SERVICE PARTS MANUAL

Transcription

1 SERVICE PARTS MANUAL HTV SERIES SNOW PLOW FOR SERIAL NUMBERS AFTER HTV0000 Sno-Way, Down Pressure and EIS are registered trademarks of Sno-Way International, Inc. ProControl, MegaBlade, V-Wing, E-Z Switch, Revolution, MaxAdjust, SpeedLock, and QuickJack are trademarks of Sno-Way International, Inc. 11 Sno-Way International F

2 TABLE OF CONTENTS Page DEFLECTORS... 2 POWER PACK FRAME... 3 BLADES... 5 HYDRAULIC SYSTEM - DP... 7 HYDRAULIC SYSTEM - GRAVITY... 8 HYDRAULIC POWER UNIT - DP AND GRAVITY... 9 HYDRAULIC POWER UNIT - DP (MANIFOLD ASSEMBLY) HYDRAULIC POWER UNIT - GRAVITY (MANIFOLD ASSEMBLY) POWER PACK WIRING CONTROL SYSTEM WIRING NUMERICAL INDEX PARTS LIST INTRODUCTION Our dealership network stands by to provide you with any assistance you may require, including genuine Sno-Way service parts. All parts should be obtained from or ordered through your dealer. Give complete information about the part as well as the Model Number and Serial Number of your machine. Record the Serial Number in the space provided in your Owner s Manual for quick reference. The Serial Number for the unit is on a plate located on the left frame gusset of the Hopper Frame. "Right" and "Left" are determined from a position sitting on the Operators Seat of the vehicle. We reserve the right to make changes or improvements in the design or construction of any part without incurring the obligation to install such changes in any unit previously delivered. USING THIS PARTS LIST Below is parts listing with four columns. The first column is the "ITEM", the second is the "PART NUMBER", The third is the "DESCRIPTION" and the fourth is the "QUANTITY". The "ITEM" is the number used in the corresponding illustration. The "PART NO." Is the number used to order replacement parts. If a number does not appear in the column the part is only available by ordering the complete assembly. The "DESCRIPTION" is the name of the replacement part. At times the name may be indented, this means that the indented parts are part of the preceding assembly. The "QTY." Is the quantity needed to service the assembly illustrated, not the complete product. ITEM PART NO. DESCRIPTION QTY O-ring Elbow Capscrew, Hex.,3/8"-16NC x 7/8"9 1

3 DEFLECTORS ITEM PART NO. DESCRIPTION QTY Wing Deflector Kit (99" Plow)(Includes Mtg. Hdwr.) Wing Deflector Kit(109" Plow)(Includes Mtg. Hdwr.) HARDWARE KIT (Wing Deflectors) Screw, Self Tapping, 5/16" x 1" Washer, Plain, 5/16" Deflector, Center, (Includes Mtg. Hdwr.) Cap Screw, Hex, 5/16"-18NC x 2" Washer, Plain 5/16" Spacer

4 POWER PACK FRAME DECAL KIT INCLUDES ITEMS NO

5 POWER PACK FRAME ITEM PART NO. DESCRIPTION QTY Pin, Pivot Zerk, 1/8"NPT Cap Screw, Hex, 1/2"-13 NC x 2" Washer, Flat, 1/2" Screw, Flanged Head, Self-Tapping, Black, 5/16" x 1" Washer, Plain, 5/16", Black Cover, Pump, DP Cover, Pump, Gravity Decal, V-Plow System Platform, Pump Nut, Nylock, 3/8"-16 NC Cap Screw, Hex, 1/2"-13 NC x 3-1/2" Washer, Special, Hardened Spacer, Bellcrank Bellcrank Cap Screw, Hex, 1/2"-13 NC x 2-1/4" Spacer, Lift Link Nut, Nylock, 1/2"-13 NC Nut, Hex, Jam, 1/2"-13 NC Link, Lift Cap Screw, Hex, 1/4"- NC x 1" Washer, Flat, 1/4" Lanyard & Pin Ass y Nut, Hex, Nylock, 1/4"- NC Roll Pin Long Hitch Pin Pin, Cotter, 1/8" x 1" Washer, 3/8" Spring, Latch Pin, Latch Spacer, Stand Pin, Latch Ass y, Jackstand Ass y, Cylinder Lock Clamp, 1-1/2" (DP) Ass y, Cylinder Lock Clamp, 2" (GRAVITY) Cylinder Lock Clamp Pin, Wire Lock Pin, Clevis, 3/4" x 4" Pin, Cotter, 5/32" x 1-1/2" Cylinder, Raise, DP Cylinder, Raise, Gravity DECAL KIT Decal, Patent Decal, Important Pin, Lynch, 1/4" x 1-9/16" Pin, Hitch, 3/4" x 2-1/2" Frame, Main Plate, Wear, L.H Cap Screw, Hex, 3/8"-16 NC x 1-1/4" Screw, Special Pivot Frame, Pivot, With Bushings Bushing Washer, Flat, 5/8" Pin, Clevis, 3/4" x 2-1/2" Screw, Special Nut, 5/8"-11 NC Washer, Flat, 3/4" Pin, Special Shoe Assembly Washer, Flat, 1" Spacer, 1" Shoe, Cast, 1" Shaft Pin, Lynch, 1/4" x 1-9/16" Nut, Hex, Jam, 5/8"-11 NC Washer, Special Nut, Slotted, 1"-14 NC Pin, Cotter, 5/32" x 2" Plate, Wear, R.H Nut, Nylock, 5/8"-11 NC Cylinder, Angle Cap Screw, Hex, 5/8"-11 NC x 4" Frame, Blade Center Eyebolt Cap Screw, Hex, 5/8"-11 x 3-1/2" Clamp, Tube Spring, Trip...2 4

6 BLADES

7 BLADES ITEM PART NO. DESCRIPTION QTY Kit, Guide, Blade (Includes 2 Guides And Mtg. Hdwr.) Frame, 99", RH...1 Frame, 109", RH Frame, 99", LH...1 Frame, 109", LH Kit, Skin, Steel, 8 3" (Bolt On Style) w/ Decal Kit, Skin, Steel, 9 1" (Bolt On Style) w/ Decal Kit, Skin, SS, 8 3" (Bolt On Style) w/ Decal Kit, Skin, SS, 9 1" (Bolt On Style) w/ Decal Kit, Lexan Skin, V, 8 3" w/ HDE Kit, Lexan Skin, V, 8 3" w/o HDE Kit, Lexan Skin, V, 9 1" w/ HDE Kit, Lexan Skin, V, 9 1" 2/o HDE Decal, Sno-Way, Steel Decal, Sno-Way. Lexan Wearstrip Kit, Steel, 99" (Includes Mtg. Hdwr.) Wearstrip Kit, Steel, 109" (Includes Mtg. Hdwr.)...2 NOTE: Each Wearstrip Kit will replace Wearstrip on one Wing only. To replace Wearstrips on both Wings, two Kits are required Bolt, Carriage, Gr. 5, 1/2"-13 NC x 1-3/4" Nut, Nylock, 1/2" - 13 NC Screw, Self Tapping Washer, Flat, 5/16" Decal, Warning Decal, Important Decal, Warning Wearstrip Kit, Center, Urethane (includes Mtg. Hdwr.) Bolt, Carriage, Gr. 5, 7/16"-14 NC x 2" Strip, Mounting Nut, Nylock 7/16"-14 NC Cap Screw, Hex., 3/8"-16 NC x 1-1/4" Bracket, Shoe Nut, Nylock, 3/8"-16 NC SHOE ASSEMBLY Shoe, Cast, 1" Shaft Spacer, 1" Washer, Flat, 1"...14 Pin, Lynch, 1/4" x 1-9/16"...1 6

8 HYDRAULIC SYSTEM - DP ITEM PART NO. DESCRIPTION QTY Power Unit, HTV Bracket, Controls Hex Head Cap Screw, 1/4"- x 5" Hose, Hydraulic, Nut, Nylock, 1/4" Hex Head Cap Screw, 3/8"-16 x 6" Lock Washer, 3/8" Flat Washer, 3/8" Hose, Hydraulic, Standoff, Hex, 5/16"-18 x 2" Lock Washer, 5/16" Stud, 5/16"-18 x Hose, Hydraulic, Elbow, 90 DEG

9 HYDRAULIC SYSTEM - GRAVITY ITEM PART NO. DESCRIPTION QTY Power Unit, HTVG, Bracket, Controls Hex Head Cap Screw, 1/4"- x 5" Hose, Hydraulic, Nut, Nylock, 1/4" Hex Head Cap Screw, 3/8"-16 x 6" Lock Washer, 3/8" Flat Washer, 3/8" Hose, Hydraulic, Standoff, Hex, 5/16"-18 x 2" Lock Washer, 5/16" Stud, 5/16"-18 x Elbow, 90 DEG

10 HYDRAULIC POWER UNIT - DP AND GRAVITY (SEE P. 11 (DP) and 13 (GRAVITY) FOR VALVE DETAIL)

11 HYDRAULIC POWER UNIT - DP AND GRAVITY ITEM PART NO. DESCRIPTION QTY Motor, V DC Bearing, Motor Base Base Ass y Seal, Shaft, Heavy Duty Parts Kit, Relief Valve O-Ring O-Ring O-Ring Pump Ass y., Modular Screw, Socket Head 1/4"- x 3" Tube, R.V. Return Tube, Suction Filter, Suction Reservoir Filler Cap Clamp Screw, Socket Head 1/4"- x 2-3/4" Brush Replacement Kit, HT Filter, Return

12 HYDRAULIC POWER UNIT - DP (MANIFOLD ASSEMBLY) 22 (VALVE ROTATED 180º FROM VIEW ON P.9) H B F D A G C E

13 HYDRAULIC POWER UNIT - DP (MANIFOLD ASSEMBLY) ITEM PART NO. DESCRIPTION QTY Spring, Retaining Valve, Check and Piston Assy Switch, Pressure, 5 PSI Fitting, Plug Valve, Relief, 2150 PSI Fitting, Plug Valve, Relief, 1750 PSI Valve, V DC Use (no longer available) Coil, 10V DC Valve, Check Valve, V DC Use (no longer available) Valve, Relief, PSI Fitting, Orifice Kit, Orifice Fitting Nut, Coil Retaining Filter, Inline Valve Ass y., V DC... 1

14 HYDRAULIC POWER UNIT - GRAVITY (MANIFOLD ASSEMBLY) (VALVE ROTATED 180º FROM VIEW ON P.9) B D 34 H 21 A G C

15 HYDRAULIC POWER UNIT - GRAVITY (MANIFOLD ASSEMBLY) ITEM PART NO. DESCRIPTION QTY Spring, Retaining Valve, Check and Piston Assy Valve, Relief, 2150 PSI Fitting, Plug Valve, Relief, 1750 PSI Valve, V DC Use (no longer available) Coil, 10V DC Valve, Check Valve, V DC Use (no longer available) Fitting, Orifice Kit, Orifice Fitting Nut, Coil Retaining Filter, Inline Valve Ass y., V DC

16 POWER PACK WIRING ITEM PART NO. DESCRIPTION QTY Harness, Battery Power Harness, Plow Power Harness, Solenoid - HT Series Bag Power Harness Parts Breaker, Circuit, 150A Cable, Power Cap, Protective Strap, Tie Plastic Screw, Self Tapping, #10-16 x 1" Switch, Solenoid Grommet, 3/8" ID Capscrew, Hex, 1/4"- x 1-1/4" Washer, Flat, 1/4" Nut, hex Head Nylock, 1/4"

17 CONTROL SYSTEM WIRING ITEM PART NO. DESCRIPTION QTY Module, Wired Control Harness Repair Kit Clamp, Cable Connector, Plug Contact, Signal Socket Harness, Solenoids, DP Harness, Solenoids, Gravity Bag, Harness Controls Cap, Screw-On Cap, 1/2" Grommet, 5/16" ID Strap, Plastic Tie Harness, Vehicle Contact, Signal Pin Connector, Receptacle, Flanged Boot, Cable Grip, Cable Connector, Plug, Unsealed Controller Assembly Touch Pad, V-Plow Housing, Controller (Complete) Connector, Receptacle

18 NUMERICAL INDEX PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

19 NUMERICAL INDEX PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

20 SNO-WAY INTERNATIONAL, INC. Hartford, WI 530 USA Website: 11 Sno-Way International