SERVICE PARTS MANUAL

Transcription

1 SERVICE PARTS MANUAL MEGABLADE TM REVOLUTION TM SERIES SNOW PLOW WITH SERIAL NUMBER AFTER MBR0000 Sno-Way, Down Pressure and EIS are registered trademarks of Sno-Way International, Inc. ProControl, MegaBlade, V-Wing, E-Z Switch, Revolution, MaxAdjust, SpeedLock, and QuickJack are trademarks of Sno-Way International, Inc. 0 Sno-Way International 0D

2 TABLE OF CONTENTS Page PARTS LIST INTRODUCTION... USING THIS PARTS LIST... PART DESCRIPTION ABBREVIATIONS... BLADE (FRONT)... A-FRAME/SPRINGS... GUIDES/WING FOLD MECHANISM... LOWER LIGHT BAR ASSEMBLY (LLLB)... QUICKJACK TM STAND... HYDRAULIC SYSTEM... HYDRAULIC POWER UNIT... HYDRAULIC SWING CYLINDERS... HYDRAULIC WING CYLINDERS... PROCONTROL TM SYSTEM WIRING - S.N. BEFORE MBR0... PROCONTROL TM SYSTEM WIRING - S.N. AFTER MBR POWER PACK WIRING... AUXILIARY LIGHTING... NUMERICAL INDEX...

3 PARTS LIST INTRODUCTION Our dealership network stands by to provide you with any assistance you may require, including genuine Sno-Way service parts. All parts should be obtained from or ordered through your dealer. Give complete information about the part as well as the Model Number and Serial Number of your machine. Record the Serial Number in the space provided in your Owner s Manual for quick reference. The Serial Number for the unit is on a plate located on the left frame gusset of the Hopper Frame. "Right" and "Left" are determined from a position sitting on the Operators Seat of the vehicle. We reserve the right to make changes or improvements in the design or construction of any part without incurring the obligation to install such changes in any unit previously delivered. USING THIS PARTS LIST Below is parts listing with four columns. The first column is the "ITEM", the second is the "PART NUMBER", The third is the "DESCRIPTION" and the fourth is the "QUANTITY". The "ITEM" is the number used in the corresponding illustration. The "PART NO." Is the number used to order replacement parts. If a number does not appear in the column the part is only available by ordering the complete assembly. The "DESCRIPTION" is the name of the replacement part. At times the name may be indented, this means that the indented parts are part of the preceding assembly. The "QTY." Is the quantity needed to service the assembly illustrated, not the complete product.. 00 O-ring 00 Elbow 00 Capscrew, Hex.,/"-NC x /" PART DESCRIPTION ABBREVIATIONS Our Part Descriptions use common industry standard abbreviations in the naming conventions for many individual items. The list below details the abbreviations commonly used throughout this manual. If a specific abbreviation is not listed, contact any Sno-Way Dealer for clarification. ABBREV. DESCRIPTION ABBREV. DESCRIPTION BRKT BRACKET HW HARD WIRED CB CARRIAGE BOLT HWH HEX WASHER HEAD CLP CLEVIS PIN LN LOCK NUT COTP COTTER PIN LW HELICAL LOCK WASHER DP DOWN PRESSURE PS PASSENGER SIDE DS DRIVER SIDE PW PLAIN FLAT WASHER EB EYE BOLT SHCS SOCKET HEAD CAP SCREW GR GRADE SLT SLOTTED HDWE HARDWARE SS STAINLESS STEEL HHCS HEX HEAD CAP SCREW ST SELF-THREADING HN HEX NUT UB U-BOLT HNILN HEX NYLON INSERT LOCKNUT WL WIRELESS

4 BLADE (FRONT) 000 HHCS. /- X -/. GR, ZP/DT... 0 PW, /"... 0 WELDMENT, PIN, MBR LN, /-, NYLON INSERT, ZP/DT... 0 WELDMENT, WING, MBR, PS... 0 WELDMENT, MAIN BLADE, MBR, "... WELDMENT, WING, MBR, DS CB, /"- X " LN, /"-, NYLON INSERT CB, /"- X -/"... WEARSTRIP, MBR, DS... WEARSTRIP, MBR, PS... WEARSTRIP, STEEL, MAIN, MBR... KIT, WEARSTRIP, MBR, DS (INCLUDES ITEMS #, & )... KIT, WEARSTRIP, MBR, PS (INCLUDES ITEMS #,, & )... KIT, WEARSTRIP, MBR, MAIN (INCLUDES ITEMS #,,,, & )... DECAL, MEGA BLADE PW, /"... NOTE: Descriptions above use common industry standard abbreviations in the naming conventions. Reference "PART DESCRIPTION ABBREVIATIONS" on page for a list of abbreviations used in this manual.

5 A-FRAME/SPRINGS * WELDMENT, MAIN BLADE, MBR, "... PROTECTIVE CAP, EYE BOLT HN,."-, ZINC EB,."- X.0", ZP/DT SPRING, TRIP... 0 HHCS, /"- X, GR., ZP/DT... CYLINDER, SWING, SA, -/" X ", MBR LN, /"-, NYLON INSERT, ZP/DT PW, /, A NARROW, ZP/DT ( PER CYLINDER) FITTING, ELBOW 0... WELDMENT, A-FRAME, MBC & MBR HHCS, - X -/, GR, ZP/DT... 0 HLN,.00-, ZP/DT... 0 CLP, " X ", GR., ZP/DT PW,, A NARROW, ZP/DT... 0 COTP, /" X -/", ZP/DT HHCS,."- X.", GR., ZINC PW, /, W WIDE, ZP/DT... KIT, STOP BLADE (INCLUDES ITEMS #,,, 0) LN, /-, NYLON INSERT, ZP/DT... 0 WELDMENT, SWING FRAME, MBC & MBR... 0 CLP, /" X " GR., ZP/DT COTP, /" X -/", ZP FITTING, STRAIGHT CONNECTOR... CYLINDER, LIFT, " X " ROD (NOTE: REBUILD KIT NOT AVAILABLE)... * KIT, MBR LIFT BRACKET(INCLUDES ITEMS #,,,,... HHCS,.- X GR ZP/DT... BRACKET, LIFT, HIGH POSITION... BRACKET, LIFT, MID POSITION (NOT SHOWN)... TUBE, SPACER, LIFT MBV KIT CLAMP, HYDRAULIC HOSE... 0 HWH, / X -/ TE X... Reference "PART DESCRIPTION ABBREVIATIONS" on page for a list of abbreviations used in this manual. *See Owner s Manual for correct Lift Bracket Kit mounting instructions.

6 GUIDES/WING FOLD MECHANISM KIT, BLADE GUIDE-YELLOW... HHCS, /- X" SS (INCLUDED WITH ITEM #)... LN, /"-, SS (INCLUDED WITH ITEM #)... 0 CLP, /" X " GR., ZP/DT PIN, CLEVIS COPT, / X -/, ZP... LINK, CYLINDER PW, /, A NARROW, ZP/DT... 0 SPRING RETURN WING, MBR... 0 EB., /"- X -/", ZP/DT HN,." CLP, CYLINDER, WING, SA, " X -/", MBR FITTING, ELBOW 0... Reference "PART DESCRIPTION ABBREVIATIONS" on page for a list of abbreviations used in this manual.

7 LOWER LIGHT BAR ASSEMBLY (LLLB) LN, /-, NYLON INSERT, ZP/DT COPT, / X, ZP/DT... 0 PW,." A NARROW, ZP/DT... LATCH... BRACKET, RECEIVER... 0 LN, /-0, NYLON INSERT, ZP/DT HHCS,."-0 X.00" GRADE... WELDMENT, LLLB... 0 PIN, SPRING SECTION HHCS,.0- X.00 GR ZP/DT... 0 WELDMENT, STOP, LIFT LN, /-, NYLON INSERT, ZP/DT... 0 HHCS, "- X ", GR., ZP/DT... TUBE, SPACER HNILN, TAPPED YOKE ROD END- PARTIALLY THREADED HHCS, /- X.0"... 0 WELDMENT, HANDLE UPPER HHCS, /- X -/, GR, ZP/DT... WELDMENT, ATTACH MECHANISM... 0 HHCS, /"-0 x -/", GR., ZP/DT... WELDMENT, CAM, ATTACH MECH.... HANDLE, HOOK-UP... 0 PIN, LATCH PIVOT... 0 TUBE, SPACER, LATCH PIVOT... 0 HHCS, /"-0 X, GR, ZP/DT... VRM (VEHICLE RECEIVER MOUNT)... Reference "PART DESCRIPTION ABBREVIATIONS" on page for a list of abbreviations used in this manual.

8 QUICKJACK TM STAND 0 QUICKJACK TM STAND KIT (INCLUDES ITEMS # THROUGH ) WELDMENT, HANDLE, JACKSTAND... 0 SPRING, JACKSTAND HHCS. /- X -/. GR, ZP/DT LN, /-, NYLON INSERT, ZP/DT HHCS, /- X, GR, ZP/DT... WELDMENT, JACKSTAND MOUNT... 0 HHCS, /"-0 X -/" GR., ZP/DT BRCKT, JACK RETAINER... 0 LN, /"-0, GR., ZP/DT... WELDMENT, FOOT... 0 PIN, /"-0, LAYNARD... 0 HEX WASHER HEX SCREW, # X /"... 0 SPRING, JACKSTAND... 0 BRACKET, RACHET PLATE... BRACKET, RACHET PLATE W/HANDLE... Reference "PART DESCRIPTION ABBREVIATIONS" on page for a list of abbreviations used in this manual.

9 HYDRAULIC SYSTEM CX DENOTES PORT IN VALVE HOUSING C C C C C C POWER UNIT, MBR... PUMP COVER, MBR... 0 WING NUT, /"- UNC, ZP/DT PW, /, W WIDE, ZP/DT LN, /-, NYLON INSERT, ZP/DT HHCS,."- X.0" GR ZP/DT CYLINDER, WING, SA, " X -/", MBR FITTING, ELBOW 0... HOSE, HYDRAULIC.00 (VALVE PORT #C & C)... FITTING, ELBOW, 0, DOUBLE LENGTH... HOSE, HYDRAULIC.00 (VALVE PORT #C & C)... CYLINDER, SWING, SA, -/" X ", MBR FITTING, STRAIGHT CONNECTOR... CYLINDER, LIFT, " X " ROD (NOTE: REBUILD KIT NOT AVAILABLE)... HOSE, HYDRAULIC,.00 (VALVE PORT #C)... HOSE, HYDRAULIC, 0.00 (VALVE PORT #C)... STRAP, DUAL TIE CLAMP, HYDRAULIC HOSE... 0 HWH, / X -/ TE X... Reference "PART DESCRIPTION ABBREVIATIONS" on page for a list of abbreviations used in this manual.

10 HYDRAULIC POWER UNIT 0 0 A D E C G J F B H K X DENOTES PORT IN VALVE HOUSING (RV) (XRV)

11 HYDRAULIC POWER UNIT 0 VALVE ASSEMBLY... HOUSING, VALVE... PLUG, EXPANDER, BALL TYPE (NOT SHOWN)... FITTING, PLUG... VALVE, RELIEF CART, SIZE... VALVE, CK, CART, SIZE... VALVE, RELIEF CARTRIDGE, SIZE... VALVE, RELIEF CART... KIT, CHECK VALVE, DELTRO... VALVE, PISTON ASSMBLY... 0 FILTER, INLINE... SPRING, RETAINING... PLUG, ORIFACE, #... NUT, COIL, PARKER... COIL, VDC, # (BLUE)... VALVE, CARTRIDGE, W/P, #, HI-FLOW... KIT, VALVE CARTRIDGE (INCLUDES ITEMS #,, )... VALVE, CARTRIDGE, W/P, NC, POPPET... KIT, VALVE CARTRIDGE (INCLUDES ITEMS #,, )... RESERVOIR, PLASTIC... PLUG, BREATHER... SCREW, SOCKET HEAD /"-0 X "... 0 WELDMENT, ATTACHMENT, PUMP COVER... SWITCH, PRESSURE... MOTOR, VDC."... FHCS... WASHER, EXTERNAL TOOTH... BEARING, MOTOR BASE... KIT, RELIEF VALVE... SEAL, SHAFT... BASE ASSEMBLY... TUBE ASSEMBLY, RETURN FILTER... TUBE, SUCTION, 0, /" NPT... O-RING (/" X /" X /")... O-RING (/" X /" X /")... O-RING (-/" X -/" X /")... PUMP ASSEMBLY... SHCS... CLAMP... Reference "PART DESCRIPTION ABBREVIATIONS" on page for a list of abbreviations used in this manual.

12 HYDRAULIC SWING CYLINDERS CYLINDER, SWING, SA, -/" X ", MBR... ROD... WIPER... GLAND NUT, CYLINDER SWING MBR... SEAL, ROD... RING, BACK UP... O-RING... GUIDE RING... BODY ASSEMBLY... KIT, SEAL, SWING CYLINDER MBR (INCLUDES ITEMS #, -)... Reference "PART DESCRIPTION ABBREVIATIONS" on page for a list of abbreviations used in this manual.

13 HYDRAULIC WING CYLINDERS 00 CYLINDER, WING, SA, " X -/", MBR... ROD... WIPER... GLAND NUT, CYLINDER WING MBR... SEAL, ROD... RING, BACK UP... O-RING... GUIDE RING... BODY ASSEMBLY... KIT, SEAL, WING CYLINDER MBR (INCLUDES ITEMS #, -)... Reference "PART DESCRIPTION ABBREVIATIONS" on page for a list of abbreviations used in this manual.

14 PROCONTROL SYSTEM WIRING With S.N. Before MBR0 CLIP, DASH MOUNT... 0 SCREW... TRANSMITTER, WIRED STRAP, PLASTIC TIE... MODULE, RECEIVER, WIRED, UNIVERSAL... HARNESS, VEHICLE... HARNESS, CONTROL, SOLENOID, MBR (REFERENCE ONLY - USE P/N )... HARNESS, POWER UNIT, WAY... RUBBER GROMMET CONNECTOR, FEMALE WAY APEX... TERMINAL, FEMALE, /0 AWG (NOT SHOWN)... 0 CONNECTOR, MALE WAY APEX... TERMINAL,MALE,/ AWG (NOT SHOWN)... FUSE, AMP (NOT SHOWN - IN HOLDER)... KIT, MODULE HARNESS REPAIR, PROCONTROL WIRED (NOT SHOWN) Reference "PART DESCRIPTION ABBREVIATIONS" on page for a list of abbreviations used in this manual.

15 PROCONTROL SYSTEM WIRING With S.N. After MBR000 CLIP, DASH MOUNT... 0 SCREW... TRANSMITTER, WIRED... TRANSMITTER, WIRELESS STRAP, PLASTIC TIE... MODULE, RECEIVER, WIRED, UNIVERSAL... 0 MODULE, RECEIVER, WIRELESS, UNIVERSAL... HARNESS, VEHICLE... HARNESS, CONTROL, SOLENOID, MBR... RUBBER GROMMET CONNECTOR, FEMALE WAY APEX... TERMINAL, FEMALE, /0 AWG (NOT SHOWN)... 0 CONNECTOR, MALE WAY APEX... TERMINAL,MALE,/ AWG (NOT SHOWN)... FUSE, AMP (NOT SHOWN - IN HOLDER)... KIT, MODULE HARNESS REPAIR, PROCONTROL WIRED (NOT SHOWN) CAP, STORAGE, MALE... CAP, STORAGE, FEMALE... 0 STRAIN RELIEF... Reference "PART DESCRIPTION ABBREVIATIONS" on page for a list of abbreviations used in this manual.

16 POWER PACK WIRING HARNESS, BATTERY POWER... 0 HARNESS, PLOW POWER... HARNESS, SOLENOID... BAG, POWER HARNESS PARTS... FUSE HOLDER... FUSE, 0 AMP... CABLE, POWER... 0 CAP, PROTECTIVE STRAP, TIE PLASTIC SCREW, SELF TAPPING, #- x "... 0 CAPSCREW, HEX, /"-0 x /"... 0 WASHER, FLAT, /" SWITCH, SOLENOID... GROMMET, /" ID... 0 NUT, HEX HEAD NYLOCK, /"-0... CLAMP, TUBE, VINYL COATED... 0 HWH / X -/ TE X... Reference "PART DESCRIPTION ABBREVIATIONS" on page for a list of abbreviations used in this manual.

17 AUXILIARY LIGHTING KIT, LAMP, EIS... LIGHT, ASSEMBLY, RH, EIS... LIGHT, ASSEMBLY, LH, EIS... HARNESS, PLOW LIGHT, RH, EIS... CONNECTOR, FEMALE... CONNECTOR, MALE CLIP, SECONDARY LOCK... HARNESS, MAIN LIGHT, EIS*... HARNESS, PLOW LIGHT, LH, EIS LAMP, PARK & TURN... LENS, TURN SIGNAL... 0 LAMP, SEALED BEAM HHCS,.- X.0 GR ZP/DT WELDMENT, ULB... GASKET, TURN SIGNAL FLASHER... NOTE: *Adapter required - See Application Guide. The Part Descriptions above use common industry standard abbreviations in the naming conventions. Reference "PART DESCRIPTION ABBREVIATIONS" on page for a list of abbreviations used in this manual.

18 NUMERICAL INDEX PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

19 NUMERICAL INDEX PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

20 SNO-WAY INTERNATIONAL, INC. Hartford, WI 0 USA Website: 0 Sno-Way International