1991 Nissan 240SX. 2.4L 4-CYL - VINS [F,M,S] 1991 ENGINES Nissan 2.4L 4-Cylinder
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1 NOTE: Use illustration for component reference. See Fig Remove spark plug wires. Set No. 1 piston at TDC on its compression stroke. Remove vacuum hoses, electrical harnesses, connectors, and harness clamps. Remove valve cover. Remove distributor. Remove camshaft sprocket front cover. 2. If reusing timing chain, clean links of timing chain next to timing marks on sprockets and put paint marks on timing chain matching with timing marks on cam sprockets and idler sprocket. See Fig Remove cam sprocket bolts, cam sprockets, upper timing chain guides (if equipped) and upper timing chain. Inspect timing chain roller links for cracks or wear. If timing chain roller links are cracked or worn, replace timing chain. Support lower timing chain by using a suitable tool to prevent chain tensioner spring from coming out. See Fig. 9. CAUTION: This step is only to be applied when lower cover is not being removed. Saturday, February 07, :28:32 6:28:38 PM Page Mitchell Repair Information Company, LLC.
2 Saturday, February 07, :28:32 PM Page Mitchell Repair Information Company, LLC.
3 Fig. 7: Exploded View Of Timing Chain Components (240SX) Fig. 8: Outer Timing Chain Mating Marks (240SX) Saturday, February 07, :28:32 PM Page Mitchell Repair Information Company, LLC.
4 Fig. 9: Supporting Inner Timing Chain With Suitable Tool (240SX) 4. Remove idler sprocket. Removal (240SX) - Inner (Lower) Timing Chain 1. Drain coolant by removing cylinder block drain plug and opening radiator drain cock. Drain engine oil. Remove following parts: Air duct. Alternator, power steering pump, and A/C compressor drive belts. Saturday, February 07, :28:32 PM Page Mitchell Repair Information Company, LLC.
5 Cooling fan with coupling. Radiator shroud. 2. Remove A/C compressor and position it aside. Remove idler pulley and bracket. Remove power steering pump and bracket assembly and position it aside. Set No. 1 piston at TDC on its compression stroke. Remove crankshaft pulley. 3. Remove oil pan. See OIL PAN. Remove oil pump and oil pickup strainer. Remove front cover, being careful not to tear or damage cylinder head gasket. 4. Lower timing chain tensioner (push tensioner piston in and insert a suitable pin into tensioner body hole to retain tensioner piston in tensioner body). Remove timing chain tension arm. Lower timing chain guide. 5. Remove upper timing chain. See REMOVAL (240SX) - OUTER (UPPER) TIMING CHAIN. If reusing timing chain, wipe off links of timing chain next to timing marks on sprockets. Put paint marks on timing chain matching with timing marks on crankshaft sprocket and idler sprocket. See Fig Remove lower timing chain and sprocket. Inspect timing chain roller links for cracks or wear. If timing chain roller links are cracked or worn, replace timing chain. Saturday, February 07, :28:32 PM Page Mitchell Repair Information Company, LLC.
6 Fig. 10: Applying Mating Marks To Inner Timing Chain (240SX) Saturday, February 07, :28:32 PM Page Mitchell Repair Information Company, LLC.
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