Model 802 Center Mount Adapter For New Holland 9030 & TV140 Bi-Directional Tractors PARTS CATALOG

Transcription

1 Model 802 Center Mount Adapter For New Holland 9030 & TV140 Bi-Directional Tractors 1 PARTS CATALOG TABLE OF CONTENTS Frame & Tractor Linkage...2,3 Header Linkage & Float Group...4,5 Header Drive Hydraulics with MacDon Pump MacDon Pump/Gearbox Assembly...10,11 Header Drive Hydraulics with New Holland Auxiliary Pump Header Driveline...16,17 Header & Reel Lift Hydraulics Serial No and below...18,19 Header & Reel Lift Hydraulics Serial No and above...20,21 Header Lift Cylinder 2.5 Bore Seal Kit...22 Electrical...23 Hay Conditioner Forming Shields & Mounting Group...24,25 Decals...26,27 NUMERICAL LIST...28,29 ABBREVIATIONS L/H - left hand (Determined from Operator's position, facing forward.) R/H - right hand I.D. - inside diameter O.D. - outside diameter A/R - as required (quantity varies) REF - reference, part number called up elsewhere in catalog SUB - Substitute (Revised design may be used to repair previous design when stock is depleted.) NC - national coarse thread NF - national fine thread NOTE: Common hardware is not illustrated. Alphabetic references are used to designate position and description of these items. When ordering, be sure the complete and proper serial number is given. SERIAL BREAKS The side of the serial number on which the dash (-) appears determines whether the part is used "up to" or "after" the serial number given. Example: Used on machines up to and including serial number Used on machines including and after serial number BOLDED PART S INDICATE REVISIONS OR ADDITIONS SINCE LAST PRODUCTION YEAR.

2 2 FRAME & TRACTOR LINKAGE

3 FRAME & TRACTOR LINKAGE 3 REF PART DESCRIPTION QTY. SERIAL FRAME adapter, with decals SUPPORT tractor link, left (shown) SUPPORT tractor link, right SUPPORT tractor link, right PIVOT rear, with bushings and lube fitting BUSHING steel FITTING lube RING retaining SUPPORT stand STAND adapter PIN clevis, 5/8 dia. x 70 mm effective length PIN lynch CABLE stand storage DEFLECTOR shield STRAP rubber SEAL edge trim, (used on deflector right front corner) DISC driveline storage A BOLT round head, square neck, 5/8 NC x 1 ¼ inch B WASHER lock, 5/8 inch C NUT hex, 5/8 NC D WASHER flat, 21/32 inch ID E WASHER flat, 13/32 inch ID F NUT lock, smooth flange, 3/8 NC distorted thread G BOLT hex head, ¾ NC x 3 inch H WASHER lock, ¾ inch J 6647 WASHER - flat K BOLT round head, square neck, 3/8 NC x 1 ¼ inch L WASHER - flat M NUT lock, jam, 5/8 NC distorted thread

4 4 HEADER LINKAGE & FLOAT GROUP

5 HEADER LINKAGE & FLOAT GROUP 5 REF PART DESCRIPTION QTY. SERIAL LEG header lower link, includes items 2 & LEG header lower link, includes items 2 & SLEEVE bearing FITTING lube PIN leg (NOTE: Install pin from inboard side of adapter) PIN lynch PAD rubber PLATE pad cover WASHER flat BAR spring support BAR spring support PIN lower spring anchor INSERT spring, lower SPRING extension INSERT spring, upper, with threaded hole INSERT spring, upper, with through hole BOLT float spring WASHER hardened PIVOT float spring PIN float spring JOINT ASSEMBLY center link PIN clevis, center link, adapter end (was ) INSERT spring, inner SPRING extension, inner SUPPORT header level PIN lynch PIN clevis, center link, header end BOLT hex head, ¾ NC x 4 inch, thread full length WASHER flat INDICATOR header float gauge (at R/H spring support) A BOLT round head, square neck, 3/8 NC x 1 inch B NUT hex, 3/8 NC (fits in slot of pin bracket) C NUT lock, smooth flange, 3/8 NC distorted thread D BOLT round head, square neck, 1/2 NC x 3 inch E NUT lock, ½ NC nylon insert F BOLT hex head, 3/8 NC x 1 ¾ inch G WASHER flat, 1-1/16 inch ID H NUT hex, ¾ NC J BOLT flange head, 3/8 NC x 1 inch K WASHER flat, 13/32 inch I.D.

6 6 HEADER DRIVE HYDRAULICS With MacDon PUMP

7 HEADER DRIVE HYDRAULICS With MacDon PUMP 7 REF PART DESCRIPTION QTY. SERIAL ARM torque, pump REF PUMP/GEARBOX ASSEMBLY, see Pages 10 and FITTING adapter, 1 5/8 O-ring x 1 tube O-RING for 1 5/8 fitting FITTING - 90 elbow, 1 5/16 O-ring x ¾ tube O-RING for 1 5/16 fitting VALVE manifold block (was ) KIT seal, for valve VALVE relief, 4000 psi FITTING branch tee, 1 1/16 O-ring* x ¾ tube FITTING swivel branch tee, 1 1/16 O-ring* x ¾ tube FITTING swivel run tee, ¾ tube FITTING adapter, 1 1/16 O-ring* x ¾ tube FITTING elbow, 1 1/16 O-ring* x 1 tube MOTOR sickle drive SEAL KIT for motor FITTING union tee, 1/2 tube FITTING - 90 elbow, 9/16 O-ring x 3/8 tube (qty. 1 S.N ) O-RING for 9/16 fitting COUPLER female, ½ NPT O-RING for coupler PLUG dust CAP dust COUPLER male, 1 1/16 ORB FITTING 45 elbow, 1 1/16 O-ring* x ¾ tube FITTING adapter, ¾ tube x ¾ NPT VALVE check FITTING adapter, ¾ NPT x ¾ tube swivel female LINE hydraulic HOSE pump suction & pressure HOSE sickle drive motor pressure & return HOSE sickle drive motor case drain HOSE case drain return to tractor HOSE tractor to valve P port HOSE check valve to tractor return HOSE pump case drain NOTE: For Adapters without Header Lower Control Group, hose Item 31 connects to tee Item 14. Tee Item 63 is not used VALVE header drive, includes items 33 to SEAL KIT repairs one valve cartridge VALVE N.C VALVE P.D., relief, header drive block (stamped I.D. #2155) FLOW CONTROL SETSCREW for flow control VALVE shuttle VALVE regulator COIL DS, 12 VDC FITTING adapter, 7/8 O-ring x 5/8 tube O-RING for 7/8 fitting HOSE valve C port to header conveyor pressure COUPLER male, ½ NPT FITTING plug, #2 ORB FITTING plug, 3/8 ORB, hex socket * O-RING for 1 1/16 fitting

8 8 HEADER DRIVE HYDRAULICS With MacDon PUMP

9 HEADER DRIVE HYDRAULICS With MacDon PUMP 9 REF PART DESCRIPTION QTY. SERIAL FITTING elbow, 90, 5/8 tube female x ½ NPT male FITTING reducer, 5/8 tube male x ¾ tube female FITTING run tee, ¾ tube male x 1 1/16 O-ring O-RING for 1 1/16 fitting HUB connector, electric motor to valve MOTOR electric STOP motor HOSE valve R port to header reel drive pressure HOSE header reel drive return to tee at relief valve HOSE header reel drive return to tee at relief valve COUPLING sickle drive motor ARM motor support ARM link PIN motor support PIN lynch PIN clevis, 5/8 dia. x 35 mm effective length PIN lynch COVER valve block HOLDER hose HOLDER hose COUPLER female, poppet style, 7/8 ORB thread SUPPORT pump torque arm FITTING swivel run tee, ½ tube, Adapters with Header-Lower... 1 Control Group HOSE sickle drive motor, pressure & return HOSE sickle drive motor, case drain FITTING 90 elbow, ¾ tube x 1 1/16 O-ring O-RING for 1 1/16 fitting ( REF Hose from Header-Lower Control Group connects here. See Header and Reel Lift Hydraulics, page 20. A BOLT hex head, ½ NC x 1 ¾ inch B BOLT flange head, ¼ NC x ½ inch C SCREW machine, #8 x 5/16 inch D WASHER lock, #10 internal tooth E SCREW set, 3/8 NC x ¾ inch F NUT hex jam, 3/8 NC G BOLT hex head, 3/8 NC x 4 inch H NUT lock, smooth flange, 3/8 NC distorted thread J BOLT hex head, M10 x 65 mm K WASHER lock, M10 L NUT hex, M10 M BOLT hex head, ½ NC x 1 ½ inch N NUT lock, ½ NC distorted thread P SCREW flange head, self-tapping, 3/8 x 5/8 inch Q KIT tapered clamp bolt R BOLT round head, square neck, 3/8 NC x 1 ¼ inch

10 10 MacDon PUMP/GEARBOX ASSEMBLY

11 MacDon PUMP/GEARBOX ASSEMBLY 11 REF PART DESCRIPTION QTY. SERIAL PUMP/GEARBOX RPM, incl. items 2, 20 to 22, and PISTON PUMP COMPONENTS PUMP - piston, 1000 RPM - includes items 3 to * RING - retaining, outer * SEAL shaft WASHER - flat, 1-19/32 x 2 x 5/64 inch * RING retaining BEARING RACE thrust BEARING thrust SHAFT drive BEARING - needle, housing HOUSING ASSEMBLY 1000 RPM (2.01 cu.in./rev. displacement) INSERT - cam plate ROTATING ASSEMBLY * O-RING - housing to back plate ROLL PIN BEARING - needle, back plate (Torrington B-1412) BACK PLATE ASSEMBLY... 1 * SEAL KIT - for piston pump, includes items marked * CONNECTING COMPONENTS SUN GEAR RPM, pump to gear box connection RING - retaining, sun gear O-RING - pump to gear box connection... 1 GEARBOX COMPONENTS GEARBOX RPM - includes items 31 to RING - retaining, internal 3 inch 32 + SEAL - shaft 33 PLATE - front 34 + O-RING - housing to front plate and housing to adapter plate 35 + RING - retaining, external 2 5/32 inch BEARING - carrier 37 + RING - retaining, internal 3 9/16 inch 38 + RING - lock CARRIER ASSEMBLY RPM 40 HOUSING 41 PLATE - adapter SEAL KIT - for gearbox, includes items marked +

12 12 HEADER DRIVE HYDRAULICS With New Holland AUXILIARY PUMP

13 HEADER DRIVE HYDRAULICS With New Holland AUXILIARY PUMP 13 REF PART DESCRIPTION QTY. SERIAL VALVE manifold block (was ) KIT seal, for valve block VALVE relief, 4000 psi FITTING branch tee, 1 1/16 O-ring* x ¾ tube FITTING swivel run tee, ¾ tube FITTING adapter, 1 1/16 O-ring* x ¾ tube MOTOR sickle drive SEAL KIT for motor FITTING union tee, 1/2 tube FITTING - 90 elbow, 9/16 O-ring x 3/8 tube O-RING for 9/16 fitting COUPLER female, ½ NPT O-RING for coupler PLUG dust CAP dust COUPLER male, 1 1/16 ORB FITTING 45 elbow, 1 1/16 O-ring* x ¾ tube FITTING union, ¾ tube LINE hydraulic HOSE suction & pressure from NH auxiliary pump HOSE sickle drive motor pressure & return HOSE sickle drive motor case drain HOSE case drain return to tractor HOSE tractor to valve P port HOSE check valve to tractor return VALVE header drive, includes items 33 to SEAL KIT repairs one valve cartridge VALVE N.C VALVE P.D., relief, header drive block (stamped I.D. #2155) FLOW CONTROL SETSCREW for flow control VALVE shuttle VALVE regulator COIL DS, 12 VDC FITTING adapter, 7/8 O-ring x 5/8 tube O-RING for 7/8 fitting HOSE valve C port to header conveyor pressure COUPLER male, ½ NPT FITTING plug, #2 ORB FITTING plug, 3/8 ORB, hex socket FITTING elbow, 90, 5/8 tube female x ½ NPT male FITTING reducer, 5/8 tube male x ¾ tube female FITTING run tee, ¾ tube male x 1 1/16 O-ring* HUB connector, electric motor to valve MOTOR electric STOP motor HOSE valve R port to header reel drive pressure HOSE header reel drive return to tee at relief valve COUPLING sickle drive motor ARM motor support ARM link PIN motor support PIN lynch ( REF Hose from Header-Lower Control Group connects here. See Header and Reel Lift Hydraulics, page 20. * O-RING for 1 1/16 fitting

14 14 HEADER DRIVE HYDRAULICS With New Holland AUXILIARY PUMP

15 HEADER DRIVE HYDRAULICS With New Holland AUXILIARY PUMP 15 REF PART DESCRIPTION QTY. SERIAL PIN clevis, 5/8 dia. x 35 mm effective length PIN lynch COVER valve block HOLDER hose HOLDER hose COUPLER female, poppet style, 7/8 ORB thread HOSE sickle drive motor, pressure & return HOSE sickle drive motor, case drain FITTING 90 elbow, ¾ tube x 1 1/16 O-ring O-RING for 1 1/16 fitting B BOLT flange head, ¼ NC x ½ inch C SCREW machine, #8 x 5/16 inch D WASHER lock, #10 internal tooth E SCREW set, 3/8 NC x ¾ inch F NUT hex jam, 3/8 NC G BOLT hex head, 3/8 NC x 4 inch H NUT lock, smooth flange, 3/8 NC distorted thread J BOLT hex head, M10 x 65 mm K WASHER lock, M10 L NUT hex, M10 M BOLT hex head, ½ NC x 1 ½ inch N NUT lock, ½ NC distorted thread P SCREW flange head, self-tapping, 3/8 x 5/8 inch Q KIT tapered clamp bolt

16 16 HEADER DRIVELINE

17 HEADER DRIVELINE 17 REF PART DESCRIPTION QTY. SERIAL DRIVELINE complete YOKE spline bore, header end CROSS JOURNAL ASS Y includes circlips and lube fitting FITTING lube, 90 M8, for cross GREASE SYSTEM COVER YOKE clamp, motor end CHAIN safety SHIELD HALF outer SHIELD HALF inner HALF SHAFT header end: includes yokes, tube & shield HALF SHAFT motor end: includes yokes, shaft & shield REF See DECALS page A BOLT hex countersunk head, M10 x 65 mm, Class 8.8 B WASHER lock, M10 C NUT hex, M10, Class 8.8

18 18 HEADER & REEL LIFT HYDRAULICS Serial No and below

19 HEADER & REEL LIFT HYDRAULICS Serial No and below 19 REF PART DESCRIPTION QTY. SERIAL CYLINDER header lift SEAL KIT for cylinder 45164, see Page 22 for kit contents FITTING adapter, 3/8 tube x 9/16 O-ring O-RING for 9/16 fitting FITTING run tee, 9/16 O-ring x 3/8 tube HOSE header lift cylinder FITTING swivel run tee, 3/8 tube FITTING adapter, 3/8 tube x ½ NPT TAG hose routing instruction COUPLER male, ½ NPT CAP dust HOLDER hose PIN clevis, 1 dia. x 85 mm effective length (was ) PIN lynch PIN clevis, 1 dia. x 170 mm effective length HOSE reel lift extension, 942 & 972 headers RESTRICTOR flow, to slow header drop rate (install in bottom port, slot facing cylinder) A NUT lock, smooth flange, 3/8 NC distorted thread

20 20 HEADER & REEL LIFT HYDRAULICS Serial No and above

21 HEADER & REEL LIFT HYDRAULICS Serial No and above 21 REF PART DESCRIPTION QTY. SERIAL CYLINDER header lift SEAL KIT for cylinder 45164, see Page 22 for kit contents FITTING adapter, 3/8 tube x 9/16 O-ring O-RING for 9/16 fitting FITTING run tee, 9/16 O-ring x 3/8 tube HOSE tractor to valve FITTING swivel run tee, 3/8 tube FITTING adapter, 3/8 tube x ½ NPT TAG hose routing instruction COUPLER male, ½ NPT CAP dust HOLDER hose PIN clevis, 1 dia. x 85 mm effective length (was ) PIN lynch PIN clevis, 1 dia. x 170 mm effective length HOSE reel lift extension, 942 & 972 headers RESTRICTOR flow, to slow header drop rate (install in bottom port, slot facing cylinder) VALVE check SUPPORT valve FITTING elbow, 90º - 3/8 tube x 9/16 O-ring O-RING for 9/16 fitting FITTING union tee, 3/8 tube HOSE check valve to tee. See ( on pages 6 and 12 for 1 connection to Header Drive hydraulic circuit HOSE valve to R/H lift cylinder HOSE check valve to header drive valve FITTING adapter, 3/8 tube x ¾ O-ring O-RING for ¾ fitting HOSE valve to L/H lift cylinder... 2 A NUT lock, smooth flange, 3/8 NC distorted thread B BOLT round head, square neck, 3/8 NC x 1 inch C BOLT round head, square neck, 3/8 NC x 1 ¼ inch D BOLT round head, square neck, 5/16 NC x 2 ¼ inch E NUT lock, smooth flange, 5/16 NC distorted thread

22 22 HEADER LIFT CYLINDER 2.5" BORE SEAL KIT REF PART DESCRIPTION QTY SERIAL SEAL KIT - 2.5" bore, for header lift cylinder Includes the following: 3 BU WASHER - 2-1/2" OD x 2-1/8" ID O-RING BN - 2-1/2" OD x 2-1/8" ID O-RING BN - 1-1/8 OD x 7/8" ID O-RING BN - 2-1/2" OD x 2-1/4" ID BU WASHER - 2-1/2" OD x 2-1/4" ID U CUP, L B - 2" OD x 1-5/8" ID x 3/8" long WIPER MT - 1-5/8" ID x 2-1/8 OD x 5/16" long... 1

23 ELECTRICAL 23 REF PART DESCRIPTION QTY. SERIAL HARNESS wiring, adapter section PLUG 7-pole, included with harness HARNESS wiring, switch panel section (was ) PANEL switch, with decal PANEL switch, with decal SWITCH reel and draper speed SWITCH deck shift Hyd. Shift Headers only (was 42257) SWITCH deck shift Hyd. Shift Headers only COVER switch panel HOLDER harness MOUNT switch panel, TV140 tractor only SUPPORT headlight, 9030 tractor only... 2 A SCREW self-tapping, Type A, hex washer head, #10 x ½ inch B BOLT serrated flange head, ½ NC x 1 inch C NUT lock, smooth flange, ½ NC distorted thread D BOLT round head, square neck, ¼ NC x ½ inch E NUT serrated flange lock, ¼ NC

24 24 HAY CONDITIONER FORMING SHIELDS & MOUNTING GROUP

25 HAY CONDITIONER FORMING SHIELDS & MOUNTING GROUP 25 REF PART DESCRIPTION QTY. SERIAL COVER top DEFLECTOR rear HINGE rubber STRAP - deflector hinge support SPACER - front mount DEFLECTOR - fin (4 standard, 8 possible) SHIELD - forming, left SHIELD - forming, right STRAP - rubber, rear support ANGLE - upper, tractor mounting ANGLE - lower, with pin WASHER flat PIN hair... 2 NOTE: Items 15 to 19 are for 721/722 Hay Conditioner Only ARM left, forming shield mount ARM right, forming shield mount DEFLECTOR right DEFLECTOR rubber ANGLE deflector mounting... 1 A BOLT - hex head, 3/8 NC x 1 inch B WASHER - flat, 13/32 inch I.D. C WASHER - lock, 3/8 inch D NUT - hex, 3/8 NC E BOLT - round head, square neck, 3/8 NC x 3/4 inch G BOLT - round head, square neck, 3/8 NC x 1 inch H NUT - lock, smooth flange, 3/8 NC distorted thread J BOLT - hex head, 1/2 NC x 1 3/4 inch K WASHER - lock, 1/2 inch L NUT - hex, 1/2 NC M NUT - hex, 5/8 NC N BOLT serrated flange head, ½ NC x 1 inch P WASHER - flat, 21/32 inch I.D. R NUT lock, smooth flange, ½ NC distorted thread

26 26 DECALS

27 DECALS 27 REF PART DESCRIPTION QTY. SERIAL DECAL Danger: Engage Mechanical Locks DECAL Warning: Hydraulic Oil Leaks DECAL Warning: Controls to Neutral DECAL Caution: General Safety DECAL Important: Upper Float Pin Positions (was 49240) DECAL Switch Panel (was ) DECAL 50 Hour Grease DECAL Gauge, Header Float DECAL Important: Pump Damage DECAL Danger: Rotating Driveline DECAL Danger: Driveline Shield Missing... 1

28 28 NUMERICAL LIST PART NO. PAGE PART NO. PAGE PART NO. PAGE PART NO. PAGE

29 NUMERICAL LIST 29 PART NO. PAGE PART NO. PAGE PART NO. PAGE PART NO. PAGE