils to protect the valve stem seal from damage. 2. NOTE: The three rear-most followers on the RH side must use special tool in the same manner as is shown in the illustration. Using the special tool, install the valve spring, the valve spring retainer and the valve spring retainer keys. 15/17
16 3. Remove the special tool from the valve spring coils. Item 1: Camshaft Roller Follower Installation Note 1. Install the special tool between the valve spring coils to protect the valve stem seal from damage. 2. NOTE: The camshaft roller followers must be installed in their original locations. Record the camshaft roller follower locations. NOTE: The three rear-most followers on the RH side must use special tool in the same manner as is shown in the illustration. 16/17
17 Use the special tool to compress the valve springs and install the camshaft roller follower. 3. Remove the special tool. 4. NOTE: The camshaft roller followers must be installed in their original locations. Repeat the previous three steps for each camshaft roller follower being serviced. 17/17
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