SERVICE PARTS MANUAL

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1 SERVICE PARTS MANUAL 28V SERIES SNOW PLOWS FOR PLOW SERIAL NUMBERS AFTER 28VG VD Sno-Way International F

2 TABLE OF CONTENTS Page PARTS LIST INTRODUCTION... 2 POWER PACK FRAME... POWER PACK FRAME (CONT.)... 5 BLADES... 7 DEFLECTORS... 9 ANGLE CYLINDERS LIFT CYLINDER - DP LIFT CYLINDER - GRAVITY HYDRAULIC SYSTEM - DP... 1 HYDRAULIC SYSTEM - GRAVITY... 1 HYDRAULIC POWER UNIT - DP AND GRAVITY HYDRAULIC POWER UNIT - DP (CONT.) HYDRAULIC POWER UNIT - GRAVITY (CONT.) POWER PACK WIRING CONTROL SYSTEM WIRING AUXILIARY LIGHTS - S.N. : 28VD VD10001, 28VG VG AUXILIARY LIGHTS - S.N. AFTER: 28VD10002, 28VG NUMERICAL INDEX

3 PARTS LIST INTRODUCTION Our dealership network stands by to provide you with any assistance you may require, including genuine Sno-Way service parts. All parts should be obtained from or ordered through your dealer. Give complete information about the part as well as the Model Number and Serial Number of your machine. Record the Serial Number in the space provided in your Owner s Manual for quick reference. The Serial Number for the unit is on a plate located on the left frame gusset of the Hopper Frame. "Right" and "Left" are determined from a position sitting on the Operators Seat of the vehicle. We reserve the right to make changes or improvements in the design or construction of any part without incurring the obligation to install such changes in any unit previously delivered. USING THIS PARTS LIST Below is parts listing with four columns. The first column is the "ITEM", the second is the "PART NUMBER", The third is the "DESCRIPTION" and the fourth is the "QUANTITY". The "ITEM" is the number used in the corresponding illustration. The "PART NO." Is the number used to order replacement parts. If a number does not appear in the column the part is only available by ordering the complete assembly. The "DESCRIPTION" is the name of the replacement part. At times the name may be indented, this means that the indented parts are part of the preceding assembly. The "QTY." Is the quantity needed to service the assembly illustrated, not the complete product. ITEM PART NO. DESCRIPTION QTY O-ring Elbow Capscrew, Hex.,/8"-16NC x 7/8" 9 2

4 POWER PACK FRAME NOTE: DECAL KIT INCLUDES ITEMS NO Items 18 (2) & 19 are used with "Old Style" Light/Lift Bar (SN up to 28VG or 28VD10001) Items 1,, 21, 22, 2, 2 & 25 are "New Style" Quick- Attach components (SN 28VG or 28VD10002 and above)

5 POWER PACK FRAME ITEM PART NO. DESCRIPTION QTY Pin, Pivot Zerk, 1/8"NPT Cap Screw, Hex, 1/2"-1 x 2" Washer, Flat, 1/2" Screw, Flanged Head, Self-Tapping, Black, 5/16" x 1" Washer, Plain, 5/16", Black Cover, Pump, DP Cover, Pump, Gravity Decal, Mounting Decal, V-Plow System Decal, Warning, Cover Removal Pin, Cotter, 5/2" x 1-1/2" Washer, Flat, /" Link, Lift Light/Lift Bar, Quick-Attach Assembly, Light/Lift Bar, QA (incl. items,, 21, 22, 2, 2) Decal, Warning End Cap, 1" End Cap, 2-1/" Pin, Lynch, 1/" x 1-9/16" (2 used with "Old Style" Light/Lift Bar) Pin, Hitch, /" x 2-1/2" (used with "Old Style" Light/Lift Bar) Plate, Bearing, Polyethylene Pin, Quick-Tatch E-Ring Spring, SS Handle, Quick-Release Pin, Roll, 1/" x 1-/8" SS E-Ring, 1" Pin, Quick Hitch Pin, Clevis, /" x 6" Nut, Hex, Jam, 1/2" Nut, Nylock, 1/2" Cap Screw, Hex, 1/2"-1 x 2-1/" Washer, Special, Hardened Spacer, Lift Link Jackstand Assembly, 28V Kit, Jackstand Hardware (includes one ea. items 5, 6, 7, 9, two item 8) Washer, /8" Spring, Latch Pin, Latch Roll Pin, 5/2" x 7/8"... 9 Cam, Jackstand Jackstand Spacer, Stand Bellcrank Cap Screw, Hex, 1/2"-1 x -1/2" Spacer, Bellcrank Pin, Clevis, /" x "... 1

6 POWER PACK FRAME (CONTINUED) NOTE: DECAL KIT INCLUDES ITEMS NO Items 18 (2) & 19 are used with "Old Style" Light/Lift Bar (SN up to 28VG or 28VD10001) Items 1,, 21, 22, 2, 2 & 25 are "New Style" Quick- Attach components (SN 28VG or 28VD10002 and above) 5

7 POWER PACK FRAME (CONTINUED) ITEM PART NO. DESCRIPTION QTY Cylinder, Raise, DP (see detail on page 11) Cylinder, Raise, Gravity (see detail on page 12) Ass y, Cylinder Lock Clamp, DP Ass y, Cylinder Lock Clamp, Gravity Cylinder Lock Clamp Pin, Wire Lock Decal Kit Decal, Patent Decal, Important Frame, Main Plate, Wear, L.H Cap Screw, Hex, /8"-16 x 1-1/" Screw, Special Pivot Frame, Pivot, With Bushings Bushing Nut, 5/8" Washer, Flat, 5/8" Pin, Clevis, /" x 2-1/2" Screw, Special Pin, Special Shoe Assembly (includes (1) 1/" Lynch Pin, #18) Washer, Flat, 1" Spacer, 1" Shoe, Cast, 1" Shaft Nut, Hex, Jam, 5/8" Washer, Special Nut, Slotted, 1" Pin, Cotter, 5/2" x 2" Plate, Wear, R.H Nut, Nylock, 5/8" Cap Screw, Hex, 5/8"-11 x " Cylinder, Angle (see detail on page 10) Frame, Blade Center Cap Screw, Hex, 5/8"-11 x -1/2" Eyebolt Nut, Nylock, /8" Clamp, Tube Spring, Trip Platform, Pump

8 BLADES

9 BLADES ITEM PART NO. DESCRIPTION QTY Kit, Guide, Blade (Includes 2 Guides And Mtg. Hdwr.) Frame, 99", RH... 1 Frame, 109", RH... 1 Frame, 99", LH... 1 Frame, 109", LH Kit, Skin, Steel, 8 " (Bolt On Style) w/ Decal Kit, Skin, Steel, 9 1" ((Bolt On Style) w/ Decal Kit, Skin, SS, 8 " (Bolt On Style) w/ Decal Kit, Skin, SS, 9 1" (Bolt On Style) w/ Decal Kit, Polycarbonate Skin, 8 " w/ HDE Kit, Polycarbonate Skin, 8 " w/o HDE Kit, Polycarbonate Skin, 9 1" w/ HDE Kit, Polycarbonate Skin, 9 1" w/o HDE Decal, Sno-Way, Steel Decal, Sno-Way, Polycarbonate Wearstrip Kit, Steel, 99" (Includes Mtg. Hdwr.) Wearstrip Kit, Steel, 109" (Includes Mtg. Hdwr.)... 2 NOTE: Each Wearstrip Kit will replace Wearstrip on one Wing only. To replace Wearstrips on both Wings, two Kits are required Bolt, Carriage, Gr. 5, 1/2"-1 x 1-1/2" Nut, Nylock, 1/2" Screw, Self Tapping Washer, Flat, 5/16" Decal, Warning Decal, Important Decal, Warning Wearstrip Kit, Center, Urethane (includes Mtg. Hdwr.) Bolt, Carriage, Gr. 5, 7/16"-1 x 2-1/" Strip, Mounting Nut, Nylock 7/16" Backing Plate Cap Screw, Hex., /8"-16 x 1-1/" Bracket, Shoe Nut, Nylock, /8" Assembly, Shoe Shoe, Cast, 1" Shaft Spacer, 1" Washer, Flat, 1" Pin, Lynch, 1/" x 1-9/16"... 1 * Single Retainer, Polycarbonate Skin, 8 "... 2 * Single Retainer, Polycarbonate Skin, 9 1"... 2 * NOT SHOWN 8

10 DEFLECTORS ITEM PART NO. DESCRIPTION QTY Wing Deflector Kit (99" Plow)(Includes Mtg. Hdwr.) Wing Deflector Kit(109" Plow)(Includes Mtg. Hdwr.) HARDWARE KIT (Wing Deflectors) Screw, Self Tapping, 5/16" x 1" Washer, Plain, 5/16" Deflector, Center, (Includes Mtg. Hdwr.) Cap Screw, Hex, 5/16"-18 x 2" Washer, Plain 5/16" Spacer...2 9

11 ANGLE CYLINDERS ITEM PART NO. DESCRIPTION QTY Cylinder, Angle, 2-1/" Kit, Seal 2-1/"...1 Wiper, Rod...1 Seal, Rod Ring, Back Up O-Ring Seal, Piston Rod, Cylinder Piston Nut, Gland 2-1/"

12 LIFT CYLINDER - DP ITEM PART NO. DESCRIPTION QTY Cylinder, Lift, 2-1/2" Kit, Seal...1 Seal, Wiper...1 Seal, Rod Ring, Back-up Seal, O-ring Seal, Piston Seal, O-ring Piston, 2-1/2" Nut Rod, Cylinder Nut, Gland 2-1/2"

13 LIFT CYLINDER - GRAVITY 2 1 ITEM PART NO. DESCRIPTION QTY Cylinder, Lift, 2-1/2" (Single Action) (SN after 28VG100100)...1 *See NOTE Cylinder, Lift, 2" (SN 28VG ) (Order # ) Kit, Seal, 2-1/2" cyl. (SN after 28VG100100) Kit, Seal, 2" cyl. (SN 28VG ) Nut, Gland, 2-1/2" cyl. (Includes Wiper) (SN after 28VG100100) Nut, Gland, 2" cyl. (Includes Wiper) (SN 28VG )...1 * NOTE: Original replacement Cylinders are no longer available for SN 28VG If a complete Cylinder is needed for those Serial Numbers, upgrade to Cylinder # Seal Kits and Gland Nuts are available for repair of early cylinders. Note that Seal Kits and Gland Nuts are different for early and late model cylinders and are not interchangeable. 12

14 HYDRAULIC SYSTEM - DP ITEM PART NO. DESCRIPTION QTY Power Unit, HTV Bracket, Controls Hex Head Cap Screw, 1/"- x 5" Hose, Hydraulic, Nut, Nylock, 1/" Hex Head Cap Screw, /8"-16 x 6" Lock Washer, /8" Flat Washer, /8" Hose, Hydraulic, Hose, Hydraulic, Standoff, Hex, 5/16"-18 x 2" Lock Washer, 5/16" Stud, 5/16"-18 x Hose, Hydraulic, Elbow, 90 DEG

15 HYDRAULIC SYSTEM - GRAVITY ITEM PART NO. DESCRIPTION QTY Power Unit, HTVG, Bracket, Controls Hex Head Cap Screw, 1/"- x 5" Hose, Hydraulic, (O-Ring) Hose, Hydraulic, (Pipe-Thread) Nut, Nylock, 1/" Hex Head Cap Screw, /8"-16 x 6" Lock Washer, /8" Flat Washer, /8" Hose, Hydraulic, Hose, Hydraulic, Standoff, Hex, 5/16"-18 x 2" Lock Washer, 5/16" Stud, 5/16"-18 x Elbow, 90 DEG

16 HYDRAULIC POWER UNIT - DP AND GRAVITY (SEE P. 17 (DP) and 19 (GRAVITY) FOR VALVE DETAIL)

17 HYDRAULIC POWER UNIT - DP AND GRAVITY ITEM PART NO. DESCRIPTION QTY Motor, 12V DC Bearing, Motor Base Base Ass y Seal, Shaft, Heavy Duty Parts Kit, Relief Valve O-Ring O-Ring O-Ring Pump Ass y., Modular Screw, Socket Head 1/"- x " Tube, R.V. Return Tube, Suction Filter, Suction Reservoir Filler Cap Clamp Screw, Socket Head 1/"- x 2-/" Brush Replacement Kit, HT Filter, Return

18 HYDRAULIC POWER UNIT - DP (CONTINUED) 22 (VALVE ROTATED 180º FROM VIEW ON P.15) H B F D A G C E

19 HYDRAULIC POWER UNIT - DP (CONTINUED) ITEM PART NO. DESCRIPTION QTY Spring, Retaining Valve, Check and Piston Assy Switch, Pressure, 525 PSI Fitting, Plug Valve, Relief, 2150 PSI Fitting, Plug Valve, Relief, 1750 PSI Valve, 10V DC (Red Coil) - Use part Valve, -Way, 10V DC (Black Coil) Cartridge (Red Coil) - Use part Cartridge, -Way (Black Coil) Coil, 10V DC (Red) Coil, 10V DC (Black) Valve, Check Valve, 10V DC (Red Coil) - Use part Valve, 2-Way, 10V DC (Black Coil)... 2 Cartridge (Red Coil) - Use part Cartridge, 2-Way (Black Coil) Valve, Relief, PSI Fitting, Orifice Kit, Orifice Fitting Nut, Coil Retaining Filter, Inline Valve Ass y., 12V DC

20 HYDRAULIC POWER UNIT - GRAVITY (CONTINUED) (VALVE ROTATED 180º FROM VIEW ON P.15) B D H 21 A G C

21 HYDRAULIC POWER UNIT - GRAVITY (CONTINUED) ITEM PART NO. DESCRIPTION QTY Spring, Retaining Valve, Check and Piston Assy Valve, Relief, 2150 PSI Fitting, Plug Valve, Relief, 1750 PSI Valve, 10V DC (Red Coil) - Use part Valve, -Way, 10V DC (Black Coil) Cartridge (Red Coil) - Use part Cartridge, -Way (Black Coil) Coil, 10V DC (Red) Coil, 10V DC (Black) Valve, Check Valve, 10V DC (Red Coil) - Use part Valve, 2-Way, 10V DC (Black Coil) Cartridge (Red Coil) - Use part Cartridge, 2-Way (Black Coil) Fitting, Orifice Kit, Orifice Fitting Nut, Coil Retaining Filter, Inline... 5 Valve Ass y., 12V DC... 1

22 POWER PACK WIRING ITEM PART NO. DESCRIPTION QTY Harness, Battery Power Harness, Plow Power Harness, Solenoid - HT Series Bag Power Harness Parts Fuse Holder Fuse, 250 Amp Cable, Power Breaker, Circuit, 150A Cap, Protective Strap, Tie Plastic Screw, Self Tapping, #10-16 x 1" Capscrew, Hex, 1/"- x 1-1/" Washer, Flat, 1/" Switch, Solenoid Grommet, /8" ID Nut, Hex Head Nylock, 1/"

23 CONTROL SYSTEM WIRING ITEM PART NO. DESCRIPTION QTY Module, Wired Control Harness Repair Kit Clamp, Cable Connector, Plug Contact, Signal Socket Harness, Solenoids, DP Harness, Solenoids, Gravity Bag, Harness Controls Cap, Screw-On Cap, 1/2" Grommet, 5/16" ID Strap, Plastic Tie Harness, Vehicle Contact, Signal Pin Connector, Receptacle, Flanged Boot, Cable Grip, Cable Connector, Plug, Unsealed Controller Assembly Touch Pad, V-Plow Housing, Controller (Complete) Connector, Receptacle Insertion Tool for Circular Connectors (not shown) Extraction Tool for Circular Connectors (not shown) Controller, Joystick, V, Wired (not shown) Kit, Connector Repair (not shown) (includes () #, (1) #, (6) #5, (6) #1, (1) #1, (1) #15, (1) #16, (1) #17, (1) #21, (1) #22 & (1) #

24 AUXILIARY LIGHTS S.N. : 28VD VD10001, 28VG VG Note: This Connector Found Only On Import Harness Supplied With Lamp 2 Supplied With Lamp

25 AUXILIARY LIGHTS S.N. : 28VD VD10001, 28VG VG ITEM PART NO. DESCRIPTION QTY Kit, Lamp Lamp, Sealed Beam Light, Assembly, LH Light, Assembly, RH Screw, Self Tapping #10-16 x 1" Lens, Turn Signal Scotch Lock Connector Flasher Lamp, Park &Turn Gasket, Turn Signal Harness, Wiring, Standard Harness, Wiring, Import Relay, DPDT Light/Lift Bar, Quick-Attach Support, RH Support, LH Assy., Light Bar Capscrew, Hex., /8"-16 x 1" Nut, Hex., Nylock, /8" Decal, Sno-Way Clip, Rosebud Kit, Plug Repair Connector, Male End Connector, Female End Connector, Butt Tube, Shrink Washer, Flat, /8"

26 AUXILIARY LIGHTS S.N. AFTER: 28VD10002, 28VG Supplied With Lamp 5 7 Supplied With Lamp

27 AUXILIARY LIGHTS S.N. AFTER: 28VD10002, 28VG ITEM PART NO. DESCRIPTION QTY Kit, Lamp, EIS Flasher Light, Assembly, RH, EIS Harness, Plow Light, RH, EIS Lamp, Sealed Beam Harness, Plow Light, LH, EIS Light, Assembly, LH, EIS Gasket, Turn Signal Lamp, Park &Turn Lens, Turn Signal Harness, Wiring, Main Light, EIS* Assy., Light Bar Nut, Hex., Nylock, /8" Decal, Sno-Way Capscrew, Hex., /8"-16 x 1" Clip, Rosebud Support, LH Light/Lift Bar, Quick-Attach Washer, Flat, /8" Support, RH Connector, Male Connector, Female Clip, Secondary Lock... 2 * NOTE: Adapter required. See Application Guide 26

28 NUMERICAL INDEX PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

29 NUMERICAL INDEX PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

30 29 NOTES

31 NOTES 0

32 SNO-WAY INTERNATIONAL, INC. Hartford, WI 5027 USA Website: 07 Sno-Way International

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