Timing Drive Components Camshaft Timing
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1 SECTION B: Engine 4.0L SOHC 1998 Explorer/Mountaineer Workshop Manual IN-VEHICLE REPAIR Procedure revision date: 10/17/2002 Timing Drive Components Camshaft Timing Special Tool(s) Timing Chain Tensioner (T97T-6K254-A) Camshaft Gear Removal Tool (T97T-6256-F) Camshaft Gear Torque Adapter (T97T-6256-G) Camshaft Gear Holding Tool (T97T-6256-B) Camshaft Gear Holding Tool Adapter (T97T-6256-A) Camshaft Holding Tool (T97T-6256-C) Crankshaft Holding Tool (T97T-6303-A) Camshaft Holding Tool Adapter (T97T-6256-D)
2 1. Remove the valve covers. For additional information, refer to Valve Cover RH Valve Cover LH and in this section. 2. Remove the lower intake manifold. For additional information, refer to Intake Manifold Lower in this section. 3. Remove the fuel supply manifold. For additional information, refer to Section C. 4. Remove the accessory drive belt. For additional information, refer tosection Remove the thermostat housing. For additional information, refer tosection Remove the roller followers. For additional information, refer to Roller Followers in this section. 7. Remove the nut and position the A/C manifold and tube assembly bracket aside. 8. NOTE: You must re-time the LH and RH camshafts when either camshaft is disturbed. Turn the crankshaft one revolution clockwise. 9. NOTE: The special tool must be installed on the damper and should contact the engine block, this positions the engine at top dead center (TDC). Install the special tool.
3 10. CAUTION: The right-hand camshaft sprocket bolt is a left-hand threaded bolt. Using the special tool, loosen the RH camshaft sprocket bolt. 11. NOTE: The camshaft timing slots are off-center. Position the camshaft timing slots below the centerline of the camshaft to correctly fit the special tools and install the special tools on the front of the RH cylinder head. 12. NOTE: Leave the top two special tool clamp bolts loose. Install the special tools on the rear of the RH cylinder head. 13. Raise and support the vehicle. For additional information, refer to Section Remove the RH wheel and tire. For additional information, refer to Section Remove the RH lower splash splash.
4 16. Remove the RH camshaft tensioner and install the special tool. 17. Lower the vehicle. 18. CAUTION: The right-hand camshaft sprocket bolt is a left-hand threaded bolt. Tighten the bolts. 1. Tighten the special tool top two clamp bolts to 10 Nm (89 lb-in). 2. Tighten the camshaft bolt. 19. Remove the special tool.
5 20. NOTE: When using a new washer the camshaft tensioner must be torqued to 44 Nm (32 lb-ft). Install the RH camshaft tensioner. 21. Raise the vehicle. 22. Install the RH lower splash shield. 23. Install the RH wheel and tire. For additional information, refer to Section Lower the vehicle. 25. Remove the special tools from the RH cylinder head. 26. Install the special tools on the front of the LH cylinder head and tighten the top two clamp bolts to 10 Nm (89 lb-in).
6 27. Loosen the LH camshaft sprocket bolt. 28. Loosen the top two clamp bolts on the special tool to allow the camshaft sprocket to rotate freely. 29. NOTE: The camshaft timing slots are off-center. Position the camshaft timing slots below the centerline of the camshaft to correctly fit the special tools, and install the special tools on the rear of the LH cylinder head. 30. Remove the LH camshaft tensioner and install the special tool.
7 31. Tighten the bolts. 1. Tighten the special tool top two clamp bolts to 10 Nm (89 lb-in). 2. Tighten the camshaft bolt. 32. Remove the special tool. 33. NOTE: When using a new washer the camshaft tensioner must be torqued to 44 Nm (32 lb-ft). Install the LH camshaft tensioner. 34. Remove all of the special tools. 35. Install the A/C manifold and tube assembly bracket.
8 36. Install the roller followers. For additional information, refer to Roller Followers in this section. 37. Install the thermostat housing. For additional information, refer tosection Install the accessory drive belt. For additional information, refer tosection Install the fuel supply manifold. For additional information, refer to Section C. 40. Install the lower intake manifold. For additional information, refer to Intake Manifold Lower in this section. 41. Install the valve covers. For additional information, refer to Valve Cover LH and Valve Cover RH in this section.
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Vehicle» Engine, Cooling and Exhaust» Engine» Timing Components» Timing Chain» Service and Repair» Procedures» Timing Chain and Sprockets Replacement Timing Chain and Sprockets Replacement Tools Required
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1999 Honda Accord DX
Installation 1. Clean tensioner pulleys. Ensure cylinder No. 1 is at TDC by aligning dimple on timing belt drive pulley with pointer on oil pump housing. See Fig. 4. Ensure camshaft pulley TDC marks are
DISASSEMBLY Procedure revision date: 11/22/2001
Page 1 of 31 Evan Groenke From: Daniel Lelovic [dlelovic@rogers.com] Sent: May 8, 2005 12:06 PM To: 'Evan Groenke' Subject: 2.5 L Engine Disassembly SECTION 303-01B: Engine 2.5L 2000 Contour/Mystique Workshop
Recommended Installation Procedure ATech Timing Belt Tensioner DaimlerChrysler PL, PT, JR 2.0L 4-Cyl. Engine (10/27/2003)
Initial Preparation: Caution: The procedure to access the timing belt tensioner and all other timing driven components must be done according to DAIMLERCHRYSLER PL s guidelines. The mounting of the TBT
IN-VEHICLE REPAIR. Engine Front Cover
303-01A-1 IN-VEHICLE REPAIR Engine Front Cover Material Item Specification 303-01A-1 Special Tool(s) SAE 5W-20 Premium WSS-M2C930-A Synthetic Blend Motor Oil Alignment Plate, Camshaft XO-5W20-QSP (in Canada
Page 1 of 18 303-01C Engine 5.4L (3V) 2010 F-150 IN-VEHICLE REPAIR Procedure revision date: 07/01/2009 Timing Drive Components Special Tool(s) Compressor, Valve Spring 303-1039 Holding Tool, Crankshaft
2006 Expedition/Navigator Workshop Manual
7. Remove the RH variable camshaft timing (VCT) oil control solenoid. For additional information, refer to Section 303-14. 8. Remove the RH ignition coils. For additional information, refer to Section
IN-VEHICLE REPAIR. Timing Drive Components. Removal. 3. Position the crankshaft keyway at the 12 o clock position.
303-01C-1 IN-VEHICLE REPAIR Timing Drive Components 303-01C-1 Special Tool(s) Compressor, Valve Spring 303-1039 Locking Tool, Camshaft Phaser Sprocket 303-1046 3. Position the crankshaft keyway at the
1998 Volkswagen Golf GL
Removal (Thermo Tensioner Roller - 1997 & Up) CAUTION: To prevent valves from contacting piston, DO NOT rotate camshaft or crankshaft with timing belt removed. Valve damage may result. 1. Remove air cleaner
DISASSEMBLY. SORENTO(BL) > 2004 > G 3.5 DOHC > Engine Mechanical System
SORENTO(BL) > 2004 > G 3.5 DOHC > Engine Mechanical System DISASSEMBLY 1. Remove the engine cover. 2. Disconnect the battery negative terminal. 3. Disconnect the radiator lower hose. 4. Disconnect the
2002 Mustang Workshop Manual
Page 1 of 13 SECTION 303-01B: Engine 4.6L (2V) 2002 Mustang Workshop Manual REMOVAL Procedure revision date: 01/02/2003 Cylinder Heads Special Tool(s) Remover, Crankshaft Vibration Damper 303-009 (T58P-6316-D)
Removing and installing toothed belt
Page 1 of 10 Special tools and workshop equipment required Diesel injection pump locking pin -3359- (2x) Pin wrench -T10020- Crankshaft stop -T10050- for engines with circular crankshaft sprocket Locking
Timing Drive Components ( )
Page 1 of 14 (12.65.13) Removal 1. Remove the engine front cover. For additional information, refer to For additional information, refer to. 2. Remove the spark plugs. 3. Remove the crankshaft position
Valve Timing, Adjust (Z 22 SE)
Page 1 of 15 Valve Timing, Adjust (Z 22 SE) Remove 1. Open the bonnet. 2. Disconnect the battery. 3. Open the engine cover (1). 4. Detach the engine cover. 6 bolts (2) and (3) 5. Release the fuel pressure.
2003 Taurus/Sable Workshop Manual
Page 1 of 24 SECTION 303-01A: Engine 3.0L (2V) ASSEMBLY 2003 Taurus/Sable Workshop Manual Engine Special Tool(s) Piston Ring Compressor 303- D032 (D81L-6002-C) Camshaft Bearing Set 303-017 (T65L-6250-A)