MIDWEIGHT, PRO PLOW Series 2 and POLY PRO PLOW Series 2 Snowplow
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1 Western Products, PO Box 45038, Milwaukee, WI May 1, 014 Lit. No , Rev. 10 MIDWEIGHT, PRO PLOW Series and POLY PRO PLOW Series Snowplow Poly Blade Assemblies 7400, 7450, Steel Blade Assemblies 7308, 7381, 7390, H,A&L Center Assembly H,A&L Center Assembly, Central Hydraulics Parts List A DIVISION OF DOUGLAS DYNAMICS, LLC
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3 TABLE OF CONTENTS MIDWEIGHT BLADE ASSEMBLY...4 PRO PLOW Series BLADE ASSEMBLY...6 MIDWEIGHT AND PRO PLOW Series CENTER ASSEMBLY...8 Lift Frame and A Frame...8 Hydraulic Unit...10 Lift and Angle Rams... 1 Hoses and Fittings... 1 Electrical Components Vehicle-Side Wiring Diagram 3 Port, Plug System Vehicle-Side Wiring Diagram Central Hydraulics Headlamp Kit...16 Lit. No , Rev May 1, 014
4 MIDWEIGHT BLADE ASSEMBLY Blade Assembly Components * 3 Lit. No , Rev May 1, 014
5 MIDWEIGHT BLADE ASSEMBLY MIDWEIGHT Blade Components Item Part Qty Description Item Part Qty Description Blade Frame, 7.5' Poly 1* 6439 Shoe Kit ns Blade Frame, 7.5' Steel Disc Shoe Assembly ' Poly Moldboard Kit w/fasteners Label Identity, ULTRAFINISH ' Cutting Edge Kit w/fasteners Label Identity, MIDWEIGHT Label Identity, WESTERN Quadrant, MIDWEIGHT Label UltraMount Attach/Detach Trip Spring Label Warning/Caution Snowplow /4 x 5 3/8 Clevis Pin Kit Label Identity, WESTERN 8.31" /8 11 x 4 Eyebolt w/nuts Kit Push Stop Kit ns Blade Label Kit UltraMount Blade Guide Kit Item ' Poly Moldboard Kit w/fasteners 14 1 Moldboard 7.5' Poly /8 16 Hex Locknut GB /8 16 x 1 Button Cap Screw Item ' Cutting Edge Kit w/fasteners ' Cutting Edge /8 11 Hex Locknut GB /8 11 x Carriage Bolt G5 Item Push Stop Kit Hex Jam Locknut GB 14 0 x 3/4 Button Cap Screw 1 1 Bumper Item Blade Guide Kit /16 18 x 1 Hex Cap Screw G Blade Guide, Poly /16 18 Hex Locknut GB Item 1* 6439 Shoe Kit Disc Shoe Assembly / 13 x 1 1/4 Hex Cap Screw G Shoe Bracket / 13 Hex Locknut GB Item Disc Shoe Assembly Round Flat Washer Special 3 1 Disc Shoe Spacer /16 x 1 3/4 Linchpin Item /4 x 5 3/8 Clevis Pin Kit /4 x 5 3/8 Clevis Pin /4 Flat Washer /3 x 1 1/ Cotter Pin Item /8 11 x 4 Eyebolt w/nuts Kit /8 11 x 4 Eyebolt /8 11 Hex Nut GB = Poly Blades Only ns = not shown = Steel Blades Only G = Grade * = Accessory Only Lit. No , Rev May 1, 014
6 PRO PLOW Series BLADE ASSEMBLY Blade Assembly Components Lit. No , Rev May 1, 014
7 PRO PLOW Series BLADE ASSEMBLY PRO PLOW Series and POLY PRO PLOW Series Blade Assembly Components Item Part Qty Description Item Part Qty Description /' Blade Assembly Poly Disc Shoe Assembly ' Blade Assembly Poly Label Identity, ULTRAFINISH /' Blade Poly Quadrant, PRO PLOW Series ' Blade Poly Trip Spring ns /' Blade Assembly Steel Shock Absorber Assembly ' Blade Assembly Steel /8 11 x 3 Hex Cap Screw G /' Blade Assembly Steel /8 11 Hex Locknut GB /' Rubber Deflector Assembly /4 x 3 1/4 Clevis Pin ' Rubber Deflector Assembly /3 x 1 1/ Cotter Pin /' Blade Frame /8 11 x 4 Eyebolt w/nuts Kit ' Blade Frame ns Blade Label Kit UltraMount /' Moldboard Kit ' Moldboard Kit /' Cutting Edge Assembly Poly ' Cutting Edge Assembly Poly /' Cutting Edge Assembly Steel ' Cutting Edge Assembly Steel /' Cutting Edge Assembly Steel Item Blade Assembly 4 1 Blade Frame 6 1 Cutting Edge Assembly 5 1 Moldboard Kit Disc Shoe Assembly Item /' Rubber Deflector Assembly /' Rubber Deflector /16 18 x 1 1/4 Hex Cap Screw G /' Retainer, Outer /16 18 Hex Locknut GB Retainer, Inner Item ' Rubber Deflector Assembly ' Rubber Deflector /16 18 Hex Locknut GB Retainer, Inner ' 9' Retainer, Outer /16 18 x 1 1/4 Hex Cap Screw G5 Item 5 Moldboard Kit 16 1 Plastic Moldboard / Flat Washer Type A Wide / 13 x 1 1/ Hex Cap Screw G / 13 Hex Locknut GB Item 6 Cutting Edge Assembly 0 1 Cutting Edge / 13 Hex Locknut GB / 13 x 1 3/4 Carriage Bolt G8 Item Disc Shoe Assembly 3 1 Disc Shoe Spacer 4 1 7/16 x 1 3/4 Linchpin " Flat Washer Special Item /8 11 x 4 Eyebolt w/nuts Kit /8 11 x 4 Eyebolt /8 11 Hex Nut GB ns 8548 Blade Label Kit UltraMount Label Identity, WESTERN Label UltraMount Attach/Detach Label Warning/Caution, Snowplow Label Identity, WESTERN 8.31" ns = not shown = Poly Blades Only = Steel Blades Only G = Grade Lit. No , Rev May 1, 014
8 MIDWEIGHT & PRO PLOW Series CENTER ASSEMBLY 74900/74910(CH) Lift Frame and A Frame Components Lit. No , Rev May 1, 014
9 MIDWEIGHT & PRO PLOW Series CENTER ASSEMBLY 74900/74910(CH) MIDWEIGHT and PRO PLOW Series Lift Frame & A Frame Components Item Part Qty Description Item Part Qty Description A Frame Stand Assembly DS Nose Plate Bolt Kit Stand Assembly PS Pivot Bar Kit (incl. item 4) Receiver Kit DS Pivot Bolt Kit Receiver Kit PS Pivot Bar Pin Kit Pin, Receiver 6 1 x 4 3/4 Clevis Pin K 5/3 Hairpin Cotter Flat Washer, Special 5 1 Receiver DS /4 x 1 3/4 Cotter Pin 6 1 Receiver PS /4 Grade 43 Chain Assembly Stand Shoe Kit Ram Pin Kit 8 1 Stand Shoe Round Flat Washer, Special /4 x Roll Pin K 4 5/3 x 1 1/ Cotter Pin Kit (pkg of 4) Stand Lock Pin Kit x 3 1/4 Clevis Pin Upper Lift Frame Kit /4 Flat Washer Lift Arm Kit (incl. items 33 & 34) /4 10 x 6 Hex Cap Screw G /4 x 3 1/ Clevis Pin Kit /4 10 Hex Locknut GB K 1 3/4 x 3 1/4 Clevis Pin Kit Plunger w/spring Stacking Stop Kit Lift Frame, Lower MIDWEIGHT Pivot Plate Service Kit Lift Frame, Lower Hose Bracket Kit PRO PLOW Series ns Hydraulic Unit Cover Item Nose Plate Bolt Kit x 9 Hex Cap Screw G Hex Locknut GB Item Pivot Bar Kit Pivot Bolt Kit 41 1 Pivot Bar Item Pivot Bolt Kit Hex Locknut GB x 7 Hex Cap Screw G Hex Jam Nut G5 Item /4 Grade 43 Chain Assembly /8 16 Hex Locknut GB Plastic Tube /4 x 4 Grade 43 Chain /8 16 x 1 1/ U-Bolt G5 Item Stand Lock Pin Kit 49 1 Lock Pin Spring Lock Pin, Stand /16 x 1 1/4 Roll Pin Item Upper Lift Frame Kit /8 16 Hex Locknut GB /8 16 x 4 Hex Cap Screw G Upper Lift Frame 55 4 Plate Upper Lift Frame Item Lift Arm Kit K 1 5/3 x 1 1/ Cotter Pin Kit (pkg of 4) 58 1 Lift Arm /4 Flat Washer 59 3/4 x 3 1/4 Clevis Pin /4 x 3 1/ Clevis Pin Kit /8 Hairpin Cotter 57 Round Flat Washer Special Item Pivot Plate Service Kit Pivot Plate A /8 11 x 1 1/ Hex Cap Screw G Pivot Plate B /8 11 Hex Locknut GB /8 11 x Carriage Bolt G5 ns = not shown G = Grade Not used for Central Hydraulics. Lit. No , Rev May 1, 014
10 MIDWEIGHT & PRO PLOW Series CENTER ASSEMBLY Hydraulic Unit Components Lit. No , Rev May 1, 014
11 MIDWEIGHT & PRO PLOW Series CENTER ASSEMBLY Hydraulic Unit 4348 Hydraulic Unit Service Kit* (Not used for Central Hydraulics) Item Part Qty Description Item Part Qty Description Motor, 4 1/" K- 1 Valve, -Way w/nut Breather Pressure Control Quill Assembly Elbow, Street 90 3/8 M NPTF/3/8 F x 5/16 Machine Screw NPTF Slotted Hex Washer Head 4** Sleeve Bearing & Shaft Seal Kit Pump Shaft Seal K- 3 Coil w/spades O-Ring K-1 1 Cartridge Valve, 4-Way w/nut /16 18 x 1/4 Hex Cap Screw K-3 1 Relief Valve Kit ( sets) O-Ring Plug, Hex Socket 3 M ORB Suction Filter O-Ring O-Ring Back-Up Ring Plug, Square 3/8 NPTF Manifold Assembly Plug 1/4 NPTF Hex Thread Seal Bypass Check Valve Kit Reservoir Kit Elbow, 90 6 M JIC/ 6 M ORB Return Screen Assembly K 1 Poppet Check Valve Kit Hydraulic Pump Kit Valve Manifold Assembly Magnet Cartridge Valve, 3-Way w/nut O-Ring Service Kits O-Ring & Back-Up Ring Kit 4959 Seal Kit, 3-Way & 4-Way Valve 4958 Seal Kit, -Way Valve * Includes 4345 Hydraulic Unit and Plow-Side Electrical Components (p. 13). ** Use tool for bearing sleeve replacement (includes 1 bearing). Use 8856 tool for pump shaft seal replacement (includes 1 seal). Lit. No , Rev May 1, 014
12 MIDWEIGHT & PRO PLOW Series CENTER ASSEMBLY 74900/74910(CH) Lift and Angle Ram Components K Lift Ram Assembly 1 1/ x 8 Item Part Qty Description Split Bearing Kit 1 1/" Spacer Gland Nut Assembly 64706K Angle Ram Assembly 1 1/ x 10 Item Part Qty Description Split Bearing Kit 1 1/" Spacer Gland Nut Assembly Hoses and Fittings Hoses and Fittings Item Part Qty Description Item Part Qty Description /4 x 18 w/f JIC Ends Elbow, 90 6 M JIC/ 6 M ORB /8 x 36 w/f JIC Ends Elbow, 45 6M JIC/ 6 M ORB F = Female Not used for Central Hydraulics. M = Male or Metric Lit. No , Rev May 1, 014
13 MIDWEIGHT & PRO PLOW Series CENTER ASSEMBLY 74900/74910(CH) Electrical Components Plow-Side Electrical Components Item Part Qty Description Item Part Qty Description Plow Module, Port /4 0 x 1/4 Hex Washer-Head /4 0 x 5/8 Hex Washer-Head Thread-Rolling Screw Thread-Rolling Screw /8 16 x 1 Button Cap Screw Cable Assembly 8" Bracket Plow Module Motor Relay Kit FLEET FLEX Clamp Loop # Snowplow Battery Cable ns Cable Boot Harness Plow Control, 3-Solenoid ns Dielectric Grease Vehicle-Side Electrical Components * Vehicle Battery Cable ns 61548K 1 Plug Cover Kit * Vehicle Control Harness ns** Vehicle Control Harness Central Hydraulics ns = not shown * For diagram, see Vehicle-Side Harness Diagram. ** For diagram, see Vehicle-Side Harness Diagram Central Hydraulics. Not used for Central Hydraulics. Lit. No , Rev May 1, 014
14 MIDWEIGHT & PRO PLOW Series CENTER ASSEMBLY Vehicle-Side Harness Diagram 3 Port, Plug System Park/Turn Lamps Vehicle Headlamps Vehicle Headlamps Factory Vehicle Harness Battery Vehicle Control Harness Vehicle Lighting Harness (11-Pin) Turn Signal Configuration Plug Typical Plug-In Harness 10.0-Amp Fuses (Snowplow Park/Turn & Snowplow Control) Park/Turn Lamps To Snowplow Control RED To Switched Accessory Fire Wall BLK RED Vehicle Battery Cable BAT 3-Port Module (Non-DRL or DRL) Factory Vehicle Harness Lit. No , Rev May 1, 014
15 MIDWEIGHT & PRO PLOW Series CENTER ASSEMBLY 74910(CH) Vehicle-Side Harness Diagram Central Hydraulics AB AB DEBCA Snowplow Headlamps Snowplow Headlamps Park/Turn Lamps Vehicle Headlamps Vehicle Headlamps DRL Tap Park/Turn Lamps Factory Vehicle Harness ORN 14 AWG 16 AWG (not used) Vehicle Control Harness RED BLK/ORN RED Battery 15-Amp Fuse (Park/Turn) 7.5-Amp Fuse (Straight Blade Control) To Switched Accessory (may need lengthened) Vehicle Lighting Harness (11-Pin) Adapter AB Turn Signal Config. Plug Typical Plug-In Harness Factory Vehicle Harness 10.0-Amp Fuses (Snowplow Park/Turn & Snowplow Control) 3-Port Module (Non-DRL or DRL) Lit. No , Rev May 1, 014
16 MIDWEIGHT & PRO PLOW Series CENTER ASSEMBLY 74900/74910(CH) Headlamp Kit Headlamp Kit (Pair) Item Part Qty Description Item Part Qty Description Headlamp Service Kit DS Cable Tie Anchor ns Headlamp Service Kit PS Park/Turn Socket Service Kit Rear Cover Kit (fits - or 3-screw) 8 Park/Turn Bulb (trade no. 4157NAK) Mounting Hardware Kit H13 Headlamp Bulb Service Kit / Flat Washer Special Type B, Cover Screws Service Kit (pkg of 3) Wide W 1 Harness Service Kit Rubber Grommet ns = not shown Lit. No , Rev May 1, 014
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18 Western Products PO Box Milwaukee, WI A DIVISION OF DOUGLAS DYNAMICS, LLC Copyright 014 Douglas Dynamics, LLC. All rights reserved. This material may not be reproduced or copied, in whole or in part, in any printed, mechanical, electronic, film or other distribution and storage media, without the written consent of Western Products. Authorization to photocopy items for internal or personal use by Western Products outlets or snowplow owner is granted. Western Products reserves the right under its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifications used. Western Products or the vehicle manufacturer may require or recommend optional equipment for snow removal. Do not exceed vehicle ratings with a snowplow. Western Products offers a limited warranty for all snowplows and accessories. See separately printed page for this important information. The following are registered ( ) or unregistered ( ) trademarks of Douglas Dynamics, LLC: MIDWEIGHT, POLY PRO PLOW Series, PRO PLOW Series, ULTRAFINISH, UltraMount, WESTERN. Printed in U.S.A. Lit. No , Rev May 1, 014
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