2007 Explorer/Mountaineer/Explorer Sport Trac Workshop Manual SECTION A: Engine 4.0L SOHC. IN-VEHICLE REPAIR Procedure revision date: 04/20/2006
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1 SECTION A: Engine 4.0L SOHC 2007 Explorer/Mountaineer/Explorer Sport Trac Workshop Manual IN-VEHICLE REPAIR Procedure revision date: 04/20/2006 Camshaft Drive Cassette LH Printable View (577 KB) Special Tool(s) Holding Tool, Camshaft Sprocket (T97T-6256) Adapter for (T97T-6256-A) Holding Tool, Crankshaft Item Part Number Description 1 6K254 Hydraulic chain tensioner 2 6M276 Camshaft sprocket bolt 3 6M276 Jackshaft sprocket bolt 4 W Primary chain tensioner bolts (2 required) 5 6M271 Primary chain tensioner 6 Primary chain and sprocket assembly 7 6U001 LH cassette upper bolt 8 W LH cassette lower bolt 9 6M289 LH cassette Removal Camshaft Drive Cassette LH Printable View (577 KB) 1386
2 1. Remove the valve covers. For additional information, refer to Valve Cover RH and Valve Cover LH in this section. 2. Remove the fuel rail. For additional information, refer to Section A. 3. Remove the engine front cover. For additional information, refer to Engine Front Cover in this section. 4. Remove the thermostat housing. For additional information, refer to Section Remove all of the roller followers. For additional information, refer to Camshaft Roller Follower in this section. 6. NOTE: You must retime the LH and RH camshafts when either camshaft is disturbed. Turn the crankshaft clockwise to position the number one cylinder at top dead center (TDC). 7. Remove the LH hydraulic chain tensioner Explorer/Mountaineer/Explorer Sport Trac Workshop Manual Remove the LH camshaft sprocket bolt. Install the special tools and tighten the bolts to 10 Nm (89 lb-in). Remove the LH camshaft sprocket bolt. 9. Using the special tool to prevent the crankshaft from turning, remove the jackshaft sprocket bolt. 10. Remove the bolts and the primary chain tensioner. 11. Remove the primary chain and sprockets as an assembly. Camshaft Drive Cassette LH Printable View (577 KB) 1387
3 12. Remove the LH cassette upper bolt. 13. Remove the LH cassette lower bolt and the LH cassette. Installation 1. NOTE: The camshaft chain sprockets must be oriented correctly. Position the LH cassette. 2. Install the LH cassette lower bolt. Tighten to 19 Nm (14 lb-ft). 3. Install the LH cassette upper bolt. Tighten to 12 Nm (9 lb-ft). Camshaft Drive Cassette LH Printable View (577 KB) 1388
4 4. Install the jackshaft chain and sprockets as an assembly. 5. Install the jackshaft chain tensioner and the bolts. Tighten to 9 Nm (80 lb-in). 6. Using the special tool to prevent the crankshaft from turning, tighten the jackshaft sprocket bolt in 2 stages. Stage 1: Tighten to 45 Nm (33 lb-ft). Stage 2: Tighten an additional 90 degrees. 7. Loosely install the camshaft sprocket bolt. 8. NOTE: You must retime the LH and RH camshafts when either camshaft is disturbed. NOTE: Install the LH hydraulic chain tensioner during camshaft timing. Retime the LH and RH camshafts. For additional information, refer to Camshaft Timing in this section. 9. Install the camshaft roller followers. For additional information, refer to Camshaft Roller Follower in this section. 10. Install the thermostat housing. For additional information, refer to Section Install the engine front cover. For additional information, refer to Engine Front Cover in this section. 12. Install the fuel rail. For additional information, refer to Section A. Camshaft Drive Cassette LH Printable View (577 KB) 1389
5 13. Install the valve covers. For additional information, refer to Valve Cover RH and Valve Cover LH in this section. Camshaft Drive Cassette LH Printable View (577 KB) 1390
6 SECTION A: Engine 4.0L SOHC 2007 Explorer/Mountaineer/Explorer Sport Trac Workshop Manual IN-VEHICLE REPAIR Procedure revision date: 04/20/2006 Hydraulic Timing Chain Tensioner LH Printable View (197 KB) Material Item Motorcraft SAE 5W-30 Premium Synthetic Blend Motor Oil XO-5W30-QSP (US); Motorcraft SAE 5W-30 Super Premium Motor Oil CXO-5W30-LSP12 (Canada); or equivalent Specification WSS-M2C929-A Item Part Number Description 1 6K524 LH hydraulic chain tensioner 2 LH hydraulic chain tensioner O-ring seal Removal and Installation 1. Remove the hydraulic chain tensioner. To install, tighten to 44 Nm (32 lb-ft). 2. NOTE: Lubricate the new O-ring seal with clean engine oil. Remove and discard the O-ring seal. 3. To install, reverse the removal procedure. Hydraulic Timing Chain Tensioner LH Printable View (197 KB) 1391
7 Hydraulic Timing Chain Tensioner LH Printable View (197 KB) 1392
8 SECTION A: Engine 4.0L SOHC 2007 Explorer/Mountaineer/Explorer Sport Trac Workshop Manual IN-VEHICLE REPAIR Procedure revision date: 04/20/2006 Hydraulic Timing Chain Tensioner RH Printable View (191 KB) Material Item Motorcraft SAE 5W-30 Premium Synthetic Blend Motor Oil XO-5W30-QSP (US); Motorcraft SAE 5W-30 Super Premium Motor Oil CXO-5W30-LSP12 (Canada); or equivalent Specification WSS-M2C929-A Item Part Number Description 1 6K254 RH hydraulic chain tensioner 2 RH hydraulic chain tensioner O-ring seal Removal and Installation 1. Remove the hydraulic chain tensioner. To install, tighten to 44 Nm (32 lb-ft). 2. NOTE: Lubricate the new O-ring seal with clean engine oil. Remove and discard the O-ring seal. 3. To install, reverse the removal procedure. Hydraulic Timing Chain Tensioner RH Printable View (191 KB) 1393
9 Hydraulic Timing Chain Tensioner RH Printable View (191 KB) 1394
10 SECTION A: Engine 4.0L SOHC 2007 Explorer/Mountaineer/Explorer Sport Trac Workshop Manual IN-VEHICLE REPAIR Procedure revision date: 08/02/2006 Valve Train Components Exploded View Printable View (452 KB) Item Part Number Description 1 6K254 RH hydraulic chain tensioner Camshaft roller follower (6 required) 3 6C501 Hydraulic lash adjuster Valve spring retainer key (12 required) 5 6A536 Valve spring retainer (6 required) Valve spring (6 required) Valve seal (6 required) 8 6M276 RH camshaft sprocket bolt RH camshaft sprocket 10 W Camshaft bearing cap bolt (8 required) 11 6A258 Camshaft bearing cap (4 required) RH camshaft Valve Train Components Exploded View Printable View (452 KB) 1395
11 Item Part Number Description 13 6K254 LH hydraulic chain tensioner Camshaft roller follower (6 required) 15 6C501 Hydraulic lash adjuster Valve spring retainer key (12 required) 17 6A536 Valve spring retainer (6 required) Valve spring (6 required) Valve seal (6 required) 20 6M276 LH camshaft sprocket bolt 21 6M267 LH camshaft sprocket 22 W Camshaft bearing cap bolt (8 required) 23 6A258 Camshaft bearing cap (4 required) 24 6A274 LH camshaft 1. For additional information, refer to the procedures in this section. Valve Train Components Exploded View Printable View (452 KB) 1396
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Page 1 of 39 Evan Groenke From: Daniel Lelovic [dlelovic@rogers.com] Sent: May 8, 2005 12:08 PM To: 'Evan Groenke' Subject: 2.5L Engine Re-assembly SECTION 303-01B: Engine 2.5L 2000 Contour/Mystique Workshop
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