A DIVISION OF DOUGLAS DYNAMICS, L.L.C.
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1 WESTERN PRODUCTS P.O. BOX MILWAUKEE, WI A DIVISION OF DOUGLAS DYNAMICS, L.L.C. LSX HYDRAULICS PARTS LIST Lit No , Rev. 04 LSX Hydraulics Blade No Hydraulics Box No
2 Lit. No , Rev. 04
3 HYDRAULICS BOX NO PARTS DIAGRAM AND LIST or or , or 62, or 63 ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION Found in Hydraulics Box No SOLENOID VALVE ASSY SOL HYDRAULIC UNIT 1-1/2" SOL MANIFOLD ASSY SOL SERVICE HOUSING KIT 1-1/2" SOL (W/O Cartridges) /16-18X1-1/4 HXW TRTS TY TR /8-24 SO HD O-RING BOSS PLUG PLUG 1/4NPTF HX SO THREAD SEAL PLUG 1/8 NPTF HX SO PLUG 1/8 NPTF HX SO PLUG 1/4 NPTF HX SO THREAD SEAL (W/O Fluid Level Plug) INLET CHECK VALVE KIT HYDRAULIC PUMP KIT K 1 CUSHION VALVE KIT- 2 SETS SUCTION FILTER * POPPET CHECK VALVE KIT O-RING 014 * QUILL ASSY /4 FLAT WASHER TY A STD ZP O-RING & BACK-UP RING KIT - SOL /16-18X2-1/2 HX CS G5 ZP/ZYC * O-RING -013 (not included W/ 49265/49224) * GASKET * O-RING -012 (not included W/ 49265/49224) MOTOR ASSY 4-1/2" * O-RING (See next page for motor service parts) * O-RING MOTOR FLANGE BRG & SEAL * O-RING * OIL SEAL * BACK-UP RING PARBAK SPLIT /16-14X1-1/4 HX CS G5 ZP K 1 CARTRIDGE 20 W/JAM NUT K 1 PACKING NUT 1-1/2" * SEAL KIT - CARTRIDGE K 1 PACKING SET W/WIPER 1-1/2" CARTRIDGE 30 W/JAM NUT * WIPER RING - 1-1/2" CARTRIDGE 40 W/JAM NUT * PACKING SET 1-1/2" * SEAL KIT - CARTRIDGE 30, 33 & FLAT WASHER - SPECIAL K 3 COIL W/SPADE TERMINALS PLUNGER KIT 1-1/2 X COVER ASSY (Lift Ram Application Only) #8-18X1/2 SL HXW TFTS TY B ZP SPIRAL RETAINING RING 1-1/ /4 SP LK WASHER ZP PLUG 3/8 NPTF SQ /4-20X3-1/4 HX CS G5 ZP K 1 BASE LUG W/#25618 O-RING CABLE BOOT U * O-RING ** CABLE ASSY - PLOW ** MAJOR OVERHAUL KIT 1-1/2 SOL * Items included in Kit No For list abbreviations see page 2. ** Not Shown Lit. No , Rev
4 HYDRAULICS BOX NO PARTS DIAGRAM AND LIST (Continued) Motor Manufacturer Identification and Service Parts Photos show terminal positions and end caps for brand identification. Bosch 2 Terminal PART NO. QTY. DESCRIPTION BRUSH KIT BOSCH 2 TERMINAL CS HX 1/4-20 X 6-1/4 G5 ZYC WASHER SP LK 1/4" ZP WASHER FIBER THRUST 5/8 (drive end) Prestolite 2 Terminal PART NO. QTY. DESCRIPTION END CAP W/ O-RING PRESTOLITE 2 TERMINAL THRU-BOLT KIT PRESTOLITE 2 TERMINAL (Includes cap screws and special washers.) THRUST WASHER KIT PRESTOLITE 2 TERMINAL (Includes retaining ring for early models.) Bosch BIC PART NO. QTY. DESCRIPTION END CAP W/ O-RING BOSCH BIC BRUSH KIT BOSCH BIC THRU-BOLT KIT BOSCH BIC (Includes special cap screws, washers, and O-rings.) WASHER FIBER THRUST 5/8 (drive end) For list abbreviations see page 2. Lit. No , Rev. 04 2
5 HYDRAULICS BOX NO PARTS DIAGRAM AND LIST (Continued) ITEM PART NO. QTY. DESCRIPTION Found in Hydraulics Box No K 2 45F AD UNION(MALE)1/4NPTF/NPSM FEMALE ELBOW K 2 PRESSURE HOSE 1/4" X 38" K 2 RAM ASSEMBLY 8" GLAND NUT POLYPAC SEAL SEAL KIT W/POLYPAC SEAL SPACER PLUNGER 1-1/2 X SPLIT BEARING 1-1/2" CYLINDER 1-1/2 X 8 Parts listed above and on previous page may be found in one of these assemblies CARTON ASSY LOOSE PARTS U BOLT BAG ASSY LARGE U BOLT BAG SMALL U (All parts in this bag are used on the vehicle installation.) Parts furnished in the hydraulics box and installed on the vehicle are shown in the mount box instructions. Found in Headlamp Kit No or PLOW HARNESS 9 PIN U ** PLOW HARNESS 12 PIN U HEADLAMP PAIR U (Without Plow Harness) HEADLAMP DS U HEADLAMP PS U SWIVEL AND HARDWARE ASSY HEADLAMP SWIVEL HEADLAMP HOUSING ASSY(Fits DS or PS) REPLACEMENT SEALED BEAM (2E1) HEADLAMP GASKETS (1 PAIR) RETAINING FINGER & FASTENER (4 EA) BEZEL W/FASTENERS (DS OR PS) PARK/TURN LENS W/FASTENERS ** PARK/TURN REPLACEMENT SOCKETS ** 4 PARK/TURN SIGNAL BULB (TRADE NUMBER 1157) ** Not shown NOT SHOWN AD ASSY BP BPO BRG BZP CS DS EA G HD HSG HX HXW LK NPSM NPTF NYIS PC PH PN PS PT SL SO SOL SP SPDT SQ SYS TCTS STD TFTS TRTS TY U Abbreviations Adapter Assembly Black Phosphate Black Phosphate & Oil Bearing Black Zinc Phosphate Cap Screw Driver Side Each Grade Heavy Duty Housing Hex Hex Washer Lock American Standard Straight Pipe Threads for Mechanical Joints National Pipe Thread (Fluid) Nylon Insert Printed Circuit Phillips Head Pan Passenger Side Prevailing Torque Slotted Socket Head Solenoid Spring Single Pole Double Throw Square System Thread Cutting Tapping Screw Standard Thread Forming Tapping Screw Thread Rolling Tapping Screw Type UniMount System W/ With W/O Without ZP Zinc Plate ZYC Zinc Yellow Chromate Lit. No , Rev. 04 3
6 VEHICLE COMPONENTS PARTS DIAGRAM Lit. No , Rev. 04 4
7 VEHICLE COMPONENTS PARTS LIST ITEM PART NO. QTY. DESCRIPTION SOLENOID CONTROL KIT SHIELD BODY W/LABEL & LENS (Style 2) LEVER, SPRING & ACTUATOR KIT SPRING CONICAL SOLENOID CONTROL KIT PC BOARD MOLEX Style 2 WHITE BASE #6-19X3/8 SL HXW TFTS HILO #8-18X5/8 SL HXW TFTS HILO BPO CONTROL BRACKET #10X1 PH PN TFTS TY AB BZP #10 SP LK WASHER BZP CABLE CLAMP #8-32X3/8 SL HXW TCTS TY T BP #8 SP LK WASHER BP VEHICLE CABLE ASSEMBLY K 1 RELAY SOLENOID HYDRAULIC SYS #10 SP LK WASHER BZP #10-32 HX NUT ZP /16 SP LK WASHER ZP /16-24 HX JAM NUT ZP BATTERY CABLE 22" RED /4-20X3/4 HX CS G5 ZP /4 PLAIN WASHER TY A STD ZP /4-20 PT HX LK NUT NYIS ZP DIELECTRIC GREASE TUBE WESTERN DIELECTRIC GREASE TUBE (2 oz) RUBBER GROMMET SELF STRIP WIRE CONNECTOR PLUG-IN HARNESS 2B/SD U -A PLUG-IN HARNESS 2B/SD U -B PLUG-IN HARNESS 1A & 2A U -A PLUG-IN HARNESS HB-1 (9004) U -A PLUG-IN HARNESS 2E U -C PLUG-IN HARNESS LF & UF U -A PLUG-IN HARNESS HB-3 & HB-4 U -B PLUG-IN HARNESS HB-5 -A PLUG-IN HARNESS HB-3 & HB-4 U -A PLUG-IN HARNESS 2B/2D U -C PLUG-IN HARNESS 2B/2D LG U -A PLUG-IN HARNESS HB-1 (9004) U -C ITEM PART NO. QTY. DESCRIPTION VEHICLE HARNESS KIT 7-PIN VEHICLE HARNESS KIT 9-PIN VEHICLE HARNESS KIT 9-PIN LG U VEHICLE HARNESS KIT 12-PIN VEHICLE HARNESS KIT 12-PIN LG U PLUG COVER FLASHER HD BULLET RECEPTACLE CONNECTOR RELAY SPDT CABLE TIE CABLE TIE LONG DASH BRACKET DASH BRACKET DASH BRACKET BLADE GUIDE ROD, S-HOOK & FLAG K 1 BLADE GUIDE FLAG S-HOOK BLADE GUIDE ROD CLAMP /16-18X1 HX CS G5 ZP /16-18 PT HX LK NUT NYIS ZYC Indented parts are included in the assembly under which they are listed. Quantities shown are included with the assembly. For list abbreviations see page 2. Lit. No , Rev. 04 5
8 WESTERN PRODUCTS P.O. BOX MILWAUKEE, WI A DIVISION OF DOUGLAS DYNAMICS, L.L.C. Copyright 2008 Douglas Dynamics, L.L.C. All rights reserved. This material may not be reproduced or copied, in whole or in part, in any printed, mechanical, electronic, film or other distribution and storage media, without the written consent of Western Products. Authorization to photocopy items for internal or personal use by Western Products outlets or snowplow owner is granted. Western Products reserves the right under its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifications used. Western Products or the vehicle manufacturer may require or recommend optional equipment for snow removal. Do not exceed vehicle ratings with a snowplow. Western Products offers a limited warranty for all snowplows and accessories. See separately printed page for this important information. The following are registered ( ) or unregistered ( ) trademarks of Douglas Dynamics, L.L.C.: UNIMOUNT, WESTERN. Lit. No , Rev. 04 Printed in U.S.A.
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