SECTION A Engine 3.7L

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1 303-01A-i Engine 3.7L A-i SECTION A Engine 3.7L CONTENTS PAGE SPECIFICATIONS A-2

2 303-01A-2 Engine 3.7L A-2 SPECIFICATIONS Material Motorcraft High Performance Engine RTV Silicone TA-357 Motorcraft Metal Surface Prep ZC-31-A Item Specification Fill Capacity Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP (US); Motorcraft SAE 5W-20 Super Premium Motor Oil CXO-5W20-LSP12 (Canada); or equivalent Motorcraft Specialty Orange Engine Coolant VC-3-B (US); CVC-3-B (Canada); or equivalent Motorcraft Silicone Gasket Remover ZC-30 Multi-Purpose Grease XG-4 and/or XL-5 Thread Sealant with PTFE TA-24 Threadlock and Sealer TA-25 General Specifications Engine Displacement Item WSE-M4G323-A6 WSS-M2C930-A 5.7L (6.0 qt) includes filter change WSS-M97B44-D ESB-M1C93-B WSK-M2G350-A2 WSK-M2G351-A5 Specification 3.7L (4V) (226 CID) No. cylinders 6 Bore/stroke 95.5/86.7 mm (3.759/3.413 in) Fire order Oil pressure Minimum 30 1,500 rpm with engine at normal operating temperature Compression ratio 10.5:1 Spark plug Engine weight (without accessory drive components) Engine and transaxle assembly weight (without accessory drive components) Cylinder Head and Valve Train Cylinder head gasket surface flatness Combustion chamber volume Valve tappet clearance intake Valve tappet clearance exhaust Valve guide bore inner diameter Valve stem diameter intake Valve stem diameter exhaust Valve stem-to-guide clearance intake Valve stem-to-guide clearance exhaust Valve head diameter intake Valve head diameter exhaust Valve face runout CYFS12F-5 Gap = mm ( in) 161 kg (355 lb) kg (575 lb) Flat within 0.08 mm (0.003 in) length end to end, area 150 mm (5.9 in) x 150 mm (5.9 in) (or full width) should be less than 0.05 mm (0.002 in) cc (3.46 CI) mm ( in) mm ( in) Engine must be at room temperature before measuring mm ( in) mm ( in) mm ( in) mm ( in) mm ( in) 37.0 mm (1.46 in) 31.0 mm (1.22 in) 0.05 mm ( in)

3 303-01A-3 Engine 3.7L A-3 General Specifications (Continued) Item Specification Valve face angle Valve seat width intake Valve seat width exhaust Valve seat runout mm ( in) mm ( in) 0.04 mm ( in) MAX Valve seat angle Valve spring free length (approx.) Valve spring compression pressure spec. length) Valve spring installed height Valve spring installed height pressure spec. length) Valve spring installed pressure service limit Camshaft Theoretical valve 0 lash Intake Theoretical valve 0 lash Exhaust Lobe lift intake Lobe lift exhaust Allowable lobe lift loss Camshaft journal bore inside diameter 1st journal Camshaft journal bore inside diameter intermediate journals Camshaft bearing outside diameter 1st journal Camshaft bearing outside diameter intermediate journals Camshaft journal-to-bearing clearance, 1st journal service limit Camshaft journal-to-bearing clearance, intermediate journals service limit Runout camshaft journals End play standard End play service limit Cylinder Block Cylinder bore diameter grade 1 Cylinder bore roundness Cylinder bore taper Block main bore roundness Main bearing bore inside diameter Head gasket surface flatness Crankshaft Main bearing journal diameter Main bearing journal maximum taper Main bearing journal maximum out-of-round Main bearing journal-to-main bearing clearance Connecting rod journal diameter Connecting rod journal maximum taper Connecting rod journal maximum out-of-round Crankshaft maximum end play Piston and Connecting Rod 48.0 mm (1.889 in) mm ( in) 37.0 mm (1.45 in) mm ( in) 10% force specified height 10.0 mm (0.39 in) mm (0.38 in) 10.0 mm (0.39 in) mm (0.38 in) mm ( in) mm ( in) mm ( in) mm ( in) mm ( in) mm ( in) MAX mm ( in) MAX mm ( in) MAX mm ( in) mm ( in) MAX mm ( in) mm ( in) mm ( in) per 25.4 mm (1 in) mm (0.003 in) mm ( in) Flat within mm (0.005 in) overall mm (0.001 in) per 150 mm (5.905 in) x 150 mm (5.905 in) mm ( in) per 25 mm (0.98 in) x 25 mm (0.98 in) 67.5 mm (2.657 in) mm ( in) mm ( in) mm ( in) mm ( in) mm ( in) mm ( in) mm ( in)

4 303-01A-4 Engine 3.7L A-4 General Specifications (Continued) Item Piston diameter single grade Piston-to-cylinder bore clearance Piston ring end gap compression (top, gauge diameter) Piston ring end gap compression (bottom, gauge diameter) Piston ring end gap oil ring (steel rail, gauge diameter) Piston ring groove width compression (top) Piston ring groove width compression (bottom) Piston ring groove width oil ring Piston ring width upper compression ring Piston ring width lower compression ring Piston ring-to-groove clearance (upper and lower compression rings) Piston pin bore diameter Piston pin diameter Piston pin length Piston pin-to-piston fit Piston-to-connecting rod clearance Connecting rod-to-pin clearance standard Connecting rod pin bore diameter Connecting rod length (center-to-center) Connecting rod maximum allowed bend Connecting rod maximum allowed twist Connecting rod bearing bore diameter grade 1 Connecting rod bearing bore diameter grade 2 Connecting rod bearing bore diameter grade 3 Connecting rod bearing-to-crankshaft clearance Connecting rod side clearance (assembled to crank) standard Connecting rod side clearance (assembled to crank) service limit Specification mm ( in) to mm ( in) mm ( in) mm ( in) mm ( in) mm ( in) mm ( in) mm ( in) mm ( in) mm ( in) mm ( in) mm ( in) mm ( in) mm (2.203 in) to mm ( in) 2.7 mm (0.1 in) mm ( in) mm ( in) mm (6.01 in) mm ( in) mm ( in) mm ( in) mm ( in) mm ( in) mm ( in) mm ( in) mm ( in) Torque Specifications Description Nm lb-ft lb-in A/C compressor bolt, stud bolt and nut A/C compressor stud 9 80 Accessory drive belt tensioner bolts Bellhousing-to-engine bolts and stud bolts Bellhousing-to-oil pan bolts Block coolant drain plug RH a Block coolant drain plug LH b Block heater Block oil plug LH Block oil plug RH Block oil plug Rear Camshaft bearing cap bolts c Camshaft Position (CMP) sensor bolts Catalytic converter nuts 45 35

5 303-01A-5 Engine 3.7L A-5 Torque Specifications (Continued) Description Nm lb-ft lb-in Connecting rod cap bolts c Coolant pump bolts c Coolant pump pulley bolts Crankcase rear seal retainer plate bolts c Crankshaft Position (CKP) sensor bolt CKP sensor heat shield nut and bolt Crankshaft pulley bolt c Crossmember brace nuts and bolts Cylinder block water pump hole cover bolts c Cylinder head bolts c Cylinder head M6 bolt Cylinder Head Temperature (CHT) sensor Engine front cover bolts c Engine lifting eye bolts Engine mount bolt Engine mount bracket-to-engine mount nut Engine mount bracket bolts and stud bolts Engine oil filter d Engine-to-bellhousing bolts Engine Oil Pressure (EOP) switch c Exhaust camshaft bolt c Exhaust manifold heat shield bolts Exhaust manifold nuts c Exhaust manifold studs Flexplate bolts c Flywheel bolts c Front crossmember brace nuts Fuel rail bolts Generator B+ terminal nut Generator bolt and nut Generator stud 8 71 Generator wiring harness nut Ground strap bolt Ground wire-to-engine bolt Hood bolts Ignition coil-on-plug bolts 7 62 Intermediate steering shaft bolt Knock Sensor (KS) bolts Lower intake manifold bolts c Main bearing bolts c

6 303-01A-6 Engine 3.7L A-6 Torque Specifications (Continued) Description Nm lb-ft lb-in Main bearing cap support brace bolts c Oil filter adapter bolts c Oil pan bolts c Oil pan drain plug Oil pan-to-bellhousing bolts Oil pump bolts Oil pump screen and pickup tube bolts Spark plugs Strut tower brace Steering column dash boot nuts 9 80 Steering shaft pinch bolt Subframe nuts and bolts Thermostat housing bolts c Timing chain guide bolts Timing chain tensioner bolts Torque converter nuts Transmission cooling tube retainer nut Transmission crossmember bolts Upper intake manifold bolts c Upper intake manifold support bracket bolts Under body shield Valve cover bolts and stud bolts c Variable Camshaft Timing (VCT) bolts c Wiring harness retainer bracket nut a b c d Tighten to 16 Nm (142 lb-in) plus an additional 180 degrees. Tighten to 10 Nm (89 lb-in) plus an additional 720 degrees. Refer to the procedure in this section. Tighten to 5 Nm (44 lb-in) plus an additional 180 degrees.

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