Service and Repair. Material. Timing chain
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1 ALLDATA Online Mercury Cougar V L DOHC VIN L SFI - Service and... Page 1 of 16 Service and Repair Notes Material Timing chain 1. Remove and discard the camshaft seal. 2. Remove the engine front cover. 3. Remove the lower intake manifold. 4. Remove the camshaft oil seal retainer. 5. CAUTION: This pulse wheel has two keyway slots and is used in several different engines. Install the pulse wheel in the keyway slot stamped 25, color coded blue. Remove the crankshaft position (CKP) sensor pulse wheel
2 ALLDATA Online Mercury Cougar V L DOHC VIN L SFI - Service and... Page 2 of Install the crankshaft pulley retaining bolt and washer. 7. Rotate the crankshaft in a clockwise direction to position number one cylinder at top dead center (TDC) with the crankshaft keyway at the 11 o'clock position. If the camshafts are not positioned as shown, rotate the crankshaft one complete revolution. 8. Rotate the crankshaft clockwise to position the crankshaft keyway in the 3 o'clock position. The RH camshafts are in the neutral position.
3 ALLDATA Online Mercury Cougar V L DOHC VIN L SFI - Service and... Page 3 of NOTE: Mark the position of all chain drive components to be sure they are assembled in their original positions. Remove the right-hand timing chain tensioner and timing chain tensioner arm. -Remove the bolts. -Remove the timing chain tensioner. -Remove the timing chain tensioner arm. 10. Remove the RH timing chain. -Remove the timing chain guide. -Remove the RH timing chain.
4 ALLDATA Online Mercury Cougar V L DOHC VIN L SFI - Service and... Page 4 of Rotate the crankshaft in a clockwise direction approximately 60 degrees and position the crankshaft keyway at the 11 o'clock position. 12. Remove the crankshaft pulley retaining bolt and washer.
5 ALLDATA Online Mercury Cougar V L DOHC VIN L SFI - Service and... Page 5 of NOTE: Mark the position of all timing chain tensioner components to make sure they are assembled in their original positions. Remove the left-hand timing chain tensioner and timing chain tensioner arm. -Remove the bolts. -Remove the timing chain tensioner. -Remove the timing chain tensioner arm. 14. Remove the left-hand timing chain. -Remove the left-hand timing chain guide. - Remove the left-hand timing chain. 15. Remove the timing chain sprockets. Installation
6 ALLDATA Online Mercury Cougar V L DOHC VIN L SFI - Service and... Page 6 of Install the timing chain sprockets, crankshaft pulley washer and bolt. -Install the sprockets. -Install the washer and bolt. 2. Position the left-hand camshafts as shown. -The mark on the intake camshaft at the 9 o'clock position. -The mark on the exhaust camshaft at the 12 o'clock position. 3. Remove the crankshaft pulley retaining bolt and washer. 4. CAUTION: Make sure vise jaw protectors are used. Loosely mount the lefthand timing chain tensioner in a vise.
7 ALLDATA Online Mercury Cougar V L DOHC VIN L SFI - Service and... Page 7 of CAUTION: During tensioner compression, do not release the ratchet stem until the tensioner piston is fully retracted into its bore or damage to the ratchet stem will result. Using a suitable pin, release the the left-hand timing chain tensioner piston. 6. NOTE: The piston should retract with minimal force. If binding occurs, reposition the tensioner in the vise to eliminate side loading. Slowly compress the left-hand timing chain tensioner, by tightening the vise. 7. NOTE: The retaining wire or paper clip must remain in position until the timing chain tensioner has been installed. Using suitable 1.5 mm diameter wire or a paper clip, lock the left-hand timing chain tensioner piston in position.
8 ALLDATA Online Mercury Cougar V L DOHC VIN L SFI - Service and... Page 8 of If the timing marks on the timing chain are not evident, use a permanent marker to mark the crankshaft and camshaft timing marks on the left-hand timing chain. -Mark any link to use as the crankshaft timing mark. -Count 29 links from the crankshaft timing mark and mark this link. -Continue counting to link 42 and mark this link. 9. NOTE: Install the crankshaft sprockets with the timing marks facing outwards. NOTE: Align the marks on the timing chain with the marks on the camshaft and crankshaft sprockets. Install the left-hand timing chain. -Install the left-hand timing chain guide. -Install the crankshaft sprockets. -Install the left-hand timing chain.
9 ALLDATA Online Mercury Cougar V L DOHC VIN L SFI - Service and... Page 9 of Install the left-hand timing chain tensioner. -Install the left-hand timing chain tensioner arm. -Position the timing chain tensioner. -Install the bolts. 11. Remove the left-hand timing chain tensioner piston retaining wire. 12. Position the right-hand camshafts as shown. -The mark on the exhaust camshaft at the 12 o'clock position. -The mark on the intake camshaft at the 3 o'clock position.
10 ALLDATA Online Mercury Cougar V L DOHC VIN L SFI - Service a... Page 10 of Install the crankshaft pulley retaining bolt and washer. -Rotate the crankshaft in a clockwise direction to position the keyway at the 3 o'clock position. 14. Remove the crankshaft pulley retaining bolt and washer. 15. CAUTION : Make sure vise jaw protectors are used. Loosely mount the
11 ALLDATA Online Mercury Cougar V L DOHC VIN L SFI - Service a... Page 11 of 16 right-hand timing chain tensioner in a vise. 16. CAUTION: During tensioner compression, do not release the ratchet stem until the tensioner piston is fully retracted into its bore or damage to the ratchet stem will result. Using a suitable pin, release the the right-hand timing chain tensioner piston. 17. NOTE: The piston should retract with minimal force. If binding occurs, reposition the tensioner in the vise to eliminate side loading. Slowly compress the right-hand timing chain tensioner, by tightening the vise. 18. NOTE: The retaining wire or paper clip must remain in position until the timing chain tensioner has been installed. Using suitable 1.5 mm diameter wire or a paper clip, lock the left-hand timing chain tensioner piston in position.
12 ALLDATA Online Mercury Cougar V L DOHC VIN L SFI - Service a... Page 12 of If the timing marks on the timing chain are not evident, use a permanent marker to mark the crankshaft and camshaft timing marks on the right-hand timing chain. -Mark any link to use as the crankshaft timing mark. -Count 29 links from the crankshaft timing mark and mark this link. -Continue counting to link 42 and mark this link. 20. NOTE: Align the marks on the timing chain with the marks on the camshaft and crankshaft sprockets. Install the right-hand timing chain. -Install the right-hand timing chain guide. -Install the right-hand timing chain.
13 ALLDATA Online Mercury Cougar V L DOHC VIN L SFI - Service a... Page 13 of Install the right-hand timing chain tensioner. -Install the right-hand timing chain tensioner arm. -Position the timing chain tensioner. -Install the bolts. 22. Remove the right-hand timing chain tensioner piston retaining wire. 23. Install the crankshaft pulley retaining bolt and washer.
14 ALLDATA Online Mercury Cougar V L DOHC VIN L SFI - Service a... Page 14 of NOTE: Ignore the timing flags on the rear of the camshaft sprockets. NOTE: Check the number of timing chain links between the camshaft front timing marks and between the camshaft front timing marks and timing marks on the crankshaft sprockets. Rotate the crankshaft approximately 120 degrees in a counterclockwise direction and check the timing. -There should be 12 chain links between the camshaft timing marks. -There should be 27 chain links between the camshaft and crankshaft timing marks. -There should be 30 chain links between the camshaft and crankshaft timing marks. 25. Remove the crankshaft pulley retaining bolt and washer.
15 ALLDATA Online Mercury Cougar V L DOHC VIN L SFI - Service a... Page 15 of CAUTION: This pulse wheel has two keyway slots and is used in several different engines. Install the pulse wheel with the keyway in the slot stamped 2.5, color coded blue. 27. Install the camshaft oil seal retainer. 28. Install a new camshaft seal.
16 ALLDATA Online Mercury Cougar V L DOHC VIN L SFI - Service a... Page 16 of Install the lower intake manifold. 30. Install the engine front cover.
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2001 Mitsubishi Truck Montero LTD 4WD V6-3.5L SOHC Copyright 2006, ALLDATA 8.80 Page 1. Timing Belt: Service and Repair
2001 Mitsubishi Truck Montero LTD 4WD V6-3.5L SOHC Copyright 2006, ALLDATA 8.80 Page 1 Timing Belt: Service and Repair 2001 Mitsubishi Truck Montero LTD 4WD V6-3.5L SOHC Copyright 2006, ALLDATA 8.80 Page
TIMING BELT REPLACEMENT. Removal Procedure. Tools Required J Timing Belt Alignment Kit J Crank Hub Torx Socket
1 of 15 3/19/2012 5:34 PM TIMING BELT REPLACEMENT Removal Procedure Tools Required J 42069 Timing Belt Alignment Kit J 42098 Crank Hub Torx Socket Notice: Failure to follow the described timing belt inspection
REMOVAL & INSTALLATION
REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur. TIMING BELT CAUTION: DO NOT turn
- 1/7 - Copyright Litens Automotive Group All rights reserved.
Caution: The procedure to access the timing belt tensioner and all other timing driven components must be done according to the car manufacturer s guidelines. Engine temperature: 1. The tensioner must
Page 1 of 8 2005 Volvo S40 2.4L Eng Base TIMING BELT REPLACEMENT - 2.4L & 2.5L TURBO, 5-CYLINDER REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft
1992 Mitsubishi 3000GT VR-4
TIMING BELT Removal (Diamante SOHC) 1. Remove left front and left side splash shields. Using engine hoist, lift engine just enough to remove weight from engine mounts. Remove drive belts. Remove A/C tensioner
BULLETIN TESTING. Article from Honda Service News. DTC P0341: CMP Sensor A and CKP Sensor Incorrect Phase Detected. Troubleshooting Flowchart
2005 Honda Truck CR-V 4WD L4-2.4L Vehicle > ALL Diagnostic Trouble Codes ( DTC ) > Testing and Inspection > P Code Charts > P0341 BULLETIN TESTING Article from Honda Service News DTC P0341: CMP Sensor
Recommended Installation Procedure (11 DEC 09) ATech Timing Belt Tensioner (979847/901) VW 1.6/2.0L L4 EA189 CR Engine
Initial Preparation: Caution: The procedure to access the timing belt tensioner and all other timing driven components must be done according to VW s guidelines. The mounting of the TBT is done on the
Mazda3 - Workshop Manual - Engine
Page 1 of 18 2005 - Mazda3 - Workshop Manual - Engine TIMING CHAIN REMOVAL/INSTALLATION WARNING: Fuel vapor is hazardous. It can very easily ignite, causing serious injury and damage. Always keep sparks
2003 Cadillac CTS V6-3.2L VIN N
1 of 16 5/11/2013 11:18 AM 2003 Cadillac CTS V6-3.2L VIN N Vehicle» Engine, Cooling and Exhaust» Engine» Timing Belt» Service and Repair» Timing Belt Replacement Timing Belt Replacement Tools Required
Timing Drive Components
IN VEHICLE REPAIR: TIMING DRI... IN VEHICLE REPAIR: TIMING DRIVE COMPONENTS (ENGINE 5.4L (3V)) 303 01B Engine 5.4L (3V) 2004 F 150 IN VEHICLE REPAIR Procedure revision date: 03/14/2006 Timing Drive Components
REMOVAL & INSTALLATION
Page 1 of 11 REMOVAL & INSTALLATION TIMING BELT Tips Click a link to view tip Tech1 Question: Timing problems P0340 Tech1 Question: 2.2 TIMING PROBLEMS - RESOLVED Removal Tips Click a link to view tip
Recommended Installation Procedure ATech Timing Belt Tensioner DaimlerChrysler PL, PT, JR 2.0L 4-Cyl. Engine (10/27/2003)
Initial Preparation: Caution: The procedure to access the timing belt tensioner and all other timing driven components must be done according to DAIMLERCHRYSLER PL s guidelines. The mounting of the TBT
Engine. Special Tool(s) Compressor, Valve Spring (T97P-6565-AH) Compressor Spacer, Valve Spring (T91P-6565-AH)
Page 1 of 41 SECTION 303-01A: Engine 5.4L (2V) 2000 F-Super Duty 250-550/Excursion/F-53 Motorhome Chassis Workshop Manual ASSEMBLY Procedure revision date: 04/04/2003 Engine Special Tool(s) Compressor,
REMOVAL & INSTALLATION
REMOVAL & INSTALLATION TIMING BELT Removal 1. Disconnect negative battery cable. On Millenia, raise and support vehicle. Remove right front wheel. Remove lower engine covers. 2. On all models, remove accessory
REMOVAL & INSTALLATION
REMOVAL & INSTALLATION TIMING BELT Removal 1. Disconnect negative battery cable. Raise and support vehicle. Remove lower engine cover. On Celica and Camry, remove right front wheel. On all models, lower
REMOVAL & INSTALLATION
REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur. TIMING BELT Removal (Standard Tensioner
REMOVAL & INSTALLATION
REMOVAL & INSTALLATION TIMING BELT Removal 1. Noting position for installation reference, disconnect secondary wires from spark plugs. Remove spark plugs. 2. Disconnect negative battery cable. Remove air
2/18/2017 Cylinder Head Assembly Service and Repair, Removal and Replacement: Cylinder Head
Cylinder Head http://repair.alldata.com/alldata/article/display.action?componentid=65&itypeid=401&nonstandardid=2762152&vehicleid=47645&miles=&printfriendl 1/17 RH Splash Shield Accessory Drive Belt, Thermostat
Remove four nuts, then the cooling fan assembly.
The DOHC and SOHC engines both use the same Service and Repair procedure from Isuzu. Make note that the DOHC and SOHC engines both use a single gear for the camshaft but use different alignment marks.
IN-VEHICLE REPAIR. Engine Front Cover
303-01A-1 IN-VEHICLE REPAIR Engine Front Cover Material Item Specification 303-01A-1 Special Tool(s) SAE 5W-20 Premium WSS-M2C930-A Synthetic Blend Motor Oil Alignment Plate, Camshaft XO-5W20-QSP (in Canada
2002 Crown Victoria/Grand Marquis Workshop Manual
Page 1 of 24 SECTION 303-01: Engine 2002 Crown Victoria/Grand Marquis Workshop Manual INSTALLATION Procedure revision date: 01/02/2003 Cylinder Heads Special Tool(s) Installer, Crankshaft Vibration Damper
Distributor Replacement
Page 1 of 11 2002 Chevrolet Chevy K Silverado - 4WD Sierra, Silverado (VIN C/K) Service Manual Document ID: 690165 Distributor Replacement Removal Procedure Notice: There are two procedures available to
VALVE TIMING CHECK-TIMING BELT COVER INSTALLED
TIMING BELT SERVICE VALVE TIMING CHECK-TIMING BELT COVER INSTALLED 1. Remove number one spark plug. 2. Using a dial indicator; set number one cylinder to TDC on the compression stroke. 3. Remove the access
ENGINE MECHANICAL > VALVE CLEARANCE INSPECTION > 2.5L >
Print 2003 Subaru Forester 2.5L Eng X ENGINE CONTROLS - ON-VEHICLE ADJUSTMENTS ENGINE MECHANICAL > VALVE CLEARANCE INSPECTION > 2.5L > 1. Set the vehicle onto the lift. 2. Lift-up the vehicle. 3. Remove