SERVICE PARTS MANUAL

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SERVICE PARTS MANUAL SERIES AND R SNOW PLOWS WITH EIS PLOW LIGHT HARNESS CONNECTIONS FOR GRAVITY HYDRAULICS WITH SERIAL NUMBERS BEFORE G000 WITH SERIAL NUMBERS AFTER G00000 FOR DOWN PRESSURE

1 SERVICE PARTS MANUAL SERIES AND R SNOW PLOWS WITH EIS PLOW LIGHT HARNESS CONNECTIONS FOR GRAVITY HYDRAULICS WITH SERIAL NUMBERS BEFORE G000 WITH SERIAL NUMBERS AFTER G00000 FOR DOWN PRESSURE HYDRAULICS WITH SERIAL NUMBERS BEFORE D000 WITH SERIAL NUMBERS AFTER D00000 & R0000 Sno-Way, Down Pressure and EIS are registered trademarks of Sno-Way International, Inc. ProControl, MegaBlade, V-Wing, E-Z Switch, Revolution, MaxAdjust, SpeedLock, and QuickJack are trademarks of Sno-Way International, Inc. 0 Sno-Way International T

2 TABLE OF CONTENTS Page PARTS LIST INTRODUCTION... POWER PACK FRAME... POWER PACK FRAME (continued)... BLADES - SERIES... BLADE - R SERIES (FRONT)... BLADE - R SERIES (REAR) - WING FOLD MECHANISM/GUIDES... HYDRAULIC SYSTEM - SERIES GRAVITY DOWN... HYDRAULIC SYSTEM - SERIES DOWN PRESSURE... HYDRAULIC SYSTEM - R SERIES... HYDRAULIC POWER UNIT - SERIES GRAVITY DOWN SYSTEM... 1 HYDRAULIC POWER UNIT - SERIES DOWN PRESSURE SYSTEM With S.N. Before: D0... HYDRAULIC POWER UNIT - SERIES DOWN PRESSURE SYSTEM With S.N. After: D0... HYDRAULIC POWER UNIT - R SERIES With S.N. After: R AUXILIARY LIGHTS S.N. : D D AUXILIARY LIGHTS S.N. BETWEEN: D00-D0, G0000-G AUXILIARY LIGHTS S.N. AFTER: D0, G000, R POWER PACK WIRING... NUMERICAL INDEX... NOTE: For CONTROLLER SYSTEM WIRING - See Manual 1 - Snow Plow and Spreader Controls for parts breakdown and details. 1

3 PARTS LIST INTRODUCTION Our dealership network stands by to provide you with any assistance you may require, including genuine Sno-Way service parts. All parts should be obtained from or ordered through your dealer. Give complete information about the part as well as the Model Number and Serial Number of your machine. Record the Serial Number in the space provided in your Owner s Manual for quick reference. The Serial Number for the unit is on a plate located on the left frame gusset of the Hopper Frame. "Right" and "Left" are determined from a position sitting on the Operators Seat of the vehicle. We reserve the right to make changes or improvements in the design or construction of any part without incurring the obligation to install such changes in any unit previously delivered. USING THIS PARTS LIST Below is parts listing with four columns. The first column is the "ITEM", the second is the "PART NUMBER", The third is the "DESCRIPTION" and the fourth is the "QUANTITY". The "ITEM" is the number used in the corresponding illustration. The "PART NO." Is the number used to order replacement parts. If a number does not appear in the column the part is only available by ordering the complete assembly. The "DESCRIPTION" is the name of the replacement part. At times the name may be indented, this means that the indented parts are part of the preceding assembly. The "QTY." Is the quantity needed to service the assembly illustrated, not the complete product. ITEM PART NO. DESCRIPTION QTY O-ring 1 00 Elbow 00 Capscrew, Hex.,/"-1NC x /"

4 POWER PACK FRAME 1 0 NOTE: SERIES ONLY NOTE: R SERIES ONLY 0

5 POWER PACK FRAME ITEM PART NO. DESCRIPTION QTY 1 1 Cover, Pump, Series Down Pressure (Includes items, & )... 1 Cover, Pump, Gravity... 1 Cover, Pump, R (Includes items, & )... 1 Decal, Wiring Schematic... 1 Decal, Pump Diagram, R Series... 1 Decal, Mounting Instructions... 1 Decal, Warning, Cover Removal... 1 Light/Lift Bar, Quick-Attach Assembly, Light/Lift Bar, Quick-Attach (Includes items,,,,,, 1)... 1 Decal, Warning... 1 End Cap, -1/"... Plate, Bearing, Polyethylene (for plows with vertical cams)... 1 Plate, Bearing, Polyethylene (For plows with horizontal cams)... Pin, Quick-Tatch - Upper Hitch Pin (for plows with horizontal cams)... 0 Pin, Quick-Tatch - Upper Hitch Pin (for plows with vertical cams)... 0 E-Ring... Spring, SS (For plows with horizontal cams)... 0 Spring, SS (For plows with vertical cams) Pin, Roll, 1/ x 1-/" SS... 1 Handle, Quick-Release (For plows with horizontal cams) (use kit item 1) 01 Handle, Quick-Release (For plows with vertical cams) E-Ring, /" Pin, Cotter, /" x 1-1/" Pin, Quick Hitch - Lower Hitch Pin (Use for Serial Numbers on or before D of G01)... Pin, Quick Hitch - Lower Hitch Pin (Use for Serial Numbers on or after D or G01) Washer, Flat, /" Link, Lift Nut, Jam, 1/" Nut, Nylock, 1/" Cap Screw, Hex, 1/"-1 x 1-/"... 0 Washer, Hardened... Bushing... 1 Kit, Bushing (Includes bushings and all mounting hardware) Bellcrank Cap Screw, Hex, 1/"-1 x " Cap Screw, Hex, 1/"-1 x -1/" Cap Screw, Hex, /"- x -1/"... 1 Clamp, Cylinder Lock, Gravity Down (Use for Serial Numbers Before G000)... 1 Clamp, Cylinder Lock, Gravity Down (Use for Serial Numbers After G00)... 1 Clamp, Cylinder Lock, Down Pressure Pin, Wire Lock Spacer, Stand Pin, Clevis, /" x " Cap Screw, Hex, 1/"-1 x " Cylinder, Lift, Gravity Down (Use for Serial Numbers Before G000) Cylinder, Lift, Gravity Down (Use for Serial Numbers After G00) Cylinder, Lift, Gravity Down Pressure... 1

6 POWER PACK FRAME (continued) 1 0 NOTE: SERIES ONLY NOTE: R SERIES ONLY 0

7 POWER PACK FRAME (continued) ITEM PART NO. DESCRIPTION QTY Decal, Warning, Pinch Point... Decal, Patent Cap Screw, Hex, 1/"-0 x 1" Washer, Flat, 1/" Clamp, Tube Nut, Nylock, 1/" Jackstand Assembly, /// Series Kit, Jackstand Hardware (Includes one ea. items,,, ; two item ) Washer, /"... Spring, Latch... Pin, Latch... Roll Pin, /" x /"... Jackstand... 1 Cam, Jackstand Pin, Clevis, 1/" x " Nut, Hex Nylock, /" Decal, Warning Cylinder, Angle, 1-1/"... 1 A-Frame Cap Screw, Hex, /"- x " Cap Screw, Hex, 1/"-1 x -1/"... End Cap, x " Cap Screw, Hex, /"-1 x 1-/"... Kit, Cushion/Stop, Blade Trip Frame, Swing Pin, Clevis, /" x " Nut, Hex, /" Spring, Trip Eye Bolt, /"- x " ( Series Only)... 1 Platform, Pump Cap Screw, Hex, 1/"-0 x " Screw, Flange Head, Self-Tapping, /1" x 1" Washer, Flat, /1" Cap Screw, Hex, /"-1 x 1"... 0 Nut, Hex, /" Nut, Nylock, /" Kit, Cam Handle (Includes items,, and 1) Eye Bolt, /"- x." (R Series Only) Washer, Flat, /"... 0 Cap Screw, Hex, /1"-1 x.1/" Nut, Nylock, /1"-1...

8 1 BLADES - SERIES ITEM PART NO. DESCRIPTION QTY 1 Kit, Guide, Blade (Includes Guides and mounting hardware)...1 Frame, 0" 1 Frame, 0"...1 Decal, Warning... Kit, Skin, Polycarbonate, 0" (Includes Sno-Way decal) (With S.N. Before 0PCS000)...1 Kit, Skin, Polycarbonate, 0" (Includes Sno-Way decal) (With S.N. Before 0PCS0) Decal, Sno-Way...1 Blade Skin, Steel, 0" (Includes Sno-Way decal) (With S.N. Before 0MSS000)...1 Blade Skin, Steel, 0" (Includes Sno-Way decal) (With S.N. Before 0MSS00)...1 Kit, Wearstrip, Steel, 0"...1 Kit, Wearstrip, Steel, 0" Nut, Hex., Nylock, 1/ Bolt, Carriage, Gr., 1/ -1 x 1-1/... Assembly, Shoe... Shoe, Cast, 1" Shaft...1 Spacer, 1" Washer, Flat, 1" Pin, Lynch, /1 x 1-/ PW, 1/", Hardened (Used in only) Decal, Sno-Way...1

9 BLADE - R SERIES (FRONT) ITEM PART NO. DESCRIPTION QTY 1 0 Hinge Pin, R HHCS, /"-1 X 1-/" LN, /"-1, Nylon Insert... Wing, R, PS...1 Main Blade, R...1 Wing, R, DS CB, 1/-1 X 1-1/" LN, 1/-1, Nylon Insert...1 Wearstrip, R, PS...1 Wearstrip, Main Blade, R...1 Wearstrip, R, DS Kit, Wearstrip, R, PS (Includes items #,, ) Kit, Wearstrip, Main, R (Includes items #,, ) Kit, Wearstrip, R, DS (Includes items #,, ) Decal, Sno-Way...1

10 BLADE - R SERIES (REAR) WING FOLD MECHANISM/GUIDES 1 1 ITEM PART NO. DESCRIPTION QTY 1 Kit, Blade Guide - Yellow (Includes Guides and Hardware) HN, /" Eye Bolt, /"- X." HHCS, 1/"-1 X -1/" HHCS, 1/"-1 X " LN, 1/"-1, Nylon Insert... 1 Cylinder, R/R Wing... 1 Spring, R HHCS, /"- X " Washer, Flat, /" Eye Bolt, Mount, R HN, /" LN, /"-, Nylon Insert...

11 HYDRAULIC SYSTEM - SERIES GRAVITY DOWN C# DENOTES PORT IN VALVE HOUSING C C1 C DS - DRIVERS SIDE 1 (C) (C1) NOTE: The double acting cylinder and hose are only for serial numbers after G00. PS - PASSENGER SIDE (C) ITEM PART NO. DESCRIPTION QTY 1 Power Unit, Gravity Down (See page 1 for parts breakdown) Hose, Hydraulic, 1-/" Fitting, Elbow, Hose, Hydraulic, -1/" Hose, Hydraulic, "... 1

12 HYDRAULIC SYSTEM - SERIES DOWN PRESSURE C# DENOTES PORT IN VALVE HOUSING C1 C C DS - DRIVERS SIDE C 1 (C1) (C) (C) PS - PASSENGER SIDE (C) ITEM PART NO. DESCRIPTION QTY 1 Power Unit, DP (See page for parts breakdown) Fitting, Elbow, Hose, Hydraulic, -1/" Hose, Hydraulic, 1-/" Hose, Hydraulic, "... 1

13 HYDRAULIC SYSTEM - R SERIES C# DENOTES PORT IN VALVE HOUSING DS - DRIVERS SIDE C (C) 1 C C C C C1 (C) (C) (C) (C) PS - PASSENGER SIDE (C1) ITEM PART NO. DESCRIPTION QTY 1 Power Unit (See page 1 for parts breakdown)... 1 Hose, Hydraulic, ", DS (Valve Port #C) Hose, Hydraulic, ", (Valve Port #C And C)... 1 Fitting, Elbow, 0, Double Length Fitting, Elbow, Hose, Hydraulic, " (Valve Port #C1) Hose, Hydraulic, 1-/" (Valve Port #C And C) Fitting, Elbow,...

14 HYDRAULIC POWER UNIT - SERIES GRAVITY DOWN SYSTEM 1 A D C B

15 HYDRAULIC POWER UNIT - SERIES GRAVITY DOWN SYSTEM ITEM PART NO. DESCRIPTION QTY 1 Valve Assembly Valve, Check... 1 Nut, Coil Retaining... Valve, V DC (Red Coil) - Use part... Kit, Valve, -Way, V DC (Includes items #, & )... Cartridge, -Way, (Black Coil)... Cartridge, -Way, (Red Coil)... Coil, V DC... Valve, V DC (Red Coil) - Use part... 1 Kit, Valve, -Way, V DC (Includes items #, & )... 1 Cartridge, -Way (Blue or Black Coil)... 1 Cartridge, -Way (Red Coil)... 1 Screw... Fitting, Plug... Fitting, Orifice... 1 Kit, Orifice (to adjust drop rate) Screen, Inline Spring, Retaining... 1 Valve, Relief, Crossover (000 psi) Motor, V DC Bearing, Motor Base... 1 Base Assembly, Pump Seal, Shaft O-Ring Kit, System Relief Valve O-Ring O-Ring... 1 Pump Assembly... 1 Screw, Socket Head Cap... Tube, Return (For S.N. Before G000) Tube, Return,, /" NPT (For S.N. G000 and After)... 1 Tube, Suction... 1 Filter, Suction Reservoir... 1 Filler Cap Clamp Filter, Return (For S.N.Before G000)... 1 Filter (For S.N.G000 and After) Brush, Replacement Kit

16 HYDRAULIC POWER UNIT - SERIES DOWN PRESSURE SYSTEM With S.N. Before: D0 1 A D E F C B

17 HYDRAULIC POWER UNIT - SERIES DOWN PRESSURE SYSTEM With S.N. Before: D0 ITEM PART NO. DESCRIPTION QTY 1 Valve Assembly Valve, Check...1 Nut, Coil Retaining... Valve, V DC (Red Coil) - Use part... Kit, Valve, -Way, V DC (Includes items, & )... Cartridge, -Way (Black Coil)... Cartridge, -Way (Red Coil)... Coil, V DC... Valve, V DC (Red Coil) - Use part... Kit, Valve, -Way, V DC (Includes items, & )... Cartridge, -Way (Blue or Black Coil)... Cartridge, -Way (Red Coil)... Screw... Valve, Check... Valve, Relief, Down Pressure (0-00 psi) Screen, Inline Spring, Retaining Fitting, Plug... Fitting, Plug... 1 Fitting, Orifice...1 Kit, Orifice (to adjust drop rate)...1 Valve, Relief, Crossover (000 psi) Switch, Pressure ( psi) Motor, V DC Bearing, Motor Base Base Assembly, Pump Kit, System Relief Valve O-Ring... O-Ring O-Ring...1 Seal, Shaft...1 Pump Assembly...1 Screw, Socket Head Cap... Tube, Suction Filter Reservoir...1 Filler Cap Clamp...1 Tube, Return Filter, Return Brush Replacement Kit... 1

18 HYDRAULIC POWER UNIT - SERIES DOWN PRESSURE SYSTEM With S.N. After: D0 1 A - VIEW FROM FRONT D 1 E 1 F X 1 DENOTES PORT IN VALVE HOUSING C 1 B VIEW FROM REAR

19 HYDRAULIC POWER UNIT - SERIES DOWN PRESSURE SYSTEM With S.N. After: D0 ITEM PART NO. DESCRIPTION QTY 1 Valve Housing Plug, SAE O-Ring, /1"-1... Plug, SAE O-Ring, /1"-0... Poppet, Check (Float Circuit - without Spring) Kit, Poppet Check and Spring...1 Valve, Relief, Crossover (000 psi) Kit, Check Valve (Includes Check Valves, Piston Assembly and Springs Per Kit... Plug, Orifice, 0.0 Dia...1 Kit, Valve -Way, VDC (Includes,, )... Nut, Coil... Coil, VDC... Cartridge, W/P... 1 Kit, Valve -Way, VDC (Includes,, 1)... 1 Cartridge, W/P, NC, Poppet... Screw, Socket Head, 1/"-0 X " Filter Screen, Pressure Ports... 1 Spring, Retaining, Port Filter Switch, Pressure ( psi) Valve, Relief, Down Pressure (0-00 psi) Plug, Breather Reservoir, Plastic Clamp...1 SHCS... Pump Assembly (Includes item ) O-Ring, 1/" X /" X 1/1"...1 O-Ring, -/" X -/" X 1/" O-Ring, /" X /" X 1/1"... Tube, Suction, 0, /" NPT...1 Filter Screen Tube, Return,, /" NPT Base, Pump Kit, System Relief Valve...1 Seal, Shaft Motor, VDC...1 Kit, Orifice (To adjust drop rate) (Not shown)...1 1

20 HYDRAULIC POWER UNIT - R SERIES With S.N. After: R H 1 K 1 E 1 F 1 - VIEW FROM FRONT C 1 1 B X 1 1 D 1 DENOTES PORT IN VALVE HOUSING 1 1 A G VIEW FROM REAR J

21 HYDRAULIC POWER UNIT - R SERIES With S.N. After: R0000 ITEM PART NO. DESCRIPTION QTY 1 Housing, Valve Filter Screen, Pressure Ports... 1 Spring, Retaining, Port Filter... Plug, SAE O-Ring, /1"-0... Valve, Relief, Crossover (000 psi) Poppet, Check (With Spring) Plug, SAE O-Ring, /1" Valve, Wing Relief (00 psi)... Poppet Check (Float Circuit - without Spring) Plug, Orifice, # Kit, Check Valve, Deltro (Includes Check Valves, 1 Piston Assembly and Springs)... 1 Nut, Coil... 1 Coil, VDC... 1 Cartridge, W/P, #, Hi-Flow... Cartridge, W/P, NC, Poppet... 1 Kit, Valve, -Way, VDC (Includes items #, 1, 1)... Kit, Valve, -Way, VDC (Includes items #, 1, )... 1 Screw, Socket Head, 1/"-0 X -/" Switch, Pressure ( psi) Valve, Relief, Down Pressure (0-00 PSI) Plug, Breather Reservoir, Plastic Clamp... 1 SHCS... Pump Assembly O-Ring, 1/" X /" X 1/1"... 1 O-Ring, -/" X -/" X 1/" O-Ring, /" X /" X 1/1"... Tube, Suction, 0, /" NPT Filter Screen Tube, Return,, /" NPT... 1 Base, Pump Kit, Relief Valve... 1 Seal, Shaft... 1 Motor, VDC,."

22 AUXILIARY LIGHTS S.N. : D D01 Note: This Connector Found Only On Import Harness 1 1 Supplied With Lamp Supplied With Lamp

23 AUXILIARY LIGHTS S.N. : D D01 ITEM PART NO. DESCRIPTION QTY 1 0 Kit, Lamp Lamp, Sealed Beam... 0 Light, Assembly, LH Light, Assembly, RH Screw, Self Tapping #-1 x 1"... Lens, Turn Signal Scotch Lock Connector Flasher Lamp, Park &Turn... Gasket, Turn Signal Harness, Wiring, Standard Harness, Wiring, Import...1 Relay, DPDT Assembly, Light/Lift Bar, Quick-Attach Support, RH Support, LH Assy., Light Bar Capscrew, Hex., /"-1 x 1" Nut, Hex., Nylock, /" Decal, Sno-Way Clip, Rosebud... 1 KIT, PLUG REPAIR...1 Connector, Male End... Connector, Female End... Connector, Butt... Tube, Shrink Washer, Flat, /"...

24 AUXILIARY LIGHTS S.N. BETWEEN: D00-D0, G0000-G Supplied With Lamp Supplied With Lamp

25 AUXILIARY LIGHTS S.N. BETWEEN: D00-D0, G0000-G000 ITEM PART NO. DESCRIPTION QTY 1 Kit, Lamp, EIS Flasher...1 Light, Assembly, RH, EIS...1 Harness, Plow Light, RH, EIS Lamp, Sealed Beam... Harness, Plow Light, LH, EIS...1 Light, Assembly, LH, EIS...1 Gasket, Turn Signal Lamp, Park &Turn... Lens, Turn Signal... Harness, Main Light, EIS* Assy., Light Bar Nut, Hex., Nylock, /" Decal, Sno-Way Capscrew, Hex., /"-1 x 1" Clip, Rosebud... 0 Support, LH Assembly, Light/Lift Bar, Quick-Attach Washer, Flat, /" Support, RH Connector, Male... 1 Connector, Female... * NOTE: Adapter required. See Application Guide

26 AUXILIARY LIGHTS S.N. AFTER: D0, G000, R

27 AUXILIARY LIGHTS S.N. AFTER: D0, G000, R0000 ITEM PART NO. DESCRIPTION QTY 1 1 Light Assembly, Composite, PS, EIS Light Assembly, Composite, DS, EIS Kit, Harness, Plow Light, EIS...1 Harness, Main Light, EIS...1 Connector, Male... 1 Connector, Female... 1 Assembly, Light/Lift Bar, Quick-Attach Capscrew, Hex., 1/"-0 x -1/", SS Washer, Flat, 1/", SS... 0 Nut, Hex., Nylock, 1/"-0, SS... Plate, Sno-Way, Front Weldment, Upper Light Bar Isolator, Rubber... 1 End Cap, "... 1 Bracket, Light Assembly Washer, Lock, 1/", SS... 0 Capscrew, Hex., 1/"-0 x 1", SS Capscrew, Hex., 1/"-0 x /", SS Capscrew, Hex., 1/"-0 x 1-1/", SS Nut, Hex., Nylock, /" Capscrew, Hex., /"-1 x 1" Clip, Rosebud... 0 Support, DS Support, PS Washer, Flat, /" Kit, Repair, Light Harness (Internal)...1

POWER PACK WIRING 1 1 1 1 NOTE: See manual 1 - Snow Plow and Spreader Controls, for parts breakdown and details on your specific control.

28 POWER PACK WIRING NOTE: See manual 1 - Snow Plow and Spreader Controls, for parts breakdown and details on your specific control. Image is only a representation of a controller and may not reflect actual product. ITEM PART NO. DESCRIPTION QTY 1 1 Harness, Battery Power Harness, Plow Power...1 Harness, Solenoid...1 Bag Power Harness Parts Fuse Holder Fuse, 0 Amp Cable, Power...1 Strap, Tie Plastic... 0 Cap, Protective Screw, Self Tapping, #-1 x 1" Capscrew, Hex, 1/"-0 x 1"... 0 Washer, Flat, 1/" Switch, Solenoid (Early Model) Switch, Solenoid (Late Model)...1 Grommet, /" ID (Used with item 1 only) Nut, Hex Head Nylock, 1/"-0...

29 NUMERICAL INDEX PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

30 NUMERICAL INDEX PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

31 NUMERICAL INDEX PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM 0

32 SNO-WAY INTERNATIONAL, INC. Hartford, WI 0 USA Website: 0 Sno-Way International

SERVICE PARTS MANUAL

SERVICE PARTS MANUAL HD, R & THD SERIES SNOW PLOWS WITH EIS PLOW LIGHT HARNESS CONNECTIONS FOR GRAVITY HYDRAULICS WITH SERIAL NUMBER AFTER: HDG00000 FOR DOWN PRESSURE HYDRAULICS WITH SERIAL NUMBERS AFTER: