SECTION C Engine 5.4L (4V)

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1 303-01C-i Engine 5.4L (4V) C-i SECTION C Engine 5.4L (4V) CONTENTS PAGE SPECIFICATIONS C-2

2 303-01C-2 Engine 5.4L (4V) C-2 SPECIFICATIONS Material Motorcraft Metal Surface Prep ZC-31-A Item Specification Fill Capacity Motorcraft Premium Gold Engine Coolant VC-7-B (US); CVC-7-B (Canada); or equivalent Motorcraft SAE 5W-50 Full Synthetic Motor Oil XO-5W50-QGT or equivalent Silicone Brake Caliper Grease and Dielectric Compound XG-3-A Silicone Gasket and Sealant TA-30 Motorcraft Silicone Gasket Remover ZC-30 Threadlock and Sealer TA-25 General Specifications Engine Displacement Item WSS-M97B51-A1 WSS-M2C931-B 7.0L (7.4 qt) with filter ESE-M1C171-A WSE-M4G323-A4 WSK-M2G351-A5 Specification 5.4L (330 CID) Number of cylinders 8 Bore Stroke mm (3.552 in) mm (4.23 in) Firing order Oil pressure at 2,000 rpm (engine at normal operating temperature) kpa (40-60 psi) Compression ratio 8.4:1 Engine weight Cylinder Head and Valve Train Combustion chamber volume Valve stem diameter intake Valve stem diameter exhaust Valve stem-to-guide clearance intake Valve stem-to-guide clearance exhaust Valve head diameter intake Valve head diameter exhaust Valve face runout Valve face angle Valve seat width intake Valve seat width exhaust Valve face runout Valve seat angle Valve spring free length intake Valve spring free length exhaust Valve spring perpendicularity intake Valve spring perpendicularity exhaust Valve spring compression force intake 288 kg (634 lb) cc ( cu in) mm ( in) mm ( in) mm ( in) mm ( in) mm ( in) mm ( in) 0.05 mm ( in) degrees mm ( in) mm ( in) 0.05 mm ( in) degrees 54.4 mm ( in) 50.9 mm ( in) 1.2 mm ( in) 1.2 mm ( in) mm ( in)

3 303-01C-3 Engine 5.4L (4V) C-3 General Specifications (Continued) Item Valve spring compression force exhaust Valve spring installed height intake Valve spring installed height exhaust Valve spring installed force intake Valve spring installed force exhaust Specification mm ( in) mm (1.692 in) 39.5 mm (1.555 in) mm ( in) mm (1.555 in) Roller follower ratio 1.81:1 Head gasket surface flatness Hydraulic Lash Adjuster Diameter intake Diameter exhaust Clearance-to-bore Service limit intake Service limit exhaust Hydraulic leakdown rate intake Hydraulic leakdown rate exhaust Collapsed lash adjuster gap Camshaft Lobe lift intake Lobe lift exhaust Journal diameter Journal bore inside diameter Journal-to-bearing clearance Runout End play Cylinder Block Cylinder bore diameter Cylinder bore maximum taper Cylinder bore maximum out-of-round Main bearing bore inside diameter Head gasket surface flatness Crankshaft Main bearing journal diameter Main bearing journal maximum taper Main bearing journal maximum out-of-round Main bearing journal-to-main bearing clearance Connecting rod journal diameter Connecting rod journal maximum taper Crankshaft maximum end play Piston and Connecting Rod Piston diameter Piston-to-cylinder bore clearance (at grade size) Piston ring end gap top mm (0.001 in) in any 25 mm (1 in) x 25 mm (1 in) area; mm (0.002 in) in any 150 mm (6 in) x 150 mm (6 in) area; 0.1 mm (0.004 in) overall mm ( in) mm ( in) mm ( in) mm ( in) mm ( in) seconds a seconds a mm ( in) mm ( in) mm ( in) mm ( in) mm ( in) mm ( in) 0.09 mm ( in) (4 places) mm ( in) mm ( in) mm ( in) mm ( in) mm ( in) mm (0.001 in) across any 38.1 mm (1.5 in) square mm ( in) mm ( in) mm ( in) between cross sections mm ( in) mm ( in) mm ( in) mm ( in) ± mm ( ± in) mm ( in) mm ( in)

4 303-01C-4 Engine 5.4L (4V) C-4 General Specifications (Continued) Item Piston ring end gap intermediate Piston ring gap oil control Piston ring groove width top Piston ring groove width intermediate Piston ring groove width oil control Piston ring width Piston ring-to-groove clearance top Piston ring-to-groove clearance intermediate Piston pin bore diameter Piston pin diameter Piston pin length Piston pin-to-piston fit (clearance) Connecting rod-to-pin clearance Connecting rod pin bore diameter Connecting rod length (centerline bore-to-bore) Connecting rod maximum allowed bend Connecting rod maximum allowed twist Connecting rod bearing bore diameter (with assembled liners) Connecting rod bearing-to-crankshaft clearance Connecting rod side clearance (as assembled to crank) standard play Connecting rod side clearance (as assembled to crank) max. play Specification mm ( in) mm ( in) mm ( in) mm ( in) mm ( in) mm ( in) mm ( in) mm ( in) mm ( in) mm ( in) 61.8 mm (2.433 in) mm ( in) mm ( in) mm ( in) mm ( in) ± mm ( in) ± 0.05 mm ( in) mm ( in) mm ( in) ± mm ( ± in) mm ( in) a Time required for the plunger to leak down 1.6 mm of travel with 222 N force and leak-down fluid in the lash adjuster. Torque Specifications Description Nm lb-ft lb-in A/C compressor stud bolts A/C compressor wiring harness retainer bolt A/C tube support bracket nut 9 80 Accessory drive belt idler pulley (smooth and grooved) bolt Accessory drive belt tensioner bolt Alternator bolts Camshaft bearing cap bolts a Camshaft drive sprocket bolts a Camshaft Position (CMP) sensor bolt Charge Air Cooler (CAC) bolts a CAC coolant tube assembly bolts Connecting rod cap bolts a Coolant pump bolts Coolant pump pulley bolts Coolant tube assembly bolts Coolant tube bracket nut 9 80 Cooling fan assembly bolts 9 80 Crankshaft Position (CKP) sensor bolt 10 89

5 303-01C-5 Engine 5.4L (4V) C-5 Torque Specifications (Continued) Description Nm lb-ft lb-in Crankshaft pulley bolt a Crankshaft rear seal retainer plate bolts a Cylinder head bolts a EGR system module bolts EGR tube Engine block drain plugs Engine front cover bolts a Engine support insulator bolts Engine support insulator bracket bolts Engine support insulator nuts Exhaust manifold nuts a Exhaust manifold studs Flywheel a Fuel rail bolts Generator B+ wire terminal nut 8 71 Generator bolts and stud bolt Ground wire-to-lh cylinder head bolt Ground wire-to-rh engine support insulator nut Hood bolts Ignition coil-on-plug cover bolts Intake Air Temperature 2 (IAT2) sensor Intake manifold assembly bolts a Intake manifold wiring harness bracket bolts Intermediate steering shaft bolt Knock Sensor (KS) bolts Lower intake manifold cover bolts a Main bearing cap bolts a Main bearing cap side bolts a Oil cooler bolts a Oil filter a Oil filter adapter bolts a Oil level indicator tube bolt Oil pan bolts a Oil pan drain plug Oil pan stud bolt wire harness bracket retainer nut Oil pan-to-engine front cover bolts Oil pan-to-engine front cover stud bolt Oil pump bolts a Oil pump screen and pickup tube bolts (large) Oil pump screen and pickup tube bolts (small) Power Distribution Box (PDB) connector bolt 6 53

6 303-01C-6 Engine 5.4L (4V) C-6 Torque Specifications (Continued) Description Nm lb-ft lb-in Radio interference capacitor nuts Spark plugs Starter B+ terminal nut Starter bolts a Starter S-terminal nut 5 44 Steering column dash boot nuts 9 80 Subframe bolts Subframe cross brace nuts Subframe nuts Supercharger (SC) bolts a SC drive belt heavy load idler (closest to centerline of engine) bolt SC drive belt idler (smooth and grooved) bolts SC drive belt tensioner bolt Thermostat housing nuts Throttle Body (TB) and spacer bolts Timing chain guide bolts Timing chain tensioner bolts (primary) Timing chain tensioner bolts (secondary) Valve cover bolts a Windage tray nuts a a Refer to the procedure in this section.

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